Sets of High Strength Hexagon Bolt,

Hexagon Nut. and Plain Washers for

Friction Grip Joints
1.

Scope

T h i s J a p a n e s e I n d u s t r i a l S t a n d a r d s p e c i f i e s t h e s e t s of high-strength
h e x a g o n b o l t , hexagon nut a n d plai'n w a s h e r s f o r f r i c t i o n g r i p j o i n t s , h e r e i n a f t e r
r e f e r r e d to a s the "sets", t o be u s e d mainly f o r s t e e l constructions. Remark:

2.

In t h i s s t a n d a r d , . u n i t s a n d n u m e r i c a l v a l u e s given in { ) a r a
b a s e d on t h e I n t e r n a t i o n a l S y s t e m of Units ( S I ) , a n d are given
f o r reference.

Composition

A s e t s h a l l b e composed of o n e p i e c e of high-strength h e x a g c n bolt f o r

f r i c t i o n g r i p j o i n t , h e r e i n a f t e r r e f e r r e d t o as t h e Itbolt" , o n e p i e c e of highs t r e n g t h hexagon nut f o r friction g r i p joint, h e r e i n a f t e r r e f e r r e d to a s the
" n u t " , a n d t w o p i e c e s of h i g h - s t r e n g t h p l a i n w a s h e r s f o r f r i c t i o n g r i p j o i n t ,
h e r e i n a f t e r r e f e r r e d t o as t h e " w a s h e r " , r e s p e c t i v e l y s p e c i f i e d in 3.

-B

1156--

?.

C l a s s e s and Grades

The s e t s shall be classified into C l a s s e s 1 , 2 and 3 according to mechanical

p r o p e r t i e s of the p a r t s constituting t h e s e t s , and each c l a s s shall be f u r t h e r
The g r a d e s of the
subclassified into A and B according to torque coefficient.
p a r t s constituting the s e t shall be classified a s given in T a b l e s 2 to 5 according
to the mechanical properties.
The c l a s s e s in combination with the grades a c c o r d ~ n gto mechanical prope r t i e s of the constituting p a r t s s h a l l be a s given in Table 1.
*i

Table 1
Applicable grade according to mechanical properties of constituting p a r t s

Classification of s e t
C l a s s accordingto
C l a s s according to
mechanical properties torque coefficient

Bolt

F S T

Class 1

Nut

Washer

F 10
( F 8)

F 35

F 10 T

Class 2

B
F 10
A

( C l a s s 3)

(F 11 T)

I
Remark:
4.

Those which a r e given in parentheses should not apply a s far a s

possible.

Mechanical Properties
4.1

Mechanical P r o p e r t i e s of Bolt

4.1.1
Mechanical P r o p e r t i e s of T e s t P i e c e Machined from Bolt
The
mechanical ropert ties of the t e s t piece machined from bolt s h a l l c o r n.~ l vwith the
requiremenis oi Table 2 , when the t e s t piece i s subjected t o the t e s t provided
in 11.1.1 (1) (1.1).

T h e impact value, when particularly required, shall be-subject t o an

agreement between the p a r t i e s concerned.
Table 2
Grada according
to mechanical
propurt~erof bolt

kgflmm'
INlmm')

$;$:I
M

Tonmil. atrenfl

min

EloDF~~o~

Reduction of area

F 8T

{an. 6 min)

80 t 100
1704.5 6 980.7)

16 m i n

45 m i n

F 10T

90 m i n
i882.6 m~n.]

100 C. 120
j980.7 t 1176.8)

14 min

40 m i n

F 11 T

95 m i n
(931.6 mi%)

110 r- 130
!1078.7 G 1274.9)

14 m i n

40 m i n

--------

Note

proof strear

1 ~ / r n r n=~ I MPa

4.1 . 2 Mechanical P r o p e r t i e s of F u l l - S i z e Bolt

T h e mechanical properties
of t h e f u l l - s i z e b o l t , when t e s t e d i n a c c o r d a n c e with 1 1 . l . 1 (1 ) (1 . 2 ) , s h a l l b e
s u c h as n o t t o b r e a k a t l e s s t h a n t h e t e n s i l e l o a d (min.) s p e c i f i e d i n T a b l e 3 and
a l s o not t o b r i n g f o r t h head s e p a r a t i o n when t h e t e n s i l e l o a d is i n c r e a s e d .
In
a d d i t i o n , when t h e bolt is t e s t e d i n a c c o r d a n c e with 11 . l . 1 ( 2 ) , t h e r e s u l t s s h a l l
c o n f o r m t o t h e h a r d n e s s r e q u i r e m e n t s of T a b l e 3 .

Table 3

Tensile load ( m h . ) (kgf) (LN]

Crade according
to mechanical
properties ot bolt

Designation ot screw threads

Hardnemm

M12

M16

Ad200

M22

M24

M27

M30

F 8T

6740
(66.1 1

12600
1123.6) '

19600
(192.2)

24200
1237.3)

28200.
(276.61

36700
(359.9)

44900
(440.3)

18

F 10T

8430
(82.67)

15700
(151.0)

24500
(240.3)

30300
(297.1)

35300
(316.2)

4SWO

(150.1)

54100
(550.2)

27

F 11T

9270
(90.91)

27000

38800
(380.5)

-----

Remark:

(169.71

(264.8)

(326.51

61700
(645.1)

50500

(195.3)

'

!.

31
38

.,,,

F o r t h e bolt which h a s been s u b j e c t e d t o t h e t e n s i o n t e s t , t h e

h a r d n e s s t e s t may be omitted, s u b j e c t t o t h e a g r e e m e n t b e t w e e n
t h e parties c o n c e r n e d .

4.2 M e c h a n i c a l P r o p e r t i e s of Nut
T h e m e c h a n i c a l p r o p e r t i e s of t h e n u t ,
when t e s t e d i n a c c o r d a n c e with 11 . l . 2. s h a l l conform t o t h e r e q u i r e m e n t s of
T a b l e 4.
Table 4
Grade according to
mechanical properties of n u t

Hardness
Guaranteed load

Min.

Max.

F 8'

H R B 85

HRB 1 0 0

S a m e as t h e t e n s i l e load
(rnin.) of b o l t s p e c i f i e d in

F 10

HRB 95

HRC 35

T a b l e 3.

4.3 H a r d n e s s ' of Washer

T h e h a r d n e s s of t h e w a s h e r , when t e s t e d i n
a c c o r d a n c e with 11.1.3, s h a l l c o n f o r m t o t h e r e q u i r e m e n t s of T a b l e 5.
T h e w a s h e r s s h a l l not be s u b j e c t e d t o s u r f a c e h a r d e n i n g s u c h as c a r b u r i ( s a t i o n , quenching and tempering.
Table 5

G r a d e according to mechanical
p r o p e r t i e s of washe-

F 35

..
Hardness
HRC 35 t o 45

5.

Torque Coefficient of S e t

The torque coefficient of the s e t . when tested in accordance with 11.2,

shall conform to the requirements of Table 6 . , where the value s h a l l be obtained
from the following formula:
k-

'I'

J x .\'

where

x 1000

torque coefficient
7': torque (moment to fasten nut) (kgf.m)
J :

{ N 'm }

basic thread outside diameter of bolt (mm)

X : axial force of bolt

1')

( k g f ) { }~

Table 6
C l a s s of s e t a c c o r d i n g to torque
coefficient

Division

Mean of torque coefficient values of

one manufacturing lot ( 2 )

0.110 to 0.150

0.150 to 0.190

Standard deviation of torque coefficient.-.

values of one manufacturing lot ( 2 )

0.010 max.

0 . 0 1 3 max.

Notes ( I ) T h e axial f o r c e mentioned above means a tensile f o r c e to act

in axial direction of the bolt caused by a torque to fasten the bolt.

(')

The one manufacturing lot. mentioned above means the lot of s e t

which the bolt, nut and washers of each identical lot constitute.
T h e identical lot of the bolts, nots and w a s h e r s mentioned
h e r e i n , shall be a s defined below:
The identical lot of the bolts is defined a s a manufacturice
lot composed by the bolts, which a r e identical in:

(1)

(a)

melt number of material ( s t e e l ) ,

(b)

c l a s s according to mechanical p r o p e r t i e s ,

(c)

designation of screw threads

(d)

length I ,

(e)

machining p r o c e s s ,

(f)

heat treatment conditions, and

(g)

s u r f a c e treatment conditions, when the bolts a r e

subjected to surface treatment.
However, the bolts
having slight variations of length 1 may be considered
to be of an identical lot.
.

(2)

The identical lot of the nuts is defined as a manufactwing

lot composed by the nuts which a r e identical in:
(a)

melt number of material ( s t e e l ) ,

-B

(3)

11k

(b)

c l a s s a c c o r d i n g , t o mechanical p r o p e r t i e s ,

(c)

designation of s c r e w t h r e a d s ,

(d)

machining , p r o c e s s ,

(e)

heat t r e a t m e n t condition, and

(f)

s u r f a c e t r e a t m e n t condition, when t h e nuts are subjected t o s u r f a c e treatment.

..

,-

T h e identical lot of the w a s h e r s i s defined a s a manufacturing lot composed by the w a s h e r s which a r e identical in:
(a)

melt num+r

(b)
(c)

c l a s s a c c o r d i n g to mechanical p r o p e r t i e s ,
d e ' s i p a t i o n of w a s h e r ,

(d)

machining p r o c e s s ,

(e)

h e a t t r e a t m e n t condition, and

- (f)

of m a t e r i a l ( s t e e l ) .

s u r f a c e t r e a t m e n t condition, when t h e w a s h e r s are

. s u b j e c t e d t o s u r f a c e treatment.. . - . . .
!

..

Remark:

-1

6.

A m e a s u r e in t h e c a s e w h e r e t h e t o r q u e coefficient value t e s t
f o r t h e s e t is i m p o s s i b l e d u e to s h o r t e r length r s h a l l be taken
by a n a g r e e m e n t between the p a r t i e s c o n c e r n e d .

S h a p e and Dimensions

T h e s h a p e and dimensions of t h e b o l t s , .nuts and w a s h e r s s h a l l be a s

s p e c i f i e d in Attached, T a b l e s 1 t o 3.

7.

Screw Threads

T h e s c r e w t h r e a d s of t h e b o l t s a n d n u t s s h a l l b e m e t r i c coarse s c r e w t h r e a d s
specified in J I S B 0 2 0 5 , and t h e i r g r a d e s h a l l be of 6 ~
/ s p 6e c i f i~e d in
J I S B 0209.
T h e s c r e w t h r e a d s of the b o l t s s h a l l h a v e been made by t h r e a d rolling.
.

8.

Appearance

T h e a p p e a r a n c e of the bolt s h a l l be in compliance

8.1 Appearance of Bolt
with t h e r e q u i r e m e n t s of Attached T a b l e 1 in s u r f a c e r o u g h n e s s , a n d , in addition,
f r e e from quenching c r a c k s a n d s u c h d e f e c t s harmful t o u s e as f l a w s , b u r r s ,
r u s t and damage of s c r e w t h r e a d s .

8.2 A p p e a r a n c e of Nut T h e a p p e a r a n c e of the nut s h a l l be i n compliance

with the r e q u i r e m e n t s of Attached T a b l e 2 in s u r f a c e r o u g h n e s s , a n d , in
addition, f r e e from quenching c r a c k s and s u c h d e f e c t s h a r m f u l t o u s e a s f l a w s ,
b u r r s and rust.
8.3 A p p e a r a n c e of Washer T h e a p p e a r a n c e of t h e w a s h e r s h a l l be in
c-o.m ~ l i a n c ewith the r e a u i r e m e n t s of Attached T a b l e 3 i n s u r f a c e r o u g h n e s s , and
in ahdition, f r e e ~ f r o mGuenching c r a c k s a n d s u c h d e f e c t s harmful t o u s e as f l a w s ,
b u r r s , r u s t and r e m a r k a b l e b u c k l i n g .

9.

Materials

T h e m a t e r i a l s f o r t h e b o l t s , n u t s and w a s h e r s s h a i l be such that t h e i r

p r o d u c t s may s a t i s f y t h e r e q u i r e m e n t s of 4 t o 8.
10.

S u r f a c e Treatment

T h e bolts, n u t s and w a s h e r s may be subjected t o a n y s u r f a c e treatment,

provided that it might not a f f e c t a d v e r s e l y t h e i r quality.
11.

T e s t s and Measurements

11.1

T e s t s on Mechanical P r o p e r t i e s

11.1.1
T e s t s on Mechanical P r o p e r t i e s of Bolt
T h e t e s t s on mechanical
'
p r o p e r t i e s of the bolt s h a l l c o n s i s t of the tension t e s t a n d h a r d n e s s t e s t
d e s c r i b e d below:
(1)

Tension T e s t s of Bolt
T h e tension t e s t s of t h e bolt s h a l l be c a r r i e d
out f o r t h e t e s t p i e c e s machined from bolt a n d t h e full-size bolt.

(1.1)

Tension T e s t s f o r T e s t P i e c e s
T h e t e n s i o n t e s t s f o r the t e s t
pieces s h a l l be made as d e s c r i b e d in , t h e following a r t i c l e s .

(1.1.1)

Test Piece

(1.1.1.1)

T h e t e s t p i e c e s h a l l be as follows:

F o r t h e t e s t p i e c e No. 4 t e s t p i e c e s p e c i f i e d in J I S Z 2201
which h a s been machined from t h e bolt as shown in Fig. 1
(A) o r (B) s h a l l be u s e d .
Fig. 1
--

(A)

(B)

Gauge length
Diameter
Length of r e d u c e d s e c t i o n
R a d i u s of f i l l e t

P = a p p r o x . 6 0 rnm
R- 1 5 mm min.

F o r t h e bolt with t h r e a d s of M 12 t o M 24, when unable tq be machined

t o the dimensions given a b o v e , the dimensions L and D s h a l l be
determined a s s u m i n g t h a t L = 3.54 Dl and P s h a l l be determined
assuming t h a t P-L + approx. 10 mm. I n t h i s case, t h e dimension
D s h a l l be not l e s s than t h e value given in T a b l e 7.

Table 7
Designation of s c r e w t h r e a d s

(1.1 . I . 2)
'

Note (3)
1

1 2)

(1.2)

D (mm)

M 12

M 16

M 20

M 22

10

M 24

12

If i t is impossible to machine a t e s t piece owing t o the

s h o r t n e s s of t h e bolt length r , a t e s t b a r taken out of the
m a t e r i a l of the l o t (3) identical with t h e bolt m a t e r i a l i s
mixed into t h e h e a t treatment lot s a m e as f o r the bolt a n d ,
a f t e r the heat t r e a t m e n t , t h e No. 4 t e s t piece specified in
J I S Z 2201 s h a l l be t a k e n out o f .that t e s t b a r . In this c a s e ,
t h e dimension D of t h e t e s t piece s h a l l be the s a m e a s D given i n
T a b l e 7.
. ..
T h e identical lot mentioned above is defined a s that identical
t o t h e bolt in melt number of m a t e r i a l ( s t e e l ) and diameter.

T e s t i n g ~ e t h o d s T h e t e s t s h a l l follow t h e method specified i n

J I S 2 2241.

T e n s i o n T e s t s of Full-Size Bolt
T h e t e n s i o n t e s t s of full-size
bolt s h a l l be c a r r i e d out as d e s c r i b e d below:
P u t a wedge ( s e e Fig. 3 ) , not less than HRC 45 in h a r d n e s s ,
beneath t h e bearing.face of a bolt as shown i n F i g . 2 by employment
of a j i g having s u i t a b l e c o n s t r u c t i o n , s h a p e , dimensions and
s u f f i c i e n t rigidity. M a t e i t s s l o p e to be in c o n t a c t with a s i d e of
t h e hexagon head, and make t h e j i g o r a nut t o engage with the
threa$ed p o r t i o n on t h e opposite s i d e s o t h a t some six t h r e a d s of
the complete t h r e a d s r e m a i n unengaged in t h e head s i d e of the bolt.
Examirie whether t h e bolt b r e a k s o r not u n d e r t h e tension load in
a x i a l d i r e c t i o n (min.) given in T a b l e 3 , and examine whether the
s e p a r a t i o n of bolt head b r i n g s forth o r not when f u r t h e r i n c r e a s i n g
t h e t e n s i l e load until t h e bolt b r e a k s down.
In the e v e n t of t h e s c r e w t h r e a d s coming o u t d u e t o c o l l a p s e of
t h e s c r e w t h r e a d s , r e t e s t s h a l l b e made a f t e r e i t h e r improving t h e
t h r e a d a c c u r a c y of t h e jig o r the nut o r by i n c r e a s i n g the engaging
length.

Fig- 2 (b)

Fig. 2 ( a )

Fig. 3

Fig. 4

L e t t e r d indicates the basic outside

d i a m e t e r of bolt t h r e a d , a n d c t h e
c l e a r a n c e between the inside diam e t e r of w e d g e a n d dimension d.
Unit: mm
unthreaded

tJ

6 +0.5O

Remark:

(2)

Under 2 d

2 d and o v e r

10 2 0 . 5 "

Where t h e s l o p e of the j i g u s e d f o r t h e t e n s i o n t e s t c o m e s i n
coritact with t h e bolt b e a r i n g face, a s s h o w n i n F i g . 4, b e c a u s e
of i t s s l o p e s a m e as i n c l i n a t i o n of t h e w e d g e s h o w n in F i g . 3
a n d the h a r d n e s s and r i g i d i t y are i n c o m p l i a n c e with t h e req u i r e m e n t s of 1 1 . 1 . 1 (1) ( 1 . 1 . I ) , t h e w e d g e b e c o m e s u s e l e s s .

H a r d n e s s T e s t of Bolt
T h e h a r d n e s s t e s t of b o l t s h a l l follow t h e
method s p e c i f i e d i n JIS Z 2245. I n t h i s case, m e a s u r i n g places s h a l l
be positibned a t t h r e e points p e r o n e s a m p l e o n t h e s i d e f a c e of t h e
h e a d . Mean of t h e v a l u e s obtained s h a l l be r o u n d e d bff t o a n i n t e g e r
i n a c c o r d a n c e with t h e r u l e p r o v i d e d i n JIS Z 8401, a n d i t s h a l l be
t a k e n a s t h e h a r d n e s s of the s a m p l e .

1 1 . 1 . 2 T e s t s on Mechanical P r o p e r t i e s of N u t s
T h e t e s t s on the
m e c h a n i c a l p r o p e r t i e s of n u t s s h a l l c o n s i s t of t h e h a r d n e s s t e s t and g u a r a n t e e d
load t e s t d e s c r i b e d below:
(1)

(2)

H a r d n e s s T e s t of Nut
T h e h a r d n e s s t e s t of nut s h a l l follow t h e
method s p e c i f i e d i n J I S Z 2245. I n t h i s c a s e , m e a s u r i n g p l a c e s
s h a l l be p o s i t i o n e d a t t h r e e p o i n t s p e r o n e s a m p l e on t h e b e a r i n g f a c e
of t h e nut. Mean of t h e v a l u e s obtained s h a l l be r o u n d e d off t o a n
i n t e g e r in a c c o r d a n c e with t h e r u l e p r o v i d e d in J I S Z 8 4 0 1 , and i t
s h a l l be t a k e n as t h e h a r d n e s s of t h e s a m p l e .
G u a r a n t e e d Load T e s t of Nut
T h e g u a r a n t e e d l o a d t e s t of nut s h a l l
b e p e r f o r m e d in a m a n n e r s i m i l a r t o t h e bolt t e n s i o n t e s t d e s c r i b e d
i n 11.1.1 (1) (1.2) by e n g a g i n g a s a m p l e n u t in p l a c e of t h e i n t e r n a l
t h r e a d j i g a n d th-en by a p p l y i n g t h e g u a r a n t e e d load given in T a b l e 4 ,
a n d t h e e x i s t e n c e of a b n o r m a l i t i e s on t h e s a m p l e s h a l l be examined.
In t h i s case, t h e w e d g e is u s e l e s s . I n s t e a d of t h e b o l t , a n e x t e r n a l
. t h r e a d j i g f o r t e s t i n g may b e u s e d .

11.1.3
H a r d n e s s T e s t of W a s h e r
T h e h a r d n e s s t e s t of w a s h e r s h a l l
follow t h e method d e s c r i b e d i n J I S Z 2245.
In t h i s c a s e , t h e m e a s u r i n g p l a c e s
s h a l l be p o s i t i o n e d a t t h r e e p o i n t s p e r o n e s a m p l e on t h e b e a r i n g f a c e of t h e
n t h e value o b t a i n e d s h a l l b e r o u n d e d off t o a n i n t e g e r in
w a s h e r . ~ e a of
a c c o r d a n c e with t h e r u l e d e s c r i b e d in J I S Z 8401, a n d i t s h a l l be t a k e n as t h e
h a r d n e s s of t h e s a m p l e .
1 1 . 2 T o r q u e C o e f f i c i e n t T e s t of Set T h e t e s t f o r t o r q u e coefficient of
s e t s h a l l be c a r r i e d out a s d e s c r i b e d below:
(1)

T h e t o r q u e c o e f f i c i e n t v a l u e t e s t of s e t s h a l l b e p e r f o r m e d f o r t h e set
u n d e r t h e s e r v i c e c o n d i t i o n a n d t h e s a m e t e s t s h a l l not be r e p e a t e d for
the same sample.

(2)

T h e t e s t s h a l l b e p e r f o r m e d by employment of a t o r q u e t e s t e r o r a n
a x i a l f o r c e m e t e. r . .
When t h e t o r q u e t e s t e r is u s e d , t o r q u e a n d a x i a l f o r c e s h a l l be r e a d
t o half t h e r e s p e c t i v e s c a l e i n t e r v a l f r o m t h e t o r q u e - a x i a l f o r c e
r e c o r d d i a g r a m on t h e m e a s u r i n g a p p a r a t u s which h a s been c o n n e c t e d
. t o the-tester.
When'a m e t e r o t h e r t h a n t h e t o r q u e m e t e r is u s e d , t h e s a m p l e s h a l l be
a t t a c h e d t o the a x i a l f o r c e m e t e r and t o r q u e s h a l l be a p p l i e d g r a d u a l l y
t o t h e nut s o as n o t to c a u s e e r r o r . T h e t o r q u e s h a l l be m e a s u r e d with
t h e t o r q u e m e t e r ( s e e J I S B 4650) a n d t h e bolt a x i a l f o r c e with t h e
a x i a l f o r c e m e t e r t o half t h e s c a l e i n t e r v a l of t h e m e t e r .
In t h i s c a s e , t h e w a s h e r s h a l l not t u r n . If t h e j i g which c o m e s in
c q n t a c t with t h e bolt b e a r i n g f a c e is e q u a l t o o r h a r d e r than h a r d n e s s
o f t h e w a s h e r , t h e w a s h e r a t t h e bolt b e a r i n g face m a y be omitted.

( 3 ) . T h e m e a s u r e m e n t s of t h e t o r q u e a p p l i e d t o t h e nut a n d t h e bolt a x i a l
f o r c e p r o d u c e d by t h e t o r q u e s h a l l be c a r r i e d o u t at t h r e e p l a c e s u n d e r
t h e bolt a x i a l f o r c e r a n g i n g as g i v e n in T a b l e 8. I n t h e c a s e of
m e a s u r e m e n t s with a t o r q u e t e s t e r , t h e m e a s u r e m e n t s may b e m a d e only
a t o n e point n e a r t o t h e m e d i a n of t h e v a l u e given i n T a b l e 8.

Table 8
Unit: kgf { k
Axial f o r c e 01 bolt

Designation of s c r e w thread8

hl 12

"

'I

---

--.

'-I

IU

M 16

20

M 22

-----

l;rade according

t o rncchanical
p r o p ~ r l l e B01 boll

24

M 27

-hl 30

l.W0~.21U)O 20600 ~ 2 7 9 0 0 25100 t34100

378nC 5130
7020 0,9530 llWO t14900 13600 t.18.100
1I:ll. Oi =SO. 3Li( la.84 L93.46) 1107.9 C146.1) 1133.4 C 180.4 (1%. 0 L 209.9I 120*0.L273.6) 1246.1 C33.i. 41

.r

(4)

T h e mean v a l u e ( o r only o n e c a l c u l a t e d v a l u e f o r . o n e point m e a s u r e m e n t

with t o r q u e t e s t e r ) of t h r e e c a l c u l a t e d v a l u e s o b t a i n e d by s u b s t i t u t i n g
into t h e f o r m u l a given in 5. t h e t o r q u e a n d b o l t axial f o r c e obtained by
the m e a s u r e m e n t in a c c o r d a n c e with t h e m a n n e r d e s c r i b e d i n (3) and
t h e b a s i c d i m e n s i o n of s c r e w t h r e a d o u t s i d e d i a m e t e r of bolt s h a l l be
rounded off t o t h r e e p l a c e s of d e c i m a l s i n a c c o r d a n c e with t h e r u l e
provided i n J I S Z 8 4 0 1 , and t h e r e s u l t s h a l l be t a k e n a s t h e t o r q u e
coefficient v a l u e of t h e sample.

(5)

T h e s c a l e i n t e r v a l f o r t h e torque-axial f o r c e d i a g r a m obtained f r o m
t h e t o r q u e t e s t e r s h a l l be 1 kgf-rn { 1 0 N - r n ) o r less f o r t o r q u e and 1 $
o r less of t h e v a l u e t o be m e a s u r e d f o r t h e axial f o r c e .

( 6 ) T h e s c a l e i n t e r v a l of t h e t o r q u e m e t e r s h a l l be 1 k g f - m (10 N - m } o r less,
and t h e i n s t r u m e n t a l e r r o r s h a l l b e 1 $ o r less of t h e v a l u e indicated
by e a c h s c a l e within t h e r a n g e of a x i a l f o r c e t o be m e a s u r e d .
(7)

T h e s c a l e i n t e r v a l of t h e . a x i a 1 f o r c e m e t e r s h a l l be 1 $ o r less f o r
a x i a l f o r c e s t o be m e a s u r e d , and t h e i n s t r u m e n t a l e r r o r s h a l l be 2 $
o r l e s s of t h e v a l u e indicated by e a c h s c a l e w i t h i n t h e r a n g e of a x i a l
f o r c e t o be m e a s u r e d .

11.3 S u r f a c e Defect T e s t s f o r Bolts

T h e c r a c k s , f l a w s and t h e like on
bolt s u r f a c e s s h a l l b e examined e i t h e r by t h e liquid p e n e t r a n t t e s t i n g method
s p e c i f i e d in 4. of J I S Z 2343 o r by t h e magnetic p a r t i c l e t e s t i n g method s p e c i f i e d
i n 5. of J I S C 0565.
12.

Inspection

12.1 S h a v e and D i m e n s i o n a l Inspection

T h e inspection f o r the shape and
d i m e n s i o n s of a s e t s h a l l b e p e r f o r m e d by t e s t i n g t h e b o l t , n u t and w a s h e r s
c o n s t i t u t i n g t h e s e t by d i r e c t m e a s u r e m e n t , by employment of limit gauge o r by
o t h e r s u i t a b l e m e a n s , a n d t h e t e s t r e s u l t s of e a c h p a r t s h a l l m e e t t h e r e q u i r e m e n t s s p e c i f i e d in 6.
12.2 S c r e w T h r e a d s I n s p e c t i o n
T h e s c r e w t h r e a d s inspectioh f o r t h e bolt
a n d nut s h a l l be c a r r i e d o u t by u s i n g t h e limit g a u g e s ( f o r 6 H a n d f o r 6 g) f o r
m e t r i c c o a r s e s c r e w t h r e a d s s p e c i f i e d i n J I S B 0251 o r by employment of o t h e r
s u i t a b l e s c r e w t h r e a d s i n s p e c t i n g i n s t r u m e n t , a n d t h e r e s u l t s s h a l l comply with
t h e r e q u i r e m e n t s of 7 .

m.K A ~ T K AAGEB UTAMA

JAKARTA

12.3 Appearance Inspection

T h e a p p e a r a n c e inspection of a s e t shall be
performed f o r t h e bolt, nut and w a s h e r s constituting t h e s e t , and the r e s u l t s of
each p a r t s h a l l comply with t h e r e q u i r e m e n t s specified in 8.1 t o 8.3.
The
inspection f o r s u r f a c e d e f e c t s h a l l be made in a c c o r d a n c e with 11.3 and the
s u r f a c e r o u g h n e s s inspection s h a l l be made visually o r with t h e aid of s u r f a c e
r o u g h n e s s measuring instrument s p e c i f i e d in J I S B 0651 by comparing with the
r o u g h n e s s comparison specimens specified in J I S B 0659.
.

12 . 4

..

. .-

.. . -..

Inspection o n . ~ e c h a n i c a Pl r o p e r t i e s

12.4.1
Inspection on Mechanical P r o p e r t i e s of T e s t P i e c e s Machined from
Bolt
T h e inspection r e s u l t s on t h e mechanical p r o p e r t i e s of t e s t pieces
mechined from bolts s h a l l comply with t h e r e q u i r e m e n t s of 4.1.1, when t h e t e s t
p i e c e s a r e inspected on proof s t r e s s , t e n s i l e s t r e n g t h , elongation and reduction of a r e a in a c c o r d a n c e with the methods of 11.1.1 (1) (1.1).
In t h i s inspection, the c e r t i f i e d l e v e l of quality of the inspection lot(4)
s h a l l be l a i d down s o t h a t ' 1;s 0.125 % (5) ( a + 0 . 0 5 ) and 1:s 12.5$(6)
( 8<: 0.10).
T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e with t h e
sampling inspection plan by v a r i a b l e s provided in J I S Z 9C03.
Notes (4)

One inspection lot mentioned above i s t h e s a m e a s one manufacturing

l o t defined in ( I ) , Note (2), 5.

(5)

T h e value of I'r r 0.125 $ i s a r e p r e s e n t a t i v e v a l u e , which rep, r e s e n t s the v a l u e s P, within the r a n g e from 0.11 3 t o 0.140 $.

(6)

T h e value of P, , 12.5 % is a r e p r e s e n t a t i v e v a l u e , which r e p r e s e n t s the v a l u e s p, within the r a n g e from 1 1 . 3 t o 14.0 $.

Remark:

T h e notations P', P, ,

cr

a n d fi a r e as defined in J I S Z 9001

12.4.2
Inspection on Mechanical P r o p e r t i e s of F u l l - S i z e Bolt
The
inspection r e s u l t s on mechanical p r o p e r t i e s of full-size bolt s h a l l comply with
t h e r e q u i r e m e n t s of 4.1.2, when t h e bolts are inspected on t e n s i l e load and
h a r d n e s s in a c c o r d a n c e with 11.1.1 (1) (1 .2) a n d 11.1.1 (2).
In t h i s insp&tion, the c e r t i f i e d l e v e l of quality of t h e inspection lot(7) s h a l l
b e l a i d d o w n s o that 1)';; 0.125(5) (a+0.051 a n d lJ,b 8 $ ( 8 ) ( B = 0 . 1 0 ) .

94

T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e with t h e

sampling inspection plan by v a r i a b l e s provided in J I S Z 9003.
N o t e s (7)

(8)

One inspection l o t mentioned above is t h e s a m e as one manufacturing

l o t defined in ( I ) , Note(2), 5.
T h e value of P,,8 $ is a r e p r e s e n t a t i v e value, which r e p r e s e n t s
t h e values P, within t h e r a n g e from 7.11 t o 9 . 0 0 $.

12.4.3 Inspection on Mechanical P r o p e r t i e s of Vut

T h e inspection r e s u l t s
on mechanical p r o p e r t i e s of nut s h a l l comply with the r e q u i r e m e n t s of 4.2, when
the nuts a r e inspected on t h e h a r d n e s s and guaranteed load in a c c o r d a n c e with
11.1.2.
In t h i s inspection, the c e r t i f i e d l e v e l of quality of t h e inspection lot(9) s h a l l
be laid do.wn as follows:

(1)

T h e certified level of quality of t h e inspection lot(9) in t h e h a r d n e s s

inspection or the nut s h a l l be laid down s o that 1 % 0.125
~
$ (5) (cr+O. 05)
and 1:s 8 % ( 8 ) ( 8 = 0.10).
T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e
with the sampling inspection plan by v a r i a b l e s provided in J I S Z 9003-

(2)

F o r the guaranteed load inspection of t h e n u t s , t h e check inspection

s h a l l be c a r r i e d out f o r one sample s i z e of two o r m w e p i e c e s f o r
one inspection lot(9) and a l l of the samples s h a l l meet t h e r e q u i r e m e n t s
of 4.2. *

Note (9)

One inspection l o t mentioned above i s t h e same a s o n e manufacturing

lot defined in (2). Note (2). 5.

1 2 . 4 . 4 Inspection on H a r d n e s s of Washer
T h e inspection r e s u l t on
h a r d n e s s of the w a s h e r s h a l l comply with t h e r e q u i r e m e n t of 4.3, when the
w a s h e r i s inspected in a c c o r d a n c e k i t h the methbd of 11.1.3.
In t h i s inspection, the c e r t i f i e d l e v e l of quality of t h e inspection l o t ( l 0 )
s h a l l be laid down s o that
ID.> 0.125 $ (5) (a+n. 05) a n d lo,&8 $
( 1 5 + i ~ . Ill).

T h e sampling inspection plan should be p r e f e r a b l y in a c c o r d a n c e with t h e

sampling inspection, plan by v a r i a b l e s provided in J I S Z 9003.
Note (10)

One inspection lot mentioned above is t h e s a m e as o n e manufacturing

lot defined in (3). Note (2), 5.

1 2 . 5 Inspection on T o r q u e Coefficient of S e t
T h e inspection r e s u l t on
t o r q u e coefficient value of t h e s e t s h a l l c o m.~"l vwith t h e r e a u i r e m e n t of 5.. when
.
t h e s e t i s inspected in a c c o r d a n c e with 1 1.2.
In t h i s inspection, the c e r t i f i e d l e v e l of quality of t h e inspection lot(l l )
s h a l l b e laid down a s follows:
(1)

T h e c e r t i f i e d level of quality of s t a n d a r d deviation on t h e t o r q u e coe f f i c i e n t value of t h e inspection lot(1 l ) s h a l l be s e t u n d e r t h e l e v e l of

significance of 5 $ o r less a n d u n d e r t h e s t a n d a r d r e l a t i v e e r r o r of
8 $ o r less.

Remark:

(2)

F o r t h e application of r u l e of 12.5 ( I ) , i f t h e p r o c e s s is in a
stable s t a t e , the l a t e s t E-R control c h a r t o r inspection data
including the d a t a of t h e lot t o be i n s p e c t e d may be used.
If p a r t i c u l a r l y r e q u i r e d , t h e sample s i z e may be l e s s e n e d by
slightly e n l a r g i n g t h e s t a n d a r d r e l a t i v e e r r o r than t h e specified
value, s u b j e c t t o t h e a g r e e m e n t between t h e p a r t i e s concerned.

T h e c e r t i f i e d l e v e l s of q u a l i t y f o r t h e mean v a l u e of the t o r q u e coefficient f o r t h e inspection l o t ( l 1 ) s h a l l be l a i d down s o t h a t they

may be not less than t h e v a l u e given in T a b l e 9.
I

Note ( I 1 )

One inspection lot mentioned h e r e i s t h e s a m e as o n e manufacturing

lot defined i n N o t e (2), 5.

- 1490 -

PT. KAQTK~ h ~ IIVW

8
JAKARTA

Table 9
Classification
a c c o r d i n g to t o r q u e
coefficient value

Values in. respect to lower limit

Values in respect to upper limit

~n."( a +O. 0 5 )

~n,"(p+O. l o )

m; ( a i 0 . 0 5 )

0.110

0.100

0.150

0.160

0.150

0.140

0.190

0.200

R e m a r k s 1.. T h e notations

met,

,111'.

ale"

(p+O.

I I I ~ ~

and m" are as defined in J I S

10)

Z 9003.

F o r t h e s t a n d a r d deviation, t h e v a l u e s obtained in a c c o r d a n c e
with 12.5 (1) s h a l l be used.

2.

T h e s e t s h a l l be d e s i g n a t e d i n the o r d e r of t h e number o r t i t l e of this

standard, class a c c o r d i n g t o mechanical p r o p e r t i e s of t h e s e t * c l a s s a c c o r d i n g
t o t o r q u e coefficient value of t h e s e t , designation of s c r e w t h r e a d s x bolt length
( I). a n d p a r t i c u l a r l y specified m a t t e r s ( l 2 ) .
T h e p a r t i c u l a r l y specified m a t t e r is t o be shown in p a r e n t h e s e s .

Note ( I 2 )
Example:

J I S B 1 186
S e t of High S t r e n g t h Hexagon
Bolt , Hexagon Nut and P l a i n
Washers f o r Friction Grip J o i n t s

Class 1

Class 2

M16 x 50

.,

M20 x 6 0

(Flat
point

(Number of s t a n d a r d o r
name of s t a n d a r d )

14.

R
16

Marking

14.1 Marking of P r o d u c t s
be done as d e s c r i b e d below:
(1)

T h e marking of t h e p a r t s constituting a s e t s h a l l

T h e following p a r t i c u l a r s s h a l l be marked e i t h e r i n r e l i e f o r by starnpi n g on t h e u p p e r f a c e of t h e bolt head.

(1.1)

Notation ( F 8 T , F 10 T o r F 11 T ) d e s i g n a t i n g the class a c c o r d i n g

to mechanical p r o p e r t i e s of bolt

(1 .2)

R e g i s t e r e d t r a d e m a r k o r identification m a r k of manufacturer

(2)

:5

'

T h e notation d e s i g n a t i n g t h e class a c c o r d i n g t o mechanical p r o p e r t i e s of

t h e nut s h a l l be marked e i t h e r i n r e l i e f o r by stamping by using marking
symbol of T a b l e 10 on t h e u p p e r f a c e of t h e nut.

- 1491 -

T h e r e g i s t e r e d t r a d e m a r k o r i d e n t i f i c a t i o n m a r k of m a n u f a c t u r e r
may be m a r k e d , s u b j e c t t o t h e a g r e e m e n t b e t w e e n t h e p a r t i e s c o n c e r n e d .
T a b l e 10
C l a s s a c c o r d i n g t o mechanical
p r o p e r t i e s of nut

(3)

M a r k i n g symbol

T h e w a s h e r is exempted f r o m m a r k i n g t h e n o t a t i o n d e s i g n a t i n g t h e c l a s s
a c c o r d i n g t o mechanical properties:
T h e r e g i s t e r e d t r a d e m a r k o r i d e n t i f i c a t i o n m a r k of t h e m a n u f a c t u r e r
may b e m a r k e d , s u b j e c t t o t h e a g r e e m e n t b e t w e e n t h e p a r t i e s c o n c e r n e d .

14.2 M a r k i n g on P a c k a g e
following particulars:

T h e p a c k a g e s h a l l b e c l e a r l y m a r k e d with t h e

(1)

T i t l e of t h i s s t a n d a r d

(2)

c l a s s ' a c c o r d i n g to mechanical p r o p e r t i e s of s e t

(3) C l a s s a c c o r d i n g t o t o r q u e c o e f f i c i e n t v a l u e of s e t
(4)

D e s i g n a t i o n of s c r e w t h r e a d s x bolt l e n g t h (

(5)

Quantity

(6)

Particularly specified matter

(7)

M a n u f a c t u r e r ' s name o r r e g i s t e r e d t r a d e m a r k

(8) M a n u f a c t u r i n g l o t number of s e t

(9) Month a n d y e a r of i n s p e c t i o n f o r s e t
C a u t i o n s a t t h e T i m e of C o n t r a c t

15.

It is r e c o m m e n d e d t h a t t h e c o n t r a c t i n c l u d e s t h e f o l l o w i n g c o n d i t i o n s :
f

(1)

t h a t t h e m a n u f a c t u r e r of sets, b o l t s , n u t s o r w a s h e r s is t o s u b m i t t h e control c h a r t s o r o t h e r quality control d a t a o r inspection d a t a sheets.

(2)

t h a t t h e m a n u f a c t u r e r of t h e s e t s is t o be given t h e p a c k a g i n g s t a n d a r d .

..

..

DY. KAATYKA A ~ M U
JAKARTA

Attached Table 1 .

High Strength Hexagon Bolts for Friction

Grip Joints
Eccentricity
of head

Inclination of Inclination
bearing f a c e . of side f a c e

Unit: mrn

Notes

(I3)

The s c r e w end may be either of flat point o r of oval point.

(' 4,

The position f o r measurement of the dimension d, shall be

determined s o that l.sd,lr

Remarks 1 .
2.

Designationor
screw threads

T h e length r of incomplete t h r e a d s s h a l l number about two

t h r e a d s and t h a t or rull t h r e a d s about t h r e e t h r e a d s .
T h e dimension d , may be made s o as t o b e approximately same
a s t h e pitch d i a m e t e r of s c r e w t h r e a d , s u b j e c t t o t h e agreement
between t h e ~ a r t i e cs o n c e r n e d .
In t h i s c a s e , t h e r a d i u s r u n d e r t h e head may be made as
follows:

Mlb
1 . 2 to 2 . 4

Unit: mm

M1O

M i 2

2.0 to 3.3

M24

M27(M3O

2.5 to 3 . 8

3.

T h e dimensions
lengths r

4.

T h e dimensions I and s o t h e r t h a n given in t h e t a b l e a b o v e ,

if p a r t i c u l a r l y r e q u i r e d . may b e u s e d a s s p e c i f i e d . .

marked with 0 i n d i c a t e t h e recommended

Attached Table 2 .

High Strength Hexagon Nuts f o r Friction

Grip Joints
Eccentricity
of bolt hole

Inclination of
bearing f a c e

Inclination'
of s i d e fa'ce

Unit: mm
Der~~narion
ot screw
,.,,dl

(4

M 12

-.----

.,

2
12

M 16

16

20

12

f0.X

,=
--

22

r-.-

0
-U.B

r-a.

D,
min.

*-me

4-b
H.X.

25.4

20

20

0.7

31.2

25

25

0.8

16

27

20

20

32

37

30

29

0.9

M 22

22

22

36

41.6

34

33

1.1

M 24

24

24

47.3

39

38

L2

46

53.1

43

1.3

M 30

30

30

50

57.7

47

1.5

------

Remark:

*0'4

41

---

-1

M.X.

'1

1 1

2-

0 . 4 0.8
~

k.F.

Chamfering of the threaded portion of nut bearing face side

,shallbeofl.Oto1.05dindiarneter.

Attached T a b l e 3 .

High Strength P l a i n Washers f o r F r i c t i o n

Grip Joints

Unit: m m
DVSICIIDII~I~

Hssl'
T~rirranre
tl#mc.t~sitltt

12

13

+ 0.7
0

~Tolnranee
i o n

26

16

17

32

20

21

40

22

23

44

24

25

t
&sic

Tolerance

,.I'

Al~~rn..

d,menlion

0
0.8

3.2
1.5
4.5

- 01

+0.8
0

48

f 0.7

28

30

31

Remark:

2.4

56

+kO)

60

0
-Ia2

2.8

T h e f i g u r e s above show a plain w a s h e r with 45 O chamfer and

that with radius r , and e i t h e r chamfer o r r a d i u s to be u s e d i s
optional.