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Malaysian Palm Oil Industry
Malaysian Palm Oil Industry
Malaysian Palm Oil Industry
The oil palm tree (Elaeis Guineensis Jacq.) originated from West Africa in a belt from Angola to
Senegal.
The earliest archaeological evidence on palm oil consumption was found in an Egyptian tomb in
Abydos.
As no palm oil was produced in the country, the evidence implied that the oil had been traded
during the time of the Pharaohs, 5,000 years ago
Harvesting
fruit
bunches
Cooking to
sterilise fruit
bunches
Separate
fruitlets
from the
bunch
Softening
the
fruitlets
Pressing
out oil
Oil collection
The oil palm tree (Elaeis Guineensis Jacq.) originated from West Africa with a history of
consumption dating back to 5,000 years. Today it feeds ~3 billion people in 150 countries.
2
Source: MPOC Publications
1,000
3%
207
Supply Growth
200
(2010 -2020F)
1,840
6%
14% 28.17
4.8%
161
129
121
4,532
15%
13% 20.59
15%
29%
60.7
19.7
16% 19.05
11,748
40%
17% 23.39
14% 22.85
150
952
3%
16%
100
20.03
16% 18.91
33% 53.38
5,223
17%
35%
45.44
33% 40.36
50
46% 94.3
40%
4,694
16%
64.57
34%
35%
43.58
43.03
China
Pakistan
Others
0
2008
2010F
Palm Oil
2015F
Soybean Oil
2020F
Rapeseed Oil
Others
EU-27
Bangladesh
India
United States
Source: LMC Oilseeds Outlook for Profitability to 2020 (Jan 2009), USDA Database April 2009
Downstream
Processing
Midstream
ACTIVITIES
Seed
production
Nursery
Cultivation
Harvesting
Milling
Trading
Crude palm oil
bulking
Refining
Fractionation
Oleochemical
Esterification
Refined product
storage
Consumer
Products
Packaging and
branding
Food products
Non-food products
PRODUCTS
99
/1
20%
19
96
/1
99
99
/1
92
19
94
Food Use
19
19
90
/1
99
98
/1
/1
19
19
88
/1
98
98
86
98
19
84
/1
98
/1
80
19
82
97
/1
97
78
/1
35,000
19
40,000
19
74
19
19
76
/1
97
45,000
DxP seeds
Fresh fruit bunches
Crude palm oil
Palm kernel
Biomass (Empty
Fruit Bunches,
kernel shell, fronds)
Palm oil mill effluent
Non-Food Use
30,000
25,000
20,000
15,000
10,000
5,000
7
/2
00
00
06
20
00
/2
/2
02
04
20
20
00
99
/1
98
00
20
99
99
96
94
/1
/1
19
19
/2
99
/1
92
19
19
99
98
90
19
88
/1
/1
5
98
98
/1
/1
86
19
19
3
98
98
/1
/1
84
82
19
19
97
/1
80
78
19
19
/1
/1
76
19
97
5
97
3
74
19
72
/1
/1
19
70
19
97
1
97
96
96
96
/1
/1
/1
66
68
19
19
64
80%
19
These days, palm oil and derived products are channeled into worldwide industrial and
commercial activities to churn out food products as well as non-food applications. 4
Source: MPOC Publications, USDA Database
Healthy
Balanced composition of saturated
and unsaturated fatty acids
Saturated palmitic acid (44%),
Monounsaturated oleic acid (40%)
Polyunsaturated fatty acids (10%)
Can be blended with other soft oils to
meet AHA1 recommended ratio of
1:1:1 (saturated, monounsaturated, and
polyunsaturated fatty acids)
High carotene content
Not only does palm oil have the potential to feed world due to its abundance, but it is also a
versatile, healthy and a sustainable source of oil.
Source: MPOC publications
- Prime Area
- Plantable Area
Plantable = +/- 10 degrees off the equator.
Prime areas = +/- 5 degrees off the equator.
Oil palm hectarage in Malaysia has grown from 320,000 ha in the 1970s to over 4million ha today
Source: MPOC publications, The Oil Palm 4 edition by R.H.V. Corley, P.B. Tinker
5,000
5 , 0 00
(2007)
3,900
4 , 0 00
3 , 0 00
:
:
:
:
94.6m
21.9m
24.0m
27.2m
ha
ha
ha
ha
2 , 0 00
1,282
1 , 0 00
450
405
230
Indonesia
Rapeseed
Soybean oil
0.45
0.19
Nigeria
Colombia
Oth
countries
0.40
3.65
Palm oil
0.00
Thailand
0.69
Sunflower
Groundnut
Malaysia
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
Dura
Pisifera
Relative to other oilseeds, the oil palm tree is the highest yielding oil crop at an average yield
of 3.65MT/ha
Source: Oilworld Database (June 2008)
3,000
However Malaysian
palm export data has
shown historical
upside trend
As a food necessity,
demand for palm oil
has always been on
increasing trend due
to world population
growth.
Dot-Com Crash
2000-2002
2,000
5.00
1,500
0.00
1,000
-5.00
US Recession
1982
Recession
1990-1991
500
-10.00
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
Price (RM/MT)
2,500
10.00
2006
2008
CPO Price
18.00
16.00
14.00
12.00
Million MT
10.00
8.00
6.00
4.00
2.00
0.00
1980
1982
1984
1986
1988
1990
1992
1994
1996
1998
2000
2002
2004
2006
2008
Historical data shows that demand for palm oil as a food product has always been increasing
despite peaks and troughs in economic cycles
Note: IMF regards periods when global growth is less than 3% to be global recessions.
1.41
3.3%
4.33
10.1%
94.30
100
90
6.12
Supply Growth
2.15
2.85
(2010 -2020F)
8.0%
80
64.57
70
27.84
17.31
40.2%
4.92
60
19.15
44.5%
1.52
1.89
50
43.03
4.33
40
30
42.34
43.58
3.86
3.70
0.93
0.83
1.41
17.31
17.17
22.77
1.03
1.27
1.26
55.34
17.77
20
Indonesia
Malaysia
Thailand
Colombia
33.47
19.15
19.28
2008
2009F
19.65
Indonesia
Malaysia
2010F
Thailand
2015F
Colombia
2020F
At a forecasted supply growth of 8%, palm oil is well positioned to meet global food and nonfood demands. Malaysia is the second largest producer and leading exporter of palm oil.
Source: LMC Oilseeds Outlook for Profitability to 2020 (Jan 2009)
10
Today, the palm oil industry has become a key economic growth driver in Malaysia
Second largest contributor to 2008 external trade (~6.9% at RM 46bn)
Direct employment ~570,000 people
Estimated total employment ~860,000 (incl. downstream)
Electronics &
electrical products
41.8%
Others
32.5%
Sector
No.
Capacity
(MT/annum)
FFB Mills
408
93.2m
Palm Kernel
Crushers
41
5.2m
Refineries
50
19.2m
Oleochemical
17
2.6m
Palm oil
6.9%
11
Key Milestones
1970s-1980s
1960s
1917
Crop
Diversification
1800s
Oil Palm
Commercialisation
Oil Palm
Introduction
1875:
Introduced to
Malaya by the
British as an
ornamental
plant
First
commercial
planting in
Tennamaran
Estate,
Selangor
Product Diversification
Industrialisation &
Origin Refining
1960s:
Malaysia
increased
cultivation
pace of oil
palms
Introduction of
land
settlement
schemes (e.g.
FELDA1) as
means to
eradicate
poverty
Malaysia
overtook
Nigeria as
worlds largest
exporter of
palm oil
1970s:
Expansion of
domestic
refining &
fractionation
facilities
1980s:
Malaysianisation
of 3 plantation
companies,
namely Guthrie,
Golden Hope and
Sime Darby
Malaysia and
Indonesia are
top palm oil
producers
Existence of
worlds largest
listed
plantation
company via
the Synergy
Drive2 merger
China, India, &
EU are key
consumers of
palm oil
Founding of KL
Commodity
Exchange (KLCE)
for price setting,
hedging and
dissemination of
market info
1.
FELDA: Federal Land & Development Authority
2.
The corporate merger of Guthrie, Golden Hope Plantations and Sime Darby was completed in 2007
Source: MPOC Publications
12
The oil palm tree was first introduced to Malaya by the British as an ornamental plant in 1875 but
it was only commercially planted in Tennamaran Estate, Selangor 1917 by Henri Fauconnier.
Despite threats of the Emergency during the 1960s, the oil palm expansion in Malaysia was
rapid as its economic potential was recognised by the Malaysian Government as a complementary
crop to rubber in the poverty eradication programme.
The Federal Land Development Authority (FELDA) first introduced the oil palm in 1961
on an initial size of 375 ha to help the landless farmers.
Due to the fall in rubber and tin prices, estate planting of oil palm tended to be on old rubber
estate land when the prospects of high yields and profitability of palm oil were recognised.
In 1966, Malaysia overtook Nigeria as the worlds leading exporter of palm oil.
Compared to Malaysia, the Indonesia government only started to directly invest in state owned
plantations in 1968.
Export Diversification
Realising from historical experience with rubber and tin that dependence on narrow product lines can
bring price downswings, the Malaysian government embraced diversification as a way to sustain
production and exports.
Acting against the advice of international agencies, the Malaysian government began in the late
1970s to encourage a shift from CPO exports to refined products through taxation and
incentive policies.
The 1980s saw the Malaysianisation of 3 major plantation companies previously run by
the British i.e. Sime Darby, Guthrie and Harrison & Crossfield (later Golden Hope Plantations)
1980 also saw the founding of the Kuala Lumpur Commodity Exchange (KLCE), a key
instrument for price setting, hedging and dissemination of market information to reduce
market risk in the trading of palm oil.
13
Seeing the need for product development to sustain the upstream development of palm oil, the industry
was flagged for sectoral support under the Industrial Master Plan of 1986 (IMP1).
The IMP1 emphasised on the rationalisation of refining and fractionation to increase efficiency and
competitiveness of Malaysian palm oil in the world market.
As a result, Malaysia became a hub of palm oil downstream processing as it was more
economical to export refined products than to have them processed in Europe.
While Malaysia became a leading exporter of refined oil, demand for CPO exports then shifted
to Indonesia as further oil palm expansion was encouraged through Indonesian government
initiated smallholder schemes.
By the time the Industrial Master Plan 2 (IMP2) was launched in 1996, Malaysias processing
capacity has exceeded the supply of CPO.
IMP2 led to the expansion of oil palm hectarage to East Malaysia and also encouraged the
private sector to seek raw materials from abroad.
IMP2 also saw stimulated participation in R&D to meet the call for productivity gains and
further value-added product development along the value chain.
The Malaysian Palm Oil Council (MPOC) was tasked to develop a comprehensive strategy
to position Malaysia as an international leader in the oils & fats market through
promotional activities.
Despite Indonesia having overtaken Malaysia as a leading producer of palm oil since 2007 due to its
vast landbank expansion and labour opportunities, the industry is still thriving in Malaysia.
Malaysia is still a leading exporter of palm oil to major consumers in China, EU and India.
In fact, Sime Darby and FELDA, both Malaysian-based companies are today the worlds
largest plantation companies (based on planted area).
14
(000 ha)
Total= 4.3 m ha
5,000
470
11%
2,599
61%
4,500
4,000
314
7%
3,500
922
21%
CAGR 1975-2007
3,000
5.9%
2,500
Private Estates
Govt. Schemes
State Schemes
Smallholders
2,000
1,500
1,000
500
0
1975
1980
1985
1990
P.Malaysia
1995
Sabah
2000
Sarawak
Planted Area
2005
2007
While oil palm planting expansion in Peninsular Malaysia is likely to plateau, Sabah & Sarawak
has been mooted for further expansion outlined in the Industrial Master Plan 2 (1996)
15
Settlers manage
small blocks of land
Encourage
self reliance
Settlers given
individual titles
FELDAs success story has tied the prosperity of rural Malaysia with the palm oil industry. Today
it is the largest plantation player with 723k ha planted area.
Source: MPOC Publications, FELDA website
16
Private Sector
The private sector in the palm oil industry today consists mostly of integrated players with
plantation estates and refineries.
There are currently 41 plantation companies listed in Bursa Malaysia.
However, there are also diversified and private unlisted companies participating in the palm oil
industry.
Sime Darby is currently the worlds largest listed plantation player by planted area (~530k ha),
Contributing 6% of world CPO production.
Market capitalisation of RM41bn
As at 18 June 2009
Main
Board
# of Plantation Companies
Market Capitalisation (RM bn)
Second
Board
Total
38
41
71.7
0.6
72.3
The private sector currently accounts for 60% of planted area in Malaysia and have been active
participant in shaping the Malaysian palm oil downstream and export sector
17
Import
Substitution
Before 1970s
Methods
Taxation
Incentives &
Allowances
Export
Diversification
Late 1970s onwards
Since the 1960s, the Malaysian Government policies have moved from import substitution
initiatives to export-oriented diversification detailed in the Industrial Malaysia Plan
1.
2.
3.
4.
5.
18
Area focus
Peninsular Malaysia
Call for development of different
segments of the industry in the value
chain especially oleochemicals
East Malaysia
Call for productivity gains
Encouraged Malaysia to seek raw
materials from abroad
Human
Resources
Technology
Infrastructure
Tax &
regulatory
agencies
Government incentives
Double deduction tax benefit on
export sales
Export tax on CPO to reduce
supplies to destination refineries
in Europe
The support for the palm oil industry outlined under the IMP emphasised on supply security and
development of different segments in the downstream value chain
19
Policy Implementation
(Examples)
Replanting subsidies
Timed with glut in CPO
prices
(2000 & 2009)
Regulation and incentives on
palm oil refineries, biodiesel
plants
Mandatory blending of palm B5
biodiesel (2009)
Industry Associations
Provide ex-ante
discussions between
captains of industry and
government officials
Examples:
MPOA1
PORAM2
MOSTA3
Smallholders/Govt Schemes
Plantation owners
Private Sector
Plantation owners
Palm oil refiners and
downstream processors
R&D Collaborations
Research undertaken by
universities (local & abroad)
Grants from government
Joint support and
commercialisation by private
sector
1.
2.
3.
Trust and systematic coordination between the government and associations of planters,
processors and manufacturers have provided a smooth development and flow of industry
20
information
Downstream processing
Golden Jomalina
Unimills
Austral Edible Oil
Infrastructure development and integration from upstream to downstream was possible due to
economies of scale built up by local palm oil players and stable geopolitical conditions
1.
2.
21
Set up of training academies by private sector (e.g. Sime Darby Academy) to provide
on-the-job training.
Agencies
Set up of PORIM2 (subsequently MPOB3) to undertake R&D support
Conduct training on chemistry, quality, analytical techniques, processing operations,
transportation and handling of palm oil products
Under IMP, role expanded to include training and R&D in oleochemicals, specialty fats and
processed palm kernel oil
Palm oil R&D efforts in Malaysia have seen an increase in value added and new product
development breakthroughs
1.
2.
3.
22
Indonesia
Institutional support
Policy
Formulation
PORLA
MPOB
(merger of
PORLA &
PORIM in
2000)
Research
PORIM
Associations
Relative to Malaysia, representation of the palm oil industry in Indonesia was seen to be
fragmented. Research efforts in Indonesia were focused on expansion of oil palm area rather than
product innovation.
Type of Policies Implemented
Export Oriented interventions
Resulted in deliberate
export shift from CPO to
refined products
Motivated product
development
Encouraged competition &
market efficiency
Malaysia pursued a more proactive policy to drive learning & innovation through key
instruments of agencies, funding, network coordination. Lack of such instruments has largely
restricted Indonesia to cultivation and processing to meet domestic demand.
23
24
25
Conclusion
Malaysia today has become a leading palm oil hub of trade and knowledge.
The palm oil industry is a profitable business that provides opportunities to diversify
into food and non-food products.
The industry has been resilient, withstanding several economic recessions over the past
century.
Network cohesion and sharing of information flow are also key between :
Government and plantation sector
Government to government
Plantation sector and stakeholders
Unlike other industries, benefits from the palm oil industry will only be reaped years
later. We have to be passionate:
~ 3 years for commercial harvesting of new plantings
Minimum payback of upstream greenfield investment ~6-7 years
The economic cycle for upstream investment ~ 25 years
~ 2 years for a mill or even a refinery to begin operations
26
Thank you