Offshore Wind Turbine Installation Vessel

Germanischer Lloyd - Noble Denton
Offshore Wind Turbine Installation Vessel

-
2010 CWEE
2010-04-27
Contents
1.
Germanischer Lloyd group An Overview
2.
Wind Energy, Offshore wind energy
3.
Offshore Wind Farm Installation Vessels
2010-April CWEE Shanghai Internatinal Conference
14.04.2010
No. 2
GL Group: Worldwide service on site

:
Found in 1867, today over 6.900 employees, of which 5.000 are engineers, are
working for you in over 176 offices in more than 88 countries.
Hamburg
Shanghai
Mexico City
Division AM / Mexico City
Division EMA / Hamburg
14.04.2010
Division EA / Shanghai
No. 3
Since 2007, GL group is in expanding...

2007
Since 2007, 11 companies, including
2007
2007
2008
2009
2009
Adventist Group,
International Refinery Services,
FutureShip / Friendship Consulting,
Noble Denton,
Garrad Hassan
600 staff members

80 staff members
18 staff members
900 staff members
250 staff menbers
have jointed the GL group, they have strongly enhanced the CL

competency and Capability as a world wide technical service
provider
GL & Noble Denton & Garrad Hassan Join Forces

A New Dimension of Technical Assurance and Consulting
14.04.2010
No. 4
GL
GL
The Maritime segment of GL-Group
GL Noble Denton
GL Garrad Hassan
The Oil & Gas segment of GL-Group The Renewables segment of GL-Group
No. 5 14.04.2010
2010-4-14
No. 5
GL Group: a Multidiscipline Engineer Society

:
y
y
y
Navel Architects
Marine engineers
Mechanical engineers
y
y
y
Electronic engineers
Electrical engineers
Welding engineers
y Structure analysts
y Vibration analysts
y CFM experts
y Metallurgists
y Process engineers
y Quality engineers
y Civil engineers
14.04.2010
No. 6
Services of GL group
Provide Solutions to Various Industry Sectors in one hand
Maritime
GL
Oil and Gas Renewable Energy
Service for maritime

segment
Cross-industry
GL
Noble Denton
Cross-industry
GL Garrad
Hassan
Cross-industry
Service for energy

segment
Cross-industry
segments, intersectoral services
e. g., also for offshore
wind energy customers
Offshore Wind Turbine Installation Vessel
14.04.2010
No. 7
GL in China,
GLMS and GLIS, total about 400 employees

in 10 site offices
ASEA Shanghai
Garrad Hassan in Beijing
Noble Denton in North China
Dalian
Beijing
Tianjin
Yellow sea
Qingdao
Yangzhou
Jiangyin
Nanjing
Chengdu
Wuhan
Shanghai
East China sea

Zhoushan
Taipei
Main GL office
Other GL offices
Guangzhou
Shenzhen
Major cities
Xiamen
Kaohsiung
Hong Kong
South China sea
14.04.2010
No. 8
Contents
1.
2.
3.
14.04.2010
No. 9
Wind energy, Global Trends
by 2020 the EU wants

to cover 20% of its
primary energy
consumption with
renewables
14.04.2010
No. 10
10
Offshore Wind in China Present and Planning
1st Prototype installed by CNOOC in Bohai

Gold Wind 1.5MW Direct Drive
Offshore planned by SHANDONG/JIANGSU

Offshore planned by DONGHAI
x34 units. Sinovel 3.0MW (x5 units installed)
24
2500
Offshore planned by ZHEJIANG/FUJIAN
Offshore planned by GUANGDONG
14.04.2010
No. 11
11
Design concepts WTIS
Market Situation and Motivation
Main Driver: Political ambitions to reduce emissions by 2020, 20-30% of the

primary energy production of European countries shall be coming from
renewable sources
Offshore Wind-Farming is in its start-up phase

Many players in field
Many different design concepts exist
Large potential for growth
14.04.2010
No. 12
12
Current Installation Way of
Offshore Wind Turbine
Shanghai Donghaidaqiao Windpark
Complete turbine transport and installation
3.0 MW turbine, lifting weight 412 ton

3.0412
Nable height 91.3 m

91.3
Windfarm area water depth 9.90~12.0 m

9.9~12.0
14.04.2010
No. 13
13
Installation Way of Shanghai Donghaidaqiao

Offshore Wind Turbine
14.04.2010
No. 14
14
Fleets for installation operation
Items
Ship
type
Tonnage power
14.04.2010
Main
Dimensions
Draft
No. 15
15
Contents
1.
2.
3.
14.04.2010
No. 16
16
Design Concepts WTIS
Functions necessary of offshore installation vessel
Loading
Transportation
Offshore installation operation

Positioning
Jacking up
Heavey lifting
Workmanship
Workmanteam Accomondation
14.04.2010
No. 17
17
Tide zone, Shallow or Deep Water?
14.04.2010
No. 18
18
Design Concepts WTIS

Form follows Function
Questions to be considered
Only for offshore wind turbine installation?

Installation way?
Crane and lifting appliances required?
Working area: Tide zone? shallow water? deep water?
Self propelled / no propulsion? /
Jacking / non Jacking? /
Large Deck Area for Working?
Sailing speed and Transportation Capacity important?
Number of Accomodation Complements?
Semi-Submersible?
What is the best Combination of all?
14.04.2010
No. 19
19
Types of OWEA
supplier
GE Energy
designation
nominal power
[kW]
rotor diameter
[m]
mass (nacelle+rotor) [t]
3.6s
3600
104
295
Siemens
Vestas
3.6 MW
3600
107
215
V 120
4500
120
210
Repower Systems
5M
5000
126
410
shallow water
Enercon
E 112
4500
114
500
Bard
Nordex
BARD 5.0 N90 Offshore

5276
2500
122
90
375
nn
deep water
Jacket
Tripod (<80m)
Floating Structure (<900m)
Monopile (<20 m)
Jacket
Bucket (< 20m)
gravity foundation (<10m)
Multibrid
M 5000
5000
116
310
14.04.2010
No. 20
20
GL solution, Generation I
Design concepts TIV
14.04.2010
No. 21
21
GL solution, Generation II:

Design concepts TIV: Jack-up platform ORDIN, THOR
8 100 A 5, Special Purpose Ship,
Self Elevating Unit,
Analysis and Verification

Newbuilding Classification
Plan Approval & Newbuilding
Supervision
14.04.2010
No. 22
22
GL Solution:
ODIN-Offshore Installation vessel built in 2005
14.04.2010
No. 23
23
GL solution:
THOR- Offshore Installation vessel built in 2007
14.04.2010
No. 24
24
GL solutions Genration III:

Design concepts WTIS: Loading, Transporting, Installing, all in one
:
GL Maritime - GL Noble Denton Deliverables

Plan Approval & Newbuilding Supervision
(outstanding)
Design & Consulting

Engineering supporting
14.04.2010
No. 25
25
GL solutions Genration III:
Beluga/Hochtief WTIS
8 100 A 5, Special Purpose Ship, Self Elevating
Unit, Operation according to operational
manual, DP2, EP/BWM
Technical Data:
Type of vessel Heavy lift jack up vessel self-propelled
Class
GL+100A5 Self Elevating Unit, DP2
Main dimensions hull
135.00x40.00x11.00 m
Water depth for jacking
up to 50 m
Significant wave height for jacking & Dp
2.0 m
Wind speed of crane operation
up to 18.0 m
Operation draft
4.60 m min ; 7.00 m max
DP capability
complying with DP2
Thrusters & propulsion
12kn
Legs
4 lattice
Jacking system
open, >1m/s
Crane
Boom length
90 m
Capacity
up to 1700 ton
Helideck
D=20.88m suitable for Sikorsky
Cargo load
14.04.2010
S92 with a MTOW of 12.8 t

up to 8.000 ton
No. 26
26
Generation III:
RWE-TIV, GL
Main Particulars
Self-Elevating
(up to 45m water depth)
Crane 800t@20m
DP2 Capability
100x40x8m
GL-Deliverables

(outstanding)
14.04.2010
No. 27
27
Generation III:
Beluga/Hochtief WTIS
Main Particulars
Self-Elevating
(up to 50m water depth)
Crane >1500t@20m
DP2 Capability
Large Deck Area
~135x43m
GL-Deliverables

(outstanding)
8 100 A 5, Special Purpose Ship, Self Elevating Unit,

Operation according to operational manual,
DP2, EP/BWM
14.04.2010
No. 28
28
Generation III:
ND-GL WTIS ND 1200
100 A5
Offshore Service Vessel, WTIS,
Special Purpose Ship,
Self Elevating Unit,
Operation according to operational manual,
[DP2, EP, BWM] (depends on owner Spec.)
7 MC AUT
14.04.2010
No. 29
29
Technical key points

Jacking up system
Gear box
Locking devices
Legs
DP system
Crane
Helideck
14.04.2010
No. 30
30
Crane Operation
Crane Equipment Approval

Hydro dynamical analysis
Special Offshore requirements
Engineering in Dynamic Crane operation
14.04.2010
No. 31
31
WTIS Generation I to III Actual Projects

WTISIIII
Generation I Combined crane and working barges I
Generation II Jackup barges without propulsionII
Generation III Self-propelled Jackup vessels III
Functions
Generation I
I
Generation II
II
Generation III
III
High lifting capacity
x*
High deck load capacity
x*
Large working deck
x*
Large accommodation
Helicopter deck
Self-elevating
Self-propelled
DP2 / DP3 capability DP2/DP3
* on separate barges
14.04.2010
No. 32
32
GL References for pure WTIS

GL
14.04.2010
No. 33
33
What GL-Noble Denton provide:

Concept Phase
Pre-Consulting for Process Design
Basic Engineering
Consulting / Independent Design Review and Verification

/ Design Modeling and FE calculations /
Compliance Review / Stress and Fatigue Analysis
/ Conceptual Risk Assessment
Detail Engineering Phase
Independent Design Review / Design Verification /

Compliance Review / Design Certification / Risk
Assessment
Procurement Phase
Construction Phase
Project Economics &Technical Feasibility Study,

Front-End Engineering Design (FEED)
Manufacturers Capability Certification (MCC) / Vendor

Inspection / Quality Assurance and Control /
Performance and Warranty Testing
Construction accompanied Design verification and certification

/ Construction inspection, commissioning
supervision , / Engineering Critical
Assessment (ECA)
14.04.2010
No. 34
34
WTIS: Rules for Classification and Construction

GL
For Hull: Ship Technology,

Offshore Service Vessels,
Ed. 2010
For legs,Jacking System,crane etc.:

Industrial Services,
Offshore Technology
14.04.2010
No. 35
35
WTIS Statutory Requirements
SOLAS 74/88, International Convention for Safety of Life at Sea 2009

ILLC 66/88, International Convention for Load Lines; Revision 2004
MARPOL 73/78, International Convention for the Prevention of Pollution from
Ships, Annex I IV
IS Code 2008, International Code on Intact Stability

Code of Safety for Special Purpose Ships, 2008
Guidelines for the Construction and Design of Offshore Supply Vessels 2006
Code for the Construction and Equipment of Mobile Offshore Drilling Units,
1989 amendment by Res. MSC.187(79) 2004
Ballast Water Management Convention, 2004
14.04.2010
No. 36
36
Research works
Complementary Simulations WTIS Semi Jack-Up
Main Particulars
Length over all
141.0 m
Length between PP
135.0 m
Breadth Moulded
36.2 m
Depth to Maindeck
14.0 m
Depth to Tween Deck
8.0 m
Design Draught
4.0 m
Scantling Draught
5.0 m
Length of legs
72.0 m
Diameter of legs
3.9 m
14.04.2010
No. 37
37
Focus on: Operational Safety

Design Optimization
Operational Restrictions
Water depth = 45 m
Hs = 1.5 m
Current = 5 knots
Loading Conditions
Base shear
Overturning moment
WIND
GRAVITY
WAVES +
CURRENT
BUOYANCY
Structural Integrity
Legs
Jacking houses
Hull
14.04.2010
No. 38
38
WTIS on Location
Hydrodynamic Analysis in Waves
Numerical Methods
AQWA surface panels
Formatiert ;-)
Potential flow code AQWA

Regular waves
Frequency domain
Linear flow + Morison forces
Radiation & diffraction (Green function)
CFD code COMET (RANS)
Reynolds-averaged Navier-Stokes solver
Nonlinear flow
Time domain
Breaking waves
Viscous effects
14.04.2010
COMET volume grid
No. 39
39
Formatiert ;-)
Results
Calculation of base shear and overturning moments

Results of both numerical methods are similar
Free surface elevation around the ship
14.04.2010
No. 40
40
In Place Condition:
Maximum Forces and Moments
Base shear on aft legs [kN]
Lateral overturning moment [kNm]
Natural seaway: Hs = 1.5 m, Tz = 7.5 s
14.04.2010
No. 41
41
Transit Condition
Hydrodynamic Analysis in Waves
Cargo only loading condition

Ship speed = 14 knots
Potential flow code AQWA
Critical locations:
nacelle hub & upper tower
Statistical evaluation in
natural seaways
Max. Loads on the Lashing System?
RAOs of ship accelerations

in regular waves
14.04.2010
No. 42
42
Transit Condition:
Accelerations
Formatiert ;-)
At top of the pile [g]
Horizontal Acceleration [max. 0,6g]
Vertical Acceleration [max. 1,0g]
Natural seaways: Hs = 2.5 m, 4.5 s < Tz < 17.4 s
14.04.2010
No. 43
43
Thanks for your kind attention!
Any questions? Please......

14.04.2010
No. 44
44
www.gl-group.com
Contact GL China
gl-china@gl-group.com
14.04.2010
No. 45
45

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Germanischer Lloyd - Noble Denton

Offshore Wind Turbine Installation Vessel

Germanischer Lloyd group An Overview

Wind Energy, Offshore wind energy

Offshore Wind Farm Installation Vessels

2010-April CWEE Shanghai Internatinal Conference

GL Group: Worldwide service on site

Division AM / Mexico City

2010-April CWEE Shanghai Internatinal Conference

Division EMA / Hamburg

Since 2007, GL group is in expanding...

600 staff members

have jointed the GL group, they have strongly enhanced the CL

GL & Noble Denton & Garrad Hassan Join Forces

2010-April CWEE Shanghai Internatinal Conference

2010-April CWEE Shanghai Internatinal Conference

GL Group: a Multidiscipline Engineer Society

2010-April CWEE Shanghai Internatinal Conference

Oil and Gas Renewable Energy

Service for maritime

Service for energy

Offshore Wind Turbine Installation Vessel

2010-April CWEE Shanghai Internatinal Conference

GLMS and GLIS, total about 400 employees

East China sea

South China sea

2010-April CWEE Shanghai Internatinal Conference

Germanischer Lloyd group An Overview

Wind Energy, Offshore wind energy

Offshore Wind Farm Installation Vessels

2010-April CWEE Shanghai Internatinal Conference

Wind energy, Global Trends

by 2020 the EU wants

2010-April CWEE Shanghai Internatinal Conference

Offshore Wind in China Present and Planning

1st Prototype installed by CNOOC in Bohai

Offshore planned by SHANDONG/JIANGSU

2010-April CWEE Shanghai Internatinal Conference

Design concepts WTIS

Market Situation and Motivation

Main Driver: Political ambitions to reduce emissions by 2020, 20-30% of the

Offshore Wind-Farming is in its start-up phase

2010-April CWEE Shanghai Internatinal Conference

Current Installation Way of

Offshore Wind Turbine

Shanghai Donghaidaqiao Windpark

Complete turbine transport and installation

3.0 MW turbine, lifting weight 412 ton

Nable height 91.3 m

Windfarm area water depth 9.90~12.0 m

2010-April CWEE Shanghai Internatinal Conference

Installation Way of Shanghai Donghaidaqiao

2010-April CWEE Shanghai Internatinal Conference

Fleets for installation operation

2010-April CWEE Shanghai Internatinal Conference

Germanischer Lloyd group An Overview

Wind Energy, Offshore wind energy

Offshore Wind Farm Installation Vessels