DESIGN GUIDELINE eed BUILT-IN GIS SUBSTATIONPREFACE This document provides guidelines for developers, large power consumers, consultants and contractors intending to construct Main Intake Gas Insulated Substation (GIS) building within their developmentipremises and handover the completed building to Tenaga Nasional Berhad (TNB). This document is intended to assist interested parties to understand TNB's general requirements for such substation building. The document outlines only basic layout, sizes and finishes of the substation building. Users are required to refer to relevant TNB Transmission Division engineers before finalizing detailed design of the building. Any contradiction between this document and the technical specifications shall be highlighted to the engineers for verification and confirmation. This document shall be read together with the latest revision of TNB's technical specifications for the design and construction of Main Intake Substation. The substation building shall be designed and constructed to fit its intended purpose, in accordance with best industry practices and with utmost works and materials quality. Users are reminded to engage consultants with vast knowledge and experience in the design and construction of Main Intake Gas Insulated Substations to ensure full compliance with TNB’s requirements and to ensure that the building is completed to fit its intended purpose. This document is periodically updated to incorporate new information and latest standards and technology. Users are reminded to refer to the latest revision of the document issued by Transmission Division of TNB. TENAGA NASIONAL BERHAD | DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Doc. | DESIGNGUIDELINE | RevisionNo. | 0 | Date | oworaot1| Page | 201161.0 INTRODUCTION This guideline is prepared to assist developers, large power consumers, consultants and contractors intending to construct 132/33kV Main Intake Gas Insulated Substation (GIS) building within their development/premises and handover the completed building to Tenaga Nasional Berhad (TNB). It is developed to provide relevant information to the users on the following aspects: Floor layout ii, Minimum room/space dimensions il, Imposed loads iv. Fire fighting system v. Room/fioor finishes vi. Other special requirements The guideline presents the minimum requirements to be complied and to be incorporated in the building design. The checklist, attached in Appendix A, is intended to highlight users of the basic requirements and assist users to design the substation building. This document shall be read together with the latest revision of TNB’s technical specifications for the design and construction of Main Intake Substation. TENAGA NASIONAL BERHAD | DESIGN GUIDELINE FOR BUIL Doe. DESIGN GUIDELINE | _ Revision No. 0 | Date | o47r2011 301162.0 BUILDING DESIGN PHILOSOPHY 2.4. System Configuration N This design guideline is prepared based on the following system | | configuration:~ Power © 2x 90MVA 132/33KV power transformers Transformers |» 2x Local / Earthing transformers 132kV GIS © 4cable feeders Switchgear | » 1 bus-section * 1 bus-coupler * 2x 90MVA transformer feeders 33kV GIS * 14 cable feeders | Switchgear | + 4 bus-section | * 1 bus-coupler * 2.x 90MVA transformer incomers | Building * Built-in within developer's premise/development. | 2.2 Civil Work Requirements } The substation bi ing design shall comply with the Building By-Laws, Design Codes and Standards and shall conform to TNB requirements. The building shall be fit to house various high voltage transformers, electrical control equipment, protection relays, switchgears, communication equipment, battery and other ancillaries’ equipment, ‘ine substation Duiiding”snait’ be designed and conswructed in accordance 10 the approved drawings including getting approval from relevant authorities prior to handing over to TNB. aces repre yg lnterepe tent Ere gpa | TENAGANASIONAL BERHAD | DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Doc. | DESIGN GUIDELINE | Revision No, 0 [ Date [osorzet| Page | 40r1623 The substation building shall be designed to provide convenient access for TNB to enter, operate and carry out maintenance work of the substation at any time. The completed substation building shall be handed over to TNB complete with its land title/strata title and free of encumbrances. The main features of the substation building are as follows; (Equipment rooms’ layout and size The layout and size of various rooms must be sufficient and suitable for the intended operation of the equipment and for carrying out maintenance works (refer to Appendix B). (b) Safety measures It is critical to minimize disruption of serviceability of the substation equipments in the event of fire or flood. Adequate fire protection system shall be installed for detection of fires and for fighting fire within the building. Fire escape/emergency exits shall also be provided at suitable locations. Generally, equipments shall be located above the 50-year flood level. (¢) Harmony with the surrounding The substation building or fagade (for substation building built within developer's building) shall be designed to be in harmony with its ‘surrounding architecture. Earthing System The developer shall be responsible for the design, supply and installation of an earthing system based on TNB specifications Thus, the detailed design and earthing plans of the earthing system shall be submitted to TNB Transmission far approval. ‘The earthing system shall include the overall substation earthing grid and TENAGANASIONAL BERHAD | DESIGN GUIDELINE FOR BUILTIN GIS SUBSTATION Doe. DESIGN GUIDELINE | _ Revision No. 0 | date | oworm01t | Page [ Soft63.0 40 TENAGA NASIONAL BERHAD | DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION the GIS earthing grid for the air insulated switchgear, the GIS switchgear, the supporting stee! works and any grating type flooring. The earthing system Shall consist of copper tapes, earth electrodes and test links, ete-To prevent theft, copper tapes and earth electrodes shall be embedded within the concrete wall or floor unless or otherwise reasonably impractical or to be left exposed for purpose of test or earthing connection. The earthing mat shall be buried under the concrete floor of the GIS equipment. The structural stee! mesh of the concrete floor shall be welded together for continuity and connected to the buried earthing net. The earth connection for the GIS equipment shall be brought out the concrete slab at frequent intervals. DESIGN CONFORMANCE TO REGULATIONS The building design shall conform to Building By-laws and Authority requirements, latest design Standards and Codes, TNB specifications and requirements stated in this guideline. The propose design & drawings shall be submitted to Engineering Department, Transmission Division, TNB for approval prior to construction. The submission shall include justifications, calculations, references of Standards and Codes highlighting assumptions made in the design. All submissions shall be endorsed by relevant Professional Engineer registered with the Board of Engineers, Malaysia, APPENDICES “Appendix A —— Giieeniist ior Building Oesiytr AppendixB - Typical Substation Building Layout Dee. DESIGN GUIDELINE | _ Revision No. 0 | date | oanrmort | Page [| sotteAppendix A Checklist for Building Design TENAGANASIONAL BERHAD | DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Doc. | DESIGN GUIDELINE | Revision No, 0 [date | oam7m01 | Page | 7 pbaChecklist for Building Design The following tables show the minimum requirements for the substation building to be complied: come fae No. Items. Requirement Ver Ne Remarks Exhaust fan/mechanical 1b | Ventilation type ventilation & lourves ‘e | Perit Fran m : rs Traveling overhead crane | 49 tonne 19 capacity va {8st eotnote eal icra (etn cron —_| t6x7 an 2 | Voniaten we a Glos pate Tm 2a | wat snng Gee | - *Piaster finish andMinimum Comply | Requirement Yes | No No Items Remarks 21 | imposed toad on floor AORN m? 2g | Fire Protection Requirements | Active a. Dual cicuit nest/ smoke etection. b. Fire extinguishers. Passive ‘a, Fire bari for all cable entries / exits into the b. Fire rated door. 3 | 132kV Control & Relay Room Room size 3q_| (length x width x height) 16x 10x3.5m = for triple rows of panel arrangement 3 | Ventilation type Air-conditioning 3 | Floor finishing ‘Computer footing ‘34_| Wal fishing | Gloss paint upto 1.5m hit 0 | Coting isting 2 erated mineral 3f | Imposed joad on floor 4OkN/ m? 3g | Fire Protection Requirements | Active ‘8. Dual cout heat/ smoke | setecton Fire extinguishers. 4 | 33kV Control & Relay Room da | Room size (length x width x height) 16x7x3.5m 4b_ | Ventilation type ‘Air-conditioning ‘40 Floor finishing | Compuier fioonng: Gloss paint up to 1.5m high. TENAGANASIONAL BERHAD | DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Doc. | DESIGN GUIDELINE | Revision No. 0 [| Date [osorm011 | Page | 90116 4d_ | Wall finishingComply, No. Remarks Yes | No ‘de | Coling fi ‘2-hr fire rated mineral 4 | imposed oad on toor 4a, | Fre Protection Requirements alco heat smoke Fe etngushrs 5 | Battery Room sa | Roomsizo {length x wath x holt) shasta ca sb | Ventiaton ype - (corrosive type) _ se. | Foor ishing ‘Ackd-osstant te, ce | wat ng 7d ositant ls op 0 | | so | canny rizning zat tersiboat | Gt_| pond enon er 65. | Fre Protection Requirements | Dry chemical powder | | Belcieonie| | gn | Satehes or vention and | Atntrance, oid of 1 fighting | | Shower exc | (width x length) |_next to entrance 6 | LvAC Room ge | Roomsize Geng x wath xhoiotty ‘66—| Ventilation type. Ake condiign wih + ! a a TENAGA NASIONAL BERHAD DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Doe. DESIGN GUIDELINE oao7mont | Page | 100f 16Minimum Comply, Requirement Maris ble No Items ‘6d _| Wall finishing Gloss paint up to 7.5m high. 62 | Cetin fisting ete ie roe meal 6f | Imposed load on floor SKNim? 6g Fite Protection Requirements | Active 2. Tolal flood gas system (ine. . Dual circuit smoke detection, ©. Fire extinguishers. Passive 7 bares forall cable enivies/ exits into the room, b. Fite rated door. ‘Space for Distribution board 6h | and meters in LVAC room _| Reduired = 7 | Telecommunication Room 7a | ena xwicth xheign) | 65x5x3.5m 7 | Ventilation type Air-condition Te | Floor finishing Computer floor 7. | wee tnishing ‘Gloss paint up to 1.5m high 7e | Ceting Misting pt fieieednner! 7f | Imposed load on floor SkNim? 7g | Fire Protection Requirements | Active ‘a. Dual circuit smoke delection, b._ Fire extinguishers. ‘TENAGA NASIONAL BERHAD | DESIGN GUIDELINE FOR BUILTAN GIS SUBSTATION Doc. | DESIGN GUIDELINE | _ Revision No. © | Date | owor20t | Page | 110116Minimum _|--Requirement. Remarks No Items 8 | Maintenance Area we | eons Suttle for maiionance faratixwtnx ety | wos 8b | vorilaton ype Exhaust Fan Mechanical Floor hardener and Epoxy TT 8 | Foor fnshing ae Gloss paint upto 18 4_| wot ining Pest rsh and | 22 | tira isting enulson pert 8d__| Imposed load on floor 410kN/m? 69 | Fre Protecion Regiments | Ave al crut note b._Fire extinguishers. 9 | Utility Room @a_| Room size a (length x width x height) 6x4x3m 9b | Ventilation type Louvres. 9¢ | Floor finishing Cement render. Gloss paint up to 1.5m high. Plaster finish and ‘emulsion paint. 2d. | Wall finishing 8e | Ceiling finishing 9f | Imposed load on floor 7.5kNim? } 9g | Fire Protection Requirements | Active Dual cuit heat/ smoke dotecton, b._ Fire extinguishers, TENAGA NASIONAL BERHAD | DESIGN GUIDELINE FOR BUILTAN GIS SUBSTATION Doc. | DESIGN GUIDELINE | _ ReviionNo. | 0 | Date | owo7/2011 | Page | 120116e Comply Items Minin Remarks aes ~==Requirement Yes-|-Wo-|- — Cable Collar Room size To suit building size with (length x width x height) | min, height of 3.5m Ventiation type Louvers Floor finishing Cement render v Gloss paint up to 1.5m Wall fnishing hor a Plaster finish and Calling finishing Lieber Imposed load on floor SkNin? Fire Protection Requirements | Active 3. Dry chemical power fro extinguishers. b. Dus circuit smoke detection Toilet Room size (length x width x height) | 5x3x3m Ventiation type Louvres. ‘te | Floor finishing Antislip heavy duty ties I, ; Garamic tls to celing 14d | Wall finishing hoot 2.hr fire rated mineral ‘te | Celing finishing ane 11f | Imposed load on floor 2.5kNIm? TENAGANASIONAL BERHAD | DESIGN GUIDELINE FOR BUILTAN GIS SUBSTATION Doo. | DESIGNGUIDELINE | Revlon. | 0 | Date [oam7moit| Page | 190ft6‘Comply Remarks (mia, transformer weight = 150 tons) Minimum: Nef Moms ____| Requirement 12. | oOMVA Transformer bay “2a | Prefered eatin Ground foo ‘Area size ~] 42b | (length x with x height) pete Height: from floor to soffit of beams Ena in TareIa Pan tunedmameee 12¢ | Ventilation type area, The capacity shall be prover by oppor ae oom [Bay anont 42d. temperature Below 30 °C 120 | Foor fnshing Floor hardener Tar | Wepased bad on oor | To ctr tanto oie weight 1000 wag | TE AEN EPO | oun “| Tester lieaing | OLSTER TS management transformer oil capacity ) San oaing ad 121 | hosing ranetomerto the | Transfer ang system. inn poation : 72} | system during mainionance. | Stn overhead wane 12k | Fre Protestion Requirements (water deluge / system). detection. foam extinguishers, Passive Firewall separation all cable entries, wench, Fire suppression system mist Dual crcut heat/ smoke ©. Dry chemical powder / b. Fire bariedretardant for Into ‘TENAGA NASIONAL BERHAD DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Dos. DESIGN GUIDELINE Revision No. 0 Date 04no7/2011 Page [ 14 0f16Minimum Comply Requirement Items Remarks faX@sf-oNO= | = 43. | Earthing Transformer vos | oe See bx4x5m fonginx wah eign | (noe) ~ 7 Exhaust fan/ air 130 | vertaion ype Steuztonsytom focated cbse ea 18e | Foor tisting Foor hardener | spa | sed oad onto’ | Towa equpmen | oath woot Saat | 18¢ | Fire Protection Requirements | Active Dry chemical powder / foam extinguishers. Passive Frowal seperation 14 | NER 14a | Atea size (length x wicth xneight) | 6x5x 6m Exhaust fan air 1b | Ventilation type Circulation system if located in closed 4e | Floor finishing Floor hardener Imposed load on floor & 148 | plinth S0kN ‘14e | Fire Protection Requirements, Dry chemical powder / foam extinguishers. Passive Firewall separation TENAGANASIONAL BERHAD | DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Doc. | DESIGN GUIDELINE | _ Revision No. © | Dale | oam7mat1 | Page | 150f16Appendix B Typical Substation Building Layout (drawing No: TNB/BLDG/GIS/DVLPR) TENAGANASIONAL BERHAD | DESIGN GUIDELINE FOR BUILT-IN GIS SUBSTATION Doc. | DESIGNGUDELNE | Roviono. | © | vaio [oworrort| Pogo | Teotte|