Cng ty TNHH Cng ngh COSMOS

TI LIU HNG DN THIT K

KHUN DP NGUI
(Lu hnh ni b)

THNG 07-2010
BIN SON : HUY#1208
KIM TRA : THNG #006

1. LU TRNH THIT K

Nhn bn v t New Model

Kim tra bn v
V li thnh bn mm ( 2D&3D)
Phn tch cng on
Tri hnh cng on ct
Thit k (i vi khun n u tin thit k khun ln
trc )

2. CC LOI KHUN THNG DNG

2.1 Khun ct : c 3 loi ( khun ct thng, khun ct c
l & khun ct lin hon )
- 2.1.1 Khun ct thng : l khun ch ct bin dng , linh
kin sau khi ct ri xung gm khun
+ Cu to ( Xem hnh minh ho H1)
- 2.1.2 Khun ct c l : l khun va ct bin dng va c
l, linh kin sau khi ct ri ra bi c cu nh phi ca my
dp ( gi l n gnh )
+ Cu to ( Xem hnh minh ho H2)
- 2.1.3 Khun ct lin hon : l khun va ct bin dng va
c l nhng cng on c l din ra trc cng on ct
bin dng mt bc
+ Cu to ( Xem hnh minh ho H3)

a.

+
b.

2.2 Khun ln : c 2 loi ( khun ln n & khun ln

lin hon
2.2.1 Khun ln n : c 2 loi khun ln vut nguyn
liu v khun ln nh hnh ( ln hnh ch V, khun dp
ng, dp ru)
Khun ln vut nguyn liu : l kt cu khun c dng
tm chy gi cht linh kin trc khi ln gip cho linh
kin khng b bin dng ng thi tnh n nh ca sn
phm s cao hn. C cu y tm chy c th dng l xo
hoc i hi ca my
Cu to : xem hnh minh ho ( H4-1 & H4-2 )
Khun ln nh hnh : l kt cu khun to hnh sn phm
da trn bin dng ca chy v ci ln m khng cn
dng tm chy
Cu to : xem hnh minh ho ( H5 )

+
+
-

2.2.1 Khun ln lin hon : l loi khun tng hp tt c

cc cng on trn mt khun dp ra c thnh phm
hoc bn thnh phm
u im: sn phm dp bng khun lin hon c tnh n
nh cao , gim thiu nguy c pht sinh hng NG do cng
nhn thao tc gy ra.
Gim nhu cu s dng my mc, gim nhn cng, tng
nng sut , gim gi thnh
Gim c cng qun l hng bn thnh phm
Nhc im : gia cng khun kh, gi thnh khun t
Cu to : xem hnh minh ho ( H6 )
Ngoi ra cn mt s loi khun ph thuc vo c tnh
ca my nh my un CNC, my un tn CNC

3. TIU CHUN THIT K KHUN

3.1 Tiu chun xp tn, khong cch mch tn :

- Chn khong cch ln hn tiu chun s dn n lng ph
nguyn liu, tng gi thnh sn phm
- Chn khong cch nh hn tiu chun khi khun hot ng
s sinh ra lc tc dng ngang lm dao nhanh b v nh
hng n tui th ca khun
- Tiu chun : xem hnh minh ho

BNG THNG S TIU CHUN V KHONG CCH MCH TN DNG

CHO KHUN CT
Trong : L&D l kch thc linh kin
t : chiu dy tn
a : khong cch t mp linh kin ra mp dy tn
b : khong cch 2 mp linh kin

MIN

BIN DNG CONG HOC R>2t

MIN

MIN

BIN DNG THNG HOC //

BIN DNG C GC NHN

MIN

BNG THNG S TIU CHUN V KHONG CCH MCH TN DNG

CHO KHUN LIN HON
MIN

Trong :
W : Chiu di dao ct hot ng
S : Chiu rng dao ct hot ng, t: Chiu dy nguyn liu

MIN

 3.2 Tiu chun chn chiu dy tm ci (mt ct) :

- Chn kch thc ln hn tiu chun s dn n lng ph
nguyn liu, gia cng lu, tng gi thnh khun
- Chn kch thc nh hn tiu chun s lm cho tnh chu
lc ca khun gim nh hng n tui th ca khun
- Tiu chun : xem hnh minh ho

Tiu chun chn chiu dy tm mt ct

Trong :

t : Chiu dy nguyn liu

H : Chiu dy mt ct cn chn

 3.3 Tiu chun sp xp v tr l bulng :

- Chn kch thc ln hn tiu chun s dn n kch thc
khun b ln tn nguyn liu , gi thnh khun cao
- Chn kch thc nh hn tiu chun s lm ng sut tp
trung nhiu ti cc v tr l bulng lm cho khun r v
- Tiu chun : xem hnh minh ho

Tiu chun thng dng

Tiu chun v khong cch t l bulng ra mp khun

Tiu chun v khong cch gia cc l bulng

MIN

Trong :

D : ng knh l bulng
H : Chiu dy mt khun
H : Khong cch 2 l bulng

MAX

Nn chn
phng n 3

Tiu chun v kch thc l bt bulng

 3.4 Tiu chun sp xp v tr l dn hng :

- Chn kch thc ln hn tiu chun s dn n kch thc
khun b ln tn nguyn liu , gi thnh khun cao
- Chn kch thc nh hn tiu chun s lm ng sut tp
trung nhiu ti cc v tr l dn hng lm cho khun r v
- Tiu chun : xem hnh minh ho
- Ngoi ra khi chn ng knh dn hng phi chn theo
quy cch tiu chun ca cng ty
- Tu vo tng kt cu khun ngi thit k c th quy nh
xem nn dng dn hng thng hay dn hng c bit

Tiu chun v khong cch gia cc l dn hng

* Khong cch ti thiu t

mp l dn hng n mp
khun phi ln hn ng
knh l dn hng

 3.5 Tiu chun kch thc t mp ct ra mp khun :

- Chn kch thc ln hn tiu chun s dn n kch thc
khun b ln tn nguyn liu , gi thnh khun cao
- Chn kch thc nh hn tiu chun s lm ng sut tp
trung nhiu ti cc v tr mt ct lm cho khun r v
- Tiu chun : xem hnh minh ho

Tiu chun v khong cch t mp ct n mp khun

Trng hp bin dng
trn hoc c R

Trng hp bin
dng thng hoc //

Trng hp bin
dng c gc nhn

Tiu chun kch thc phn ct v gc cn ca mt ct

Ci ct

 3.6 Tiu chun khe h ct, khe h gia cht v tm chy

- Chn khe h ln hn tiu chun linh kin khi dp ra s b

bavia, b mt linh kin b ko khng phng
- Chn khe h nh hn tiu chun linh kin khi dp ra s b
bavia tui th ca khun gim
+ Ch : Khi ct ly hnh th offset chy, khi ly l th offset
ci
- Tiu chun : xem hnh minh ho
- Ngoi ra cc trng hp c bit th ngi thit k t quy
nh
+ Khe h gia cht v tm chy quy nh = 0.05mm/mt bn

Cng thc tnh khe h ct

Chy ct

Linh kin

Ci ct

Bng tra khe h ct v dung sai cht c

d : ng knh cht

D : ng knh l c
e : Tr s an ton ca cht
C2 : Khe h ct
T : Chiu dy tn

ng knh

3.7 Cng thc tnh lc cho khun v l l xo

a. Lc ct
- L lc dng ph v nguyn liu to ra linh kin, da
vo lc ny chn my cho ph hp
- Cng thc: Pc= C*t*d
+ Pc : Lc ct
+ C : Chu vi bin dng ct
+ t : Chiu dy tn
+ d : ng sut ct ( Tra theo tiu chun JIS nguyn liu )
- Pm>1.3Pc ( Pm l lc ca my cn chn )
b. Lc thao tm chy ( lc l xo trong khun )
- Da vo lc ny chn l xo v b tr l xo cho khun
- Pt=3-->7%Pc ( Pt l lc tho tm chy )

3.8 Tiu chun l xo :

- L xo c tc dng gip tm chy gi cht linh kin khi lm vic
v gip tho tm chy sau khi lm vic
- Cng thc tnh lc ca l xo : Plx=l*A (Kgf)
+ Plx: Lc nn c ca l xo
+ l : chiu di nn c ca l xo
+ A : p lc ca l xo trn 1mm ( Ph thuc vo tng loi l xo )
- Quy nh k hiu ca cc loi l xo thng dng
+ SSWM : L xo mu
+ SSWF : L xo mu Vng
+ SSWL : L xo mu xanh da tri
+ SSWH : L xo mu xanh l cy
+ SSWB : L xo mu nu
- Cc thng s k thut ca cc loi l xo trn tra theo tiu
chun Punch Press

3.9 Tiu chun tri hnh cho bin dng ct :

- Tri hnh l bc rt quan trng trong qu trnh thit k
khun v th phi tun th tuyt i cc tiu chun ca tri
hnh
- Cng thc tri hnh ( Xem hnh minh ho )

Cng thc tri hnh cho bin dng ct

Chiu di ng trin
khai
ng trin khai

Trng hp un

90o

ng trin khai

Trng hp un <90o

Cng thc tri hnh cho bin dng ct

Bng tra nhanh khi tri hnh

Chiu dy tn

Bn knh un

Chiu di cung trin khai

3.10 Tiu chun chiu cao khun :

-

My SN1 25T : Max =230; Min=180

My SN1 35T : Max =250; Min=200
My SN1 45T : Max =270; Min=210
My SN1 60T : Max =300; Min=230
My SN1 80T : Max =330; Min=250
My SN1 110T : Max =350; Min=260
My SN1 160T : Max =400; Min=300
My SNS2 200T : Max =500; Min=400

Khi thit k chiu cao ca khun phi st vi chiu cao Max

ca my (<10mm)
Nhng trng hp c bit Thit k t quy nh
Ngoi ra cc tiu chun v khun , i hi , my cp
tn s tra theo catalog hoc theo thc t

4. TRNH T THIT K KHUN

* Sau khi v hnh v tri hnh linh kin tin hnh thit k khun
vi trnh t nh sau :
- Xp layout lm vic i vi khun lin hon
- Tnh kch thc kh tn theo tiu chun Thit k ( Nn ly
kch thc chn theo quy cch hin c )
- Sp xp cc v tr l bulng, nh v, dn hng, cc smi
theo tiu chun ca khun di
- Hon thin khun di
- V hnh chiu ng th hin khun ang ch lm vic
(da vo lc ct chn my v chiu cao my cho ph hp)
- T 2 hnh chiu trn trin khai v hnh khun trn
- Tch thnh 2 na khun ch ngh
- Ghi kch thc, cho khung tn theo tiu chun, nh s cc
chi tit con
- Tch cc chi tit ra thnh cc bn v nh gia cng
- Lp ghp kim tra vic tch khun c ng khng ri in ra
cho cp trn k duyt

Bng trnh t thit k khun

Layout

Bn v hon thin

Khun di

Khun ch lm vic

Khun ch ngh

Khun trn

5. CC TIU CHUN TRONG BN V

THIT K
- Khung tn theo tiu chun ca cng ty
- Trong bn tng phi c t nht 5 hnh chiu ( 1 hnh tng
ch lm vic , 2 hnh khun trn , 2 hnh khun di ) v
hnh linh kin hoc layout
- Trong bn tng phi ghi r ghi ch nhu cu s dng my,
dn hng, l xo
- Trong bn v tch phi ghi y kch thc, yu cu gia
cng lm sao cho ngi gia cng d hiu nht

Layout

Ghi ch trong
khun
Khung tn chun

Quy nh cch ghi khung tn

Ln thay i

Hng mc thay i

Ngi thay i
Ngy thay i
Ghi ch
Ngi thit k

Vt liu

S chi tit con

M s linh kin
S lng chi tit con

Tn khch hng

Phng chiu

Dung sai

Tn linh kin

M s khun

Quy nh mu ca ng nt trong bn v

ng chnh mu trng (White)

ng tm mu tm (Magenta)

ng khut mu xanh nt t (Cyan)

Hnh chi tit mu nt Divide (Red)
ng dng kch thc mu xanh (Green)
Ch kch thc mu trng

Chiu cao ca ch tn kch thc phi bng

vi chiu cao ch trong khung

6. Quy nh v qun l bn v v qun l

ln thay i
- Bn v thit k sau khi k duyt s copy mt bn ng du
Bn sao c kim sot pht hnh cho Khun mu
- Bn gc lu ti Thit k
- Khi thay i thit k : phi ghi r im thay i, in bn tng
v cc bn thay i ra pht hnh cho Khun mu ng thi
thu hi li bn v c
- Khi thay i trn bn mm phi gi li hnh c