LINE

Trolley Requirement Working Sheet

1-shift
1day

Condenser

Product

Model

Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond
Cond

PA P
HA P
HA KA
BA P
BA D
GS P
GS D
B515 Fox
B515 DV5- IRDS
Sigma (HB)
B515 DV5
U375
GM163
A entry
W201

Total

Customer Plan
200
350
48
800
200
300
300
150
150
400
150
48
100
600
220

No of
row

3
3
3
3
3
2

3
2
2
2
2
2

3
3
2

At leaktest (1Q'ty /Trolley

Shift Req)

48
48
48
48
48
16
48
16
16
16
16
16
48
48
16

4016

100
117
48
267
100
100
100
75
75
133
75
16
50
200
73
1529

After CAB
(1-Day)

200
350
48
800
200
300
300
150
150
400
150
48
100
600
220
4016

Revised
Total

300
467
96
1067
300
400
400
225
225
533
225
64
150
800
293
5545
3326

Trolley required Trolley required

6
10
2
22
6
25
8
14
14
33
14
4
3
17
18
197
2219

ULVAC

VES

Guagin
g

Excel

Trolley layout details:

Furnace
Unloading
Remarks:

6
10
2
22
6
10
8
6
6
13
6
2
3
17
7
124
46

Zone

Trolley Requirement Working Sheet (Cond Line)

Revised
Product

Model

Customer Plan

No of
row

3
3
3
3
3

Cond

PA P

200

Cond
Cond

HA P
HA KA

350
48

Cond
Cond
Cond

BA P
BA D
GS P

800
200
300

Cond
Cond

GS D
B515 Fox

300
150

Cond
Cond

B515 DV5- IRDS

Sigma (HB)

150
400

2
2

Cond
Cond

B515 DV5
U375

150
48

2
2

Cond
Cond

GM163
A entry

100
600

3
3

Cond

W201

220

Total

4016

2
2

Q'ty /Trolley

48
48
48
48
48
16
48
16
16
16
16
16
48
48
16

At leaktest
(0.5 Open'g)

100
117
48
267
100
100
100
75
75
133
75
16
50
200
73
1529

After CAB
(0.5 Open'g)

100
233
0
533
100
200
200
75
75
267
75
32
50
400
147
2487

Total
(1day)

Trolley required Trolley required

200
350
48
800
200
300
300
150
150
400
150
48
100
600
220
4016
3326

4
7
1
17
4
19
6
9
9
25
9
3
2
13
14
143
690

Zone

4
7
1
17
4
8
6
4
4
10
4
1
2
13
6
90
14

Trolley layout details:

12row
3trolley/ Row
15row
3trolley/ Row

Total: 36

Guagin
g

Excel

Total: 45

VES

ULVAC

8 row
3trolley/ Row
Total: 24

6 row
3trolley/ Row
Total: 18

Furnace
Unloading
Remarks:
Storage avaliable for : 123 trolleys
required: 143 trolleys

12

Trolley Requirement Working Sheet (Rad Line)

Revised
Product

Model

Customer Plan

No of
row

RAD

PA25.9

200

RAD

HA 14

350

3
3

RAD
RAD

BA10.8
BA 14

700
200

2
2

RAD

BA 18.5

200

RAD

GS 14

300

RAD

GS 25.9

300

RAD
RAD

A-Entry
CN 100

600
100

3
3

RAD

K 450

250

RAD

K 485

250

RAD

C 28D

250

RAD
RAD
RAD

E-34 F
E-41 D
E-41 G

200
200
200

2
2
2

RAD

E 45B

400

RAD

P 601 Bs3

200

RAD

P601 Bs4

100

3
3
3

RAD
RAD

Idam D
Idam SR

100
50

2
2

Q'ty /Trolley

After Brazing

84
114
76
56
56
56
56
114
42
36
36
40
40
40
40
60
114
114
44
44

200
350
700
200
200
300
300
600
100
250
250
250
200
200
200
400
200
100
100
50

Total
(1day)

Trolley Actual

Trolley required

200
350
700
200
200
300
300
600
100
250
250
250
200
200
200
400
200
100
100
50

2.4
3.1
9.2
3.6
3.6
5.4
5.4
5.3
2.4
6.9
6.9
6.3
5.0
5.0
5.0
6.7
1.8
0.9
2.3
1.1

3
3
10
4
4
6
6
6
3
7
7
7
5
5
5
7
2
1
3
1
95
18
10
28
3
3
1
1
1
1
1
11

Spares
Spares

Two Row
Three Row

1000
800

56
84

1000
800

1000
800

17.9
9.5

Intercooler
Intercooler
Intercooler
Intercooler
Intercooler
Intercooler
Intercooler

BA IC
RBI IC
PB IC
CN100 IC
LCV 3.5
IDAM IC
LCV 7.5

250
320
100
96
60
60
60

P
P
P
P
P
P
P

112
112
112
120
72
72
72

250
320
100
96
60
60
60

250
320
100
96
60
60
60

2.2
2.9
0.9
0.8
0.8
0.8
0.8

7896

7896

Total

7896

134

HLT
2

htr pipe brazing

storage

HLT
2

Trolley layout details:

10 row
3trolley/ Row
Total: 30

2Row x 3= 6Trolleys
Radiator
HTR
CORE
STORAGE

17 row
4trolley/ Row
Total: 68

Remarks:
Storage:
Storage avaliable for : 104 trolleys
required: 134 trolleys

Trolley: (Radiator)
2 row Avaliable : 81
2 row Required: 81
3 row Avaliable : 33
3 row Required: 42

Trolley: (Intercooler)
partition row Avaliable : 9
partition row Required: 11

Zone