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IBR Regulation 4
IBR Regulation 4
Reulation. 4
STANDARD REQUIREMENTS
(a) Material.-All plates, rivets and bars used in the construction of boilers shall
be tested and found to conform with the Regulations hereinafter contained.
(b) Construction.(i)
(II) the Steel maker furnishes the necessary certificate that the steel
conforms to the chemical analysis, room and elevated temperature
mechanical properties given in ASME or BS or EN Code as the case
may be.
(III) the short-term stress-rupture tests for 1000 hours as described
below are carried out by NML/Steel Plants for the purpose of checking
whether the steel is up to the specification and also to ensure that the
Steel is capable of meeting the long-term rupture stress values/
maximum allowable stress values given in ASME or BS or EN Code, as
the case may be, and a certificate is given by NML/Steel plant to this
effect.
(IV) two numbers of 1000 hour creep rupture tests shall be carried out at
a temperature 50C above the service temperature for each grade of
steel for tubing or piping or castings or plates grades; when in furnace
and/or in superheater zone. However, the forging to be used in valves
should be tested at 550C for 1000 hours. The stress to cause rupture in
1000 hours at above temperatures may be taken from the master curve
corresponding to 20% line. At this stress, a minimum rupture life of
1000 hours is expected. Both the samples should pass 1000 hour tests
at the above stress and temperature. These samples may be selected
at random by the Chief Inspector of Boilers of the respective State. The
samples could be in the form of semi-finished products, say, forged bars
of about 25mm2 which will undergo heat treatment as prescribed by the
relevant specifications.
(d) Makers Stamp.- The boiler shall have stamped upon its front plate in a
conspicuous position the following particulars:MAKERS NAME
Works Number_____________________________________ Year of
make__________________ Tested to __________________________
Lbs.________________________ on _______________
W.P.________________________________________________ Lbs._____________
Inspecting Officers or
Inspecting Authoritys Official
Stamp
___________________________________
(e) Certificates for steam-pipes A certificate of manufacture and test in Form III-A,
signed by the maker and the Inspecting Authority shall be furnished.
(f) Certificates for tubes A certificate of manufacture and test in Form III-B, signed
by the maker and the Inspecting Authority shall be furnished.
Note: In case of tubes made by Well-known Tube Makers recognised by the Central
Boilers Board in the manner as laid down in regulations 4A to 4H in India or other
countries, material testing including mechanical tests may be carried out by them and
the particulars regarding testing of material including mechanical tests as certified by
them shall be noted in the appropriate column or paragraphs in the certificate in Form
III-B. In case, certificate from the Well-known Tube Makers as aforesaid, is
produced, such certificate may be accepted in lieu of the certificate from the Inspecting
Authority in so far as it relates to testing of material including mechanical tests
specified in this form.
(g) Certificates for mountings and fittings:- A certificate of Manufacture and Test in
Form III-C signed by the Maker and the Inspecting Authority in respect of boiler
mountings and steam-pipe fittings during manufacture, shall be furnished.
Note-1: For the purpose of this clause certificates issued by an authority empowered in
this behalf by or under the law in force or the national code in a foreign country, in
respect of mountings and fittings in that country and containing the particulars required
to be specified in this certificate, may be accepted. Where, however, the material used,
is in conformity with the code of the country of manufacture and is covered by those
Regulations, the permissible stress figures specified in the Code at different
temperatures may be accepted in lieu of figures computed from the data required to be
furnished under Regulation 271 in any of the following cases, namely:(i)
(ii) Where the basis upon which these stresses have been arrived at is made available
and such basis is not found to be such as to give rise to stresses higher than those
permissible under the Regulations.
Note-2: For the purpose of clause (c), (e), (f) and (g) of this regulation, certificates
issued by an authority empowered in this behalf by or under the law in force or national
Code or Standard of any foreign country in respect of plates, bars, tubes, pipes, forgings
and castings manufactured in that country and containing the particulars required to be
specified in the steel makers certificates referred to in the above mentioned clauses of
regulation 4 may be accepted provided such certificates contain a statement duly signed
by the Inspecting Authority to the effect that these materials comply with the