ANNA UNIVERSITY, CHENNAI

AFFILIATED INSTITUTIONS
REGULATIONS - 2013
M.E. ENGINEERING DESIGN
I - IV SEMESTERS (FULL TIME) CURRICULUM AND SYLLABUS
408
THEORY
Course Code
MA7169
ED7101
ED7102
ED7103
ED7104
ED7004

M.E. Engineering
Design

SEMESTER I
Course Title

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3

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Course Title

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Advanced Numerical Methods

Advanced Mechanics of Materials
Computer Applications in Design
Quality Concepts in Design
Vibration Analysis and Control
Design of Hydraulic and Pneumatic Systems

PRACTICAL
Course Code
ED7111
CAD Laboratory

Course Title
Total
SEMESTER II

THEORY
Course Code
ED7201
ED7202
ED7203
ED7204
ED7008
ED7009

Course Title
Finite Element Methods in Mechanical Design
Mechanisms Design and Simulation
Mechanical Behavior of Materials
Integrated Mechanical Design
Advanced metal forming techniques
Design of pressure vessel and piping

PRACTICAL
Course Code
ED7211
Analysis and Simulation Laboratory
ED7212
Design Project

Course Title

Total
SEMESTER III
THEORY
Course Code
Elective IV
Elective V
Elective VI
PRACTICAL
Course Code
ED7311
Project Work (Phase I)

SEMESTER IV
PRACTICAL
Course Code
ED7411
Project Work (Phase II)

Course Title

TOAL NO OF CREDITS 73

ED7201

FINITE ELEMENT METHODS IN MECHANICAL DESIGN

L T P C
3 1 0 4

OBJECTIVES:
To develop a thorough understanding of the basic principles of the finite element analysis
techniques with an ability to effectively use the tools of the analysis for solving practical
problems arising in engineering design
OUTCOME:
Upon understanding this course the students will be able to
Understand how to mathematically model physical systems and solve using numerical
techniques.
Select appropriate element and boundary conditions for various 1D, 2D Boundary
problems.
Apply various solution techniques to solve Boundary value problems and Eigen value
problems
UNIT I
FINITE ELEMENT ANALYSIS OF ONE DIMENSIONAL PROBLEMS
11+3
Historical Background Weighted Residual Methods - Basic Concept of FEM Variational
Formulation of B.V.P. Ritz Method Finite Element Modelling Element Equations Linear and
Quadratic Shape functions Bar, Beam Elements Bars and beams of arbitrary orientation Applications to Heat Transfer problems.
UNIT II
FINITE ELEMENT ANALYSIS OF TWO DIMENSIONAL PROBLEMS
10+3
Basic Boundary Value Problems in two-dimensions Triangular, quadrilateral, higher order
elements Poissons and Laplaces Equation Weak Formulation Element Matrices and
Vectors Application to scalar variable problem
Introduction to Theory of Elasticity Plane Stress Plane Strain and Axisymmetric
Formulation Principle of virtual work Element matrices using energy approach Examples
related to one-dimensional and two-dimensional problems.

UNIT III
ISO-PARAMETRIC FORMULATION
8+3
Natural Co-ordinate Systems Lagrangian Interpolation Polynomials Isoparametric Elements
Formulation Numerical Integration Gauss quadrature one-, two- and three-dimensional
triangular elements formulation rectangular elements Serendipity elements - Illustrative
Examples.
UNIT IV
SOLUTION TECHNIQUES
8+3
Inversion Method, Decomposition Method, Banded Solver method, Skyline procedure method,
Band width reduction Techniques, Front width Methods, Free meshing and Mapped Meshing
UNIT V
SPECIAL TOPICS
8+3
Dynamic Analysis Equation of Motion Mass & damping matrices Free Vibration analysis
Natural frequencies of Longitudinal, Transverse and torsional vibration Introduction to transient
field problems. Non-linear analysis. Use of softwares h & p elements special element
formulation Solution techniques Explicit & Implicit methods
TOTAL: 60 PERIODS
NOTE
At the post-graduate level of instruction the contact hours are to be supplemented by self study by
students. As for the examination, modelling considerations, choice of elements, boundary
conditions, loading conditions, and basic procedures only need to be emphasized without
expecting a complete numerical solution to practical problems.
REFERENCES
1. *Zienkiewicz.O.C, Taylor.R.L,& Zhu,J.Z
The Finite Element Method: Its Basis &
Fundamentals, Butterworth-Heinemann (An imprint of Elsevier), First printed in India 2007,
India Reprint ISBN:978-81-312-1118-2, published by Elsevier India Pvt. Ltd., New Delhi.
2. **Cook, R.D., Malkus, D. S., Plesha,M.E., and Witt,R.J Concepts and Applications of Finite
Element Analysis, Wiley Student Edition, 4th Edition, First Reprint 2007, Authorized reprint by
Wiley India(P) Ltd., New Delhi, ISBN-13 978-81-265-1336-9
3.
***Zienkiewicz.O.C,
Taylor.R.L
The
Finite
Element
Method
McGraw
Hill
International Editions, Fourth Edition, 1991, Volume 2 (Chapters 7&8)
4. Reddy, J.N., Introduction to Non-Linear Finite Element Analysis, Oxford
Uniiversity Press, 2008
5. Rao,S.S., The Finite Element Method in Engineering, Butterworth-Heinemann(An imprint of
Elsevier), reprinted 2006,2007, Published by Elsevier India Pvt. Ltd., New Delhi, Indian
Reprint ISBN: 978-81-8147-885-6
6. Huebner,K.H., Dewhirst,D.L.,Smith,D.E & Byron,T.G., The Finite Element Method for
Engineers, Wiley Student Edition, Fourth Edition 2004,John Wiley&Sons(Asia)Pve.Ltd., ISBN:
9812-53-154-8
7. Ramamurthi, V., Finite Element Method in Machine Design, Narosa
Publishing House,
January 2009, ISBN: 978-81-7319-965-3

ED7202

MECHANISMS DESIGN AND SIMULATION**

L T P C
3 0 2 4

OBJECTIVES:
To develop a thorough understanding of the various mechanisms and its design and simulation
with an ability to effectively use the various mechanisms in real life problems.
OUTCOME:
It helps the students to get familiarized with the advanced mechanisms which are necessary
to design and simulate mechanisms.

UNIT I
INTRODUCTION
9
Review of fundamentals of kinematics-classifications of mechanisms-components of mechanisms
mobility analysis formation of one D.O.F. multi loop kinematic chains, Network formula Gross
motion concepts-Basic kinematic structures of serial and parallel robot manipulators-Compliant
mechanisms-Equivalent mechanisms.
UNIT II
KINEMATIC ANALYSIS
9
Position Analysis Vector loop equations for four bar, slider crank, inverted slider crank, geared
five bar and six bar linkages. Analytical methods for velocity and acceleration Analysis four bar
linkage jerk analysis. Plane complex mechanisms-auxiliary point method. Spatial RSSR
mechanism-Denavit-Hartenberg Parameters Forward and inverse kinematics of robot
manipulators.
UNIT III
PATH CURVATURE THEORY, COUPLER CURVE
9
Fixed and moving centrodes, inflection points and inflection circle. Euler Savary equation,
graphical constructions cubic of stationary curvature. Four bar coupler curve-cusp-crunodecoupler driven six-bar mechanisms-straight line mechanisms
UNIT IV
SYNTHESIS OF FOUR BAR MECHANISMS
9
Type synthesis Number synthesis Associated Linkage Concept. Dimensional synthesis
function generation, path generation, motion generation. Graphical methods-Pole techniqueinversion technique-point position reduction-two, three and four position synthesis of four- bar
mechanisms. Analytical methods- Freudensteins Equation-Blochs Synthesis.
UNIT V

SYNTHESIS OF COUPLER CURVE BASED MECHANISMS & CAM

MECHANISMS
9
Cognate Lingages-parallel motion Linkages. Design of six bar mechanisms-single dwell-double
dwell-double stroke. Geared five bar mechanism-multi-dwell. Cam Mechanisms- determination of
optimum size of cams. Mechanism defects.
Study and use of Mechanism using Simulation Soft-ware packages. Students should design and
fabricate a mechanism model as term project.
T =30, TOTAL: 75 PERIODS
**
a Term Project must be given for Assessment 3 (Compulsory)
REFERENCES
1. Robert L.Norton., Design of Machinery,Tata McGraw Hill, 2005.
2. Sandor G.N., and Erdman A.G., Advanced Mechanism Design Analysis and Synthesis,
Prentice Hall, 1984.
3. Uicker, J.J., Pennock, G. R. and Shigley, J.E., Theory of Machines and
Mechanisms,
Oxford University Press, 2005.
4. Amitabha Ghosh and Asok Kumar Mallik, Theory of Mechanism and Machines, EWLP, Delhi,
1999.
5. Kenneth J, Waldron, Gary L. Kinzel, Kinematics, Dynamics and Design of Machinery, John
Wiley-sons, 1999.
6. Ramamurti, V., Mechanics of Machines, Narosa, 2005.

ED7203

MECHANICAL BEHAVIOR OF MATERIALS

L T P C
3 0 0 3

OBJECTIVES:
To know the mechanical behaviour of both metallic and non-metallic materials under different
loading and temperature conditions.
OUTCOME:
To familiarize the researchers in the area of material behaviour under different loading and
selection of materials for the design of engineering structures.

UNIT I
BASIC CONCEPTS OF MATERIAL BEHAVIOR
12
Elasticity in metals and polymers Strengthening mechanisms, work hardening, solid solutioning,
grain boundary strengthening, poly phase mixture, precipitation, particle, fibre and dispersion
strengthening. Effect of temperature, strain and strain rate on plastic
behaviour

Super
plasticity . Griffiths theory, Ductile, brittle transition in steel High temperature fracture,
creep Larson Miller parameter Deformation and fracture mechanism maps.
UNIT II

BEHAVIOUR UNDER DYNAMIC LOADS AND DESIGN

APPROACHES
10
Stress intensity factor and fracture toughness Fatigue, low and high cycle fatigue test, crack
initiation and propagation
mechanisms and Paris law.- Safe life, Stress-life, strain-life and fail safe design approaches -Effect of surface and metallurgical parameters on
fatigue

Fracture of non metallic materials Failure analysis, sources of failure, procedure of failure
analysis.
UNIT III
SELECTION OF MATERIALS
10
Motivation for selection, cost basis and service requirements Selection for mechanical
properties, strength, toughness, fatigue and creep Selection for surface durability corrosion and
wear resistance Relationship between materials selection and processing Case studies in
materials selection with relevance to aero, auto, marine, machinery and nuclear applications
Computer aided materials selection.
UNIT IV
MODERN METALLIC MATERIALS
8
Dual phase steels, High strength low alloy (HSLA) steel, Transformation induced plasticity (TRIP)
Steel, Maraging steel, Nitrogen steel Intermetallics, Ni and Ti aluminides smart materials,
shape memory alloys Metallic glass and nano crystalline materials.
UNIT V
NON METALLIC MATERIALS
7
Polymeric materials Formation of polymer structure Production techniques
of fibers, foams,
adhesives and coating structure, properties and applications of engineering polymers
Advanced structural ceramics, WC, TIC, TaC, Al2O3, SiC, Si3N4 CBN and diamond properties,
processing and applications.
TOTAL:45 PERIODS
REFERENCES
1. George E.Dieter, Mechanical Metallurgy, McGraw Hill, 1988
2. Thomas H. Courtney, Mechanical Behavior of Materials, (2nd edition), McGraw Hill, 2000
3. Charles, J.A., Crane, F.A.A. and Fumess, J.A.G., Selection and use of engineering materials,
(34d edition), Butterworth-Heiremann, 1997.
4. Flinn, R.A., and Trojan, P.K., Engineering Materials and their Applications, (4th Edition) Jaico,
1999.
5. Metals Hand book, Vol.10, Failure Analysis and Prevention, (10th Edition), Jaico, 1999.
6. Ashby M.F., materials selection in Mechanical Design 2nd Edition, Butter worth
1999.
7. www.astm.org/labs/pages/131350.htm.

ED7204

INTEGRATED MECHANICAL DESIGN

(Use of Approved Data Book Is Permitted)

L T P C
3 1 0 4

OBJECTIVE:
To know the integrated design procedure of different machine elements for mechanical
applications.
OUTCOME:
This will familiarize the students with the concepts of integration of design of machines and
structures.

UNIT I
FUNDAMENTALS AND DESIGN OF SHAFTS
8
Phases of design Standardization and interchangeability of machine elements - Process and
Function Tolerances Individual and group tolerances Selection of fits for different design
situations Design for assembly and modular constructions Concepts of integration BIS, ISO,
DIN, BS, ASTM Standards.
Oblique stresses Transformation Matrix Principal stresses Maximum shear stress - Theories
of Failure Ductile vs. brittle component design Analysis and Design of shafts for different applications integrated design of shaft, bearing and
casing Design for rigidity
UNIT II
DESIGN OF GEARS AND GEAR BOXES
12
Principles of gear tooth action Gear correction Gear tooth failure modes Stresses and loads
Component design of spur, helical, bevel and worm gears Design for sub assembly
Integrated design of speed reducers and multi-speed gear boxes application of software
packages.
UNIT III
BRAKES & CLUTCHES
7
Dynamics and thermal aspects of brakes and clutches Integrated design of brakes and clutches
for machine tools, automobiles and mechanical handling equipments.
UNIT IV
INTEGRATED DESIGN
18
Integrated Design of systems consisting of shaft, bearings, springs, motor, gears, belt, rope, chain,
pulleys, Cam & Follower, flywheel etc. Example - Design of Elevators, Escalators, Gear Box,
Valve gear Mechanisms, Machine Tools
T=15, TOTAL: 60 PERIODS
The Pattern of Question Paper will consist one Question from Unit 4 for 50% of total
marks.
**
a Term Project must be given for Assessment 3 (Compulsory)
REFERENCES
1. Norton L. R., Machine Design An Integrated Approach Pearson Education, 2005
2. Newcomb, T.P. and Spur, R.T., Automobile Brakes and Braking Systems, Chapman and
Hall, 2nd Edition, 1975.
3. Maitra G.M., Hand Book of Gear Design, Tata McGraw Hill, 1985.
4. Shigley, J.E., Mechanical Engineering Design, McGraw Hill, 1986.
5. Prasad. L. V., Machine Design, Tata McGraw Hill, New Delhi, 1992.
6. Alexandrov, M., Materials Handling Equipments, MIR Publishers, 1981.
7. Boltzharol, A., Materials Handling Handbook, The Ronald Press Company, 1958.
Approved Data Books
1. P.S.G. Tech., Design Data Book, Kalaikathir Achchagam, Coimbatore, 2003.
2. Lingaiah. K. and Narayana Iyengar, Machine Design Data Hand Book, Vol. 1 & 2, Suma
Publishers, Bangalore, 1983

10

ED7008

ADVANCED METAL FORMING TECHNIQUES

L T P C
3 0 0 3

OBJECTIVES:
To study the concepts of latest metal forming techniques and their applications in metal
forming industry.
To study the thermo mechanical regimes and its requirements of metal forming
OUTCOME:
The course would familiarize the students on the latest metal forming techniques and help
them decide on the suitable method to form the metals for various industrial applications.
UNIT I
INTRODUCTION TO THEORY OF PLASTICITY AND FORMING
9
Theory of plastic deformation Yield criteria Tresca and Von-mises Distortion energy Stressstrain relation Mohrs circle representation of a state of stress cylindrical and spherical coordinate system upper and lower bound solution methods thermo elastic Elasto plasticity
elasto visco plasticity
UNIT II
THEORY AND PRACTICE OF BULK FORMING PROCESSES
9
Analysis of plastic deformation in Forging, Rolling, Extrusion, rod/wire drawing and tube drawing
Effect of friction calculation of forces, work done Process parameters, equipment used
Defects applications Recent advances in Forging, Rolling, Extrusion and Drawing processes
Design consideration in forming - Formability of laminated sheet - Overview of FEM applications in
Metal Forming analysis.
UNIT III
SHEET METAL FORMING
9
Formability studies Conventional processes H E R F techniques Superplastic forming
techniques Hydro forming Stretch forming Water hammer forming Principles and process
parameters Advantage, Limitations and application
UNIT IV
POWDER METALLURGY AND SPECIAL FORMING PROCESSES
9
Overview of P/M technique Advantages applications Powder preform forging powder rolling
Tooling, process parameters and applications. - Orbital forging Isothermal forging Hot and
cold isostatic pressing High speed extrusion Rubber pad forming Fine blanking LASER
beam forming
UNIT V
ELECTROMAGNETIC FORMING AND ITS APPLICATIONS
9
Electromagnetic Forming Process Electro Magnetic Forming Machines Process Variables
Coils and Dies Effect of Resistivity and Geometry EM tube and sheet forming, stamping,
shearing and welding Applications Finite Element Analysis of EM forming.
TOTAL: 45 PERIODS
REFERENCES
1. Dieter G.E., Mechanical Metallurgy (Revised Edition II) McGraw Hill Co., 2004
2. Proceedings of International Workshop on EMFT 2010, Anna University
3. Altan T., Metal forming Fundamentals and applications American Society of Metals, Metals
park, 2003.
4. ASM Hand book, Forming and Forging, Ninth edition, Vol 14, 2003
5. SHIRO KOBAYASHI, SOO-IK-oh-ALTAN, T,Metal forming and Finite Element Method, Oxford
University Press, 2001.
6. ALTAN.T, SOO-IK-oh, GEGEL, HL Metal forming, fundamentals and Applications, American
Society of Metals, Metals Park, Ohio, 1983.
7. Marciniak,Z., Duncan J.L., Hu S.J., Mechanics of Sheet Metal Forming, ButterworthHeinemann An Imprint of Elesevier, 2006
8. Proc. Of National Seminar on Advances in Metal Forming MIT, March 2000
9. SAE Transactions, Journal of Materials and Manufacturing Section 5, 1993-2007

19

ED7009

DESIGN OF PRESSURE VESSELS AND PIPING

L T P C
3 0 0 3

OBJECTIVES
The main objective is to present the industrial related problems, procedures and design
principles for pressure vessels and enhance the understanding of design procedure of
pressure vessel and Design of piping layout.
OUTCOME
It helps the student to get familiarized with the various theories and practice on pressure vessel
and piping design and procedures which are necessary to solve the industrial practical
problems that arise and also for the research in the field of pressure vessel design.
UNIT I
INTRODUCTION
Methods for determining stresses Terminology and Ligament Efficiency Applications.

UNIT II
STRESSES IN PRESSURE VESSELS
15
Introduction Stresses in a circular ring, cylinder Membrane stress Analysis of Vessel Shell
components Cylindrical shells, spherical Heads, conical heads Thermal Stresses
Discontinuity stresses in pressure vessels.
UNIT III
DESIGN OF VESSELS
15
Design of Tall cylindrical self supporting process columns Supports for short, vertical and
horizontal vessels stress concentration at a variable Thickness transition section in a
cylindrical vessel, about a circular hole, elliptical openings. Theory of Reinforcement pressure
vessel Design. Introduction to ASME pressure vessel codes
UNIT IV
BUCKLING OF VESSELS
8
Buckling phenomenon Elastic Buckling of circular ring and cylinders under external pressure
collapse of thick walled cylinders or tubes under external pressure Effect of supports on Elastic
Buckling of Cylinders Buckling under combined External pressure and axial loading.
UNIT V
PIPING
Introduction Flow diagram piping layout and piping stress Analysis.

TOTAL: 45 PERIODS
REFERENCES
1. John F. Harvey, Theory and Design of Pressure Vessels, CBS Publishers and Distributors,
1987.
2. Henry H. Bedner, Pressure Vessels, Design Hand Book, CBS publishers and Distributors,
1987.
3. Stanley, M. Wales, Chemical process equipment, selection and Design. Buterworths series
in Chemical Engineering, 1988.
4. William. J., Bees, Approximate Methods in the Design and Analysis of Pressure Vessels and
Piping, Pre ASME Pressure Vessels and Piping Conference, 1997.

20