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Course Systems Controls Components Parts Caterpillar 14m 16m Motor Grader
Course Systems Controls Components Parts Caterpillar 14m 16m Motor Grader
Course Systems Controls Components Parts Caterpillar 14m 16m Motor Grader
Left Turn
Indicator (1)
Charge
Sys
Left
Float
Left
Turn
Action
Lamp
(7)
Trans
Sys
Sec
Steer
Diff
Lock
High
Beam
Throt
Lock
Coolant
G2
Temp
%
n/min
Operator
Present
Right
Turn
mph
km/h
kPa psi
CF kmmiles
(9)
Throttle
Lock
Indicator
Brake
Sys
Right
Blade Float
Indicator
(15)
Right
Float
Tach
G3
Hyd Oil
G1
Temp
(8)
Engine
System
Indicator
Park
Brake
Action
Primary Lamp
Steer
Impl
Sys
(17)
Differential
Lock
Indicator
Right Turn
Indicator
(16)
Fuel
G5
Level
(18)
High Beam
Indicator
(13)
Primary
Brake System
Indicator
Totals
Main Menu
Settings
Service
Performance
Engine speed
Ground Speed
Eng Coolant
Temp
Articulation
Angle
Fuel Level
Hydraulic Oil
Temperature
Required Gear
Actual Gear
TOS
(Transmission
Output Speed)
Trans Oil
Temp
Implement
Lockout
Pilot Supply
Blade L. Lift
Cylinder
Blade R. Lift
Cylinder
Sec Steer
Test
Sec Steer
Signal
PT Filter
Status
Inching Pedal
Reverse
Total Fuel
Service Hours
Lifetime
Totals
Totals
Trip Totals
Forward
Trip Reset
Trip Reset
Reverse
Return to
Previous
Screen
Language
Monitoring
System
Settings
Units
Contrast
Initial
FWD Gear
Backlight
Initial
REV Gear
Product ID
Equipment
ID
Transmission
Min FWD
AutoShift Gear
Min REV
AutoShift Gear
Max FWD
AutoShift Gear
Max REV
AutoShift Gear
View Diagnostics
Monitoring
System
Service
System
Parameters
System
Test
System Self
Test
Engine
Trans/Chassis
System Info:
Trans / Chassis
Monitoring
System
Implement
Engine
System Info
Service
Test
Implement 2
Implement 3
Tattletale
Steering
Engine Speed
Articulation Angle
Fuel Level
Brake
Oil Temp
Coolant Temp
Implement
Tattletale Mode
Active
Calibrations
Transmission
Implement 2 ECM
Implement 3 ECM
(If equipped)
Transmission
Chassis Control
Messenger
Engine ECM
Display Module
Impl
Sys
Charge
Sys
Left
Float
Left
Turn
Hyd Oil
G1
Temp
Primary
Steer
Park
Brake
Action
Lamp
Throt
Lock
Trans Sec
Sys Steer
Diff
Lock
High
Beam
Brake
Sys
Right
Float
Coolant
G2
Temp
%
n/min
Right
Turn
mph
km/h
kPa psi
CF kmmiles
Fuel
G5
Level
Engine ECM
Implement ECMs
Data Link
Messenger
Product Link
Engine ECM
Service Connector
INPUT COMPONENTS
Coolant Temperature Sensor
Intake Manifold Air Pressure Sensor
Engine Oil Pressure Sensor
Atmospheric Pressure Sensor
OUTPUT COMPONENTS
+ 5Volt (Sensors)
Throttle Sensor Voltage
Analog Sensor Voltage
6 Mechanical Electronic
Unit Injectors
Electric Fuel
Pump
Fuel Pressure
Regulator
Fuel Gallery
Secondary
Fuel Filter
Fuel
Transfer Pump
Fuel Tank
POWER DERATE
Highest Rated Torque Map
Power
50% Derate
Derate
100% Derate
Engine Speed
% Derate
100%
80%
60%
40%
20%
0%
110
111
111.5
112
112.5
113
113.5
114
Coolant Temperature C
Level 1 Warning
114.5
140
120
35% Derate
100
80
60
40
20
0
0
500
1000
1500
2000
2340
Engine rpm
kPa Warning Level 1
35% Derate
0 Derate
% Derate
15%
12%
9%
6%
3%
0%
82
86
87
88
89
90
91
92
93
% Derate
12%
10%
8%
6%
4%
2%
0%
10
12
14
16
% Derate
25%
20%
15%
10%
5%
0%
89.8 90.0 90.2 90.4 90.6 90.8 91.0
91.2
91.4
91.6
Fuel Temperature C
Level 1 Warning
91.8
92.0 92.2
60%
% Derate
50%
40%
30%
20%
10%
0%
0
3 min
1 hr
2 hr
Time
Level 1 Warning
3 hr
4 hr
4hr
1 sec
5 hr
Barometric Pressure
Inlet Manifold Temperature
Engine Speed
Fuel Injection
Calibration
Highest Derate
Priority
Selector
Engine ECM
Other Engine
Derate
Conditions
Engine ECM
Implement ECMs
Messenger
Product Link
Data Link
Service Connector
INPUT COMPONENTS
Operator Present Switch
Key Start Switch
Left Hand Joystick
OUTPUT COMPONENTS
Engine Start Relay
Secondary Steering Motor Relay
Differential Lock Relay
Back-up Alarm Relay
AC Clutch Relay
Clutch 1 Forward High Solenoid
+8 Volt Supply
To
Flywheel
Lube
Temperature Sensor
Cooler
Trans Lube
Relief
Valve
Relief
Valve
Power Train
Filter
Park Brake
Solenoid
Park Brake
Engage
transmission
and Scavenge
Pump
Park Brake
Lube
Main Relief
Valve
Transmission
Magnetic
Screen
Differential
Lock Solenoid
Differential
Magnetic
Screen
Differential Lock
Clutch
Modulating
Valves
Transmission
Sump
Differential
Sump
Relief
Valve
Input Shaft
TRANSMISSION
POWER FLOW
2
Clutch Identification
Parking
Brake
1
2
3
FWD High
FWD Low
Reverse
4
5
6
7
Second
Third
First
Low Range
High Range
To
Flywheel
Lube
Temperature Sensor
Cooler
Trans Lube
Relief
Valve
Relief
Valve
Power Train
Filter
Park Brake
Solenoid
Park Brake
Engage
Transmission
And Scavenge
Pump
Park Brake
Lube
Main Relief
Valve
Transmission
Magnetic
Screen
Differential
Lock Solenoid
Differential
Magnetic
Screen
Differential Lock
Clutch
Modulating
Valves
Transmission
Sump
Differential
Sump
Relief
Valve
To
Flywheel
Lube
Temperature Sensor
Cooler
Trans Lube
Relief
Valve
Relief
Valve
Power Train
Filter
Park Brake
Solenoid
Park Brake
Engage
Transmission
And Scavenge
Pump
Park Brake
Lube
Main Relief
Valve
Transmission
Magnetic
Screen
Differential
Lock Solenoid
Differential
Magnetic
Screen
Differential Lock
Clutch
Modulating
Valves
Transmission
Sump
Differential
Sump
Relief
Valve
Ball Orifice
Solenoid
Pin
Drain
Orifice
To
Tank
To
Clutch
Spring
From
Pump
Solenoid
Pin
Drain
Orifice
Valve
Spool
Orifice
To
Tank
To
Clutch
Spring
From
Pump
Solenoid
Pin
Drain
Orifice
Valve
Spool
Orifice
To
Tank
To
Clutch
Spring
From
Pump
To
Flywheel
Lube
Temperature Sensor
Cooler
Trans Lube
Relief
Valve
Relief
Valve
Power Train
Filter
Park Brake
Solenoid
Park Brake
Engage
Transmission
And Scavenge
Pump
Park Brake
Lube
Main Relief
Valve
Transmission
Magnetic
Screen
Differential
Lock Solenoid
Differential
Magnetic
Screen
Differential Lock
Clutch
Modulating
Valves
Transmission
Sump
Differential
Sump
Relief
Valve
To
Flywheel
Lube
Temperature Sensor
Cooler
Trans Lube
Relief
Valve
Relief
Valve
Power Train
Filter
Park Brake
Solenoid
Park Brake
Engage
Transmission
And Scavenge
Pump
Park Brake
Lube
Main Relief
Valve
Transmission
Magnetic
Screen
Differential
Lock Solenoid
Differential
Magnetic
Screen
Differential Lock
Clutch
Modulating
Valves
Transmission
Sump
Differential
Sump
Relief
Valve
Implement 1 ECM
Engine ECM
Transmission/Chassis ECM
Implement ECMs
Messenger
Product Link
Data Link
Service Connector
INPUT COMPONENTS
Operator Present Switch
Key Start Switch
Hyd Oil Temp Sensor
Pilot Filter Bypass Switch
Secondary Steer Test Switch
Hyd Pump Pressure Sensor
Steering Valve Control Module
Left Joystick
Right Joystick
OUTPUT COMPONENTS
Implement Pilot Solenoid
Blade Left Raise / Lower Solenoids
Blade Right Raise / Lower Solenoids
Articulate Left / Right Solenoids
Wheel Lean Left / Right Solenoids
Blade Sideshift Left / Right Solenoids
Circle Drive Clockwise / Counterclockwise Solenoids
Blade Tip Forward / Backward Solenoids
Centershift Left / Right Solenoids
Auxiliary 7 Control Solenoids
Implement ECM
998-BR
R800-OR
P967-PU
Left Joystick
+V1
Steer Sensor 1
Ground 3
Ground 2
Steer Sensor 2
Ground 1
Blade Lift Sensor
Articulation Snsr
Wheel Lean Snsr
Neutral Art Sw (N/O)
Neutral Art Sw (N/C)
Upshift Sw (N/O)
Upshift Sw (N/C)
Downshift Sw (N/O)
Downshift Sw (N/C)
FNR Forward
FNR Neutral
FNR Reverse
Unused
Steer Sensor 3
+V2
Ground 4
J1
1
2
3
4
5
6
7
8
9
10
11
12
J2
1
2
3
4
5
6
7
8
9
10
11
12
R800-OR
U739-BR
L731-BR
X800-OR
U740-BU
P967-PU
K750-PU
U739-BR
U740-BU
K750-PU
K758-BU
U743-GY
U744-OR
U745-PK
U741-OR
21
5V Return
44
45
+8V Supply
8V Return
J2
18
48
49
26
24
23
28
34
K758-BU
U743-GY
U744-OR
U745-PK
F785-WH
F783-GN
F781-BR
F784-YL
G750-BU
G763-PU
G755-GY
J3
1
2
3
4
J1
U741-OR
T998-BR
998-BR
J1
L731-BR
21
5V Return
T998-BR
R800-OR
44
45
+8V Supply
8V Return
U739-BR
F785-WH
F783-GN
F781-BR
F784-YL
G750-BU
G763-PU
G755-GY
L740-BU
U741-OR
J2
18
30
31
36
37
23
28
29
48
34
Implement ECM
J1
Right Joystick
+V1
Blade Lift Sensor
Ground 1
+V2
Blade Sideshift Sensor
Ground 2
Circle Drive Sensor
Blade Pitch Sensor
Circle Sideshift Sensor
709-OR
A295-BK
J1
1
2
3
4
5
6
7
8
9
10
11
12
709-OR
K749-WH
A295-BK
K799-WH
M719-GN
A202-BK
U763-BU
U764-GY
+10V Supply
10V Return
J2
K749-WH
M719-GN
U763-BU
U764-GY
U765-WH
35
33
32
25
51
U765-WH
J2
J2
1
2
3
4
5
69
70
C979-OR
A755-PK
R908-YL
No Connection
R908-YL
34
799-WH
A202-BK
69
70
+10V Supply
10V Return
Engine ECM
C979-OR
A755-PK
J1
41
59
12
37
40
M906-BU
U736-YL
U742-WH
X725-GY
U743-WH
H807-YL
X725-GY
U736-YL
H807-YL
M906-BU
J2
Load Return 1
Command Signal
4
20
1
2
1
2
3
4
5
6
Command Signal
Error Signal
Spool Position
Ground
Power
Right Secondary
Steering Solenoid
Transmission / Chassis
ECM
Left Secondary
Steering Solenoid
Operator
Present Switch
Secondary Steering
Motor Relay
Left Joystick
Hydraulic
System
Pressure
Articulation Angle
Position Sensor 1
Articulation Angle
Position Sensor 2
Secondary Steer
Request
Steering Cylinder
Position Sensors
Implement ECM
Left
Steering Cylinder
Right
Steering Cylinder
Crossover
Relief Valve
and Makeup
Valves
Right
Steering
Control
Solenoids
Shuttle
Valve
Direction
Spool
Shuttle
Valve
Secondary
Right
Steering
Solenoids
Screen
Left Steering
Control
Solenoids
P - Controller
Shuttle
Valve
Compensator
Valve
To
Implement
Control
Valves
Metering
Valve
Check
Valves
Signal
Relief
Valve
Priority
Valve
From
Pump
To
Pump
Control
Makeup
Check
Valve
To
Tank
Pressure
Reducing
Valve
Secondary
Left
Steering
Solenoids
Left
Steering Cylinder
Right
Steering Cylinder
Crossover
Relief Valve
and Makeup
Valves
Right
Steering
Control
Solenoids
Shuttle
Valve
Direction
Spool
Shuttle
Valve
Secondary
Right
Steering
Solenoids
Screen
Left Steering
Control
Solenoids
P - Controller
Shuttle
Valve
Compensator
Valve
To
Implement
Control
Valves
Metering
Valve
Check
Valves
Signal
Relief
Valve
Pressure
Reducing
Valve
Priority
Valve
To
From Pump
Pump Control
Makeup
Check
Valve
To Tank
Secondary
Left
Steering
Solenoids
Left
Steering Cylinder
Right
Steering Cylinder
Crossover
Relief Valve
and Makeup
Valves
Right
Steering
Control
Solenoids
Shuttle
Valve
Direction
Spool
Shuttle
Valve
Secondary
Right
Steering
Solenoids
Screen
Left Steering
Control
Solenoids
P - Controller
Shuttle
Valve
Compensator
Valve
To
Implement
Control
Valves
Metering
Valve
Check
Valves
Signal
Relief
Valve
Pressure
Reducing
Valve
Priority
Valve
To
From Pump
Pump Control
Makeup
Check
Valve
To Tank
Secondary
Left
Steering
Solenoids
Sensor
Head
Magnet
Connector
Rod
Check Valve
Piston
Piston
Check Valve
Direction
Spool
Solenoid
Signal Network
Check Valve
Compensator
Spool
Solenoid
Check Valve
Piston
Piston
Check Valve
Direction
Spool
Solenoid
Signal Network
Check Valve
Compensator
Spool
Solenoid
Check Valve
Piston
Piston
Check Valve
Direction
Spool
Solenoid
Signal Network
Check Valve
Compensator
Spool
Solenoid
Wheel Lean
Cylinder
Circle Drive
Motor
Side Shift
Cylinder
Center Shift
Cylinder
Blade Tip
Cylinder
Front Implement
Control Valve Stack
Compensator
Valve
HYDRAULIC SYSTEM
HOLD
Signal Check
Valve
Left
Steering Cylinder
Direction
Spool
Right
Steering Cylinder
Solenoid Solenoid
Wheel Lean
Circle Drive
Blade Lift
Cylinder
Blade
Accumulator
Blade
Accumulator
Articulation
Cylinders
Side Shift
Center Shift
Blade Lift
Cylinder
Rear Implement
Control Valve Stack
Right
Steering
Control
Solenoids
Blade Tip
Center Shift Lock
Shuttle
Valve
Direction
Spool
Shuttle
Valve
Signal Relief
Valve
Left Steering
Control
Solenoids
Screen
P - Controller
Shuttle
Valve
Compensator
Valve
Makeup
Metering Check
Valve
Valve
Check
Valves
Signal
Relief
Valve
Articulation
Blade Lift
Blade Lift
Load Signal
Shuttle Valve
Implement / Steering
Control Manifold
Hydraulic Tank
Check
Valve
Implement / Steering
Pump
Return Filter
Check
Valve
Pilot Filter
Priority
Valve
Secondary
Right Turn
Solenoids
Pressure
Reducing
Valve
Secondary
Left Turn
Solenoids
HYDRAULIC SYSTEM
WHEEL LEAN ACTIVATED
Circle Drive
Motor
Wheel Lean
Cylinder
Compensator
Valve
Center Shift
Cylinder
Blade Tip
Cylinder
Side Shift
Cylinder
Front Implement
Control Valve Stack
Signal Check
Valve
Direction
Spool
Wheel Lean
Articulation
Cylinders
Circle Drive
Side Shift
Center Shift
Blade Lift
Cylinder
Blade
Accumulator
Blade Lift
Cylinder
Blade Tip
Rear Implement
Control Valve Stack
Blade
Accumulator
Signal Relief
Valve
Articulation
Blade Lift
Blade Lift
Load Signal
Shuttle Valve
Implement / Steering
Control Manifold
Hydraulic
Tank
Implement / Steering
Pump
Return Filter
Check
Valve
Check
Valve
Pilot Filter
Steering
Control
Valve
HYDRAULIC SYSTEM
Wheel Lean
Cylinder
Compensator
Valve
Center Shift
Cylinder
Blade Tip
Cylinder
Side Shift
Cylinder
Front Implement
Control Valve Stack
Signal Check
Valve
Direction
Spool
Wheel Lean
Articulation
Cylinders
Circle Drive
Center Shift
Side Shift
Blade Lift
Cylinder
Blade Lift
Cylinder
Blade
Accumulator
Blade
Accumulator
Blade Tip
Center Shift Lock
Rear Implement
Control Valve Stack
Signal Relief
Valve
Articulation
Blade Lift
Blade Lift
Load Signal
Shuttle Valve
Implement / Steering
Control Manifold
Hydraulic
Tank
Check Valve
Implement / Steering
Pump
Return
Filter
Check
Valve
Pilot Filter
Steering
Control
Valve
HYDRAULIC SYSTEM
VARIABLE FLOAT NOT ACTIVATED
Variable Float
Enable Solenoid
Variable Downforce
Proportional Solenoid
Blade Accumulator
Solenoid Valve
Blade Lift
Cylinder
Blade Lift
Variable Float
Enable Solenoid
Variable Downforce
Proportional Solenoid
Blade Accumulator
Solenoid Valve
Blade
Accumulator
Blade Lift
Cylinder
Blade
Accumulator
Blade Lift
Plunger
Return Spring
Ball Retainer
Boot
Plunger Springs
Shims
Ball
Upper Spool
Right Brake Port
System
Pressure Port
Lower Spool
Check Valve
Tank Port
Upper Spool Orifice
Upper Spool Passage
Tank Port
System
Pressure Port
Plunger
Return Spring
Ball Retainer
Ball
Boot
Plunger Springs
Shims
Check Valve
Upper Spool
Right Brake Port
System
Pressure Port
Lower Spool
Left Brake Port
System
Pressure Port
Tank Port
Upper Spool Orifice
Upper Spool Passage
Tank Port
Right Service
Brakes
Brake
Control
Valve
Hydraulic Tank
Left Service
Brakes
Pump Control
Valve
Brake
Pressure
Switch
Flow
Control
Spool
Resolver
Valve
Pressure
Cutoff
Spool
Min Angle
Screen
Return
Filter
Fan Speed
Solenoid
Check
Valve
Inverse
Shuttle
Valve
Cut-in
Valve
Priority
Valve
Hydraulic
Oil Cooler
Fan
Temperature
Sensor
Cooler Bypass
Fan
Motor
Relief
Valve
Accumulator
Accumulator
Right Service
Brakes
Brake
Control
Valve
Hydraulic Tank
Left Service
Brakes
Pump Control
Valve
Brake
Pressure
Switch
Flow
Control
Spool
Resolver
Valve
Pressure
Cutoff
Spool
Min Angle
Screen
Return
Filter
Fan Speed
Solenoid
Check
Valve
Inverse
Shuttle
Valve
Cut-in
Valve
Priority
Valve
Hydraulic
Oil Cooler
Fan
Temperature
Sensor
Cooler Bypass
Fan
Motor
Relief
Valve
Accumulator
Accumulator
Right Service
Brakes
Brake
Control
Valve
Hydraulic Tank
Left Service
Brakes
Pump Control
Valve
Brake
Pressure
Switch
Flow
Control
Spool
Resolver
Valve
Pressure
Cutoff
Spool
Min Angle
Screen
Return
Filter
Fan Speed
Solenoid
Check
Valve
Inverse
Shuttle
Valve
Cut-in
Valve
Priority
Valve
Hydraulic
Oil Cooler
Fan
Temperature
Sensor
Cooler Bypass
Fan
Motor
Relief
Valve
Accumulator
Accumulator
Right Service
Brakes
Brake
Control
Valve
Hydraulic Tank
Left Service
Brakes
Pump Control
Valve
Brake
Pressure
Switch
Flow
Control
Spool
Resolver
Valve
Pressure
Cutoff
Spool
Min Angle
Screen
Return
Filter
Fan Speed
Solenoid
Check
Valve
Inverse
Shuttle
Valve
Cut-in
Valve
Priority
Valve
Hydraulic
Oil Cooler
Fan
Temperature
Sensor
Cooler Bypass
Fan
Motor
Relief
Valve
Accumulator
Accumulator
Right Service
Brakes
Brake
Control
Valve
Hydraulic Tank
Left Service
Brakes
Pump Control
Valve
Brake
Pressure
Switch
Flow
Control
Spool
Resolver
Valve
Pressure
Cutoff
Spool
Min Angle
Screen
Return
Filter
Fan Speed
Solenoid
Check
Valve
Inverse
Shuttle
Valve
Cut-in
Valve
Priority
Valve
Hydraulic
Oil Cooler
Fan
Temperature
Sensor
Cooler Bypass
Fan
Motor
Relief
Valve
Accumulator
Accumulator
White - Atmosphere or
Air (No pressure)