MEASUREMENT SYSTEM ANALYSIS PLANT III

VARIABLE STUDY (Average-Range Method)

PART NAME W/S PARTITION RR DR R/L DATE 26.5.10 NOMINAL DIMENSION 0 APPRAISER A Umesh Kumar APPRAISEE M. NEGI
PART NO. 84665/75 M75J00 CHARACTERISTIC Gap UPPER TOLERANCE 1 APPRAISER B Laxmikant %R & R 24.31 %
MODEL YN-4 EQUIPMENT USED Feeler Gauge (FG-07) LOWER TOLERANCE 0 APPRAISER C Naresh Prtap ndc 6.00
Apprisar A
Trials 1 2 3 4 5 6 7 8 9 10 Constant Tables (for n=10, r=3) 0.0583 Sr.No. ACCEPTABILITY CRITERIA
1 0.85 0.75 0.68 0.48 0.85 0.72 0.82 0.89 0.52 0.90 No. Of
Actual 0.0190
K1 : Based on no. of Trials Trials (r)
A2 D3 D4 K1 K2 Parts K3 1 If % R & R < 10%, system is acceptable
2 0.79 0.71 0.65 0.45 0.79 0.68 0.86 0.90 0.55 0.95
K2 : Based on no. of Appriser
No. of (n) 0.1502
Parts
3 0.78 0.79 0.69 0.46 0.80 0.64 0.80 0.95 0.60 0.90 K3 : Based on Sample Size
(n) 2 1.880 0 3.267 0.8862 0.7071 0.0000
used in trials If 10% < % R & R < 30%, system may be
Avg. (Xi) 0.81 0.75 0.67 0.46 0.81 0.68 0.83 0.91 0.56 0.92 0.74 3 1.020 0 2.575 0.5908 0.5231 0.7497 2 acceptable based on importance of application, cost
of gage, cost of repair, etc.,
Range (Ri) 0.07 0.08 0.04 0.03 0.06 0.08 0.06 0.06 0.08 0.05 0.061 10 3 1.020 0 2.575 0.591 0.523 10 0.315 0.8092

0.6902
3 If % R & R > 30%, system needs improvement
Apprisar B Value of K3 with ref. To n (Sample Size) TOLERANCE 1
Trials 1 2 3 4 5 6 7 8 9 10 n 2 3 4 5 6 7 8 9 10
4 NDC >= 5
1 0.82 0.74 0.65 0.46 0.85 0.67 0.90 0.95 0.55 0.95 24.31 % K3 0.7071 0.5231 0.4467 0.403 0.3742 0.3534 0.3375 0.3249 0.3146
2 0.76 0.79 0.70 0.49 0.89 0.72 0.85 1.00 0.60 0.90 6.00
3 0.79 0.76 0.64 0.52 0.85 0.68 0.85 0.94 0.55 0.95 COMPARISION TO
Avg. (Xi) 0.79 0.76 0.66 0.49 0.86 0.69 0.87 0.96 0.57 0.93
MEASUREMENT UNIT ANALYSIS
TOTAL VARIATION CONCLUSION
0.76
Range (Ri) 0.06 0.05 0.06 0.06 0.04 0.05 0.05 0.06 0.05 0.05 0.053 1 Repeatability - Equipment Variation (EV)
EV = R x K1 => 0.0345 % EV = 100 (EV/TV) => 23.73 %
Apprisar C 2 Reproducibility - Appraiser Variation (AV)
AV = {|(xDIFF x K2) - (EV /nr)|} =>
2 2 1/2
Trials 1 2 3 4 5 6 7 8 9 10 0.0077 % AV = 100 (AV/TV) => 5.3 %
1 0.79 0.74 0.65 0.48 0.85 0.70 0.95 0.95 0.56 0.95 n = number of parts
2 0.82 0.69 0.68 0.49 0.83 0.68 0.85 0.85 0.59 0.95 r = number of trials
3 0.75 0.65 0.69 0.54 0.81 0.65 0.85 0.94 0.62 0.95 3 Repeatability & Reproducibility (R & R)
Avg. (Xi) 0.79 0.69 0.67 0.50 0.83 0.68 0.88 0.91 0.59 0.95 0.75 R & R (GRR)= {(EV2 + AV2)}1/2 => 0.0353 % R&R = 100 (R&R/TV) => 24.31 %
Range (Ri) 0.07 0.09 0.04 0.06 0.04 0.05 0.10 0.10 0.06 0.00 0.061 4 Part Variation (PV)
PV = Rp X K3 => 0.1409 % PV = 100 (PV/TV) => 97 %
Part Avg. 5 Total Variation (TV) No.of distinct categories
(XP) 0.79 0.74 0.67 0.49 0.84 0.68 0.86 0.93 0.57 0.93 RP = 0.45
TV = {(R&R2 + PV2)}1/2 => 0.1452 NDC= 1.41(PV/GRR) => 6
RP = Range of Part Avg

Average (X bar) Chart for Appraiser A Average (X bar) Chart for Appraiser B Average (X bar) Chart for Appraiser C
1.00 1.20 1.00

0.90 0.90
1.00
0.80 0.80

0.70 0.70
0.80
0.60 0.60

0.50 0.60 0.50

0.40 0.40
0.40
0.30 0.30
0.20
0.20 0.20
0.10
0.10
0.00 0.00
0.00
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

Range (R) Chart for Appraiser A Range (R) Chart for Appraiser B Range (R) Chart for Appraiser C
0.16 0.16 0.16

0.14 0.14 0.14

0.12 0.12 0.12

0.10 0.10 0.10

0.08 0.08 0.08

0.06 0.06 0.06

0.04 0.04 0.04

0.02 0.02 0.02

0.00 0.00 0.00

1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

PREPARED BY: CHECKEED BY: APPROVED BY: