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INSTRUCTION MANUAL FT-707 YAESU MUSEN CO., LTD. 1 YAESU ALL SOLID STATE HF SSB TRANSCEIVER FT-707 The FT-707 is an all solid state transceiver for the HF amateur bands. Featuring coverage of 80 through 10 meters, the FT-707 is designed for operation on SSB, CW and AM, Nominal power output B and CW, and SO watts on AM. is 100 watts on 5 ‘The extremely compact size of the FT-707 makes this model particularly well suited for mobile or vacation use. However, the advanced design techniques used in the FT-707 make it competitive with “top of the line” equipment of other manufacturers. The receiver section includes a new and sophisticated front end, using a Schottky barrier diode ring module and carefully designed gain distribution, for excellent performance in the presence of strong signals. A veryow-noise premix local oscillator cirenit is used, which further contributes to optimum receiver performance. Also included in the receiver is Yaesu’s famous variable IF bandwidth, using two 8 pole IF filters, allowing continuously variable adjustment of the IF? bandwidth, from 300 Hz to 2.4 kHz. Six pole filters of 600 Hz and 350 Hz bandwidth (—6 dB) are available for contest and DX operators, with selection of the SSB filter or CW filter available on the CW mede, ‘The transmitter side features two rugged bipolar transistors with multiple protection in the final amplifier stage, with individual low pass filter networks for each band providing excellent spectral purity, Digital plus analog display of the operating frequency is provided. The front panel meter consists of a string of bright discrete LEDs, for casy monitoring of the received signal strength, relative power ‘output, and the ansmit ALC jevel. Among the convenience features of your F'I-707 are a high-performance noise blanker, VOX (with front panel controls), and receiver offset tuning. Available options for the FT-707 include the FP-707 AC Power Supply, which provides the [3.5 volts DC required by the FT-707. The PP-707 provides outstanding regulation, for many years of trouble- free operation. Also available is the exciting FV-707DM external VFO, which provides twelve memory channels using a sophisticated synthesizer which allows scanning in 10 Hz steps and offset from memory channels. And for matching your sntenna system to the 50 olim impedance requirement of the FT-707, choose the FC-707 Antenna Coupler. All of the above accessories, plus a special mobile lable from your Yaesu dealer. mounting bracket, are a We recommend that you read this manual in its entirety, so as to derive maximum benefit from your new PT-707, an exciting breakthrough from the communications experts ... YAESU. SPECIFICATIONS GENERAL Frequency coverage som 35-40 Mile om 70-75 Mie 30m 100-10. MHe 20m 180-14 5 Mie 17m 180-185 Mie 15m 1.0-21.5 Mite Lam 245 250 Mie lom — 280-29.9 Moves of operation: SB, USB, CW, and AM Power requirements 13.5 volts DC, negative ground Current consumption: DC 1.S amps receive BC 20 amps transmit case size 93(1D x 240(W) x 295 (D) mm incl. eat sink Weight ADIOS. 6.5 kg ‘TRANSMITTER Power input: ‘SSHICW ——240.watts DC AM 80 watts DC Carrer suppresion: Better than 40 dB Unwanted sideband suppression Better than SO dB at 14 Mr, 1 kH mod, ns emisions A least $0 dB down Spur Frequency response 380-2700 He (6.68) ‘Third order distortion products [Atleast 31 dB down Frequency stability [Less than 300 Hz deft over 30 minutes after 10 minute warmup: less than 100 He dif ater 30 minute warmup RECEIVER Sens SSB/CW 0.25 pV for 10.8 SIN AM LOuV for 1048 5/N Selectivity: SSB 24 KH (-6 dB): 4.0 kHz (60 4B) CW? 06 kHe (-6 4B), 1.2 KHe (60 dB) (CWe 350 Hr (-6 dB), 1.2 kHe (608) AM 3.6 Ke (-6.dB), 6.8 He (60.48) Image rejection: {60 dB (80-12 m) 50 dB (10m) Audio output impedance: 4-16 ohms Audio output: 3 watts @ 4 ohms @ 10% THD Variable bandwidth contol Continuous from 300 He to 24 kit (SSB/CW modes only) Moudulation type: (SSB) Balanced modulator (AM) Amplitude modulation ofa low power stage Antenna output impedance: ‘0 otis Microphone impedance: 504-600 ohms (low impedance) * with optoinal 600 Hz CW filter + with optional 350 He CW fier “Transistors: 2SAG96Y 2573302 25A733A-0 25005: 2SC380TM-Y 28C535A 28C732TM-GR 2sc13836. 2sc399 2scis74L. 2SCI8ISGR ascisisy 2sc1923R asci9s0¥ 2sc2290 282395 asc2407 2spiss¥ 2503929 25880 2n4a27 MPS-AIS ACCESSORIES SEMICONDUCTORS Field Effect Transistors 2SKI9TMLGR 28K304-Y 38K73GR i310 SN76514N PC2002V APASAH |ANOSS2 Fa024 MSM9S20RS ‘TATG12AP 78108 P1405 PC14308 NDSS7C23R Germanium Diode: N60 11007 1 1 1 1 1 1 ' 3 2% 4 Silicon Diodes top! topo Isisss 1853 Schottky Bair Diode: Issie Zener Diode: Yz.033 Varactor Diodes: 152209 152236 C63 Light Emitting Diodes: GD42035RD_ ‘TLG20s TLR20S TLY205 LED Display 5082-7623, ‘Specifications subject to change without notice. The following accessories are included with your F 707, DC Power Cond DC Fase (204) ry 66 37 6 FRONT PANEL CONTROLS AND SWITCHES it) a) MIC ‘The microphone jack accepts the microphone input line, push to talk (PTT) control, and scanner con- trol lines (scanner requires optional FV-707DM). (2) POWER This is the main power on/off switch for the transceiver. (3) MODE This switch selects the desired mode: LSB, USB, CW-W (using -SSB filters), CW-N (using optional 600 He or 350 Hz. filter), or AM (4) RF GAIN This control varies # IF stages. Clockwise rotation increases the gain level (5) AF GAIN This control varies the gain of the audio amplifier stage. Clockwise rotation increases the AF volume level. (6) WIDTH The WIDTH control varies the IF passband from, 2.4 kHz down to approximately 300 Hz (—6 dB), (7) CLAR This control allows offset from the VFO frequency of approximately +3 xHiz on receive, when the front panel CLAR switch is pushed. (8) BAND ‘This switch selects the desired band. (9) VOX GAIN This control varies the sensitivity of the VOX (voice operated T/R control) system. (10) MAIN TUNING KNOB. This knob drives the main tuning variable capacitor for control of the operating frequency. (IL) DELAY This control provides adjustment of the VOX relay hang time. It may be set for your individual requirements for CW or SSB operation (12) SELECT switches MOX This switch selects manual activation of the transmitter. Push the switch once to close the PTT circuit, and again to allow receiver recovery AGC F Push this switch to s lime for the receiver AGC (Automatic ain Control) circuitry. When this but: ton is not pushed, slow AGC recovery will be selected, t fast recovery MARK Push this button to activate the crystal calibrator (marker) circuit. The calibrator signal will be heard every 25 kHz. ALC This switch checks the ALC level by the LED meter. When this button is not pushed, the LED meter indicates TX relative power output PO), FIX. Thisswiteh to operate on fixed channel NB This button activates the noise blanker CLAR Push this button to activate the reeiver offset tuning (clarifier) feature (13) DIAL “The main tuning dial is calibrated every SO KHlz With aia skiet markings every 1 kHz, (or precise frequency determination, (14) INDICATOR LEDs These LED indicators provide visual reminders of calibrator, fixed channel (sing an optional exystal, VFO. or extemal VFO operation. (15) LEVEL METER A sting of colored LEDs provides visual indication fof the received signal strength, relative power fous, and the transmitter ALC lve (16) CAR (07) MIC GAIN ‘This control varies the prin of the microphone amplifier stage during SSB or AM operation 18) PHONES This is a standard phone plug for conneetion of your station headphones. The impedance is 8 ohms ‘DoH cONTiMe: ACC Plug [Tae Pin plug “q ar os — ~ oO Headphone and external speaker connections EXT VFO Plug REAR PANEL CONNECTIONS (1) AF OUT This is an audio output jack which provides approximately 200 mV of audio output (before the AF GAIN control) for use with a tape recorder, ete. 2) RF OUT This is a low level signal frequency output jack for use with a transverter. The output is at 50 ohms impedance, at a level of 220 mV (3) EXT sp This is a jack for connection to your station's external speaker. The PT-707 internal speaker will be cut off when a plug is inserted into this jack. The audio output impedance is 8 ohms, (4) DC 13.5¥ Comnect this jack only to a DC supply of 13.5 volts, negative ground. Never connect AC power directly to this jack, (5) ACC The accessory plug accepts microphone input and. PTT control lines, while providing connections to the output scanning control lines and the trans mitter TX 13.5V line. (6) EXT VFO This jack provides connections to the FV-707DM Extemal VFO. (7) GND. Connect @ good earth ground at this point. (8) DE 8&Vv This jack provides an output of 8 volts DC for use with the PC-707 Antenna Coupler. The 8 volt line provides power for the FC-707 panel lamps. (9) ANT This is a standard UHF connector for connection to the station antenna system, (10) KEY Connect your CW key at this jack ee Key plug connections MICROPHONE CONNECTIONS s YM-34 an YM-35 YM-37 000 000 YM-36 MICROPHONE CONNECTIONS Bleshes YM-37 = CONNECTIONS INSTALLATION ANTENNA CONSIDERATIONS ‘The FT-707 {s designed for use into a 50 ohm resistive load. While minor deviations from the 50 ‘ohm figure are of no consequence, the automatic Final protection (AFP) circuitry will reduce the power output if high SWR conditions are en ‘countered However, your FT-707 AFP circuitry and final amplifier components are tolerant of the minor SWR conditions present in many amateur insta lations At an SWR of 3:1, for example, SO ofthe full ated output power will be obtained The Yaosu RSL series of mobile antennas available from your Yaesu dealer, for mobile installations GROUND CONNECTIONS This transceiver should be connected to good arth ground for best performance and safety. Use 4 heavy. braided wire, less than 10 feet line, for Connection 0 your station ground buss. The round line should be connected to the tanseeiver rear panel GND terial POWER REQUIREMENTS, This transceiver requires a power source of 13.5, volts DC, negative ground, at 20 amps on voice Peaks, I is not possible to se this transceiver on 24 volts DC, or on AC voltages of any kind WARNING Use of this equipment from improper DC voltages, of from AC voltages of any kind, wil void the warranty on this equipment eee ~ Please refer t0 the following setions for details on making power connections for mobile or base station installations. FUSE REQUIREMENTS, {A.20 amp DC fuse is located in the DC cable for ‘his equipment. When changing fuses, be absolutely cert to use a fuse of the proper rains WARNING || ur warranty does not cover damage caused | by use ofan improper fuse MOBILE INSTALLATION ‘The DC cable for mobile installations is included with your transceiver. Four undersash mounting, a special mobile moust- ing bracket is available from your Yaesu dealer. ‘This bracket, known 36 the MMB, allows instal lation of the FT-707 alone, or it may be adjusted to allow installation of the FT-707 and FV-707DM, for the FT-707 and FC-I07 (the FC-707 and FV-707 may also be installed togcther, if desired “The FI-TO7 should be mounted where there is adequate space around the heat sink to allow free ieculation of ai. Allow a space of about 20 em behind and around the heatsink, and do not pos tion the transceiver directly in the path of the heater duct, When making buttery connections, itis absolutely «sential thatthe proper polarity ofthe power cont be observed, on WARNING Pormanent damage wil result if reversed- polarity supply voltage is applied to this Transceiver. Our warranty does not cover damage caused by reversed power supply connections . I is recommended that power connections be made directly to the battery instead of to the ion switch. The battery provides considerable ing aguinst ignition noise, while connection t0 the ignition sitch can plage the FT-707 in a noise producing circuit, The power lad rust be Kept as short as possible, and you should keep the lead vay from ignition cables as much a posible When making battery connections, be certain t0 ‘connect the RED power cable lead to the POSE TIVE (+) battery terminal, and connect the BLACK lead to the NEGATIVE (-~) terminal Before connecting the DC cable to the transceiver, check the battery voltige withthe engine running fast enough to show a charge on the vehicle's ammeter. If the voltage exceeds 15 volts, the automobile voltage regulator shouldbe adjusted, so 28 to limit the maximum voltage to les than’ 15 volts. As well, do not operat this transceiver from 2 power source of less than 12 volts. The trans- citer shoul-always be tumed off when the cars started, to preventstransients in the automobile lectrcal system from damaging the transistor cuitty of the FT-707 Sac— § 3 POWER CORD CONNECTIONS BASE STATION INSTALLATION “The FP-707 AC Power Supply is expresly designed for your PT-707 transceiver, allowing operation from AC power sources of 100/110/117/200/220) 234 volts, 50/60 He Before attempting operation of the FP-707 from [AC mains, check to see thatthe voltage specifi tion on the rear panel ofthe power supply matches your local supply voltage. This inspection must be made before applying power to this equipment WARNING || Operation of the FT-707 diretly from AC | un or cprton ofthe FP-07 tom n> | proper supply voltages, or use of a improper fuse in either model hall void the wareant. Pease refer to the power transformer primary connestion char for details of the proper connec: tions inside the FT-707 ‘An AC fuse is located on the rear panel of the FP. 707, For AC 100/110/117 volts, use only a6 amp fuse. For 200/220/234 volts AC, use only 3 amp ‘Once the power tansformer and fase inspections have been duly completed, connect the AC cable fof the FP-707 to the wall outlet, Insert the DC Plug from the FP-707 into the FT-707 DC 13.5V jack on the rear panel ofthe transceiver. Connect 4 50 ohm antenna or dummy load tothe tear panel ANT jack Connect your station headphones, if used, 10 the Front panel PHONES jack. Insertion of a plug into this jack automatically cuts off the internal speaker. I you ate using an external speaker, is plug may be connected 10 the rear panel SP Jack. Tasertion| of a plug into this jack also cuts off the internal speaker. If headphones are used, insertion of the headphone plug iato the font panel jack will ext ‘off the external speaker, as well a6 the internal speaker. IF you are using a footswitch for PTT contro. the lead from the footswiteh may be connected to pin 6 of the rear panel ACC jack. Use pin 7 for the noonnoan Biv iv aby Sy FP-107 POWER TRANSFORMER PRIMARY CONNECTIONS: FP-707/FT-707 /YM-35| FC.707 /FV-707DM. ort a 01-93 2s0717-0 ce b0a7 FP-707 CIRCUIT DIAGRAM INTERCONNECTIONS FC-707/EP-707/FT-707 /FV-707DM/YM-35 12 OPERATION ‘The all solid state design ofthe FT-707 means that tuning procedures are minimal. However, care should be exercised in operation 10 ensure that spurious signals ae not generated by an improper- Iy.adjusted transmitter. The following paragraphs will describe the tuning procedure for receiver and transmitter operation INITIAL CHECK Before tuming the transceiver on, confirm once gun that all interconnections, power supply voltages, and fuses are correct. FREQUENCY DETERMINATION Frequency display on the FI-707 is by means of Q28CIS1SY}, resulting in an 8.9875 MEL signal ‘the same as the orignal IF. This process varies the IF across the pastand of crystal filter XE: resulting jn continuously variable with of the IF passband with no change in the heat note of the fncoming signal The IF signal i then amplified by Osos 304 Qsoe (GSK73GR), the main IF amplifies, and delivered opin 2of Js for delivery tthe AF Unit A portion of the output from Qos is Fed to butter Qs (2SCIBISY) and detected by Dayne and Dane (NGO), resulting in a DC voltage. This voltage is amplified by Qsy, 2SC181SY) and fed to gute 2 of the RF and IF amplifiers, providing automatic guin conttol of those stages. The AGC ‘voltage is aso amplified by Quo (2SKI9GR) and sys) (2SATSBA) for delivery to the front panel LED display for indication of the received signal strength When the noise blanke is switched on, a portion of the output from Ques i amplified by Osu Qin (28C1883G) and Qi) 2SCIBISY), When a cartier of noiefroe modulated signal is receive the IP signal is rectified by Diz and Danny {INGO}, producing a DC voltage, This DC voltage Js ampliied by Qin), 2SCISISY), which charges Cas For AGC purposes. The AGC voltage is used 10.comtol the gain of Oso and Qe When impubesype noise is recived, Dyyie and Daye (IN6O) rectly the IF signal, which controls the noise blanker switch, Qs -a1- Noise pulses have © very short duration, but high amplitude. Because of the very shor time constant ‘of the Cus /Rors discharge path, AGC voltage i not induced by these short-duration pulses. There Fore, Qn and Quo, operate at Full sun, providing maximum voltage to the base of Quoc. When & ple is raceved, therefore, Qin biases Dap and Doss to block the signal path momentarily. When a desired signal and a noise pulse are received sSmvlteneously the blanking action isnot impaired, because the relative difference between the desired signal and the noise pulse i stil high In the AM mode, a portion of the output from sey i detected by Daya» (IN6O) and delivered to the AF Unit. Fikering in the AM mode is accomplished by XFyes AF UNIT (PB-2098) ‘The SSB or CW signal at pin 1 OF Sus is fed through Ty t0 the diode ring. demodulator Djoor Dyin (1S1OO7), where the IF signal 6 converted to audio using the carrier signal supplied by crystal oscillator Quon (2SKI9GR) and butter Qin: (2SCIBISY), The easier oscillator provides ‘signals atthe following frequencies: LB 8986 ktle USBICWERX) 8989 Kite CWTXVAMCTX) 8988.3 KH The audio signa is amplified by Quse and Quon 28CI81SY) and fed to final AF amplifier Qs (PC2002V), which provides thee watts of audio ‘output to the speaker through an output tne formerlss circuit, The audio spectrum is shaped by an etve low-pass filter at sea Of fe = 2.7 kHz, 12 dBloctve MARKER GENERATOR ‘A.25 klle marker generator is available, for align- ‘ment and testing purposes. Marker generator Qras (ASC3SOTMY) provides a basic 3200 kHe sina, which is divided into 2S kHHe mitips by Qs (4024), a binary counter. Te output signals fe through buffer Quy 2SC3BOTMY ) to the receiver front end a ‘TRANSMITTER ‘The discussion of the signal flow on transit will be.on a mode-by-mode bass ssp ‘The audio input signal from the microphone jack, 45, i fed to pin 9 of Jy on the AF Unit. The speech signal i amplified by Quo, (2SC732GR) and Qyo; (2SCIBISY) and then fed through the froat panel MIC GAIN control, VRis. The signal is then applied through buffer Quog (2SCI9S9¥) {o the fing modulator, DyyrDsyo~ Here the ‘audio signal modulates the carrie signal delivered from Quos, resulting in an 8.9875 MHz double- sideband signal. The signal is then fed to pin 1 of Ta for delivery tothe IF Unit, ‘Tho IF signal appearing at pin 2 of Jae: is fed tivough buffer Qiyo; J310) to the SSB filter, where the unwanted sideband is sliced out. The resulting SSB signal is amplifed by Quos (GSKTSGR) and delivered to the diode ring mixer, oor, where the IF signal is mixed with the local signa from the premix circuit. The RF signal is then amplified by Quer: (BSK7BGR) and Ques (2N4427), and delivered to the PA Unit RS NNT OT C i eesons ! i | | The input signal is amplified by predriver Qi: (28C1589) and the push-pull driver stage, Qu: eins (28C2395), and amplified further by the push-pull final amplifier, Qua /Qxs (25C2290), ‘which provides approximately 100 watts of RF output. The RE signal is fed through handswiteh lowpass filter networks on the LPF Unit, then delivered, through directional coupler, 0 the ‘ear panel antenna jack. ow For CW, the 8988.3 kil curier signals generated Dy Qn and fed through burfer Qaps t0 the ring modulator, which is unbalanced for CW operation by the application of DC 8V through Dy (181858) and RL. The signal path is then ‘Metical to that of the SSB signa, up to the latter Stage of the RF Uni. The key fine is connected to the Has of Qiys @2SCIB1SY), With the Key open, Qhos is biased ON, turing bis controler Qjoye (2SCI9S9Y) (OFF. this ease, the emitters of Ques and Qyoos are open, and no output signal will result. When the Key i closed, Qos will be tumed ON, and Quon and Quan will be keyed, allowing normal ‘wansmision. ‘The Key lead is also connected to sidetone osilator Quis (28C1818Y), for monitor ing of the code signal during CW operation. The futput from Qyre is delivered to the final AF amples, Ques aM The microphone signal modulates the 8988.3 kHlz cutie signal, and the resulting signal i amplified Dy Qin and pasted around the SSB filter. From ‘Qs the signal path i the sume as that on SSB, ALC CIRCUIT A variety of level control systems are included in the FT-707, for protection against overdrive, excess temperature, or high SWR. [At the divectional coupler, the output voltage is sensed, When a high SWR condition exists, the Voltage is detected by Dy and Dap (1816) and amplified by Que QSCISISY) and fed to the RE, IF, and AP stapes of the transmitter, controlling the gin of those stages. I tho ase of ‘overdrive, the ALC voltage is detected by Days and Days; (18816) and amplified by Qs (QSCISISY) for conteol of the aforementioned stapes. |A thermistor om the final amplifier board provides detection of excess temperature. When the opera ing temperature ofthe final transistors ses to an ‘unacceptable figure, conteol voltage developed at comparator Quip; (ANGSS2) Is fed 10 Qu (QSCIBISY), which dives Qos 28DS92), provide ing operating voltage for a’ cooling fam on the amplifier heatsink. Control voltage i 0 fed from een: 10 amplifier Quy (2SCI8ISY), and this voltage is delivered to the ALC line tothe RF. IP sand AP stages. “4 COMMON CIRCUIT VOX circuit A portion of the microphone input signal is amplifiod bY Quoi. QSYIBISY) and detected by Daye (N60), producing 8 DC voltage. This voltage |S" amplified by Quz 2SCIBISY) and Ose (2SA733). Ques drives Schmitt trigger’ Qua! yng (2SCIBISY); when Qin is driven ON, relay drier Quo (2SA496Y) is turned ON, activating the antenna relay. An RC circuit composed of font panel DELAY control VRyjo, and Cine S18 the relay hang time by delaying the cutoff of yous when speech input stops. A portion of the speaker output is amplified by Que (2SCIBISY) and detected by Dos (INGO) This provides a bucking voltage which is amplified by Qe QSCIBISY) and Qsyis 2SA733) and fed 10 Quo, preventing the speaker output from tripping the VOX circuit. 201 asciasy oe 002 2skiocr FO UNIT (PB-2097) YPO oscillator Quy (2SCI8ISY) operates in a ‘modified Colpits configuration, providing a 8.0 5.5 Mz VFO signal. The 500 KHz tuning range is tuned by variable capacitor VC.o., Witch is 2 twovsection capacitor. The subsblades of VCasy provide temperature compensation against fe ‘quency change caused by thermal expansion ofthe main blades. The VFO signal is fed through buffer amplifies Quins QSKISGR) and Quins @2SCI81SY), passed through a low-pass filter, and Fed, through diode switches Djou/Djoas (181855), to the premix IC, Que Varictor diode Dies is placed in the oscillator sircuit during claifier operation. In aevordance with the tuning of the front panel clarifier control and Los, the capacitance variation induced in Diag allows fst from the main dia frequency of ‘ke, (epee a 003 2sciesy VFO_UNIT PB-2097(N0.43--) PREMIX CIRCUIT (AF UNIT) ‘The premix local signal is generated by crystal iclstor Queer Quy (2SC38OTM-Y), the ose lator in use being selected by diode switches Dye Dsos» (1SHS85). The output trom the cowtllatar pases through Pin 2 of Seas and Pin of hove in the RE Uni. This signal is fed to Pin 11 ofthe IC double balanced mixer (Qu “The 50-5.5 MHz VFO signal is fed through Pin & of Juans, 0 the diode switch selecting ether FIX for VFO. and to a lowpass filter, Next, this signal pases to the mixer, where the VFO signal is mixed tp with the premix local signal, resulting in the ‘outpt premix signal, shown in Table 3. “The premix signal i passed through 2 broadband transformer and 4 bandswitched bandpass filter, which eliminates spurious signals on the premix ‘output. Selection ofthe desired filter is performed by the diode switches of Dyes Dies (18853) ‘The filtered signal is then amplified by a three- stage amplifier chain consisting of Quie~ Qiu (2SC1923R), and Qu: (2SC2407). Finally. the Signal i delivered to the double balanced mixer, “which provides the TX and RXCIF signal AA portion of the output from Que is amplified bby Buller Quns (2SC3BOTNLY) for delivery to the Frequency counter for display purposes. Caress] ssa | esnamn | cao Timms s04n75 | 39986-same| 23909-30089 | 299mN)-304m Tables 2 ‘COUNTER UNIT (PB-20864) A portion of the local oscillator sinal appears at the F IN terminal of the COUNTER Unit, where it is amplified by Quo: QSK73) and. Ques (2SCI67AL). The signal i then fed to the LSI counter chip, Qois (MSM9S20RS). A portion of the output from Quas i detected by Das and Day» (ISISSS) and amplified by” Que @8C1815Y), providing an AGC voltae which Keops the sien input level to the LSI constant by controlling the gan of Qos. ‘The output from the LSI drives LED digit divers Qs Oasis 2SA9S2L) and sezment drivers Ouss =Qinys QSA952L), which control the igtl Aisplay light. emitting diodes, Deser —Dasae «HPS0827623). ‘| P i A couNTER UNIT oil y LED UNIT LEVEL METER UNIT — DISPLAY UNIT { @ a wy RF UNIT TOP VIEW 28 MAINTENANCE AND ALIGNMENT This transceiver has been carefully and tested at the factory, With normal use, it should not require other than the usual attention electronic equipment Service or replacement of a major component may require substantial adjustment thou Under no circum stance h, should realignment be attempt unless the operation of the transceiver is the malfunction has been carefully and the fault has definitely been traced Sudden difficulties are almost ully understood, analyzed, to misalignment. always caused by component failure, rather than misalignment. Service must be performed only by experienced personnel, using the proper test equipment EQUIPMENT REQUIRED (1) RF Signal Generator Hewlett-Packard Model with one volt output at 606A or equivalent, AF UNIT BOTTOM VIEW 29 @ (6) 50 ohms, and frequency coverage to 30 MHz, Vacuum Tube Voltmeter (VTVM): Packard Model 410B or equivalent RF probe good to 40 MHz Howlett with an Dummy Model YP-150. or equivalent, with 50 ohm non-reactive load impedance, rated to 150 watts average power Load: Yaesu AF Signal Generator 200 AB or equivalent, Hewlett-Packard Model A general coverage receiver covering 3 to 30 MHz, with a 100 kHz crystal calibrator equeney Counter: Yaesu Model YC-500 or equivalent, with resolution to 0.01 kHz and frequency coverage to 30 MHz, Oscilloscope: or equivalent Hewlett-Packard Model 17404, NOTE REGARDING MEASUREMENT LEVELS, Where decibel levels are quoted in the following section (e.g reference used is 0 dB level is equivalent to ‘Apply a 90 dB signal. ..”), the 1 wY. At SO ohms. this 107 dBm. VOX ADJUSTMENT (VOX GAIN/ANTITRIP SETTING) a) b) Set up the transceiver for reception on any Set the AF GAIN control for a con fortable listening level. The MODE switch should be set to LSB or USB. band. Without closing the PPT switch, hold the microphone near your mouth, and speak ina normal voice into the microphone. Advance VOX control until your voice activates the transmitter Without closing the PIT switch, hold the microphone near the speaker output. If the the VOX to trip, adjust VRooor (AF Unit) so that the speaker output does not activate the transmitter speaker audio causes d) Now recheck the previous test using your voice to activate the VOX. Do not advance the VOX control nor VRsoas necessary for proper performance, as confuse ing results will be obtained if these controls are advanced too far farther than SMETER ALIGNMENT a) Set the BAND switch to 20, the main tuning 14,250 MHz, and the RF GAIN control fully clockwise dial to b) Connect a signal generator to the antenna jack, and tune its output to the reeviver frequency ©) With no signal applied from the signal generator, adjust VRacos (IF Unit) so that none of the LEDs on the level meter are Mluminated. Do not go beyond the threshold point required for complete darkening of the entire line of LEDs 4) Now apply a 90 dB signal from the signal (IE Unit) so generator, and adjust’ VRaoo that all 10 LEDs are illuminated CW SIDETONE LEVEL ADJUSTMENT a) Adjust VRayo2s located on the AF Unit, for the desired CW sidetone level MARKER ALIGNMENT a) Set the BAND switch to 30, and the MODE switch to AM, Adjust the AF GAIN control for a comfortable listening volume on the standard frequency station by Push the MARK switch, and listen for evidence of a beat between the marker signal and the standard frequency station. If there is any beat note, adjust TC. (AF Unit) for & zero beat between the calibrator and the standard frequeney station CARRIER POINT ALIGNMENT a) Set the BAND switch to 20, the main dial to 14.250 MHz, and the MODE switch to LSB. Connect an audio oscillator to the micro: phone input, pin 8 of the mic jack ») °) a Set the audio oscillator frequency to 1500 Hz, and its output level to 5 mV, Close the MOX MIC control to switch, and advance U achieve an output power of 60 watts as indicated on the dummy load /wattmeter. Without changing any level settings. set the audio oscillator output frequency to 300 Hz and adjust TCson. (AF Unit) for a power output of 15 watts, as indicated on the dummy load jwattmeter Set the MODE switch to USB, and repeat the above procedure on USB. Switch back and forth between USB and LSB. If there is any difference in the pitch of the background receiver noise, adjust the WIDTH control presetting as described below IF WIDTH ALIGNMENT Set the front panel WIDTH contro! te the 12 o*dlock position, Switch between LSB and USB, and adjust VRacor (IF Unit) so that the background noise of the receiver is identical ‘on both modes. CARRIER BALANCE ADJUSTMENT 4) Set the BAND switch to 20, the main dial to, 14.250 MHz, and the MODE switch to LSB, Set the MIC control fully counterclockwise, and remove all ovillator or other modulation sources from the mic input. b) With an extemal receiver tuned to the PT-707 transmitting frequency, adjust VRsoo) and. TCooon (AF Unit) for minimum signal indica- with the MOX tion on the external receiver switch of the FT-707 closed, ©) Now set tlie MODE switch to USB, and check the results. Adjust VRaoo; and TCsoes again, if needed, to assure optimum carrier nulling, Then check the LSB results may be necessary jin. Several CW CARRIER POINT ALIGNMENT a) Set the BAND switch to 20, the main dial to, 14.250 MHz, and the MODE switch to CW. b) Lightly couple the probe of a precision fre- quency counter to the coax cable between the antenna jack and the dummy load. Close the PIT switch, and close the key. Adjust TCyo (AF Unit) so that the frequency on the counter is exactly the same as that on the digital display VFO UNIT The VFO is ve this is not an area which should require servicing, For this reason, we recommend that all cases of VFO repair be referred to a Yaesu service center Cases of VEO instability or drift can almost always be traced to a fault elsewhere in the system, such, as instability in a supply voltage, ete. y critical in its adjustment. As well, From a service standpoint, however, two com ponents are of interest: TCaso: is the band set trimmer TCayo: is the VFO output level adjustment trimmer 32 To confirm proper VFO injection, connect the RF probe of the VIVM to TPioos (RF Unit), Adjust TCis02 for a reading of SO mV on the VIVM, LOCAL OSCILLATOR CIRCUITS (1) Pres Bandpass Filter Adjustment a) Connect a jumper between TPiy92 and TPio9s (RF Unit). Connect a sweep generator at that Connect the oscilloscope (through a detector) to TPjo9) (RF Unit) b) Refer to Table 5, and apply sweep on each band shown at the proper frequency, Adjust the cores of the transformers shown in Table 5 for the pattern shown in Figure 5. ©) Now connect the RF probe of the VTVM to TPion Refer to Table 6, cores shown for each band for @ reading of 700 mV on each band and adjust the TCaso VFO mga | «| eG aom Som DAND. | TRANSFORMER SBA eee (ea tes hele beets, / \/ 7 \ “Spee Be) | AB BR 7 a VEeNE i. ‘Figure § PREMIX BANDPASS FILTER RF UNIT. —33- FREQUENCY | osc OUTPUT ao x 119843 T xm |X, 4.4875 1 | x 5 1 tim | x 38.4875 1 md | x 33.987: 1 Table 6 ANTENNA COIL ALIGNMENT RF BANDPASS FILTER (1) Antenna Coil Adjustment ) For each band to be aligned, set the main tuning dial to the center of the band, For ample, on 14 MHz, use 14.250 MHz, and on 10 meters use 29.0 MHz b) Activate the marker generator, and adjust th coils shown below for maximum deflection on the S-meter when tuned to the marker signal. 80 Saar 40 Troo 30, Troo 20 T 1 Tioo Is Too 12 T 10 Tso (2) RF Bandpass Filter Adjustment a) Connect an RE sweep generator to the antenna jack, and connect your oscilloscope to the lead of Rigo (RF Unit) as shown in the drawing. b) Adjust the transformers shown in Tabl for the pattern shown in Figure 6. 4 |/ a 10m A ha 00-105 1 i 180-18 12m T 1 245-250 | Table 40m ] i eae \ Uo eae \ / \ \| 20m 7m (Sm 12m tom Simm mo sp a0 90 rN \ ie Figure 6 RF BANDPASS FILTER Vivo AVR UNIT ANTENNA TRAP COIL ALIGNMENT 1) Set the BAND switch to 40, and set the main tuning dial to 7.9 MHz. Connect an audio voltmeter to the speaker jack b) Connect a signal generator to the antenna jack, and apply a 100 dB signal at 8.9875 MHz. Adjust Tyo) (RF Unit) for minimum. indication on the audio voltmete CLARIFIER ALIGNMENT a) On any band, apply a si generator, and tune the receiver to the output from the signal generator. If desired, you may use the marker signal instead of a signal generator. With the clarifier OFF, note the beat tone of the incoming signal, with the MODE switch set to CW. nal from the signal CONNECTOR A UNIT Pa-2109) b) Set the CLAR control to the 12 o’elock posi tion, Push the CLAR switch, and listen for any difference in the beat tone of the al. If the tone is not exactly the s with the clarifier OFF, adjust VRyoor (AVR Unit) for the required coinei tones in the ON and OFF conditions. incomi PO METER SETTING 1) Set the BAND switch to 20, and the MODE switch to CW, Close the MOX switch and the CW key, and set the transmitter power output to 110 watts, as indicated on the wattmeter. b) Adjust VR, (main chassis) so that ex two of the yellow LEDs are illuminated. I VRaco PB-2110) Rvs Ls LPF UNIT [CONNECTOR B UNIT DIRECTIONAL COUPLER BALANCE 1) Set the BAND switch to 15, and the MODE switch to CW. Connect the MINUS (—) lead of your DC voltmeter to the center past of VReoo: (connect the positive lead of the voltmeter to ground). b) Transmit on CW, and adjust TCsoe: for a minimum indication on the voltmeter Pasos Pises 100W PA UNIT 36 ALC CIRCUIT ALIGNMENT a) Set the MODE switch to CW, On each band, check the maximum power output, Set VRows for a maximum power output of 110 watts. Use a $0 ohm dummy load for this step. Conneet a 17 ohm load to the antenna ja (three 50 olim dummy toads connected in parallel). Transmit on 20 meter CW, and adjust VRyor for a maximum power output of 50 watts as indicated on the wattmeter. COUNTER UNIT b) Set the BAND switch to 10D, the main dial to. 30.0 MIlz, and the MODE switch to LSB or USB Switch on the calibrator, and tune for a zero. beat on the marker signal, Now adjust TCaso1 (COUNTER Unit) for a reading of exa 30.000.0 MHz on the digital display tly transceiver OTHER TRANSMIT/RECEIVE ‘TRANSFORMERS a) Tune to the marker signal at 14,250 Miz, Adjust IN ORDER Tyoq, through Tyoi for flection on the level meter (S- meter). Tayo1—Tao19 are located on the I Unit Close the PTT switch, and transmit in the CW Adjust Troy and Tho:2 (IF Unit) for maximum power output mode ator to the antenna Connect the signal gen; jack, and set its output to 10 dB at 14.250 Mllz, Tune the receiver to the signal output, with the MODE switch set to USB. 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