Download as xls, pdf, or txt
Download as xls, pdf, or txt
You are on page 1of 2

NYX INC.

Document # D-7.4.3-1 Rev Date:05/08/07


SAMPLE PLAN
Supplier / Receiving Escalation Plan
-Green status :-Accept parts without inspection
- Yellow status requires receiving inspection per normal sampling size. & sampling must demonstrate zero defect from 10
lots in order to go from Yellow to Green
-Red Status requires receiving inspection per tightened sampling size and sampling must demonstrate zero defects from 10
lots in order to go from Red to Yellow
Note :- If the supplier is not ISO/TS16949/ ISO 9001:2000 certified however they are persuing certification in the future,
then product need to be sorted 100% at supplier location and receiving inspection need to be done as per the tightened
sampling plan until they receive certification.
-All new production will be inspected as per the tightened sampling plan during launch containment, Any occurrence will result
in CS level-1 and/or Level 2
-'Thirty days with zero defects in Level-1 can shift to supplier internal 100% certification.
-Thirty days with zero defects in internal sort can shift to supplier lot certification.
-A single defect will revert inspection level according to below matrix

TS 16949/ ISO9000 CERTIFIED RECEIVING


Defect Rank
(Parts/Components) STATUS

1 No Issue No inspection needed GREEN

2 Initial Issue Sort requirements as per Normal size YELLOW

3 Repeat issue Supplier sort 100% and certify material for defect RED

4 Defect found in certified stock Supplier placed in controlled shipping 1 RED

5 Controlled Ship-CS1 Issue Supplier placed in controlled shipping 2 RED

6 Controlled Ship-CS2 Issue Supplier review meeting/ Supplier site review RED

7 Controlled Ship-CS2 Issue New Business Hold RED

Receiving and Final Audit Sampling plan

Sample Size
Lot or Batch size Normal Tightened
100%
2 - 8 100% 100%
9 - 15 100% 100%
16 - 25 100% 100%
26 - 50 100% 100%
51 - 90 50 80
91 - 150 50 80
151 - 280 50 80
281 - 500 50 80
501 - 1200 80 125
1201 - 3200 125 200
3201 - 10000 200 315
10001 - 35000 315 500
35001 - 150000 500 800
150001 - 500000 800 1250
500001 - over 1250 2000
Receiving Sampling plan changed to Sampling Plan

You might also like