ESAB Welding Handbook - 5 Edition

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Submerged Arc Fluxes and Wires

MIG/MAGITIG Wires and Rods

Flux and Metal Cored Wires

Spool Types

Handwelding Electrodes

Gas Welding Rods

Storage and Handling

Quick Guide for selection of Filler Mater.ials

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ESAB

ESAB AS BOX 8004 S-402 77 GOTEBORG SWEDEN

Phone +46 31 50 90 00 Tgm esabsaJes Fax +46 31 50 91 70,50 94 80

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Contents

~UTOMATIC, SEMI-AUTOMATIC AND TIG WELDING

MANUAL.ARC WELDING

List of products for automatic welding

List of products for, semi-automatic and TIG welding General recommendations for submerged arc welding

14

List of electrodes for manual metal arc welding in numerical order according to product designation

48

15

General

General recommendations for gas shieJded metal arc welding

Types of electrode, their characteristics and use Choosing the correct electrode

50

Standards and classification codes Classification system of the Classification Societies

Classification designations and approved applications for the different grades of filler materials

Codes for ESAB's filler materials for automatic and semi-automatic welding

~ according to the American Welding Society (AWS), British Standards (8S) and Deutsche Industrienormen (DIN). Table 1

Approved filler materials OK Flux/OK Autrod combinations for ship steel, automatic welding. Table 2

Approvals of the Classification Societies. ESAB's filler materials for submerged arc and electrosfag welding. Table 3

Approvals on ESAB's filler materials for gas shielded metal arc welding. Table 4 Filler materials for steel and aluminium-tables of equivalents

OK filler materials for SA, - MIG and TIG welding of:

'ainless steel according to SIS, AFNOR, AISI, BS and DIN Standards. Table 5

5

Standards, classification system and codes ISO Codification system for mild steel electrodes

Codes for ESAB electrodes according to AWS, DIN and ISO. Table 9

Approvals of the Classification Societies for ESAB electrodes. Table 10

6

Electrodes for welding ship steels

Approved electrode grades for different ship steels. Table 11

Electrodes for welding AIS! stainless steel. Table 12

8

9

Calculation of electrode consumption

10

Choice of electrodes, for hardfacing and maintenance Choice of electrodes for joining dissimilar materials

Electrodes for manual metal arc welding Mild steel electrodes

Fematic electrods. 700 mm electrodes for gravity welding

OK electrodes for corrosion resistant and oxidation resistant steel

delding data and joint preparation . ,

Recommended joint preparation and welding data for submerged arc welding with:

OK Flux 1 0.40, 1 0.70, 1 0.71, 1 0.80 and 1 0.81 . Table 5-6

OK Flux 1 0.61 and 10.62. Table 7

Submerged arc welding of stainless steel with OK Flux 1 0.91 and 10.92. Table 8 Choice of wires and fluxes for hardfacing and maintenance

OK electrodes for non-ferrous metals

16

OK electrodes for low alloy steel

18

OK electrodes for hardfacing

19

OK electrodes for cast iron

141

Filler materials, spool types

OK Fluxes for submerged arc welding

20

OK electrode for chamfering and joint preparation, OK Selectrode 21.03 Storage and handling

Solid electrodes for automatic welding

Solid electrodes for semi-automatic welding and bare rods for TIG welding

33 51

Quick guide for selection of filler Materials

Tubular electrodes for automatic and semi-automatic welding

80

Spool types

117

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124

128

129

131

132

134

136

137 138

141

142

123

225 265 271

Standard and Classification Codes for Automatic, Semiautomatic and TIG welding

I n this catalogue the approvals applicable to different electrodes and electrode/flux combinations are given for the different Classification Societies.

The classification references usually consist of a number, which refers to the grade and one or more letters. which state the welding process or welding technique for which the approval applies.

T :::: approved for two-run techniques. i.e. a

butt weld consisting of one run from each side.

M = approved for multi-run welding of butt

welds in which the weld is deposited in more than two runs.

TM = approved for both two-run and multirun welding. •

SA :::: semi-automatic welding, (American

Bureau of Shipping. Bureau Veritas).

S = semi-automatic welding (Germanischer lloyd).

MS == before a figure means ordinary mHd

steel (Lloyd's Register of Shipping).

H == before a figure means high strength.

HT :: high tensile (ship) steeL

A = automatic welding (Bureau Veritas

only) .

Approved grades of filler material for welding different grades of steel

In principle, the following applies to both manual metal arc welding electrodes and filler materials for automatic welding when welding ordinary strength ship steel 400 490 N/mm2

(41 ~50 kp/rnrn-). ' .~

Grade 1 - for welding steel of Grade A to A, 0 and E steels.

Grade 2 - for welding steels of Grades A and o to A, 0 and E steels.

Grade 3 - for welding all combinations of steel in the above strength grades.

For welding high tensile (HT) ship steels corresponding rules are applied by the Classification Societies.

Note 1

Steels having a nominal yield stress of minimum 270 N/mm2 are regarded as high tensile steels according to the rules of the Classification Societies.

The figures included in the classifications can have different meanings in different connections. H, after a figure = hydrogen controlled.

In the next column, a summary is given showing which steel grades can be welded with the different grades of filler materials according to the Classification Societies:

American Bureau of Shipping ASS

American Welding Society AWS

Det norske Veritas DnV

Bureau Veritas BV

Lloyd's Register of Shipping LR

Germanischer Lloyd GL

Note 2

When manual metal arc welding joints, which include high tensile steel, the risk of hydrogen embrittlement should always be taken into account. As a safety precaution, electrodes having a guaranteed low hydrogen content should be used, i.e~ basic electrodes class 3H1 3YH. 3YHH or III H.

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Flux Flux

Flux

Flux

Flux

Flux

Flux

Flux

Flux Autrod

Autrod and Tigrod

Autrod Tigrod Tubrod

1 0.61

10.62

10.70 10.71

10.80 10.81

10.92 12~ 10 12~20 12.22 12.24 12.32 12434 12.40 12.51 12.64 13109 13.12 13.13 13.27 13.91 14.00 14.01 14~02 14103 14~04 14~05 14117 14.18 14.30 14.31 14.32 15.00

15.12 15.15 15~ 17 15~ 18

15.19 15~20

ESAB OK

I

l F6AO-EL 12

! F7AO-EM12 I F6A2-EM12

: F7 AS-EM 12K

F7A6·EH14

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: F8A8-EA4-A4

\ F9A8-EA3-A3 ~ F6A4-EM12

\ F7A8-EM12K l F7A6-EH14

I F8A4-EA4-A4

F9A8-EA3-A3 F7A4-EL 12 F7A4-EM12 F6A4-EL 12

I F7A4-EM12 F7A5-EM12K F8A2-EH14 F8A4-EA4-A4 F9A4-EA3-A3 F7A2, EL 12, F7A2-EM12 F7AZ-EL 12, F7AO-EM12 F7AO-EM12K

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BFB 1 65 DC 7 M 2-16

Tubrod 15.30 15~31 15.32 15.33 15.34 15.35

Table 1 Classification of filler materials for automatic and semi-automatic welding

~l~ AWS \ BS Designation I DIN Designation

~~B I : no. I

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: : 32522: BFB 6 6723 DC 8B 1-16

~ FMS 1 88 AC 8 M

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BFB 1 55 AC 8 M HP 5 2-16

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BAS 1 79 AC 8 SM 2-16 BAB167AC8MHP52-16

BCS 1 89 AC 8 M 2-16 BAR 1 97 AC 8 SMK

Autrod and Tigrod

16.10 16.11 16.12 16.30 16.31 16.32 16.52 16.53 16,86 16.95

18.01 18.04 18.11 18.15 18~ 16 19.12 19.40 19.82 19.85

BCS 5 71645 DC 8 MB 2-16 S1

S2

S 2 Si S2Mo S3

S3 Me 84

SG 2 SG 3 SG Mo

SG Cr Mo 1

Autrod and Tigrod

8557:

EL12

EM12 EM12K EA2 EH12K

EA4

EH14

ER70 S-6 ER70 S-6 ER80 S-G ER80 S-G ER100 S-G EN2

E71 T-G E70 T-G E81 TG-A1 E111 TG-K3 E87 TG-Ni2 E71 TG-Ni1 E71 T-7 E70 T-4 E308 LT-1 E316LT-1 E309 LT-1 E70 T-5 E71 T-5 E70 T-1

E71 T-1

E81 T1-Ni1 E70 T-1 E71 T-1 E81 T1-Ni1 E81 T5-82

2901 : A 15 (2901 A 31) (2901 A 32)

8559: 8575:

8555: MSG-6-G2-C-60G 8559: 8G B 1 FOlldraht SG R 1 FGlldraht SG R 1 FOl1draht SG R 1 FOlldraht

. •

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~AWS

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1 E309 T-2

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ER 308 L ER 347 Si ER 308 L s ER 316 L uER318Si"

ER316LSi ER 309 s ER 309 L

(ER 307) (ER 1100) ER 4043

ER 5356 ER 5183 ER Cu

ER Cu AI-A 1

I ER N~ Cr Mo-3 I ER NI Cr-3

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Designation; DIN

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2901: 308 S 92 (347 S 96) 308 S 93 316 S 92 (318896) 316 S 93 (309 S 94) 309 S 92

1050A 4043A

5056A 5183 (C7) (C13)

15.22 : E91 T5-83 15425 ~ E71 TS-NI2 I

Tubrodur 14~70 14.71 15.40

15.42

15.52

15~60

15470 . ER 410

15.73 ER420

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1 ,4316

1 t4551 1.4316

1 ~4430 1.4576 1.4430 1.4829 1.4332 (1.4462) 1.4370

17.32:

, 1733: 1

,

1 1736:

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Designation

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SG 7- FtJlldraht

UP 5- Fulloraht

SG 6- 50 FOtldraht UP 6- 50 FOlldraht

X2 Cr Ni 19 9

XS Cr N~ Nb 19 9

X2 Cr N 19 9

X2 Cr N Mo 19 12

XS Cr N Mo Nb 19 12 X2 Cr N Mo 19 12

X8 Cr N 24 12

X2 Cr N 24 12

X 15 Cr Ni Mn 18 8 S-Al99.S

S-AI Si 5

S-AI 99.5 Ti

S-AI Mg 5

S-AI Mg 4.5 Mn S-Cu Sn

S-Cu AI 8

SG Ni Cr 21 Mo 9 Nb SG Ni Cr 20 Nb

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List of products

General Recommendations for

Filler materials for submerged arc welding 1 . The flux must be dry. Agglomerated flux-
_. Fluxes for submerged arc welding es must be protected against moisture
: pick-up.
In the tropical humid area redrying of
~ ~ Page
. OK Flux j T~pe i Chemistry Alloying i Remarks agglomerated fluxes at 250-350C before
- ~
. use i~ recommended. Remaining flux in the

1 _._-- .. -.
Non-alloying Strip cladding 20
1 0416 Agglomerated Basic container of the welding machine should
10.40 Fused Acid Mn-alloying 21 be rernoveo and stored in a drykeeping
10.50 Fused Basic Non-alloying 22 cabinet and thus not be left in the open
10+61 Agglomerated High basic Non-alloying 23 container dunng the night.
1 0462 Agglomerated High basic Non-alloying 24 During transport of fluxes maximum two
1 0.70 Agglolnerated Basic Mn-alloying 26 pallets should be stapled to prevent cruch-
10.71 Agglomerated Basic Non-alloying 27 Ing to the grains.
10.80 Agglomerated Neutral Mn-alloying 29 2. The fusion faces and the plate in the vi-
, Agglomerated Acid Mn-alloying 30 cinity of the joint should be clean and dry.
1 0.81
- Cr-alloying 31
- Agglomerated Neutral The cleaner the joint, the better the chan-
- 10.92
, Agglomerated Acid Cr-alloying Hardfacing 32 s~s of obtaining a satisfactory weld. Rust,
l~ 10496
• mill scale, paint, oil and residues from arc-
-
·
, Solid wire for mild, medium and high tensile steels air gouging or grinding can adversely affect
~
•
• the quality of the weld metal. The more
~
~
-
• OK j Alloy type LDIN 1 AWS1) I Welding process I Page impurities on the fusion faces the greater
~ the risk of weld metal defects. I

~ Autrod 12.1 0 Unalloyed S 1 A5~17:EL12 Sub arc 33 3. The arc voltage must be kept constant.
• ~
1
- ,
~ S2 A5.17: Sub arc 34 Increased arc voltage gives increased flux
Autrod 12.20 1 % Mn I
I
,
Autrod 12.22 Mn-Si S 2 s A5117:EM12K Sub arc 35 consumption. If the flux contains alloying I
I
~
A5.23:EA2 Sub arc 36 ~
Autrod 12.24 Mn-Mo-alloyed S 2 Mo elements, the amount transferred to the I
Autrod 12~32 1,5 Mn S3 A5.17:EM12K Sub arc 37 ~eld metal will increase as the arc voltage
Autrod 12.34 1,5 Mn-Mo S3 Mo A5123:EA4 Sub arc 38 Increases.
Autrod 12.40 2 Mn S4 A5~17:EH14 Sub arc 39 4~ Multi-run deposits made at moderate weld-
AS.23-ENi2 Sub arc 40 •
Autrod 13.27 2,3 Ni Ing currents have, as a general rule better
a Autrod 13.36 Cu-Ni weather- mechanical properties than one ~r two
ing steel Sub arc 41 I~y~r deposits made at high currents in
Sub arc 42 similar plate thicknesses.
Autrod 13143 Cr-Ni-Mo
NOTE. The chemical analyses given in this
Solid wire for welding stainless steel
cataloous are for aflweld metal deposits made • III
; •
t according to DIN 32522, i.e. with DC+! 580 A
43
Autrod 16t 1 0 20 Cr 1 0 Ni ER308L Sub arc 29V, 33 m/h except for OK Flux 1 0.91 and OK
Autrod 16.30 18 Cr 12 Ni 2,7 Mo ER316L Sub arc 44 Flux 1 0.92, where DC+. 420 A, 27 V and 30
Autrod 16.53 24 Cr 13 Ni ER309L Sub arc ... 45 m/h have been used. Wire 0 4 mm.
The, mechanical properties are obtained ac-
cording to welding conditions given in DIN
8~57 .. (That means the same welding data as
given In DIN 32522)
. Other welding conditions may give weld metal
~
l analyses and m~chanical properties which dif ~
fer from those given in the catalogue. i j

!

• I

,

i

j

l

j

j

I

~

14

- _- .. ---- -.--- - .-- ~-~_~*'~A~~*~. ~~~& ~~=.~±~_~. ~.~&~~nl~~~ •. a~t ~d ~Q~~~_I

• - .. "I'

Table 6 Typical welding data for submerged arc fillet welding mild steel and carbon .. manganese structural steels with OK Flux 10.40, OK Flu 10.70, OK Flux 10.71, OK Flux , 0.80 and OK Flux 101811

Type of joint Plate I Wire I Throat

thickness I diam thickness

Welding Data and Joint Preparation

Table 5 Typical welding data and recommended joint preparation for submerged arc welding mild steel and carbon ... manganese structural steels with OK Flux 1 0.40, OK Flux 10.70, OK Flux 10.71, OK Flux 10.80 and OK Flux 10.81.

..

1

Type of joint: Plate

thickness mm

Single welding head

Wire e mm

Run No.

Arc voltage V

Welding current A

Welding speed m/h

mm

mm

mm

Arc voltage V

• • - - 'P" ...

....-._

,- - - -..... - .

- .... - - - -'I - _ _...... _

Welding current A

Welding speed m/h

50

6

4

35 35 35 35 35 35 35 35 35 35

1 2 1 2 1 2

1 2 1 2

300 350 450 500 500 550 600 700 650 750

2 6 ~ 8 ~10

3 4 4

3 4 5

8

4

46

1

20

1

j: 30-32

30-32 30-32

450 575 650

45 42 36

16 5 1 35 700 35 Twin wire
700
2 36 800

18 6 1 36 850 30 2x2.S 4 34 800 65
-

2 38 850 - 2x2.5 5 34 800 45
--10
20 6 1 36 925 27
t ~ 2
~- 2 38 850 Two welding heads + - /

10

4

42

38

~ 8 ~12 215

5 5 6

4 4 7

12

5 5

5 5

14

35

215 220

-

-

32-34 32-34 33-35

36 36

800 850 875

50 35 25

825 850

27 22

18 6 1 36 700 30 - 4 4 +32 800 85

2 36 850 ~38 700
70°

20 6 1 36 800 25 4 4 +32
- 800 75
2 36 850 ~38 700

_._6-8 25 6 1 36 850 20

2 36 950 - 5 4 +32 600 65

30 6 1 36 900 15 ~35 500
2 36 1000 - 5 5 +32 600 42
~35 600
III
2 2 1 28 325 75 2.5

30 31

4

450 510 525-

600 625

1

40

6 8

3 3 3 3

1

30

32

26 23

1

Cu

1

33 33

10

12

1

l !

j

,

r

l

I I

\

1

,

I !

• I

• • l1li

•

Table 7 Typical welding data for different types of joint OK Flux 10.61 and 1 0.62 Table 8 Submerged arc welding "18/8" stainless steel. Joint preparation and typical
welding data for filler materials OK Autrod 16.10 + OK Flux 1 0.91, 10.92 and similar OK-
Type of joint Plate Wire Run Arc Welding Welding combinations.
thickness diam No. voltage current speed
mm mm V A m/h Type of joint Plate Wire Run Arc Welding Welding
~
! thickness c mm No. I voltage current speed
6 3 1 29 350 40 t mm V A m/h
I
3 2 30 425 40 I
I
j
6 3 1 34 400 80
1
8 3 1 31 450 40 ~ 2 500 60
1 __.. ......

3 2 31 500 40 . III

8 4 1 34 500 80
"2
2 10 4 1 30 500 40 2 600 60
! l
4 2 30 575 40 I i i
l.
I I
I I
~ Manual weJded root bead
I
i
I 30 600 ~
! 12 5 1 40 • L ____ --.__ .. 'I __ ____
I
•
j 5 2 t 30 650 40 600 40
- ~ ! I 10 4 1 34
--_. --! -- --- -_..&..- - ----_._-- --- -- --_ .. -t--~-- ~~--- - -_. . - - ---- -- - 2 600 60

I 60-:
16 5 1 32 ~ 750 35
'~·'.3
.'
-
· 5 2 32 800 35 12 4 1 34 600 35
•

. 2 600 50
20 6 1 31 950 23 2
~
-
, 2
~ 6 2 32 950 23 1 600 35
, 2
:
J
J gap: 0-2 mm 20 4 2 34 600 30
~
•
~ 25 6 1 31 1000 21 3 600 40
--
~
t
-' 6 2 31 1000 21
~ 60°
..
., 40
~ '~ 1 600
t 1.4
~
~ 30 6 1 31 1000 20 25 4 2 34 600 35
...
~
I
t
j 6 2 30 1050 20 2 600 35
, 3
j
• 4 34 600 40
J gap: 0-2 m~2.3
l
I 35 6 Sa 1 : 1* 30 1050 23
~
•
•
,
1 6 2 32 900 30 90° 8 4 1 34 450 55
,
~
i
2 34 550 50
t
~
1
~ 6 s. 2: 1 ** 30 1100 25
.
, 6 2 32 900 30 5 10 4 1 34 500 40
~ ---
: 2 34 600 50
I
~
-
.. First side
700 12 4 1 34 500 35
• ** Second side
2 34 600 40 800 850 900

Welding speed m/h

14

4

1 2

34 34

550 600

35 35

Throat thickness (a) a-mm

-

Wire diam mm

32 31 30

Welding current A

5 5 5

Arc voltage V

30 30 30

I fl. ._

4 4 4

29 29 29

650 650 650

60 50 40

, ..

.

18

.. .n

•

An agglomerated high basic all mineral, non alloying flux for submerged arc weld-

•

Ing.

. •

ESAB

•

Classification

DIN 32522: BFB6 6723 DC 88 1-16

A fused acid Si and Mn alloying flux for submerged arc welding.

Density 1.5 kg/dm3 approx .

Basicity index 0.7 .

•

Description and applications

OK Flux 1 0.16 is specially designed for butt welding with nickel-based alloy wire, and cladding with nickel based alJoy strips. The well balanced flux composition minimizes silicone transfer from the flux to the welding metal, and thus minimizes risk of hot cracking when welding with nickel based alloys. OK Flux 1 0.16 gives a good bead shape and surface finish with easy slag removal. OK Flux 1 O. 16 can only be used on DC when butt welding with nicker-based alloy wires, reverse polarity (OC-) is preferably used in order to minimize the dilution from the base material and the risk of hot cracking in the weld metal.

Approvals

Vd TUV: In combination with OK Band 11.95

t.

according to the latest edition Vd TUV 1000.

Typical mechanical properties. All weld metal

•

OK Ftux 1 O~ 16/ OK Autrod

425 360

Yield stress N/mm2

19~82 19.85

ESAB

Classification

AWS AS 17-89: F6AO-F6PO-EL 12 F7 AO-F6PO-EM 12 DIN 32522: FMS 188 AC 8M 2-16

Typical weld metal composition 0/0

Applications

OK Flux 1 0.40 is specially designed for welding in combination with a mild steel electrode of type OK Autrod 12.1 0 or OK Autrod 12.20 in single and multiwire systems. OK Flux 1 0.40 is to be used for single and rnultipass butt welding of mild and medium tensile steels with impact requirements down to a minimum of -200 OK Flux 1 0.40 is of manganese silicate type which allows a high current carrying capacity on both AC and DC.

19.82 19.85

OK Flux 1 0.16/

OK Autrod C s Mn Cr Ni Mo Fe Nb

OK Band

11.95 C Si Mn Cr Ni Mo Fe Nb

1 .st layer 0.025 0.25 3.0 17.5 66 - 1 0 2.1 2:nd layer 0.006 0.32 3.3 18.3 72 - 3 2.3 3:rd layer 0.004 0.33 3.4 18. 7 73 - I 2 I 2.4


OK Flux 1 0.40/ OK Autrod

Yield stress N/mm2

Tensile strength N/mm2


OK Flux 1 0.401

OK Autrod C

Si

Mn

1.2 1.5

12~10 O~05

12.20 -~OI05

..

Flux consumption as kg flux/kg wire

Flux consumption is almost directly proportional to the arc voltage according to table below.

Voltage

0.7 1.0 1.3 1.8

DC+

26 30 34 38

470 510

-20

-20


Charpy V °C

Charpy V -196°C

80J 100J

700 600

12.10 12.20

370 410

Flux consumption as kg flux per kg strip/wire


Strip/wire

580

Amp

Strip DC+ Wire DC+

750 580

Wire DC-

I

Storage and handling

Recommendations for storage and handling see page 265.

20

Vd TOV: In combination with OK Autrod 12.1 0, 12.20 and 12.32 according to the latest edition Vd

...

TUV 1 OOO~

Approvals

2 TM 2T ,3M 3YM

LR 2TM 2T,3M 3YM

OK Flux 10.40/

OK Autrod ASS

v

kg flux/

kg strip or wire

26-28 26

30

34

38

26

30

34

38

0.75 0.4 0.6 0.7 1.0

O~3 0.4 0.5 0.6

-

· r

~ ....

J

:{

· ..

i

..

Packing data

OK Flux 1 0.16 delivered in plastic lined paper bags containing 25 kgs.

-1 ,

1

•

~

· •

;

•



Impact values J

60

50

DnV

RS 2TM 3TM

BV

GL 2TM 2T 3YM

IITM liT IIIYM

A2TM A2T A3YM

Packi ng data

OK Flux 1 0.40 is supplies in ptastlc-Ilned paper bags containing 25 kgs.

ESAB

ESAB

•

•

A fused basic non alloying flux for electroslag welding.

Density: 1.5 kg/dm3 approx Basicity index: 2.0

An agglomerated high basic non alloying flux for submerged arc welding.

Density: 1.1 kg/dm3

Basicity index: 2.8

C lassifi cation

AWS A5.17-89 F6A2-F6P2-EM12 F7 A8-F7P8-EM12K F7 A6--F7P8--EH14 AWS AS.23-90 F8A8-F8P6-EA4-A4

F9A8-F9P6-EA3-A3 DIN 32522: BFB 1 65 DC 7 M 2-16

---------------------------------------------------~-------------


OK Flux 1 0.50 is specially designed for eloctroslaq welding as no alloying take place trorn the flux the required mechanical properties can be reached by using suitable alloyed

Typical weld metal composition %

OK Flux 1 0.50/

OK Autrod C

Si

Mn

Mo

Applications

OK Flux 1 0.61 is designed for si ngle wire rnultirun butt welding of mild, medium and higtl tensile steels with impact strength requfrements down to --40L'C/-60°C.

Due to the non alloying effect OK Flux 1 0.61 is to be used with a suitable alloying wire OK Flux 1 0.61 can only be used on DC.


0.2

1 . 1

OK Flux 10.611

OK Autrod C

Si Mn

Mo


12t22 0.08

12.24 0108

12~32 0.1

12.34 O~1

0.3 1.0

0.25 1 ~O

0.3 1 ~5

O~2 1.4

-

0.4

-

480

Impact values J

50

Charpy V °C

380


12.20

Yiefd stress N/mm2


o

Flux consumption as kg/flux/kg wire

Flux consumption is almost directly proportional to the arc voltage according to table beJow

Approvals

Vd TOV: In combination with OK Autrod 12.20, 12.32, 12.34 and 12.40 according to the latest edi-

••

tion Vd TUV 1 000.

Voltage DC+ I
~
t
,
I
~
26 0.6 ]
•
.
30 0.9 ~
~
34 1 ~ 1
38 1.4 •


OK Flux 10~61/ OK Autrod

Yield stress N/mm2

Tensile strength Charpy V -40°C

N/mm2 J

Charpy V -60°C

12.22 450 520 90 .. ~ 60
12124 520 640 50 -
12.32 470 550 90 40
12.34 550 660 50 40
-
~
•
. Approvals 12.24 . 3TM, 3YTM 3TM, 3YTM IflYTM A3, 3YTM 3YTM 3YTM 3YTM I

ASS

LR

DnV

BV

GL

RS Controtas

OK Flux 101611 OK Autrod



Packing data

OK Flux 1 0.50 is delivered in paper bags containting 25 kgs.

...

Vd TUV: In combination with OK Autrod 12~ 1 0, 12.20, 12.24, 12.32, 13.10, 13.29, 13.39 accor-

....

ding to the latest edition Vd TUV 1000.

..

22

i I

i

•

,. .

. -

~

•

~



Packing data

OK Flux 1 0.61 is delivered in plastic-lineo paper bags containing 25 kgs.

23

•

..

An agglomerated all mineral high basic non alloying flux for submerged arc welding. Density: 1.1 kgJdmJ

Basicity index: 3.4

ESAB

ESAB

•

Classification

AWS A5~17-89: F6A4-F6P5-EM12 F7 A8-F6P8--EM12K F7 A6-F7P5-EH14

AWS A5.23-90: FBA8-F8P6-EA4-A4 F9A8--F9P8-EA3-A3

F7 A6-F7P8-ENi1-Ni1 FaA 1 O-F8Pl O-ENi2-Ni2

DIN 32522: BFB 155 AC 8M HP5 2-16

Approvals

Applications

OK Flux 1 0.62 is all mineral non alloying. and the weld metal can be fully controlled independently of the welding parameters through suitabfe choice of wires. This makes OK Flux 1 0.62 suitable for multi-run welding of thick

materials using single wire as well as multible wire technique. OK Flux 1 0.62 is designed for multi-pass butt welding of mild, medium and high tensile steels, as well as low-alloyed steels, with impact strength down to -40/-60°C. For being a flux of high basic type, OK Flux 1 0.62 allows high current carrying capacity both on AC and DC. In order to increase the productivity with maintained mechanical properties OK Flux 1 0.62 can preferably be used together with iron powder addition. OK Flux 1 0.62 is specially well suited for narrow gap welding due to the good slag detachability and smooth blending with the side walls. Pressure vessels for nuclear appucations and offshore constructions where good CrOD values are required are some areas where OK Flux 10.62 are succestully used. OK Flux 1 0.62 operates better at the lower end of the voltage range.

OK Flux 1 0.62 gives the weld metal a low oxygen content (approx 300 ppm) and low hydrogen content in deposit weld metal (lower than 5 mIl100g).



OK Flux 1 O~62/ OK Autrod

ASS

LR

DnV

BV

GL

RS Controlas

OK Ftux 1 0162/
OK Autrod C Si Mn Cr Ni 1 Mo
l !
12.22 0.1 0.3 1 .0 ; I
-I -I --
12.24 I 0.1 0.2 1 .0
- i 0.4
12.32 o. 1 Ot3 1.5 - -
12.34 0.1 0.2 1.4 - - 0.4
13.10 011 O~2 0.7 1.0 --- 0.5
13.20 0.08 0.3 0.7 2.3 - 0.9
13.21 0.08 0.3 1.0 1 ~O -
13.27 0.08 0.3 1.0 - 2.1 -
13~40 0.09 0.3 1.5 - Ot9 O~4
13.43 0.1 O~3 1.3 0.6 2.2 015 12622 3M,3YM 3M,3YM IIIYM A3,3YM 3YM 3YM 3YM
12.24 3M,3YM 3YM IIITM A3 3YM - -
IIIYM 3YM
12.32 3Mt 3YM 3M,3YM 11IYM A3t 3YM 3YM 3YM HRS 3YM
NV 4-4
12.34 3M,3YM 3M,3YM IJIYM A3t 3YM 3YM 3YM HRS 3YM
13.27 IIIYM - - -
- -
NV 4-4
13~43 OT steel - - QT steel
-
-60 eM Vd TUV: In combination with OK Autrod 12.20, 12.22t 12.32, 13.10t 13.27t 13.40 according to the

••

latest edition of Vd TUV 1 000.


The flux consumption is almost directly proportional to the arc voltage according to table below.

-

..

• .I r:

Voltage AC DC+
·
-
26 0.6 0.7 t
~
J
r
30 0.8 0.9 }-
•
:0-
•
I
~
34 1.0 1 .2 ~
-
,
~
·
-
;
~
l
I
i
..
...
F'
•
•
..
c
,
.j.o
j OK Flux 1 0 ~62/ Yield stress Tensile strength Charpy V Charpy V Charpy V t
I
OK Autrod N/mm2 N/mm2 +20°C J -40°C J --60°C J
,
10'
\
12.22 420 510 100 !
50 " L
~ I
-
. \
"
12.24 520 600 50 i I
- - t .
,
12t32 480 580 100 80 I I
... f
- I
• 12.34 580 660 100 60
13.10 430 560 100 - -
13.20 450 590 100 - -
13.21 470 560 - 120 60
13.27 500 570 - 120 80 Storage and handling Packing data
13.40 630 700 60 40 OK Flux 10.62 is delivered • plastic-lined
Recommendations for storage and handling In
13.43 710 800 - 70 50 see page 265. paper bags containing 25 kgs. 24

--

t

f

ESAB

ESAB

•

•

.. I

An agglomerated basic Si and Mn alloying flux for submerged arc welding.

Density: 1.1 kg/dmJ approx

Basicity index: 1.7

CI assification

AWS AS.17-B9: F7 A4-F7P4-EL 12 F7 A2-F7P2-EM12 DIN 32522: BAB 1 79 AC 8 SM 2-16

An agglomerated basic slightly Si and Mn alloying flux for submerged arc welding. Density: 1.2 kq/drn! approx

Basicity index: 1.6

Classificati on

AWS A5.17-89: F6A4-F6P5-EL 12 F7 A4-F6P4-EM12 F7 A5-F6P5-EM12K F7 A2-F7P2-EH14

AWS AS.23-90: F8A4-FBP2-EA4-A4 F9A4-F9P4-EA3-A3 DIN 32522: BAS 167 AC 8M HP5 2-16

Applications

OK Flux 1 0.70 is specially designed for welding with OK Autrod 12.10 and OK Autrod 12.20 in butt and fillet welding of mild, medium

and high tensile steels. with impact requirements down to -20°C. OK Flux 1 0.70 is of aluminate basic type and has for this slagsystem very high current carrying capacity on both AC and DC. Being an alloying flux with significant Si and Mn pick-up it is most suitable for applications where dilution of base material is high! which means in fillet welding and butt welding with a small number of passes in single or multiwire systems.


12~ 1 0 12.20

c

OK Flux 10.711

OK Autrod C

Si

Mn

Mo

0.5 0.5

Mn

OK Flux 10.70/ OK Autrod

1 .7 1,9

Applications

OK Flux 1 0.71 is specially designed for fillet welding and for single and multipass but welding of mild, medium and high tensile steels. OK Flux 1 0.71 is of aluminate basic type and has for this slag system very high current carrying capacity on both AC and DC and has for a basic slag system very good operability characteristics both in single and multiwire systems. OK Flux 1 0.71 produces a low oxygen content in the weld metal and gives excellent j mpact strength down to -40°C. It is possible to achives the required strength level of the weld metal by selection of suitable alloyed wires since the alloying effect mainly devices from the wire. OK Flux 10.71 can be used to particular advantage for narrow-gap welding due to the excellent slag detachability and smooth blending of the weld bead with the joint side walls.


DC+

12.10 0.08 0.2 0.9
12.20 0.08 0.2 1.3
12.22 0.08 O~4 1 ~3
12.24 O~O8 O~3 1.3
12.32 0.09 0.4 1 ~6
12.34 0.10 0~3 1.6 -



-

-

0.4

-

Voltage

AC

26 0.6 0.5
30 0.9 0.8
34 1.6 1 .0
38 1 a4 1.2 -,
_
~
_
•
_
OK Flux 1 O~ 70/ Yield stress Tensile strength Impact values Charpy V
OK Autrod
• N/mm2 N/mm2 J °C ~
_ Flux consumption as kg flux/kg wire


26 30 34 38

AC

0.6 0.8 1.2 1.4

DC+

Voltage

0.5 0.7 0.9 1 ~ 1

440 480

520 580

70 60

-20

-20


=- Yield stress Tensile strength Impact values Charpy V
~ OK Flux 10.711
Approvals
~ N/mm2 J °C
OK Autrod N/mm2
-::.
~
..
•
.f
OK Flux 1 O~ 70/ i
'II 460 60 -40
;. 12.10 360
OK Autrod ASS LR DnV r
BV GL RS · -40
;. 12~20 420 520 60
1.
r
f 12.22 430 530 80 -40
12.10 3TM, 3YTM I 3TM, 3YTM r
JJIYTM A3,3YTM 3YTM 3YTM I
~
• 12t24 520 590 30 -40
t
12.20 2T,3M I 2T,3M lIT A3, M2T •
2T,3YM 3YTM ~
~ 70 -40
! 12.32 480 580
~
3YM 3YM fllYM 3YM
1 12.34 550 640 50 -40
..
. , I
Vg TUV: In combination with OK Autrod 12.1 0, 12.20 and 12.32 according to the latest edition Vd
TUV 1000. _

r

~

· ,



Packing data

OK Flux 1 0.70 is delivered in paper bags containing 25 kgs.

26

27

ESAB

ESAB

•

•

..

An agglomerated neutral Si and Mn alloying flux for submerged arc welding. Density: 1.1 kg/dm3 approx

Basicity index: 1.1

Classificati on

AWS A5.17-89: F7A2-F6PO-EL 12 F7 A2-F6PO-EM12 DIN 32522: BCS 189 AC 8 M 2-16

------------------------------------------------------------------~

Approvals

OK Flux 10.711 OK Autrod

Controlas

Applications

OK Flux 1 0.80 is to be used for single and multi-pass butt welding of mild and medium tensile steels where moderate impact strengths arc required. OK Flux 1 0.80 is of calcium-silicate type which allows very high current carrying capacity even at low welding speeds both an AC and DC.

OK Flux 1 0.80 is excellent for butt welding of materials from 1 a up to 40 rn/rn and is used e.g. in the ship building industry.

OK Flux 1 0.80 is especially designed for welding in combination with OK Autrod 12.1 0 or OK Autrod 12.20 in single or mum-wire systems.


ABS

LR

DnV

BV

GL

AS


12.10 3M 3M 111M A3M I 3M 3M 3M
12.20 3M,3YM 3M,3YM IIIM,IIIYM ; A3,3YM 3YM - iHRS 3YM
12.22 3M,3YM ,
3M,3YM fllYM A3~ 3YM 3YM - f HRS
I
I 3/3YM
12.24 3TM,3YTM 3TM,3YTM IIIYTM A3,3YTM 3YTM 3YTM CS-p
j 3YTM
12.32 - - - - ....... HRS3YM
13.34 3TM,3YM CMn LT40 J'IYTM UP 3YTM -
M--40°C 3TM,3YM M--40°C M-40°C c

Si

Mn

0.09 0.10

0.6 0.6

1.4 1.7



••

Vd TUV: In combination with OK Autrod 12.1 0, 12.20, 12,22, 12.24, 12.32 and 13.27 according to the latest edition of Vd TUV 1000.

Voltage 26 30 34 38

OK Flux 1 0.80/ Yield stress Tensile strength Impact values Charpy V
• OK Autrod N/mm2 N/mm2 J °C
-
~
·
.- 60 -20
12~ 10 420 530
I 12.20 450 560 50 -20
\.
,: •

~ Approvals
4
·
·
f
r
• OK Flux 10.801
, DnV BV GL RS ControJas
i OK Autrod ASS LR
I
~
~
.
-
, 2YTM CS-p 2TM
I- 2TM,2YTM 2TMt 2YTM IfYTM A2,2YTM 2YTM
f 12.10
• 1T2M1YT IYT A1T 1T2M
~ 12.20 1T2M
t - -
J
2YM IIYM A2M Vd TOV: In combination with OK Autrod 12.1 D. 12.20 and 12.32 according to the latest edition

.4

Vd TUV 1000 .

1



Packing data

OK Flux 1 0.71 is delivered in plastic-lined paper bags containing 25 kgs.



Packing data


28

?Q

•

ESAB

•

An agglomerated acid Si and Mn alloying flux for submerged arc welding.

Density: 1.25 kg/dmJ approx

Basicity index: 0.6

Classification

DIN 32522: BeSS 71645 DC 8 MB 2-16

Cia ssificati 0 n

AWS A5.17--89: F7 AZ-F7PZ-EL 12 F7 AO-F7PZ-EM12 F7AO-EM12K

DIN 32522: BAR 197 AC 8 SMK 2-16

An agglomerated neutral chromium alloying flux for welding of stainless steel. Density: 1.0 kg/dmJ

Basicity index: 1.0

Applications

OK Flux 10.81 is excellent for all types of general applications in low and medium tensile steels, in combination with a mild steel electrode of type OK Autrod 12.1 0 or OK Autrod 12.20 and impact requirements down to +O')C. Beeing an alloying flux with significant Si and Mn pick-up, it is most suitable for applications where dilution of base metal is high e.g. in fillet welding and butt welding of thin and medium thick plates with a small number of passes. The excellent welding properties associated with the acid slag system of OK Flux 1 0.81 allow high travel speeds in butt welding i.e. spiral welding of thin walled pipes and fillet welding where good bead shape excellent slag removal and very good surface finish are essential.


II


Approvals

OK Flux 1 0.81 / OK Autrod

12.10 12.20

Chemical composition of the weld metal Due to the chromium compensating effect of the flux, the typical chemical composition of the weld metal is close to the chemical cornposition of the wire used.

Flux consumption as kg flux per kg strip/

Approvals

Vd TOV: In combination with OK Autrod 16.10, 16.11 and 16.30, according to the latest edition of

...

Vd TUV 1000.

Typical weld metaJ composition %

AppJ i cations

OK Flux 1 0.92 IS specially designed for butt welding of stainless steels OK Flux 10.92 is also excellent for strip cladding with stainless strips. The chromium alloying effect from OK Flux 1 0.92 compensates for the chromium losses in the arc during welding. Strip cladding can be carried out with strips up to 1 00 mm in width. The strip cladding process is stable over a wide range of currents and speeds. Smooth overlapping between adjacent beads. Direct current and positive polarity give maximum flexibility when choosing welding parameters and is normally used with OK Flux 1 0.92.

Strip DC+ Wire DC+

OK Flux 10.811 OK Autrod

Si J Mn

O- 7 1 ~2

0.7 1.4

c

12.10 12.20

..

wire



Strip/wire

Voltage


AC 0.5 0.7 O~9 1 .2

26 30 34 38

-

..

r

t

I r t

:f t ~

I

~

.1

· •

i

~

~

P-.

,

• •


Yield stress Rp 0.2

365 385

Tensi Ie strength N/mm2

Yield stress N/mm2


Impact values J

50

40

Charpy V °C

16.10 16.30

580 590

460 490

530 580

o -20

-

i ~

•

r

I I

ASS 1T2M

1 YT! 2YM 2TM 2YTM

LR

DnV

BV A1YT A2YM A2 A2YTM

GL

RS Controlas

1T2M 1YT,2YM 2TM 2YTM

IYT~JYM "YTM

IYT 2YM 2YTM

K4T5M CS-p 1 TM K4TSM 1 YT, YM

- 2YTM

...

Vd TUV: In combination with OK Autrod 12.1 O. 12.20 and 12.32 according to the latest edition Vd TQV 1000.

..

.

\

~

i.

..

t

•



30

Packing data




Packing data


ESAB

Amp Voltage Kg flux!

kg strip, wire

750 26-28 0.7

580 26 0.4

30 O~5

34 O~7

38 o.s

, ,

Impact values J

Charpy V °C

50 55

-196

- 70

- 110

t

ESAB

ESAB

•

•

•

A neutral Cr-alloying agglomerated flux for hardfacing.

Density: 1.1 kg/dm3

Basicity index: 0.9

Copper coated mild steel wire for submerged arc welding.

Classification

AWS A5~17-80:EL 12 DIN 8557: S 1

•

Applications

OK Flux 1 0.96 is intended for hardfacing with hardness up to 40 HAC in combination with mild steel electrodes. OK Flux 1 0.96 is specially designed for hardfacing in combination with OK Autrod 12.1 0 which gives a weld metal hardness of 35-40 HAC.

The flux consumption and the chromium content of the deposit in the weld metal increase with increasing arc voltage. Thus the hardness and the hardenability of the weld metal also increase as the arc voltage increases. Wheel beds for cranes loading wagons, shafts, caterpillar tracks and links are typical areas of applikation. Hardfacing with OK Flux 1 0.96 can be done on AC or DC. DC positive polarity gives higher heat input to the base material and somewhat higher flux consumption and lower deposition rate than negative polarity. Since the flux contains chromium and the chromiu m content of the deposite varies with the arc voltage, the latter should be kept as constant as possible.


Flux consumption is almost directly proportional to the arc voltage. according to the table below.

Typical wire composition 0/0

c

Si

Mn

0.02

Voltage

AC

0.6 0.8 1.0

DC- 0.5 O~6 0.8

DC+

30 34 38

Typical weld metal composition % with different fluxes

Welding current range

10~80 0.09 0.6 1.4

10.81 0.07 0.7 1.2

Carbon Silicon Manganese

10.40

OK Autrod 12.1 O/OK Flux

03 mm 04 mm (35mm

o 6mm

Current A

Arc voltage V

Typical mechanical properties. All weld metal specimens Combination

OK Flux 10.96/ OK Autrod 12.10

300-400 400-500 500-600 600--700

30--38 30-38 30-38 30-38

OK Autrod 12.1 0 OK Flux

f

• ~ •

470 520 460

530 530

Charpy V impact values

J temp °C

-20

-20

-40

-20

o

370 440 360 420 460


10.40 10.70 10.71 10.80 10.81

Yield stress N/mm2

60 70 60

60 50

-

':"

Approvals

For approvals by the Classification Societies

refer to the OK Flux being used or see table 3,

page 9. Packing data

•

Diameter mm

Spool

Weight of electrode kg

32

~ 1.6 07-0 30
~
~
j 2.0 07-0 30
~
~
f 07-0 30
• 2.5
II I
t I
3~O 08-0 30 ~
I
l 4.0 08-0 30 I
I
5.0 08-0 30 •
•
I 6.0 08-0 30
I
1
Packing data t
OK Flux 10.96 is delivered . plastic-lined
In Other spooltypes available on request
paper bags containing 25 kgs.
-
33
~ Storage and handling


ESAB

ESAB

•

•

t I

•

Copper coated semi-killed electrode for submerged arc and electroslag welding of medium and high strength structural steel.

Cia 5S ifi cation

AWS AS.17·80: EM 12 DIN 8557: 52

A medium manganese alloyed copper coa .. ted steel electrode for submerged arc welding and electroslag welding medium and high tensile steel. Contributes to exceptional high impact values of submerged arc welds, when combined with OK flux 10.62 .

Classification

AWS A5~ 17·80: EM 12 K DIN 8557:52 Si

•

Typical wire composition %


c

Si

Mn

c

Si

Mn

0.10

0.10

0.20

1.0


OK Autrod 12.20/ OK Flux



0.05 0.6 1.5

10.50·

10.70

0.08 0.5 1.9

10.71

0.08 0.2 1.3

10.80

10.81

OK Autrod 12.221 OK Flux

0.08 0.3 1.0

0.08 0.7

1 ~4


10.71

0.08 0.4 1.3

* Electroslag welding in 35 mm. Si-killed steel SIS 1411. Typical mechanical properties. All weld metal specimens


*Electroslag welding in 35 mm. Si-killed mild steel.

Typical mechanical properties. All weld metal specimens

Yield stress N/mm2



J I temp °C


j

410 380 480 420 460 490

510 480 580 520 560 580

50 50 60 60 50 40

-20

o -20

-40

-20

-20

10.61 10.62 10.71

Yield stress N/mm2


450 420 430

520 510 530


J temp °C

-60

-60

-40

•

1 O~40 1 0.50* 10.70 1 O~ 71

1 O~80 10181

60 50 80

* Electroslag welding

* Electroslag welding Approvals

For approvals by the Classification Societies refer to the OK Flux being used or see table 3, page 9.

-

t

~

Approvals


Packing data

Packing data

Spool

30 30 30 30

07-0 07-0 08-0 08-0 08-0


Spool

Weight of eJectrode kg

Diameter mm

Diameter mm

., I:

- T

~

i

t.

07-0 08-0 08-0 08-0

30 30 30

30 30

Other spool types available on request


34

ESAB

ESAB

•

•

•

A copper coated molybdenum alloyed electrode for submerged arc and electroslag welding of unalloyed and low alloy steels with impact strength requirements higher than those obtainable with mild steel filler wires. Specially suited for the two run technic.

Classification

AWS AS.23-80: EA 2 DIN 8557: S 2 Mo

A manganese alloyed copper coated electre:de for submerged arc welding of medium and high tensile steel. Preferably combined with OK Flux 10.62 or OK Flux 1 0.71 .

!
Typical wire composition % Description and application Typical wire composition I
\
.
OK Autrod 12.32 should be used preferably
C Si Mn Mo together with nonalloying or slightly alloying C Si Mn
fluxes when high weld metal quality require-
O~ 1 0 0.1 1.0 0.5 ments must be tuitiled. 0.12 0.2 1 ~5 Typical weld metal composition 0/0


I

OK Autrod 12.24/ OK Flux

10.61

Carbon Silicon Manganese Molybdenum

0.08 0.3 1.3

0.4

0,1

..

0.3

1.5


•

i ~ ..

~.

f

~

.,

~ . .-

r-

t.


0.09 0.1

0.4 O~3

1 .6 1.5

0.1 0.2 1.0 0.4

10.71

..

OK Autrod 12~32

OK Flux 1 O~62 1 0.71 1 0.61

. ...


II

10.62 1 O~ 71 10.61

Yield stress N/mm2

480 480 470


580 580 550


J temp -c

640 600 590

•

c;,

.. ,

~:

OK Autrod 12~32 OK Flux

10.61 10.62 10.71

Yield stress N/mm2

520 520 520



J temp °C

50 -40

50 -40

30 -40


07-0 07-0 08-0 08-0 08--0

08-0


100 --40

70 -40

90 -40

Approvals


Approvals


Packing data

2.0 2~5 3.0 4.0 5.0 6~O

Spool

Diameter mm

Packing data

08-0 08-0 08-0


3 4 5

Spool

30 30 30 30 30 30

Diameter mm


30 30 30


36

37

I

~

ESAB

ESAB

•

•

A manganese-molybdenum alloyed copper coated electrode for submerged arc welding and electroslag welding of high tensile steel and steel for low temperature work.

Class ifi cati 0 n

AWS A5.23:-80 EA 4 DIN 8557: S3 Mo

A copper coated manganese-alloyed semikilled electrode for submerged arc

Classification

AWS AS.17-80: EH14 DIN 8557: S 4

Typical weld metal composition % Typical wire composition %
OK Autrod 12.34 C 81 Mn Mo
OK Flux 10.62 10.71 10.61
0.12 0.2 1.5 0.5
Carbon 0.1 0.1 o. 1
Siiocon O~2 O~3 0.2
Manganese 1.4 1.6 1.4
Molybdenum 0.4 0.4 0.4 Typical weld metal composition 0/0 Combination



c

8i

Mn

10.62

0.12

0.1

2.0


0.1 0.2 1 .9

580 550 550



J temp DC

· ,

r

... j

~

r

•

I ~ '!'

~ ,

• r

~

t

t

f



10.62 1 0.71 10.61

Yield stress N/mm2

Approvals


660 100 -40 10.62 540
640 50 -40
L
660 50 -40 f
•
j.
'to
l-
e
~
I
r
I:"
I
!
~
r:
t
e
M0-
I
~ .
. r
..
l
r
It
f
t"
,
I
...
..
I
!.
'!:
I OK Autrod 12.40 OK Flux

Yield stress N/mm2


630


J temp °C

-40

OK Autrod 12~34 OK Flux

50

•• Ii

Packing data , Packing data
l
Diameter
Spool Weight of Diameter Spool Weight of
mm electrode
electrode
kg mm
kg

3.0 08-0 30 08-0 30
4.0 .. 3tO
08-0 30
4,0 08-0 30
5.0 08-0 30 Other spool types available on request

Other spool types avaliable on request

38

39

ESAB

ESAB

•

•

A NI-alloyed electrode for submerged arc welding

Cia ssification

AWS AS.23-80: ENi2

A Cu-Ni-alloyed electrode for submerged arc welding of weathering steel type USS CORTEN A, Band C and other weldable

low alloy high tensile steel.

•

10162

C 0.08

Si

Mn

Ni

Applications

OK Autrod 13.36 is intended for submerged

arc welding in combination with OK Flux 1 0.71

or OK Flux 1 0.81.

The highest weld metal impact strength is ob-

tained in combination with OK Flux 1 0.71 · Both fluxes have very good welding properties but OK flux 1 0.81 is the best suited for high speed welding of plate thinner than about 6-8

mm.

Typical wire composition 0;0

Applications

OK Autrod 13.27 is intended for submerged arc welding in combination with OK Flux 1 0.62 This combination gives excellent welding properties with good slag removal even in narrow joints.


0.10

1.0

Ni

Cu

1.0

Nt

c

Si

Mn

c

Si

Mn

2.3

0.3

0.8

0.5

Typical weld metal composition '0/0


1.0

Flux

c

Si

Mn

Ni

Cu

Typical mechanical properties All weld metal speciments.

Yield stress 500 N/mm2

Tensile strength 570 N/mm2

Elongation 27 0/0

10.71 0.08 0.5 1.3 0.7

10.81 0.07 0.9 1.4 0.7

2.1

~ I

• I • J

~

J ·

I I i

Typical mechanical properties All weld metal specimens

OK Flux 1 0.71

t

•

J

I

L .

Yield stress N/mm2 490

Tensile strength N/mm2 580

Elongation % 27

1 O~81 580 680 23

;

i

J

iii

~

I


-20°C 160 J

-40°C 120 J

-60°C 80 J

t f

I • r


+20°C 120 J

-20°C 70 J

50 J 30 J

•

I f

-

~ •

." '. ,

i

,

Packing data
Packing data Spool Weight of
l1li Diameter
•
Diameter Spool Weight mm wire
I
kg 1
mm of wire ,
1
-
kg t
2~4 08-0 30

3.0 08-0 30 3.0 08-0 30
4.0 08-0 30 4.0 08-0 30
1
r I
.
40 41
t
t
• 43

ESAB

t

I

· ~

+

•

I

!

· ,

ESAB

•

•

A Cr-Ni-Mo alloyed electrode for submerged arc welding of extra high tensile steels e.g. OX 812, SSS 1 00.

OK Autrod 16.10 is an extra low carbon stainless wire designed for use in combination with OK Flux 10.91 or OK Flux 10.92 for submerged arc welding corrosion resisting steel of the 19 % Cr, 10 % Ni type.

C lassificatio n

AWS AS.9-81 :ER 308 L DIN 8556:X2 Cr Ni 19 9 Werkstoff Nr 1.4316

. l-

t

Applications

OK Autrod 13.43 IS intended for submerged arc welding in combination with OK Flux 1 0.62.

Thi~ corntnnaton gives excellent welding properties with good slag removal even in narrow joints.


C I Si Mn Cr Ni

. •

Applications _ .

The welding of austenitic corrosion resisting

steels such as AISI 1301. 304. 304L and equivalent types as given in Table 5.

Recommendations for welding

OK Autrod 16.1 0 is deposited on direct current using either positive or negative polarity. On negative polarity. lower penetration and lower heat transfer into the base material are obtained compared with the same welding parameters used on positive polarity. The choice of polarity does not affect the quality of the weld metal, except insofar as the latter is affected by dilution from the parent plate. Too much heat into the parent plate can decrease the corrosion resistance of the heat-affected zone. Negative polarity is therefore particularly appropriate when welding stainless steels which are not extra low carbon qualities. For any particular wire diameter, the welding current is lirnited to a lower maximum value than that applied in the submerged arc welding of mild and low alloy steels.


Mo

Wire C

Si

Mn

1.8

Cr

Ni

0.11 0.2

I

1.4 ~ 0.7 t

2.4

0.5

0.3

f

0.6 I 2.2 I 0.5

<0.025

0.4

20

10


1 .3

Cr N; Mo

Weld metal: OK Flux 1 O~92

r

Flux C

1 0.62/ 0.1

Sf

Mn

1.2

Cr

Ni

c

Si

Mn

::;0.03

20

10

Typical mechanical properties All weld metal speciments.

Yield stress 71 a N/mm2


Elongation 20 %


Yield stress (0.2 %) 365 N/mm2



-20°C 100 J

-40°C 70 J

-so-c 50 J

l

r

,

l

/I-

Charpy V impact value

50 J

Recommended welding data

2.4 3.0

Welding current A

250--350 300-500

Arc voltage V

Diameter Spool Weight ~ Diameter Spool Weight of
• ~
j electrode
mm of wire mm
kg
kg
3.0 08-0 30 2.4 25-2 10
4.0 08-0 30 3.0 09-0 15 Wire diameter mm

30 34

Packing data

Packing data

42

ESAB

•

•

-a

OK Autrod 16.30 is an extra low carbon stainless wire used in combination with OK Flu x 1 0.91 or OK Flux 10.92 for submerged arc welding acid resisting steels of the 18 ~o Cr, 12 % Ni, 3 % Mo type.

Cia 5S ification

AWS AS.9·81: ER 316 L

DIN 8556: X 2 Cr Ni Mo 19 12 Werkstoff Nr 1.4330

t i

• 1 !

OK Autrod 16.53 is an extra low carbon 24 % Cr 13 % Ni stainless welding wire for submerged arc welding and cladding combined with OK Flux 10.91 and OK Flux

1 0.92.

II;

r

t t ,

, ,

• ,


OK Autrod 16.30 is deposited on direct current. Either straight or reverse polarity can be used. On straight polarity (i.e. electrode negative) lower penetration and lower heating of the base material are obtained compared with reverse polarity (electrode positive) at the same current and voltage.

The choice of polarity does not affect the quality of the weld metal. except in so far as the latter is affected by dilution from the parent plate. Too much heat into the parent plate can decrease the corrosion resistance of the heataffected zone so that negative polarity is particularly appropriate when welding stainless steels which are not extra low carbon qualities. For any particular wire diameter, the welding current is limited to a lower maximum value than that used in the submerged arc welding of mild and low alloy steels.

Welding data

55 J

Weld metal: OK Flux 10.92

C I Si Mn Cr Ni

12

:;;0.03 ,:::;0.90 1 .2

18

Typical mechanical properties All weld specimens


Tensile strength 590 Nzmrne


Wire diameter mm

30 34 34

Welding current A

Arc voltage V

2.4 3.0 4.0

250-350 300-500 400-600

. .,..

Approvals

OK Autrod 16.3010K Flux 1 0.91 is approved by Det norske Veritas for welding austenitic stainless steel, grade NV 25.

Packing data OK Autrod 16t30

Spool

Diameter mm

2.4 3~O 4.0

25-2 09-0 09-0

ESAB

Classification

AWS A5.9-81 : ER 309 l DIN 8556: X 2 Cr Ni 24 12

Applications . "

OK Autrod 16.53 is used for welding similar

alloys in wrouqht or cast form~. OK ~utro~, 16.53 is also suitable for welding of 18-,8

steel when severe corrosion conditions exist which require higher alloy content weld metal. OK Autrod 16.53 is especially recommended for joining dissimilar steels such a~ "18-8" .to mild steel and for stainless surfacing of mild steel, carbon steel and low alloy steel.


DC-straight polarity is normally u~ed in combination with OK Flux 1 0.91. With OK Flux 1 0.92, DC-straight or AC.

Electrode positive gives a higher he.a.t input to the base material and a lower deposition rate.

Applications Typical wire composition %
The welding of austenitic corrosion resisting
and acid resisting steels of the AISI 316 and Wire
31 6L or somewhat lower alloyed types. For C Si Mn Cr Ni Mo
equivalent types in other standards refer to
tabJe 5. <O~O25 0.4 1 .8 1 .8 12 2.7 Weight of electrode kg

Mo

2.7

Welding data
• Arc
I Wire Welding
diameter current voltage
mm A V
..
3.0 300-500 34
4.0 400-600 34 1

\

44

10 15 15

I
I
C Si Mn Cr Ni ~
,
I
~
s;O.025 0.4 1 .8 24 13 Typical mechanical properties All weld metal specimens

Yield stress (0.2 0/0) 440 N/mm2


• • •

•

Packing data OK Autrod 16.53

Wire Spool Weight of
diameter electrode
mm kg
.... - .. -
~--
I
•
O~8 24-3 12
1 .0 24-3 12
1 .2 24-3 12
1.6 24-3 12
3.0 71-0,09-0 20,15
4.0 71-0,09-0 20,15 45

..

,

•

. . .. •

,

47

I ~

\

I I

~

i I

1

List of products

• Filler materials for gas shielded arc welding

Solid wire and rods for welding mild and medium tensile steels

OK : Alloy type I. DIN 8559/EN 440 lAWS : Welding process . Page
I .
~ : :
I
----0._
Autrod 12.51 Mn·Si EN G3Si1 A5.18: ER70S-6 MAG-C02 or 80 % 51
Ar +20 °/~ CO2
Tigrod 12.64 Mn-Si DtN SG 3 A5.18: ER70S-6 TIG welding
Autrod 12t64 Mn-Si EN G4Si1 A5,18: ER70S-6 MAG CO2 or 80 % 52
Ar+20 % CO2 Solid wire and rods for welding high tensile steels

•

~O_K____'__"""__ ---...I.i _A_II~oy_t~y.........-pe ~D 1 N_8 5 __ 5_,__9......_;....._.E_N_4_4~O __ ....--- _ ____..__1 W_e fd i n 9 p roce ss

13t09 Mn-Mo-Si 13.09 Mn-Mo-Si 13.12 Cr-Mo 13.12 Cr-Mo 13.13 Cr-Mo-Ni 13.13 Cr-Mo-Ni 13.26 Cu-Ni, weathering steel

, Page

Autrod Tigrod

Autrod Tigrod Autrod Tigrod Autrod

G2 Mo

MAG 80 % Ar +20 % CO2 53 TIG welding

MAG 80 % Ar +20 % CO2 54

TIG welding

MAG 80 % Ar+20 % CO2 55 TIG welding

MAG CO2 or 80 % Ar+ 56 20 % CO2

SG Mo SG Mo SGCrMo 1 SGCrMo 1

Solid wire for hardfacing

OK

t Alloy type _j._D __ I_N......---..-... __ -...----~_~............._1 W_____..e_Jd~in~g_p_ro_c_es_s...,...._...... _ ___..___1 ~P~ag_e______.........

9 Cr MSG-6-GZ-C-60G MAG CO2 or Ar+ 57

Autrod 13~91

•

Solid wires and rods for welding stainless steel

OK

! Alloy type

Page

AWS

Welding process

Tigrod 16~ 10 20Cr10Nj ER308L TIG 58
Autrod 16.11 19 Cr 9 NI~ Nb ER347Si MIG 59
Tigrod 16.11 19 Cr 9 Ni, Nb ER347Si TIG
Autrod 16412 20Cr10Ni ER308L s MiG 60
"
Tigrod 16.30 18 c. 12 Ni~ 2.7 Mo ER316L T'G 61 1
f
Autrod 16431 19 Cr. 11 Ni, 2t7 Mo. Nb ER318Si MIG 62 t
~
Tigrod 16.31 19 Crt 11 Ni. 2.7 Mo. Nb ER318Si TIG I
1
Autrod 16~32 18 Cr, 12 Ni, 2.7 Mo ER316L Si MIG 63 1
1
!
I
Autrod 16452 24 Cr. 13 Ni ER309Si MIG 64 l
!
24 c. 13 Ni ER309L TIG and MlG 65 •
Autrod 16.53 j
1
L
Tigrod 16.53 Cr 24 Ni 13 ER309L ~
•
1
Autrod 16.86 23 Cr1 9 Ni t 3 Mo MIG 66 f
j
,
~
Tigrod 23 Cr~ 9 Ni. 3 Mo TIG t
16.86 :
• I
Autrod 16.95 18 Cr. 8 Ni, 6 Mn MIG and TIG 67
- !
~
Tigrod 16.95 18Cr~8Ni,6Mn i
,
J
.
!
i
f ..

I

i

!

,

,

Solid wire and rods for welding non-ferrous alloys
OK Alloy type . AWS ; Welding process t
i Page

Autrod 18.01,18.11 AI 99,S. At 99.5 Ti ER 1100 MIG 68
Tigrod 18.01, 18.11
A J 99. 5. At 99. 5 r: ER 11 00 TIG
Autrod 18404 AISiS
ER 4043 MIG 69
Tigrod 18.04
AISi5 ER 4043 TIG I
Autrod 18.15 I
AI Mg 5 ER 5356 MIG 70
Tigrod 18.15
AI Mg 5 ER 5356
TIG
Autrod 18.16
AI Mg 4.5 Mn ER 5183 MIG 71
Tigrod 18.16
AI Mg 4.5 Mn
, ER 5183 TIG
•
I
I Autrod 19.12 Tin-bronze
I ER Cu
1 MIG 72
I Autrod 19~40
AI-bronze ER Cu At-A 1 MIG 73
•
~ Autrod 19.82
• 60 Ni 22 Cr 9 Mo
! ER Ni Cr Mo-3 MIG
74
Tigrod 19.82
I 60 Ni 22 Cr 9 Mo ER Nt Cr Mo-3 TIG
,
Autrod 19.85 67 Ni 20 Cr
I ER Ni Cr-3 MIG 75
Tigrod 19.85
1 67 Ni 20 Cr ER Ni Cr-3 TIG
I
I l

•

~

i

I !

I

\

1

49

General Recommendations for Gas Shielded Metal Arc Welding

•

The electrodes and joint faces should be clean. This is particularly important when welding aluminium and aluminium alloys. The shielding gases used must be of a purity suitable for welding. Moisture in the gas can give

porous welds.

I

Shielding gas for mild and low alloy steels Carbon dioxide. CO2• is the cheapest and most commonly used gas and. in most cases, gives satisfactory welds in both mild and low

alloy steel,

Mixed gas. of which the most commonly used

consists of 80 % Ar + 20 % CO2• is dearer than pure CO2 but gives a softer arc, quieter welding, better bead appearance and less spatter. It is therefore often used, in spite of its higher price, for the welding of sheet steel 0.8-1.5 mm thick which is more difficult to weld with pure CO2, A further advantage of mixed gas is the higher quality, in particular notch tough-

ness, compared with CO2, For this reason, mixed gas is often recommended for welding low alloy steels, e.g. creep-resistant steels, even in thicknesses greater than 1.5 mm. Mixed gas of the 80/20 type is also available in which the argon is of a lower purity. Such gases are cheaper than those based on pure argon and can often be used with equally good

results.

A drawback of Argon/C02 mixtures is that they

lead to increased ozone formation compared with pure CO2 when used as a shielding gas in

arc welding.

Another drawback with using the mixture is

that the current load capacity of the welding gun is reduced with about 30 % compared with

welding with CO2,

Shielding gas for stainless and heat resisting steels

Argon containing 1 % oxygen is normally used

for welding stainless and heat resisting steels. but Argon containing 2 % O2 or 5 % O2 is also available. The latter gives a more fluid weld pool. A shielding gas which consists of 98 % Argon + 2 % CO2 has gained favour for MIG welding stainless steels, It can often replace Argon/Helium mixtures, which are used to help fusion when welding thick stainless steel, and can very often replace Argon/Oxygen mix-

tures.

•

ESAB I

•

Choice of welding process:

Short arc or spray arc

The electrodes for gas metal arc welding listed

in these pages are suitable for short arc welding in the smallest diameters and for spray arc welding in diameters 1.2-2.4 mm. Short arc welding (welding with short circuiting droplet transfer) can be carried out In all positions and is the best process for welding sheet material approximately 0.8-3 mm thick and for making the root run in prepared butt joints.

Spray arc welding (welding with finely divided

free flight drop transfer) is carried out at higher currents and voltages than short arc welding and, in general, is therefore quicker and more economical than short arc welding for plate thicknesses exceeding 2-3 mm. It is only used for welding in the horizontal or horizontal/vertical positions. The gas consumption for short arc welding is 6-1 a litres/min. and for spray arc welding 12-20 litres/min. The higher the welding current, the greater the gas flow requi-

red.

':- copper coated manganese-silicon bearInQ electrode for gas metal arc welding usmq CO2 or 80 % Ar -20 % CO mixtures

as the gas shield. 2

Classificatio n

AWS A 5.18: ER 70 S-6 (DIN 8559: SG 2)

(BS 2901 : A18)

(5514 34 23)

(AS 2717.1: ES6-GC-W5Q3H)

EN 440 G3Si1 •


Applications

Designed for welding of unalloyed steels. e.g. general .structu~~1 steels and pressure vessel steels ,With a minimum tensile strength of max. 530 N/nlm2 as well as for fine-grained carbonn:'anganese steels for the same purpose with a Yield strength of min. 420 Nrrnrn>

Welding data

DC positive polarity Recovery: 96 % approx.

c

Si

Mn

1.5

0.85

Typical weld metal composition % (Ar/20 CO2)

c

Si

Mn

,

~

,

T

,

Dimensions Arc Wire Current 0.10 0.8 1.2
e mm H Voltage feed A
V m/min Typical mechanical properties. (Ar/20 CO2)
0.8 0.8-2.5 18-24 A,II weld metal specimen as welded
3.2-1 0 60-185
1.0 1 .0-5.5 18-32 2.7-15 80-300
1 .2 1 .2-8~O 18-35 2.3-15 120-380
Elongation 25 %
1 t6 3.0-9t5 28-40 3.2-1 0 225-.-480 ;, t

•

~

t

•

· I

Welding technique

The welding gun is normally held in the right

hand, which means that the weld is made from the right to the left with the gun directed away trom the deposited weld at an angle of 75-80° between the electrode and the workpiece thus

giving the operator a good view of the weld pool and the joint. This gives a smoother weld bead than if the gun is directed towards the

finished weld.

f

i

·

:,_

i.

i

..

:-

J

=r

i l ~

f

t I


Test temp. Joule

-20°C 80

t

~.

H) Deposit rate. kg weld metal-hour.

Approvals ASS

DnV

LR

GL

BV Controlas RS

DB

...

TUV

~.

"(

+

~

3SA,3YSA

t II VMS 3S,3YS

3YS SA3,3YM

K6SM 42.039.06/08 Yes

Abbreviations

MiG welding = Metal tnert Gas welding :::;

metal arc welding in an atmosphere consisting mainly of an inert gas such as.Arqon.

MAG welding = Metal Active Gas welding ;;;

metal arc welding in an atmosphere consisting of an active gas, usually carbon dioxide. Gas mixtures containing 20 % or more CO2 are usually classified as active.

!

~

t

t

I

..

..

..

,

::'

i

..

J Packing data
l
I
For all Spool Net weight
•
wire of wire
diameters
(kg)
0.8-1.0- 25-0 15
1.2-1.6 46-0 5 ·
·
76-1 18 t
· .
-
77-1 18 · .
t
layer
wound 51

•

•

•

A copper coated electrode for gas metal arc welding. Slightly higher silicon and manganese alloyed than OK 12.51.

ESAB

Classification

AWS A 5.18: ER 70 S-6

(DIN 8559: SG 3)

(55 14 34 26)

EN 440 G4Si1

Description

OK Autrod 12.64 should be used when a hiq-

her silicon and rnanqancse content is required or desired compared to OK Autrod 12.51 ·

The higher contents of silicon and rnanqanese increase the yield stress and the tensile strenght of the weld metal (20-50 N/~m2 ~.ompared with OK Autrod 12.51). The high suicon content promotes a low sensitivity to surface impurities and contributes to smooth, sound

welds+

Welding data

(See OK Autrod 12.51)

With CO2 as shielding gas use 1-2 voltage

more than with Ar/20 CO2 for the same cur-

rent.

•

Approvals OK Autrod 12.64

ASS 3SA,3YSA

DnV III VMS

LR 3S,3YS

GL 3YS

BV SA3,3YM

Contro'as DB

RS

••

TUV

42.039.11 lOS 6

Yes

•


c

Mn

Si

I

•

1

1 .7

0.1

1.0

Typical weld metal 1) composition %

c

1.1

Si

Mn

0.6

1) Shje'ding gas CO2

Typical mechanical properties. (C02) All weld metal specimens As welded



Elongation 25 0/0


Test temp. Joule

-20~C 80


i I

For all I Spool '

wire I <

diameters I

Net weight of wire (kg)

25-0 76-1 77-1

~

I

J

l

~

I I

I

15 18 18

layer wound

i

1

~

l

Packing OK Tigrod 12.64 o 1 .6, 2.0 and 2.4 mm. Length 1 000 mm

Packing: tubes 5 kg

I..J.U~

•

OK Autrod 13.09 is a wire for gas metal arc welding of low alloy high tensile steel and creep resistant steel of the 0.5 % Mo-type. OK Tigrod 13.09 is for TIG welding.

ESAB

CI assification

(DIN 8575: SG Mo) (Werkstoff Nr. 1.5424) AWS A5.28: ER 80S-G EN 440 G2Mo

+

Applications

OK Aulrod 13.09 is rocommcndcd for welding creep resistant steels of similar composition used in e.q. pipes in pressure vessels and boilers with a working temperature up to about 50QoC. Also for welding of high tensile steels.

Recommendation for welding

OK Autrod 13.09 is usually welded with mixed gas consisting of 80 % Ar +20 % CO2,

Welding data MIG

Wire diameter mm

Arc voltage V

Welding current A (DC+)

40-170 80-280 120-350 225 480

16-22 18-28 20-33 26-38

(

t ~

~.

~

~.

• r

t

•

\

_.

,

f

s:

f .. ~ ~

t

..

II ;'

~

,

,

r

I

•

t

t

t

I

l·


Dnv III VMS

DB 42.039.09/0S

••

TUV



c

1 . 1

Si

Mn

0.6




Elongation 25 %


Test temp. Impact values

-20°C 50 J

. . ...

,

Packing data OK Autrod 13-09

Diameter mm

Spool

77-1 77-1 77-1 77-1

Packing OK Tigrod 13.09 o 1.6, 2.0 and 2.4 mm. Length 1 000 mm.

Packing: plastic tubes 5 kg.

Mo

0.5

18 18 18 18

53

• L

\

1

.

,

I I

! ~

•

•

A copper coated chromium/molybdenum alloyed electrode for gas metal arc welding of low alloy creep resistant steels of the 1 % Cr, 0.5 % Mo type.

OK Tigrod 13.12 for TIG welding.

•

ESAB

Classification

DIN 8575: SG Cr Mol Werkstoff Nr. 1.7339 AWS A5.28: ER 80S .. G

OK Autrod 13.13 is a low alloy electrode for gas metal arc welding of high tensile strength steels.

OK Tigrod 13.13 are rods for TIG-welding.

Applications

Welding of Cr-Mo steels of the ASTM 387 8

type. and also other high strength low alloy steels, such as Oxelosund OX 600/602, OX 702 and OX 800/802 and USS T1 steel.

•


For plate thicknesses greater than 8-1 0 rnrn, a working temperature of 150-220°C should be maintained to decrease the risk of cracking. Steels such as OX 600 and OX 800 can often be welded without preheat with OK Autrod

13.12, but when several ru ns are necessary to

fill the joint, preheat is advisable.

Whenever high strength steels are welded, the

work should be arranged so that the applied

restraint is as low as possible in order to keep residual stresses to a minimum.

In order to prevent the workpiece cooling to

room temperature before the weld is finis~ed the joints should be completely welded, without intrerruptions, if possible. The risk of cracking during cooling is less once the joint has

been tilleo.

OK Autrod 13.12 is usually welded with mixed

gas consisting of 80 % Ar +20 % CO2,

Welding data MIG

Wire diameter mm

Arc voltage V


Classification

AWS AS. 28: ER 100 S-G

ESAB


Applications

OK ~utrod 13.13 is used for welding of high tensile strength steels with a minimum yield strength (0.2 °/o) of 61 0 Nzrnrne and a minimum tensile strength of 71 0 N/mm2. Also for welding of steels where a good impact strength at lower temperatures is required.


~K Autrod 13.13 is usually welded with shieldIng gas 80 % Ar +20 % CO2,

Work and preheat temperature of 150-20QoC is often recommended to reduce the risk of cracking especially for plate thicknesses greater than 8-10 mm.

The instructions for the steel to be welded should be followed.

0.5

C Si

Mn

Cr

Me

0.1 10.6

1.0

1 .1


Treatment

as heat

welded treated'}

670 480

785 600

18 23

~

,

(

...

Yield stress (0.2 %) N/mm2 Tensile strength N/mm2 Elongation 0/0

Charpy V impact values Test temp.

+20°C

,

...

t f

,

r L

t

55

40

Welding data MIG

Arc voltage V

Approvals OK Autrod 13.12 TUV

Diameter mm


40-170 80-280 120-350

1 ) Annealed 1 /2 h at 700°C.

,

I

i

t I-

0.8 1.0 1 .2

16-22 18-28 20-33

t

I i ,

I

I I !

...

t C.

..

l l

i

Packing data OK Tigrod 13.12

o 1.6, 2.0 and 2.4 mm. Length 1 000 mm.



C Si

Mn

0.08 0.5

Cr

Typical mechanical properties All weld metal

AW 690 770

20

Yield stress (0.2 0/0) Tensile strength Elongation


-20°C 75

-40°C 60

1) Stress relievmq 620t\C. 1 h


Diameter Spool

mm

Mo Ni

0.3 0.5

PWHT1) 660 N/mm2 750 N/mm2 24 %

70J 50J


77-1 77--1~;

77-1

0.8 40-170 16-22
1.0 80-280 18-28 Packing data OK Autrod 13.12
1.2 120-350 20-33
Diameter Spool Weight of
mm electrode
kg
• 18
O~8 77--1
1.0 77-1 18
1.2 77-1 18 OK Tigrod 13.13

e 1.6, 2.0 and 2.4 m. Length 1 000 mm.


18 18 18

55

~
I
\
~
•
~ ,
l t
I t
~ ·
i
I
!
i
•
! :~ ~ l

· -I

" I

l

..

.j]

i

•

A Cu-Ni-alloyed electrode for gas metal arc weldlnq weathering steel type USS CORTEN, A, Band C.

AWS A5.28~ ER 80S-G

ESAB

•

•

OK Autrod 13.91 is a wire for gas metal arc hardfacing.

Applications

~K Autro? 13.91 is used for hard facing and gives a highly wear resistant weld metal. Due to the high Cr-content. about 9 0/0, the weld metal shows relative good resistance to general corrosion.

The weld metal is resistant to softening up to aboutS50uC.

The .wire is us~d for hardfacing of e.g:

loading machines, road machines, mixers, shovel teeth, different tools and wear parts.

Recomendations for welding

MIG-welding is performed with DC reverse polarity . As shielding gas both CO2 and Ar + CO2 mixtures can be used.

Preheating to 200-300°C is recommended if welding on crack sensitive material.

C lassificati 0 n

DIN 8555: MSG-6-GZ-C-60G

ESAB

Applications

OK Autrod 13.26 can be welded with CO? or

80 % Ar -20 % CO2 mixture. Argon-Mixture

gives the weld higher yield and tensile strength without decreasing the elongation.

The weld metal composition and mechanical

properties make OK Autrod 13.26 suitable also for welding high tensile cold tough steel.

Welding data MIG

Wire diameter mm

16-22 18-28 20-33

Arc voltage V


40-170 80-280 120-350

Approvals DnV

DB

III VMS (OC+, C02) 42.039.04/0S

•


Shielding gas Ar/C02 CO2


c

Si

Mn

Ni

0.8

1 .4

Yield stress Tensile strength Elongation

550 650 26


-20°C 100

o-c 110

+20°C 120

Packing data

Diameter mm

Spool

O~8 1.0 1.2

77-1 77-1 77-1

Cu

0.4

500 N/mm2 625 N/mm2 25 %

60J BOJ 100J

Welding data

Welding Wire Welding
process diameter current
mm A (DC+)
MAG 1 .0 100-210
1 .2 150-270 Weight of electrode kg

18 18 18


c

3

Si

Mn

0.45

0.45

Weld metal hardness 50-60 HRC

Cr

9

!he weld metal can only be worked by grinding.

Packing data

Wire diameter mm

Spool

25-1 25-1

1.0 1.2


57 ~ \

•

I

•

OK Tigrod 16.10 are extra low carbon stainless bare rods for TIG welding of corrosion resisting steels containing about 19 % Cr

and 100/0 Nil

•

I O. I I

ESAB

Classificatiol ~

AWS A5.9: ER 308L DIN 8556: X2 Cr Ni 19.9 Werkstoff Nr: 1.4316 BS 2901: 308 S 92

AS 1167.2: R 308L

OK Aulrod 1 6.11 is a niobium stabilized 20 Cr 1 0 Ni wire for metal inert gas welding (MIG).

OK Tigrod 16.11 are bare rods for TIG weld-

•

mq,

Applications . . . ..

The welding of austerutrc corrosion rosistmq

steels such as AISI 301. 304. 304L and cqui

valent types.

l

It

•

Classification

AWS A5~9: ER 347 Si

DIN 8556: X 5 Cr Ni Nb 19 9 Werkstoff Nr: 1 .4551

AS 1167.2: R 347 (Tigrod)

ESAB


Applications

OK Autrod 16.11 is intended for MIG welding stainless steel corresponding to AISI 347 and AISI 321 . Shielding gas:

Ar + 1-3 % Os or Ar + 2 % CO;>.

OK Tigrod 16.11 is intended for TIG welding.

Welding data MIG

c

10

Si

Mn

Cr

Ni

<0.025

0.4

1.8

20


Yield stress (0.2 %) 450 Nzrnrn-



Elongation 36 %

Charpy V impact strength

Temp Impact value

+20°C 140J

-196°C 70J

Wire diameter mm

·Welding current

•

A (DC+)

50-140 80-190 180--280 230-350

Arc voltage V

16-22 16-24 20-28 24-28

Approvals DnV 308 LMS

••

TUV

t i

I

.

,

· •

t

•

Packing data

e 1 .2, 1.6, 2.0, 2.4, 3.2 and 4.0 mm.

Length 1000 mm.


t

t

I

I

j

t

t J

.


- • It

I

C Si

Mn

Cr

1.8

20

Ni

Nb

10




Elongation 37 %


Temp Impact value

-60°C BOJ


Packing data

Diameter mm

77-0 77-0 77-0 77-0

Spool

OK Tigrod 16.11

o 1.6, 2.0, 2~4 and 312 Length 1000 mm

Packing: Plastic tubes 5 kg.


15 15 15 15

59

ESAB

ESAB

•

I

•

•

An extra low carbon stainless wire for metal inert gas welding (MIG). and m~c~anized TIG welding of corrosion resisting steels containing about 19 % Cr and 10 0/0

Ni.

Class i ticati 0 n

AWS A5.9: ER 308 L Si DIN 8556: X 2 Cr Ni 19 9 Werkstoff Nr: 1.4316

BS 2901 : 308 S 93

OK Tigrod 16.30 are extra low carbon stainless bare rods for TIG welding of corrosion resisting steels containing about 18 % Cr, 12 % Ni and 3 % Mo.

Classification

AWS A5.9: ER 316 L

DIN 8556: X2 Cr Ni Mo 19 12 Werkstoff Nr: 1.4430

BS 2901 = 316 S 92

AS 1167.2: R 316 L

Applications . , . . .

TI18 welding of austenitic corrosion resisting

steels such as AISI 304. 304L and equivalent

types.


For plate thicknesses less than 3 rnm, short

arc welding is easier to apply th~n. spray arc welding. The root run in prepared 1~lnts IS also easier to deposit by short arc weldinq. but t~e remaining runs can be put down quicker with

spray arc welding. . . 0

As shielding gas) argon containing 1-3 Yo oxy-

gen is used.


i Mn I Cr

! I

I 1.8

i

Applications

The welding of austenitic corrosion resisting and acid resisting steels of the AISI 316 and 316L or somewhat lower alloyed types.

Mo


Ni

c

Si

Si

Mn

Cr

Ni

c

10

20

<0.025 0.4

0.85

1.8 18.5

12

<0.025


Yield stress (0.2 0/0) '470 N/mm2



Elongation 36 %


Temp. Impact value

-60"'C 90J

Typical mechanical properties All weld specimens Yield stress (0.2 %) Yield stress (1.0 %) Tensile strength Elongation

470 N/mm2 510 N/mm2 650 N/mm2

32 %

Charpy V impact value Temp.

-60°C

Impact value 120J

Welding data MIG

Wire Welding Arc Approvals Approvals
current voltage DnV:
diameter DnV: 308 L s Ms 316 LMS
mm A (DC+) V DB: 43.039401 lOS Controlas: sheet no 061693
t.
.~ TUV
, TUV
1 14-20
0.6 I 40- 60 I
i
•
0.8 I: 50-140 16--22
1 ~
I . ~.
1 ~O 1 80-190 16-24 "
1 t
20-28 i
1 .2 I 180-280
I
~ :..
~ 230-350 24-28 ~
1 .6 I !
~
t I
L
:
. +

Packing data
electrode
mm
I
kg

...
~
~
5 ,
46-0 ,
0.6
15/5 -
0.8 77-0/46-0 ~
•
1.0 77-0 15 ~
1 .2 77-0 15
15 ,
1.6 77-0 ~
- Packing data

o 1.2, 1.6,2.0,2.4,3.2 and 4.0 mm Length 1 000 mm

Packing: Plastic tubes 5 kg.

\ \

- I

,

I

I

~ ,

• •

I

_.

I 1

!

, ~ ~

4

i

~

•

IO.~ I

ESAB

•

•

Classification

AWS A5.9: ER 318 Si

DIN 8556: X 5 Cr Ni Mo Nb 19 12

Werkstoff Nr: 1.4576

An extra low carbon stainless wire for metal inert gas welding (MIG) and mechanized TIG welding of corrosion resisting steels containing about 18 % Cr, 12 % Ni and 3 e Mo.

ESAB

Classification

AWS A5.9: ER 316 L Si

DIN 8556: X 2 Cr Ni Mo 19 12 Werkstoff Nr. 1 ~4430

BS 2901 : 316 593

OK Autrod 16.31 is a niobium stabilized 19 Cr 12 Ni 3 Mo wire for metal inert gas

welding (MIG). .

OK Tigrod 16.31 are rods for TIG welding.

Applications . Typical wire composition 0/0
OK Autrod 16.31 is intended for MIG welding C Si Mn Cr Ni Mo Nb
of Ti and Nb stabilized stainless steels of 18 Cr
12 Ni 3 Mo type. <0.07 018 1.8 19 12 2.6 0.7 3

I ,

110

i

...

1

'L

•

·

t I

~

•

.t j

~

. •

...

·

Welding data MIG

Wire Welding

diameter current

mm A (DC+)

0.8 50-140

1.0 80-190

1.2 180-280

1.6 230-350

•

t

I J

1

,

~

\

.

,.;;

s

~

J

t t

" \

~

L

~

•

.~

.....

.

j

•

f

~

t I

~

t

1

;

t ~

t

•

Applications

The welding of austenitic corrosion resisting and acid resisting steels of the AISI 316 and 316L or somewhat lower alloyed types.

Typical mechanical prcpernes All weld metal specimens




Elongation 35 %


Temp. Impact value

-60°C 70J


DB: 52.039.11 las

••

TUV


For plate thickneses less than 3 mm, short arc welding is easier to apply than spray arc welding. The root run in bevelled joints is also easier to deposit by the short arc process, but the remainder of the joint can be filled quicker by spray arc welding.

As shielding gas, argon containing 1-3 % oxygen is used.

Arc voltage V

,

\

i 1

!

!

•

~

I

~ !

•

16---22 16-24 20-28 24-28

Welding data MIG

Wire diameter mm

Wetding current A (DC+)

Arc voltage V

f

i

l 0.6 40- 60 14-20
t
l 0.8 50-140 16-22
I
~
f 1.0 80-190 16-24
i
,
j
\ 1.2 180-280 20-28
1.6 230-350 24-28 Typical wire composition %

c

18.5 12

Cr

Si

Ni

Mn

<0.025 0.85 1 .8





Elongation 37 %


Temp. Impact value

-60°C 100J

Approvals

DnV: 316 LSIMS

DB: 43.039~05/QS

t t

TUV

Mo

63

•

1'\ AUlrOa ~I b.:>~

•

I ro

ESAB

•

A 24 % Cr 13 % Ni stainless steel wire for Classification

metal inert gas welding (MIG). Shielding AWS AS.9: ER 309 Si

gas Ar + 1-3 % O2 or Ar + 2 % CO2•

OK Autrod 16.53 is an extra low carbon 24 % Cr 13 % Ni stainless welding wire for metal inert gas welding (MIG).

OK Tigrod 16,53 are bare rods for TIG-weld-

•

Ing.

Applications "

OK Autrod 16.52 is used for welding stainless

steel of similar type used in heat treatment equipment, furnace parts, heat exchangers and pump parts but also for steels which are difficult to weld as ferritic and martensitic 13 %

chromium steel.

OK Autrod 16.52 is also recommended for

joining dissimilar steels su~h. as "18-8': to mild steel and stainless sheet linings to mild steel

shells.

Welding data MIG

Wire diameter mm

16-22 16-24 20-28 24-28

Arc voltage V


50-140 80-190 180-280 230-350

0.8 1.0 1.2 1.6

I

,

~ •

•

t

I

•

·
~
I
..
r
I
l
..
!
~
i
1
J
oil
,
t
I
I
,
f
..
1
~ 64
1
, Typical wire composition %

c

23.5

Si

Mn

Cr

sO.08

0.8




Elongation 35 0/0

Hardness 180 HB

Charpy V impact value Temp.

-60°C

+20°C

Impact value 80J

100J

Packing data

Wire mm

Spool

77-.0 77-0 77-0 77-0

• II.

"

Classification

AWS A5.9: ER 309 L

DIN 8556: X 2 Cr Ni 24 12 Werkstoff Nr: 1.4332

BS 2901 : 309 S 92

AS 1167.2: R 309 L (Tigrod)

ESAB

Applications

OK Autrod 16.53 is used for welding similar alloys in wrought or cast forms. OK Autrod 16.53 is also suitable for welding of "18-8" steel when severe corrosion conditions exist which require higher alloy content weld metal. OK Autrod 16.53 is especially recommended for joining dissimilar steels such as u18-8tf to mild steel and for stainless surfacing of mild steel, carbon steel and low alloy steel.


MIG-welding is performed with DC-reverse polarity. As shielding gas argon with 1-3 % oxygen is used.

Ni

13.5

L ,

·

·

~

·

t

i ~ L ....

!

I

S

~ l ;

]

·

Welding data

Wire Welding

diameter current

mm A (DC+)

Welding process

Arc voltage V

MIG

0.8 1.0 1.2 1.6

50-140 80-190 180-280 230-350

16-22 16-24 20-28 24-28

~

r

i l

l

t

,

•

~

• r

·

•

I

I

t

i

~ r

•

J

15 15 15 15


c

0.4

Si

Mn

::;0.025

Cr

13

Ni

24




Elongation 41 %


Temp. -60°C +20°C

Impact value 130J

160J


Wire Spool

diameter

mm

0.8 1.0 1.2 1.6

77-0 77-0 77-0 77--0


OK Tigrod 16.53

e 116, 2.0, 2.4 and 3.2 mm Length 1000 mm



15 15 15 15

cr::.

10.00

•

II

OK Autrod 16.86 is a corrosion-resisting wire for MIG-welding of austenitic-ferritic, "Duplex", stainless steels.

OK Tigrod 16.86 are bare rods for TIG-weld-

ill

rnq.

Cia ssificatio n

AWS AS.9: ER 2209 85 2901 : 22.83 S 92

I\. Autroa ~I t>.~:>

•

I ro

~ I

f f

I

I ..

!

~

ESAB

•

An austenitic stainless welding wire with a high manganese content. Especially designed for joining dissimilar types of st~el and for joining steel difficult to weld, usrnq metal inert gas welding (MIG).

OK Tigrod are bare rods for TIG-welding.

Applications .

OK Autrod.Tiqrod 16.86 is used for welding of

"Duplex" stainless steels like: Werkstoff Nr

1 ~4462~ SAF 2205t Avesta 2205 and SS 2377.

The weld metal has a hiqh resistance to general corrosion, intergranular and pitting corrosion and especially to stress corr~sion in ~~Ioride containing media and media containing hydrogen sulphide.


MIG-welding is perfomed with DC-reverse

polarity. .

As shielding gas. argon with 1-3 % oxygen IS

used.

Welding data

Welding process

Arc voltage

V

16-22 16-24 20-28 24-28

Wire Welding

diameter current

mm A (DC+)

0.8 50-140

1 .n 80-190

1.2 180-280

1.6 230-350

MJG

t

It

66

ESAB

Classification

AWS A5.9: (ER 307)

DIN 8556: SG X 15 Cr Ni Mn 18 8 Werkstoff Nr: 1.4370

I •

l

.. 't • r

r

j

•

i

... ..

Applications .

OK Autrod 16.95 is designed for MIG welding with Ar + 2-3 % O2 or Ar + 2 % CO2 as shield-

•

Ing gas. .. . .

OK Autrod 16.95 is used mainly for JOining

18-8 steel to carbon steel and low alloy steel and other cases of joining quite dissimilar types of steel.

The weld metal remains austenitic and tough also in diluted condition. The tough weld metal is able to absorb high welding stresses, which is important particulary when welding rigid structu res.


C Si Mn Cr ~ Ni Mo, N

<0.020 i 0.5 1 .5 23

9

I

3 ~ 0.1 5


Yield stress (0.2 %) 600 Nzrnm-


Elongation 28 %


Temp. -60°C

-20°C

+20('C

Impact value 60J

85J

100J


W~re diameter mm

Spool

t

i

t

• ..

l

t

Welding data MIG

Wire diameter mm

Welding -current A (DC+)

50-140 80-190 180-280 230-350

Arc voltage V

0.8 1.0 1.2 1 ~6

16-22 16-24 20-28 24-28

I

t....

..


0.8 1.0 1.2 1.6

77-0 77-0 77-0 77-0

OK Tig rod 16.86

o 1.6, 2tO~ 2.4 and 3.2 mm Length 1 000 mm

Packing: plastic tubes 5 kg

15 15 15 15


c

8

Si

Mn

Cr

Ni

50120

0.4

7

18

Typical mechanical properties All weld metal specimens'



Elongation 42 %


Temp. Impact value

+20°C 130J


DB: 43.039.10/0S

••

TUV


Wire diameter mm

15 15 15 15

Spoot

Weight 01 electrode kg

77--fJ 77--(J

77-(J

77-0

OK Tigrod 16.95

" 1.6, 2.0, 2.4 and 3.2 mm Le ngth 1 000 mm


CtIIU an

•

I o, I I

r\. Au·(rOa "I ~.Uq

•

I ro

I o.u I

ESAB

ESAB

•

•

I

Pure aluminium electrodes (99.5 % AI) for inert gas metal arc welding (MIG) of unalloyed aluminium.

OK Autrod 18.11 has a small addition of titanium which improves the weldability.

OK Tigrod 18.01 and 18.11 are bare rods for TIG welding.

Classification

AWS A5~ 10: ER 4043 DIN 1732: S·AI Si 5 S5144225

BS 2901 : 4043 A AS 2717~2: E 4043

Classification 18~01 (AWS A5.10: ER 1100) 01 N 1732: S-AI 99.5 S5144017

BS 2901 : 1050A Classification 18.11 DIN 1732: S-AI 99.5 Ti 5S 144067

AS 2717~2: E 1100

An aluminium .. 5 % silicon electrode for metal inert gas (MIG) welding and mechanized tungsten inert gas (TIG) welding of AI-Si-alJoys and AI-Mg-Si-alloys containing up to 7 % silicon.

OK Tigrod 18.04 are bare rods for TIG weld-

•

Ing~

Applications

OK Autrod 18~04 is for automatic and semi automatic gas metal arc welding. It is recommended for welding SS-aluminium alloys: 41 04, 4212. 4244. 4251, 4253 and equivalent alloys according to other standards. For equivalent specifications please refer to table 9, page 282.


The joint faces and the electrode must be as clean as possible, since even small amounts of grease, moisture or aluminium oxide can give rise to defects in the welds. When making butt welds, a copper or aluminium backing bar can be used to speed up solidification of the molten metal and prevent burn-through. When an aluminium backing bar is used, it should be

thicker than tile plate being welded. Pure argon is normally used as shielding gas.

The gas consumption for short arc welding is 6-1 0 litres/min. and for spray arc welding 12-22 litres/min. The higher the welding cur-

rent. the larger the quantity of gas required.

Applications

OK Autrod 18.01 and 18.11 are intended for automatic and semi-automatic gas metal arc welding of unalloyed aluminium corresponding to SS aluminium 4005, 4007, 4008 and 401 O. For equivalent specifications see table 9, page 282.


AI

Zn

Fe

99.5 min.

<0.07

<0.40

Typical wire and rod composition e

I


The joint faces and the electrode must be as clean as possible, since even small amounts of grease, moisture or aluminium oxide can give rise to defects in the welds. When making butt welds a copper or aluminium backing bar can be used to quicken solidification of the melt and prevent burnthrough. When an aluminium backing bar is used, it should be thicker than the plate being welded. Pure argon is normally used as shielding gas. The gas consumption for short arc welding is 6-1 a litres/min. and for spray arc welding 12-22 litres/min. The higher the welding current, the larger the quantity of gas required

18.11 has additionally 0.10-0.20 % Ti Typical weld metal tensile strength

18.01 75 N/mm2

18.11 90 N/mm2

rest

Si

Mn Fe

Zn

AI

•

I

i

I

5

<0.05 <0.4

Typical weld metal tensile strength 165 N/mm2

Approvals

OK AutrodlTigrod 18.11

...

TUV


DB: 61.039.05/0S

Typical welding data MIG Typical welding data MIG
Wire Welding Arc
diameter current voltage Wjre Welding Arc
mm A (DC+) V diameter current voltage
mm A (OC+) V
0.8 60-120 20-24
1 to 90-180 22-26 0.8 80-120 20-24
1.2 120-200 22-28 1 to 90-180 22-26
1.6 150-280 24-30 1.2 130-220 22-28
2.4 250-370 26-32 1 .6 190-320 24-30
2t4 270-380 26-32 ~ , •

Packing data

OK Autrod 18.01 and 18.11

Packing data

OK Tigrod 18.01 and 18.11

Packing data OK Autrod 18t04

Packing data OK Tigrod 18.04

Wire diameter mm

Spool type


Diameter mm

Length mm

Plastc tubes Weight of rod kg

Wire diameter mm

Spool


Diameter mm

Length mm

Plastic tubes weight of rod kg

•

• 0.8 24*-5 6 1.6 1000 2~5 0.8 24*-5 6 1.6 1000 2~5
1.0 24-5 6 2.4 1000 2.5 110 24 -5 6 2.4 1000 2~5
1.2 24 -5 6 3.2 1000 2.5 1 .2 24 -5 6 3.2 1000 2~5
1.6 24-5 6 5.0· 1000 2.5 1.6 24 -5 6 5.0* 1000 2.5
2~4 24"-5 6 2t4 24*-5 6 * Not normally kept in stock.

* Not normally kept in stock.

68

I . ,

1

\

! t

r

~ . ~

~i • 'J.

I I~

• .!

I ~-

! ~~

· ! 1 ~

i :,~ : I

..

• •

•

~

) ,

J

L ~

1

vr~ AUll'UU

•

I ro

10.10

•

ESAB

•

•

•

A magnesium alloyed wire containing 5 0/0 Mg for the metal inert gas (MIG) welding and mechanized TIG welding of sea water corrosion-resistant AI-Mg alloys. More crack resistant than AI-Mg alloys having a lower Mg content.

OK Autrod 18.16 is a magnesium-manganese alloyed aluminium electrode, type ~I Mg 4.5 Mn, for metal inert gas (MIG) welding of alloys with the same composition.

OK Tigrod 18.16 are bare rods for TIG-

welding.

Classification

AWS A5.10: ER 5356 DIN 1732: S-AI Mg 5 S5144146

BS 2901 : 5356

AS 2717.2: E 5356

ESAB

Classification

AWS A5.10: ER 5183

DIN 1732: S-AI Mg 4.5 Mn BS 2901: 5183

AS 2712.2: E 5183

Applications

OK Autrod 18.15 is for automatic and semiautomatic gas rnetat arc welding of aluminiummagnesium alloys having a magnesium content of up to 5 %. For equivalent specifications please refer to table 9, page 282.

gas consumption for short arc welding is 6-1 a litres/min. and for spray arc welding 12-22 litres/min. The higher the welding current, the larger the quantity of gas required.


Appl ications .

OK Autrod 18.16 is intended for automatic and

semi-automatic gas metal arc welding. It is recommended for welding of S8 aluminium 4140 and equivalent specifications according to other standards. Please refer to table 9t page 282.


The joint faces and the electrode must be as clean as possible, since even small amounts of grease, moisture or aluminium oxide can give rise to defects in the welds. When making butt welds, a copper or aluminum backing bar can be used to speed up solidification of the molten metal and prevent burn-through. When an aluminium backing bar is used, it should be thicker than the plate being welded. Pure argon is normally used as shielding gas. The

Typical welding data MIG

i f ~

i

I •

t •

Fe Si Mn

Mg 5

AI

· •

~

I ~

1

!


The joint faces and the electrode must be as clean as possible, since even small amounts of grease, moisture or aluminium oxide ~an give rise to defects in the welds. When making butt welds, a copper or aluminium backing bar can be used to speed up solidification of th e molten metal and prevent burn-through. When an aluminium backing bar is used, it should be thicker than the plate being welded. Pure argon is normally used as shieldin~ g~s. The gas consumption for short arc weldl~g IS 6-1 0 litres/min. and for spray arc welding 12-22 litres/min. The higher the welding current, the larger the quantity of gas required.

rest

Typical weld metal tensile strength 265 N/mm2

Approvals

DnV: At Mg 5 (5056)

DB: 61.039.01/0S

• t

TUV

..

t

t

I

t

I

I

~

i. I

I

f

t

Wire diameter mm


Arc voltage V

80-120 20-24 Typical welding data MIG
0.8
1.0 90-180 22-26 Wire Welding Arc
1.2 130-200 22-28 diameter current voltage
1.6 170-300 24-30 mm A {DC+} V
2~4 270-380 26-32
O~8 60-120 20-24
1.0 90-180 22-26
1 ~2 120-200 22-28
Packing data Packing data 1 ~6 I 150-280 24-30
OK Tigrod 18.15 2.4 250-370 26-32
OK Autrod 18.15 I
Wire Spool Weight of Diameter Length Plastic tubes
diameter electrode mm mm weight of
mm kg rod kg • 0.8 24*-5 6 1.6 1000 2~5
110 24 -5 6 2.4 1000 2.5
1.2 24-5 6 3~2 1000 2.5
1 ~6 24 -5 6 5.0· 1000 2.5
2.4 24t-5 6 .. Not normally kep1 in stock.

70


Mg 4.8

rest

Mn

Fe Si

AI

0.7

Typical weld metal tensile strength 285 Nmm2

Approvals

DnV: AI Mg 4.5 Mn (SOS3)

DB: 61.039.03/0S

••

TUV

Packing data OK Autrod 18~ 16

Wire diameter mm


Spool

0.8 24*-5 6
1 .0 24-5 6
1.2 24-5 6 ~
~
~
1 .6 24-5 6 ,
,
2.4 24*-5 6 I
~
-
\ OK Tigrod 18.16

o 1.6, 2.4, 3.2 and 5.0· mm Length 1 000 mm

Packing: plastic tubes 2.5 kg

,... Not normally kept in stock.

•

I

A copper wire for metal inert gas (MIG) and mechanized tungsten inert gas (TIG) weJding of pure and low alloy copper.

ESAB

•

Class ifi cation

AWS AS.7:ER Cu DIN 1733: S-Cu Sn Werkstoff Nr: 2.1006

An aluminium bronze wire for metal inert gas (MIG) welding and mechanized tungsten inert gas (TIG) welding.

Applications

OK Autrod 19.12 is intended for spray arc welding of pure and low alloy copper using pure argon as the shielding gas. It can be used for welding the following qualities:

Electrolytic tough pitch copper. Oxygen-free copper

Phosphorous deoxidized copper.


Normally the welding of copper is only carried out in the flat position. Butt joints in copper should be welded from both sides.

One-side welding in thicknesses from 5-6 mm and upwards should be bevelled 35-60° for complete penetration. Preheat, 200-600°C is usually necessary for plate thicknesses greater than 5 mm.

The greater the plate thickness, the higher the preheat and interpass temperature required.

,

•

72

ESAB

Classification

(AWS AS.7:ER Cu AI A1) DIN 1733: S-Cu AI 8 Werkstoff Nr: 2.0921


Appl ications

OK Autrod 19.40 is intended for welding and cladding rolled and cast aluminium bronze alloys by spray arc welding in pure argon. This type of alloy is noted for its high strength, good wear resistance and very good corrosion resistance, particularly in salt water. It is therefore used extensively for welding and repairing of ships screws.

OK Autrod 19.40 can also be used for cladding steel surfaces, e.g. shafts and axles, where local improvement in corrosion resistance is required, and for butt welding steel to weldable copper alloys.

Mn

min 98

Si

Sn

Cu

0.25

0.7


Tensile strength 170-200 N/mm2

Elongation 25-30 0/0

Hardness 50 HV approx

Typical welding data


When welding bronze in butt joints, the plates should be bevelled if their thickness exceeds 5-6 rnm. In certain cases, vertical-up welding is possible.

As a rule, preheat is not necessary when welding aluminium bronze.

Diameter mm

Typical welding data

Current A (DC+)

Arc voltage V

1.2 1.6

150-300 250-400

27-28 29-30

t

Packing data

Diameter mm

Arc voltage V

Welding

current A (DC+)

150-300 250-400

1.2 1.6

27-28 29-30

Diameter mm

Spool


1.2 1.6

24-3 24-3

12 12


AI 8

rest

Fe

Mn

Cu

<0.5


Tensile strength 440 490 N/mm2

Elongation 25 0/0

Hardness 130-150 HV

Packing data

Diameter mm

12 12 12

Spool


24*-3 24 -3 24 -3

• Not normally kept in stock.

73

OK Autrod 19.82 is a corrosion and heat resisting nickel-chromium wire for welding of high-alloyed materials.


II

In9·

VI'\. AUlr'Ua

•

I ro

I

•

ESAB

ESAB

•

•

Classification

AWS A5.14: ER Ni Cr Mo-3

DIN 1736: SG Ni Cr 21 Mo 9 Nb Werkstoff Nr: 2.4831

OK Autrod 19.85 is a corrosion and heat resisting nickel-chromium wire for welding of high-alloyed materials.


•

Ing.

Classification

AWS A5.14: ER Ni Cr-3 DIN 1736: SG Ni Cr 20 Nb WerkstoH Nr: 2.4806

,

j ~

,

• ,


Applications

OK Autrod 19.82 is used for welding of high alloyc~ heat-resisting and corrosion resisting materials, 9 %-Ni-steeJs and similar steels with high notch toughness at low temperatures. Also for joining of dissimilar metals of the types mentioned. The weld metal has very good mechanical properties at high as well as low temperatures. Good resistance to pitting and stress corrosion.

Applications

OK Autrod 19.85 is used for welding of high alloyed heat resisting and corrosion resisting materials, 9 %-Nj-steeJs and similar steels with high notch toughness at low temperatures. Also for joining of dissimilar metals of the types mentioned. The weld metal has very good mechanical properties at high as well as low temperatures. Good resistance to stress

•

corrosion.




Elongation 44 0/0


MIG-welding is performed with DC reverse polarity.

~s shielding gas an inert gas, like pure argon, rs used.

Welding data Welding process

Wire diameter mm

MIG


Ni

Mn

I i

,

,

I

Cr

Ni

Nb

Cr

Mo

Nb

f

t

I

t

~ L

...

~

1

T

2.5

3

min 67

20

min 60

22

9

3.5




Elongation 38 %

r

~

r

I

or

t


MIG welding is performed with DC reverse polarity.

As shielding gas an inert gas like pure argon is used.

'impact value 14SJ/cm2 150J/cm2

ISO V impact values Temp.

-196°C

+ 20°C

Ap.provals

TUV

ISO V impact value

Temp. -196°C

-105°C

+ 20°C

Impact value 110J/cm2 120J/cm2 130J/cm2

Welding data Welding process

Wire diameter mm



70-190 100-200 160-280 200-350


70-190 100-200 160-280 200-350

MIG


Packing data

Wire Spool Weight of Wire Spool Weight of
diameter eJectrode
diameter electrode
mm kg mm kg
O~8 77-0 15 0.8 77-0 15
1.0 77-0 15 1 ~O 77-0 15
• 1.2 77-0 15 1.2 77-0 15
1.6 77-0 15 1.6 77-0 15 74

OK Tigrod 19.82

e 1.6, 2.0, 2.4 and 3.2 mm Length 1000 mm


OK Tigrod 19.85

o 1.6, 2.0, 2~4 and 3.2 mm Length 1000 mm


t

,

•

:1'1

....

j

-III

76

uxan ore

ea

•

Ires

• to

,

I ,

~

77

,1' . (

, '

\

, ~ I I,'

; .!I

I: . . " ,

, ,

..

. I

:t

,

!

~ , ij

,

•

· ~

· ,

· I

. ,

I

. 1

. ~

•

Page

I

I

Page

t

Metal~cored wires OK Tubrod 14.00

OK Tubrod 14t01 - Cu OK Tubrod 14.02 - Mo OK Tubrod 14.03 - NtMo OK Tubrod 14.04 - 2Ni OK Tubrod 14.05 - 1 Ni

80 81 82 83 84 85

Surfacing wires self-shielded OK Tubrodur 15t41 - 0 1.6, 264 OK Tubrodur 14. 70 ~ 0 2.4

OK Tubrodur 14.71 - 0 2.4

106 107 108

86 87

Surfacing wires MIG and SAW OK Tubrodur 15.40 -- 0 166, 2.4

- 0 3.0, 4.0 + OK Flux 1 0.71 OK Tubrodur 15.42 - 0 1.6, 2.4

- 0 3.0. 4.0 + OK Flux 1 0.71

OK Tubrodur 15.52 - a 1 ~6, 2.4

- 0 3.0, 460 + OK Flux 1 0.71

OK Tubrodur 15r60 - 0 1.6, 2.4

OK Tubrodur 15.65 - 0 2&8

OK Tubrodur 15.70 -- 0 3.0. 4.0 + OK Flux 1 0.91 OK Tubrodur 15173 - (3 1 ~6, 2.0, 2.4

- 0 3.0, 4.0, + OK Flux 10.61 OK Tubrodur 15.76 - 0 116, 2.4

- (2) 3.0t 4.0 + OK Flux 1 0.61

109

Self-shielded wires

OK Tubrod 14.17 - all position OK Tubrod 14.18 - high deposit

110

111

I

FI ux cored wires

OK Tubrod 15~OO - basic

OK Tubrod 15.12 - horizontal futile

OK Tubrod 15.15 - all position rutile OK Tubrod 15.17 - Ni all position rutile OK Tubrod 15.18 - horizontal rutile

OK Tubrod 15.19 - Ni all poition rutile - HY80 OK Tubrod 15.20 - 1 Cr/D.SMa basic

OK Tubrod 15.22 - 2Cr/1 Mo basic

OK Tubrod 15.25 - 2Ni basic

91 92 93 94 95 96 97 98 99

112 113 114 115

116

Flux cored stainless wires OK Tubrod 14.30 - E308L T-1 OK T u brad 1 4.31 - E31 6 L T-1 OK Tubrod 14.32 - E309L T-1

...

88 89 90

•

Metal cored stainless wires

OK Tubrod 15~30 - E308L T-2 OK Tubrod 15.31 - E316L T-2 OK Tubrod 15.32 - E309 T-2 OK Tubrod 15.33 - E308Mo T-2 OK Tubrod 15.34 -- E307 T-2 OK Tubrod 15.35 - E309L T-2

100 1 01 102 103 104 105

i

j

i

)

,-

,

78

ESAB

ESAB

•

•

"

OK Tubrod 14.00 is metal cored tubular wire for welding mild and medium tensile steels with a nominal tensile strength of 510 N/mm2. It is depositing low hydrogen, typically 5 ml/100 9 weld metal.

Shielding gas Ar + 20 % CO2,

Polarity DC+ or DC-.

The wire burns with a deep penetrating arc giving good penetration in the root of fillet welds and the side walls of butt welds, reducing the chance of lack of fusion defects associated with MIG/MAG welding using solid wire. The 1.0 mm, 1.2 mm and 1.4 mm sizes permit all positional welding including overhead.

Slag levels are comparable with solid wire often allowing multipass welding without inter-pass deslagging.

OK Tubrod 14.01 is a metal cored tubular wire containing copper especially for the welding of Corten A & B and similar weath .. ering steels or other high tensile structural steels with a tensile strength up to 510 Nlmm2.

Shielding gas Ar + 20 % CO2 polarity DC-


Classification

Nearest AWS A5.29 80 E70T-G

Classification AWS A5.18-93 E70C-6M

• 110

,

Applications

Bridge and general structural steelwork, ships and chimneys.


C 0.06

Si

Mn

i

I

~

~

· •

Welding data

DC electrode negative

Cu

c

Si

Mn

Applications

Applications are for the welding of carbonmanganese steels greater than 5 mm thick used extensively in general fabrication e.g. the fabrication of beams, trailers, boilers and steel framed structures. OK Tubrod 14.00 produces a very low level of slag, similar in volume to that produced when using a solid wire, and hence inter-run deslagging is not necessary. This combined with the deep penetrating arc makes the wire ideally suited to use on welding robots.


1. ~ i.

I I

• •

0.4

Typical mechanical properties All weld metal Yield stress Tensile strength Elongation

1 .6 F. H~

Current amps

Volts


490 N/mm2 580 N/mm2 27 %

1.2

Diameter Welding

mm position

150-400

18-36

460 N/mm2 540 N/mm2 28 0/0

Charpy V Test. temp O°C

Impact values 60J

Diameter Welding

mm position

Volts

Charpy V Test. temp o-c

I

l

j

Approvals

sse for Carten A & B

8S 4360 weathering steels FORCE E51 3M (H)

Welding data DC- and DC+

1 .o F~H.V.O~ 110-280 14-33
1.2 F~H.V.O. 120-350 14---35
1.4 F.H.V.O. 140-380 14-36
1 ~6 F~H~ 150--400 18-36
2.0 F.H. 300-450 30--36
2.4 F.H. 350-550 30-38 Current amps

Impact values 60J

Approvals ABS

BV

DnV

LR

GL

CO FORCE AS

D8

t t

TUV

2SA,2YSA SA2YMH IIVMS (HH) - 2S, 2YS, H 15 2YHHS

CDS 0115

E51 2M (H) 3YMS HH 42.039.1 0 4311

I i

\

I

I

;II

80

..
Packing data
Packing data
Diameter mm Spool Weight (kg)
Diameter Spool Weight

1.0, 1.2 46-0 5 mm kg
1.0, 112, 1.4, 1.6, 2.0, 2~4 25-0 15
2.4 07-3 25 1.6 25-0 15 - ....

I

•

t

ESAB

•

ESAB

•

..

OK Tubrod 14.02 is a metal cored tubular wire similar to 14.00 with an addition of Me for use on high tensile and quenched and tempered steels with tensile strengths up to 550 N/mm2.

Shielding gas Ar + 20 % CO2 Polarity DC-


Classifi cation

Nearest AWS A5.29-80 E81TG-A1

·

..

~

t

OK Tubrod 14.03 is a metal cored tubular wire alloyed with nickel and molybdenum to provide extra high strength with good notch ductibility down to -50°C. The 1.2 mm and 1.4 mm sizes are available to cater for out of position welding.

Shielding gas Ar +20 % CO2

Polarity DC-


Classification

Nearest AWS AS.29 80 E111TG-K3

I 1 • 1

•

~

I

t

Applications

Marine structures. heavy machinery and high strength applications requiring good notch ductility.

Welding data


Diameter Welding Current Volts

mm position amps


~

..

.j

•

~

•

0.06

0.5

1.5

Mo

I

l

J

I

I

Applications

Typical applications for the electrode would be the welding of offshore jack-up structures and general structural fabrication of high tensile steels for low temperature service. examples of which are the quenched and tempered steels, ROT 701, USS T1A and B, HY80 and Q1N.


c

Si

Mn

0.06

1.4

Ni

Mo

c

Si

Mn

0.5

14-35 18-36

Typical mechanical properties All weld metal Yield stress Tensile strength

Elongation

0.4

2.0

0.5

1.2 · F.H.V.Ot 120-350 1 .6 F.H. 150-400

I

Welding data



710 N/mm2 780 N/mm2 20.%

...

•

I

~

I I

I

j •

580 N/mm2 640 N/mm2 20 %

i •

Charpy V Diameter Welding Current Volts
Test. temp Impact values mm position amps
-30oe 50J
1.2 F. H, VIO. 120-350 14-35
1.4 F.H, v.o. 140-380 14-36
1.6 F.H. 150-400 18-36 Charpy V Test. temp -so-c

Impact values 60J

Approvals RS

DB

4",

TUV

5YMSHH (-50) 42.039.a3 4143

•

~ Packing data
t -
Packing data Diameter Spool Weight
Diameter Spool Weight mm kg
mm kg
1 ~4 25-0 15

1.6 25-0 15 1.6 25--0 15
1.2 25~O 15 1 62 25-0 15 82

•

•

OK Tubrod 14.04 is a metal cored tubular wire containing nickel for applications that require -60°C impact properties, e.g. offs-

hore.

Shielding gas Ar + 20 % CO2

Polarity DC-

The 1.2 mm and 1.4 mm diameter wires are

suitable for all positional welding using the dip transfer mode whilst the larger diameter wire used in the spray transfer mode permits high deposition rate welding in the downhand and horizontal-vertical posi-

tions.

Slag levels are comparable with solid wire

often allowing multipass welding without

inter-pass deslagging.

Applications

All general fabrication and structural steelwork

including offshore equipment where sub-zero impact properties are of prime importance.

Welding data


Diameter Welding

mm position

•

F.H~V.O. 100-260 F.H.V.O. 120-330

F. H . 1 50-400

Current amps

Volts

17-25 18-28 18-36

•

84

Classification

Nearest AWS AS.29 80 E71TG-Ni1

•

ESAB

Classification

Nearest AWS A5~29-80

E71TG-Ni2

OK Tubrod 14.05 is a metal cored tubular wire containing 1 % nickel for toughness properites down to -40°C.

Available in a wide range of sizes including 1.0 mm which is ideal for root passes when used for one sided welding.

Shielding gas Ar + 20 % CO2

Polarity DC-


I 1

ESAB


Packing data

Si

Mn

Ni

Applications

All general fabrication and structural steelwork including offshore equipment where sub-zero impact properties down to -40nc are of prime importance.

The 1.0 mm, 1.2 mm and 1.4 mm sizes permit all positional welding including overhead.

Welding data


C 0.05


Si

0.9

Mn

Ni

0.4

c


Diameter Spool Weight Diameter Spool Weight
kg
mm mm kg
1.2 25-0 15 1 ~2 25--0 15
1.4 25-0 15 1 ~4 25-0 • • • 15
•
1.6 25-0 15 1.6 25-0 15 0.3

2.2

Diameter mm

Current amps

Welding position

Volts


Elongation

Charpy V Test. temp -40°C

F. H. V.O. F. H. V.O. F~H. V.D.

F.H.

480 N/mm2 540 N/mm2 24%

110-280 120-350 140-380 150-400

14-33 14-35 14--36 18-36

Approvals ABS

DnV

BV

LR

FORCE


Impact values 70J

Approvals ASS

LR

DnV

3SA,3VSA

3S, 5V40S H15 CMn LT 60 III VMS (HH), NV 2-4,

NV 4-4

UPHH KV-60

7YHHS (-70)

5YMSHH (-60)

E51 SM (H)

4298

BV

GL

RS FORCE

...

TUV

Packing data

460 N/mm2 530 N/mm2 260/0

Impact values 70J

3SA,3YSA

III VMS HH SA3YM HH KV~40 38 4Y40S H15 E51 5M (H)

85

, T-

•

if

i

I ;

,

~

, .

~ .

- .

; I

~

I

..

•

, I

, f

~ t

, 1

,

·1

, I

; t

I

t

I i
t t
: 1
~ I
: I
- , I
I
I •
- i
I . ~
I ..
~ j ~
I~
• ~
, ,t
,
~ ~
~ -
I
t
•
r
~ I

I

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I

• 'II

Ii

ESAB

ESAB

•

•

· • ~

~

·

OK Tubrod 14.18 is a self·-shielded flux cored wire for the single and multi-pass welding of mild and medium tensile steels not exceeding· 510 N/mm2 in the flat and HV positions. Capable of high deposition rates, it is ideal for welding on site where no impact properties are required.

Polarity DC+

Classification AWS A5~20-79 E70 T-4

AS 2203: ETD-Nn-W500H

•

OK Tubrod 14.17 is a self-shielded flux cored wire for all-positional welding of mild and medium tensile steels not exceeding 510 N/mm2. It can be used for single or multi ... pass welding and is equally suitable for flat and drooping characteristic power

sources.

Polarity DC-

Classification AWS A5~20-79 E71T-7

AS 2203: ETP-Nn-W500H

·

1 ~ I

r

~

l

:lI

•

Applications

On site general fabrication and structural work

requiring no impact properties.


c

Mn

t 1

t

~

,

•

Applications

Site welding of general and structural steel work as weJI as field equipment rnamtenance and repair.


Si

c

Si

Mn

Welding data 0.13 0.1 0.8
l DC electrode negative
Diameter Welding Current Volts Typical mechanical properties
All weld metal
mm position amps
1.2 F.H. V.O. 100-280 24-26 Tensile strength 555 N/mm2
Elongation 25 %
1 .6 F.H.V.O. 110-350 22-28
2.0 FtH.V.O. 220-400 25-29 0.2

0.5

Welding data


Diameter Welding

mm position

Current amps

Volts


440 N/mm2 620 N/mm2 23 0/0

1200-400 i350-450

t

25-32 27--.32

•

I

,

~

r i

~ ;;

... • ~

I

~

1

.,

•

f

t i

·

•

~

,

Packing data

Packing data

~ t ,

4

• !

I I

~ 1

; ~

· f

(kg)
mm mm kg
1.2 25-0 15 1.6 25-0 15
1.6 25-0 15 2.4 25-0 15
2.0 25-0 15 2.4 07-3 25 · ' t

j

• J i-

~ t

r ~

t

• •

87

ESAB

ESAB

•

•

II

A rutile flux cored tubular wire designed for Classification

welding stainless steels containing 18-20% AWS: E308 LT-1

Cr and 8-12 % Ni in all positions. As well

as the low carbon 304 and 308 varieties

Tubrod 14.30 is also suitable for welding

the stabilised 321 and 347 types.

The slag detachability is effortless and self releasing in most cases, leaving a bright finish to a weld deposit of exceptional finely rippled appearance. Due to the extremely stable DC+ arc spatter levels are virtually non existent.

I

• I

I ~ ,

!

•

A rutile flux cored tubular wire used for the Classification

joining of the 316 low carbon type 18-20 % AWS: E316LT-1

Cr/10-14 010 Ni/2-3 % Mo steels. The com-

position also ensures that the stabilised

types may be welded with equal success.

Capable of welding in all positions using

the spray transfer mode, very high deposi-

tion rates are assured. The weld appear-

ance is characterised by a bright, fine and

evenly rippled surface finish with minimal

spatter. The profile is flat with reduced rein-

forcement which allows mitre fillets to be

produced with ease.

• I

~

I l

Ferrite

Shielding gas

C02t Ar/C02

Welding data: DC+

Typical weld metal composition

C Si Mn Cr Ni

30 32

Deposition kg/h

5.0 6~O

0.03 0.6 1.6 19 1 0 approx 1 0 %

(Ar/C02)

0.04

(C02)

Shielding gas

CO2! Ar/C02

Welding data: DC+

, ."

•

-

I t

1.2 1 .6

250 300

Volt

Diameter Current

mm Amps

Diameter Current

mm Amps




Elongation 42 %

250 300

Volt

30 32

Deposition kg/h

5.0 6AO


c

Si

Mn

1

Ir

I

1

i-

,

t

i

I

I

I

!

Charpy V impact values Test. temp

+ DoC 57J

-196°C 32J

0.03 (Ar/C02) 0.04 (C02)

0.6

1 .7

Cr

Ni

Mo

Ferrite

19.5

12.5

approx 1 0-1 5 0/0

-.

I

1

i 1

i

l

1 1 +

•

I

Approvals

LR 304L (C/*)

It

TUV 5145

Approvals

Lf3 316L (C/*)

TUV 5147


Yield stress 41 0 N/mm2


Elongation 42 0/0


+ 20°C 57J

-10QoC 46J

f

-
• Packing data Packing data
~
..
•
J
, Diameter Spool Weight Diameter Spool Weight
I
, (mm) (kg) (mm) (kg)
I

•. :)
-, 1.2 24-8 12.5 1 ~2 24 8 12~5
tj 1.6 24-8 12~5 1.6 24-8 12.5
-'I
'1
;J 88 8
'II ESAB

ESAB

•

•

•

A rutile flux cored tubular wire depositing weld metal of the 309 type 22-25 % Cr and 12-14 % Ni composition. Apart from joining these steels the weld metal analysis and controlled ferrite content ensures that Tubrod 14.32 is eminently suitable for a wide variety of dissimilar applications involving ferritic and austenitic stainless steels, as well as joining difficult-to-weld steels such as the ferritic martensitic 410 and 430 steels. It is also ideal for buffer layers when fabricating clad steels.

The running characteristics and physical appearance of the weld deposits are similar in all respectes to other wires in the stainless flux cored range which promote a high degree of operator appeal.

Classification AWS: E309 LT-1

.

~

l

I I

I

1

OK Tubrod 15.00 is a fully basic nux cored wire producing very low hydrogen quality weld metal with a high resistance to cracking in joints under restraint. Diameter 1.0 and 1.2 mm size are available for positional welding and the 1.6 mm, 2.0 mm and 2.4 mm sizes give high deposition rates in the flat and HV positions. The slag cover is thin and easily remelted.

Shielding gas CO2 or Ar + 20 % CO2 Polarity DC-

Classification AWS A5.20--79

E71 T -5 for" 1.0, 1.2 mm E70T -5 for " 2~ 16 mm AS 2203: ETP·Cn .. W504H

I

~

f

t i


+20°C 50J

Applications

All general fabrication work involving the multi pass welding of heavy sections in tensile strength up to 530 N/mm2.

Bridges, pressure vessels and offshore structures.


c

Si

Mn

-

•

I

~

I

0.6

1.2

Shielding gas CO2! Ar/C02


Welding data


1 1

I

Approvals

LR SS-CMn (C)

••

TUV 5149

1.0 F. H. V.O. 100-230 18-25 Charpy V
Test. temp Impact values
~
1.2 F.HAV.Ot 100-250 18-26 ,
\
-30(~C 80J
I
1.6 F.H. 140-400 18-32 I
~
:
2.0 F.H. 200-450 28-34 l
Approvals 1
2.4 F.H. 300-525 28-34
ASS 3SA,3YSA (CO2)
DnV III VMS (C02, Ar/20 CO2)
BV SA,3MH (CO2)
LR 35,3YSH15 (C02, Ar/20 CO2)
CO CDS 0485 (C02, Ar/20 CO2)
GL 3YHHS (C02, Ar/20 CO2)
RS 3YMSHH (CO2)
FORCE E153B(H) (C02, Ar/20 CO2)
DB 42.039~ 12 (C02, Ar/20 CO2)
••
TUV 2181 Volts


Elongation

470 N/mm2 540 N/mm2 25 %

I

C Si Mn Cr Ni Ferrite
Welding data; DC+
0.03 0.6 1 ~ 7 24 13 approx 20 %
Diameter Current Volt Deposition (Ar/C02)
mm Amps kg/h 0.04
(CO2) Diameter Welding Current

mm position amps

250 300

30 32




Elongation 42 %

• Packing data
f
1
t Diameter Spool Weight
~
I
.} mm kg
~ Packing data
,
,
i 1.0 25-0 15
, ,
f Diameter Spool Weight 1.2 25-0 15
_t]
.: t (mm) (kg) 1.6 25-0 15
· ~ 2.0 25-0 15
t"
.. 1.2 24-8 1245 2.4 25-0 15
~
J
116 24-8 12.5 2.4 07-3 25
... ~
• 1
. i
, j
, 1 91 •

•

OK Tubrod 15.12 is a rutile flux cored tubular wire designed especially for heavy deposition in the flat and horizontal positions on mild and medium tensile steels up to 51 0 N/mm2 tensile strength. Slag removal is easy and generally selfreleasing. The weld appearance is exceptional and spatter level rninirnal.

Shielding gas CO2

Polarity DC+

Applications

Mass production situations demanding heavy deposition such as contractors plant bed plates and pit-props in steel thicknesses of 9 mm upwards.

Welding data

DC electrode positive

Diameter Welding

mm position

130-300 200--400 230-500 250-600

Current amps

Volts

24-34 28-36 28-38 28--40

1.2 F.M.V.O

1 .6 F.H.

2.0 F~H:

2.4 F.H.

I •

1

l

• -':

•

~

t i

•

.l

i

1

•

j

..

,

,

•

i

•

~

+ ,

... • J

l

f

92

Classification AWS A5~20-79 E70T-1

AS 2203: ETD-Cp-W502H


c

0.06

Si


Charpy V Test temp.

O°C

Approvals ASS

LR

DnV

BV

CO

CWB

GL FORCE DB

••

TUV

Packing data

Diameter mm

530 N/mm2 610 N/mm2 23 %

2SA 282YS II VMS

SA 2,2YM CDS 0880 E4802T -9-CH 2YS

E51 2R (H) 42.039.13 .

4211

Spool

•

ESAB

Mn

OK Tubrod 15.15 is a rutile flux cored tubular wire designed as a truly all-positional general purpose wire for welding mild and medium tensile steels up to 510 N/mm2 tensile strength. Using either type of shielding gas the 1.2 and 1.4 mm sizes can be used in the vertical position on spray transfer providing for maximum deposition and time savings. Weld pool control is easy both vertically up and downwards and slag removal is rapid.

Shielding gas Ar+ 20 % CO2 or CO2 Polarity DC+

Classification AWS A5.20-79 E71T-1

AS 2203: ETP-Cp·W503H

ESAB

1.6

Applications

General purpose welding of large fabrications in site. Ideal in situations where manipulation of the work is practical.

Welding data


Diameter Welding

mm position

Current Amps

Volts

F.H.V~O. 130-300 F. H :V:O: 140-330 F.H.V.O. 150-360

20-30 22-30 24-32

Weight kg

1.6 2.0 240 2.4 2.4

25-0 25-0 07-3 25-0 07-3

15 15 25 15 25


c

0.4

Si

Mn


Ar + 20 % CO2 540 N/mm2 570 N/mm2

26 %


Charpy V Test temp. -20°C

CO2

520 N/mm2 560 N/mm2

26 %

Impact values 70J

Approvals

ASS LR

DnV BV

GL

CO

AS FORCE DB

....

TUV

3SA 3YSA 3S 3YS H15 IIIYMS SA33YM 3YHHS CDS 0390 3YMSHH E51 3R(H) 42~039.14 4314

Impact values 60J

Packing data

Diameter mm

46-0 25-0 25-0 25-0

Spool

(C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02t Ar/20 CO2) (C02t Ar/20 CO2)

Weight \
~
kg I
~
~
j
-
t
5
15
15
15 ESAB

ESAB

•

•

I

I

OK Tubrod is an all-positional rutile flux cored wire for the welding of structured steels with a nominal tensile strength of 550 NJmm2, particularly where good toughness is required down to -40°C.

The wire contains 1 % nickel and has

exceptional operating characteristics in all positions with high deposition rates being achieved using spray transfer.

Very suitable for open butt joints using non fusible (eg ceramic) backing material. Shielding gas Ar + 20 % CO2

Polarity DC+

CI assificatio n AWS A5.29 80 E81 T1-Ni1

I I

I

OK Tubrod 15.18 is a rutile flux cored tubu~ar ~ire designed for high deposition weldIng In the flat and HV positions. It is characterised by an exceptional weld finish wi~h mi,"!imal spatter a.nd self releasing slag usrnq either Argon nch or CO2 shielding

gases. Manufactured in four sizes for maxi~um versatility! this wire is capable of single and multi-pass welding of fillet and butt joints on mild and medium tensile steels with a tensile strength of 510 N/mm2. Shielding gas·Ar + 20 % CO2 or CO2

Polarity DC+

Classificatio n

AWS A5.20-79 ...

,

E70T -, for D~1.4 mm

E71 T -, for" 1.2 mm

AS 2203: ETD-Cp .. W502H

0.05

Ni

I I

I

I I

t

I

Applications

Applications include the all positional welding

of carbon manganese and low alloy steels intended for use at sub-zero temperatures e.g. offshore fabrications, vessels and structural

steelwork.


1.0

Applications

All ~eneral fabrication of medium to heavy sections where weld appearance and high weld metal integrity is important. This will include bogie frames for railway rolling stock, contractors plant, bedplates, structurar steelwork, bridges and shipbuilding.


c

Si

Mn

c

Si

Mn

0.06

0.5

1.2 F.H.V~O.

1.6 F.H~V.O~

Current Amps

Volts


560 N/mm2 600 N/mm2 25 0/0

130-300 150-360

20-30 24-32


Current amps



Tensile strength 560 Nzrnme

Elongation 25 %

Welding data


Diameter Welding

mm position

Impact values 100J

Welding data


Diameter Welding

mm positions

Volts

Charpy V Temp.

DoC

Impact value 70J

·1

Approvals ABS

LR

DnV

BV

RS FORCE

••

TUV

3SA,3YSA

3S, 4Y40S H15 CMn LT40 IIIYMS HH (-40)

SA3YM

4YMSH (-40)

E51 5RH

5198

1.2 F.H.V.O. 130-300 24-34
1.4 F.H. 140-350 24-36
1.6 F.H. 200-400 26-38
2.0 F.H. 230-500 26-38
2.4 F.H. 250-600 26-40 Approvals ASS

DnV

BV

LR

2SA,2YSA II YMSH SA 2YMH 28,2YSH

(C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02, Ar/20 CO2) (C02, Ar/20 CO2)

1
I
1
~
,
I Packing data
1
II-
~
i.
t Diameter Spool Weight
.I- Packing data
i mm kg
t
~
.
. j Diameter Spool Weight 1 ~2 25-0 15
kg
mm 1 ~4
25-0 15
1.2 46-0 5 1.6 25-0 15
I 2.0 25-0 15
1 ~2 25-0 15
i 2~4 25-0 15
" 1 ~6 25-0 15
~
! 2.4 07-3 25
-II
j
J
r,
III
~
~
.
"'" ~ ESAB

ESAB

•

•

•

OK Tubrod 15.19 is an all-positional rutile flux cored wire specially developed to give high yield strength (min 550 N/mm2) and good toughness down to -soce with high deposition spray transfer welding. Also suitable for open butt joints using non fusible (eg ceramic) backing material. Shielding gas Ar + 20 % CO2

Polarity DC+

C lassificatio n

Nearest AWS AS.29-80 E81T1-Ni1

OK Tubrod 15.20 is a fully basic low hydrogen flux cored wire containing 1.25 % Cr and 0.5 % Me designed for welding creepresisting steels of similar composition. It is also suitable for welding high tensile steels with a tensile strength of 700 N/mm2 in the gas-weld condition.

ShieJding gas CO2 or Ar + 20 ~~ CO2 Polarity DC-

Classification AWS AS.29-80 E81T5-B2

c

Si

Mn

Ni

j I

~

!

Applications

Typical applications include fabrication and repair in the power industry.

0.05

Welding data


I
C Si Mn Cr ;
Mo S P ~
I
I
0.06 I
0.5 1 . 1 1.25 0.5 0.02 0.01 ; Applications

Ideal for welding quenched and tempered

steels of the HY80 type.

Welding data



1.2 1.6

Welding position

Current amps

Volts


F.H.V.Ot 130-300 F.H.VIO. 150-360

Current Amps

Volts




Elongation 24 %

Diameter mm

As Welded

Stress Relieved (650°C) 540 N/mm2 630 N/mm2

20 %

1 .2 1.6

Welding position

Diameter mm

20-30 24-32

F. H. V.D. i 1 00-250

F. H4 ~ 140-400

~

~

18-26 18-32

Yield stress 680 N/mm2 Tensile strength 740 N/mm2

Elongation 21 %~


-50°C

Impact values 85J

65J

• Packing data
Packing data
kg
mm
mm kg

- .-...-------
1 t2 25-0 15 1.2 25-0 15
1.6 25-0 15
1.6 25-0 15 97

96

ESAB

•

ESAB

•

t t l

•

OK Tubrod 15.22 is a basic low hydrogen flux-cored wire containing 2.25 % Cr and 1.0 % Mo for welding creep-reststinq steels of similar composition and intended for service at around 600":C.

Shielding gas CO2 or Ar + 20 % CO2 Polarity DC-

Class ifi cat io n AWS A5~29-80 E91T5-B3

-

L ~

OK Tubrod 15.25 is a 2 112 % nickel alloyed fully basic tubular welding wire which deposits low hydrogen, typically <Smls/100 9 weld metal. The wire operates under CO2 or Ar/C02 gas shield, is all positional in the 1.2 mm diameter and deposits tough, crack resistant weld metal capable of charpy fracture toughness properties at temperatures down to -60°C.

Shielding gas CO2 or Ar + 20 % CO2

Polarity DC-

Classifi cation

Nearest AWS AS.29 80 E71T5-Ni2

t

,

i t

I

t

r

f

1

!

I

~

~ I

I

t

C Si

Mn Cr Mo S P
I I : I
I 1.2 i 2.25 1.0 "~O.02~ 0.01
! I
~ I ! I

t

I 1-

t

."

t

~

f

Applications

Typical applications include fabrication and repair in the power generation field.


Welding data


Diameter Welding I Current

mm position amps

~

1.2 F.H.V.O. 100-250

1.6 F.H. 140-400

0.08 0.6

~

'"

t l'

f

..

l

•

Applications

Applications for OK Tubrod 15.25 are for the multipass welding of medium to heavy section fabrications demanding tough crack resistant welds at sub-zero temperatures down to -60aC.



Stress Relieved (690CC) 630 N/mm2 730 N/mm2

17 %

c

Si

Mn

Ni

Volts


0.4

0.7

2.2

18-26 18-32

FIH~VIO. 100-250

F. H, 1 40-400

Current amps

Volts


460 N/mm2 550 N/mm2 25 %

Welding data


Diameter Wetding

mm position

18-26 18-32


Impact values 70J

Approvals DnV

LR

CO

t·

TUV

IIIYMS(HH), NV2-4, NV4-4 3S 5Y40 H15

CDS 0551

4299

- I

\

~ I

~

•

• •
,
• Packing data Packing data
Spool Weight Diameter Spool Weight
Diameter
mm kg
mm kg
15 1.2 46-0 5
1 .2 25-0 1 ~2 25-0 15
1 .6 25-0 15
1.6 25-0 15 98

OQ

•

•

A metal cored tubular wire for welding stain less steels containing 18-20 % Cr and 8-12 % Ni in the flat and HV positions. It is also suitable for the stabilised variants of the 18 Cr/10 Ni steels,

-

• 10

~

, ~

,

ESAB

•

A metal cored tubular wire for welding low carbon stainless steels containing 18-20 % Cr/10-14 % Ni 2-3 % Mo at high deposition rates in the flat and HV positions. This wire may also be used with confidence on the stabilised type 316 and 318 steels.

CI a ssificati a n AWS: E308 LT-2

ESAB

C lassifi cati on AWS: E316 LT-2

Shielding gas

Ar/021 He/Ar, (Ar/C02)

Welding data: DC+

Diameter Current Volt

mm Amps

Deposition kg/h

4.0

7.0

1.2 250 30

1.6 300 33

•

100

, t ~

,

~

Shielding gas

ArjO~1 He/Ar, (Ar/C02)

Welding data: DC+


C l Si \ Mn Cr I Ni i

l I

Ferrite

0.06 ': 0.7

,

(Ar/C02) i

I

0.03 I

(CO)) !

,

: 1.2 I 20 . 1 0 . approx 1 a 0/0

I I

~

~

•

!

1.2 250 30

1.6 350 33


mm Amps

J. ~

)

,

,




Elongation 40 %


+ 20°C 80J

-196()C 35J

Approvals TUV 4402 Contro1as

f

l

Packing data

Diameter (mm)

Spool

Weight (kg)

- -- _ .. -- .. -.

15 15

1 .2 1 .6

25-0 25-0

Deposition kg/h

4.0

7LO

0.06 0.7 1.2 19 12 3.0 approx 1 0 % (Ar/C02)

O~03

(Ar/CO?)1


c

Si Mn Cr Ni Mo




Elongation 40 0/0


+ 20°C 70J

-196l)C 35J

Approvals TUV 4403 DnV Controlas

Packing data

Diameter (mm)

25-0 25-0

Spool

Ferrite

Weight (kg)

15 15

101

•

ESAB

ESAB

•

•

•

A metal cored tubular wire for welding of Classification

the 22-25 % Cr/12-14 % Ni stainless steels. AWS: E309 T-2

The austenitic type 309 weld metal is also

suitable for joining the ferritic and marten-

s itic 41 a and 430 steels as well as the

widest possible range of dissimilar applica-

tions. In conjuction with clad steels it can

also be used for buffer layers.

A metal cored tubular wire especially designed for the welding of armour plate and tho.se steels with limited weJdability. Having a highly austenitic weld metal it is also capable of dissimilar welding.

Classification AWS: E308 MoT-2 (Nearest)

Shielding gas Ar/021 He/Ar, Ar/C02

Weldingdata: DC+


C Si Mn Cr Ni

Shielding gas Ar/C02


Ferrite

C Si

Mn Cr ·~Ni Mo


+ 20°C 80J

-196°C 30J

1.6 350

VoJt

0.07 0.7

1 .8 20 9 3 less than 1 0 0/0

Ferrite

Deposition kg/h

7.0

1 .2 25 14 approx 1 0-15 %

I

I

Welding data: DC+

I

Diameter Current

mm Amps

Volt

33

Deposition kg/h

7.0




Elongation 35 %

Diameter Current

mm Amps

33




Elongation 35 %


+20°C 47J

-40°C 40J

Approvals DnV Controtas

•

Packing data

Packing data

25-0

Weight (kg)

Diameter (mm)

1.6

Spool

1.6

Spool

25-0

Weight (kg)

Diameter (mm)

15

15

102

103

I

~

f

! 1

I

I

I

ESAB

ESAB

•

•

C

Si

Mn

Cr

Ni

A metal cored tubular wire for welding low carbon 22-25 % Cr and 12-14 % Ni 309

type stainless steels and also the 41 0 and 430 ferritic and martensitic plain chrome steels. The weld metal composition is also suitable for a wide variety of dissimilar steel applications including buffer layers for clad steels

Class i fica t io n AWS: E309 LT-2

•

A metal cored tubular wire having a highly alloyed 17-20 % Cr, 7-9 e Ni, 6-7 % Mn

type weld metal and is particularly useful for buffer layers, armour plate and dissimilar welding. It has high wear and corrosion resistance.

C lassifi cat ion AWS: E307 T-2 (Nearest)

Shielding gas Ar/02• Ar/C02


Welding data: DC+

0.7

6.5

19.0

Shielding gas

AuG.!. He! Ar. (AriCO:)

Welding data: DC+

1 .6 350

33

Deposition kg/h

7.0


Yield stress 41 0 Nlmm2

Tensile strength 620 Nzmm-

Elongation 37 %

Diameter Current

mm Amps

Volt

Deposition kg/h

7.0


C Si Mn I Cr Ni Ferrite

0.03 ! 0.6 1.2 25 14 I approx 10-15 %

Diameter Current

mm Amps

Volt

25-0

15

1 .6 350

33




Elongation 32 0/0


Test. temp

+208C 60J


+20cC 60J

-40cC 40J

Ap.provals TUV 4404

Approvals Controlas

'.

II

•

•

Packing data

Packing data

1 .6

Spool

Weight (kg)

Diameter (mm)

---_

-----,~ ---

Spool

Weight (kg)

Diameter (mm)

25-0

15

104

105

III

A tubular self shielded electrode giving a chromium manganese alloyed weld metal for semi-automatic hardfacing at a hard .. ness of 28-36 Rockwell C.

•

ESAB

r

Seifshielded flux-cored electrode for semi .. automatic abrasion-resistant hardfacing. Alloy type ledeburitic chromium steel.

Applications

OK Tubrodur 15.41 being self shielded is ideal for on site rebuilding of rollers. shafts, wheels and worn parts of elMn railway tracks, point frogs etc, where resistance to compressive loads is of prime importance. It is also useful as a buffer layer of intermediate hardness build up prior to use of harder material.

Welding data: DC+

Diameter mm

26 26

Current Amps

Volts

320 360

•

106


c

Mn

Si

1 .5

0.15

0.5

Typical weld metal hardness 28-36 Rockwell C

Packing data

Diameter (mm)

25-0 25-0 07-3

Spool

1.6 2.4 2.4

•

ESAB

Classification DIN 8559:

SG 10-55 FiJlldraht

Cr

Description and application

The chromium-carbide rich weld metal is ~xtreme.ly resistant to abrasive wear by gritty fine grain materials such as earth, ore, clay. etc.

Good wear resistance is retained to temperatures over SODae and the deposit does not soften after soaking at high temperature.

The weld metal is pretty corrosion resistant. OK Tubrodur 14.70 is recommended for hardfacing of bucket lips, auger points, mining and earthmoving equipment, scraper blades etc.

Recommendatlons for welding

M~xl~um 2-3 layers should be deposited. BUilding up of heavily worn parts is better made with OK Tubrodur 14,71 or OK Selectrode 67.52 on 13 % manganese steel. On carbon steel a lower alloyed electrode can be used for the filling up prior to the hardfac-

•

mq.

3.5

Welding data

400 amps, 30 volts

Electrode extension (stick-out) 30-40 mm

Weight (kg)

15 15 25

•

"-

....


c

0.4

Si

Mn

Cr

Me

v

0.4

21

3.5

Weld metal hardness 50-60 HRC

Other properties of the weld deposit

T,he weld metal is annealing and scaling re~ sistant to about 1000°C.

~ I

1

I

I

t

I I

Packing data

Diameter mm

12 20

Spool

Weight kg

2.4 2.4

2~J 07-2

107

Classification

DIN 8555: SG 1-350--Fulldraht UP1-400


Weld metal hardness HRC and tempering resistance

Weight Diameter Spool Weight

kg mm kg

~~~--- ~ +---- ~.-~---+--------- ----------..............-------+--~---------.-.--.+-----.......__~-------

~

~

15 3 07-3 25

15 4 07-3 28

25 4 51-0 75

I I

• 110

,

ESAB

•

I

L l ;;.

•

,

•

•

I

A stainless i'18.8.6-Mn~' tubular electrode for open arc welding. For cladding and joining of 13 % manganese steel a~d other steels, which are difficult to weld with unalloyed and low alloyed electrodes.

Classif icatian

DIN 8555: SG 8-200 Flilldraht

Tubular electrode for hardfacing depositing a manganese, chromium molybdenum alloyed weld metal having a hardness of 32-36 Rockwell C.

o 1.6 mm and 2.4 mm are for gas metal arc welding using CO2 shielding gas.

a 3.0 mm and 4.0 mm are for use with the submerged arc process in conjunction with OK 10.71.


Description and application .

OK T ubrodu r 14.71 is of an old and reliable

alloy type for electrodes for steels having a limited weldability such as 13 % manganese steel and high carbon steel. The wel~ metal 15 extremely tough and able to absorb hIgh stres-

ses. .

OK Tubrodur 14.71 should be used for welding

and building up on 13 % manganese steel. Welding of 13 % manganese steel to carbon and low alloy steel. Welding of hardenable steel.

Stainless cladding on carbon steel and low

alloy steel.

Buffer-layer before hardfacing.

Welding recommendations . .

Avoid large molten pools and high penetration.

Mn Cr

6 I 19

Si

Ni

c

Applications

Surfacing of wheel runners, track links, wheels and rollers for conveyor belts. wheels for mine trucks. rolls and shafts, where a hardness within the range 32-40 Rockwell C is desired.

CO2-welded 0.2 0.8

Sub arc with

OK Flux 10t71 0; 12 0.5

8

0.5

0.07

Si

i 1

c

Typical mechanical properties All weld metal 0.2 % proof stress Tensile strength Elongation 5xD

400 N/mm2 640 N/mm2 35 %

Welding instructions

OK Tubrodur 15.40 is to be used on DC, negative or positive polarity. With negative polarity, less heat input to the base material, less dilution of the weld metal and a higher deposition rate are obtained.

In most cases, surfacing with OK Tubrodur 15.40 can be done without preheat. The need

for preheat and increased interpass temperature is decided by the weldability of the actual parent material and the form and dimensions of the workpiece. Surfaced axles and similar objects, which are exposed to a bending stress during rotation, should, if possible, always be stress-relieved at SOO-60aDe.

35-44


Test. temp +20°C -20°C

-60°C

Impact values 70 J, 7 kpm 60 J, 6 kpm 40 J, 4 kpm

As welded

CO2-welded Sub arc welded with OK Flux 1 0.71

32-40

c,

Welding data

Electrode 0 2.4 mm 400 Amps, 30 v.

Weld metal hardness

as welded ab. 200 HV cold worked up to 400 HV

Welding data recommended

Diameter mm

Method

Amps

Current Polarity

DC+ DC+ DC± DC+

Volt

r'1

I-

I

i

1.6 2.4 3.0 4.0

300 360 400 550

30 28 28 32

l

I

! -

I

I

f -

· -

f

•

~

t,

fl

·

""

·

•

Packing data

Packing data

't

Diameter mm

Spool

Weight kg

Spool

Diameter mm

12 20

1.6 2.4 2.4

--- .-~ - ~ ......______._ -- -- .- --.--~ ~-- ._--

25-0 25-0 07-3

25-3 07-2

2.4 2.4

108

i

,

I

ESAB

Mn

Cr

, .4

1.4

1.3

3.2

After temp. 24 h at 500°C

About 25 HRC

About 25 HRC

Deposition rate kg/hour

109

•

ESAB

•

i

I

Tubular electrode for hardfacing, giving a Classification

chromium, manganese, molybdenum alloy DIN 8555: SG 1-400 Fulldraht

deposit with an as welded hardness of

35-44 Rockwell C.

D 1.6 mm and 2.4 mm are for gas metal arc

welding, with or without CO2 shielding gas. o 3.0 mm and 4.0 mm are designed for the submerged arc process and should be

used with .OK 10.71 flux.

Tubular electrode for hardfacing producing manganese, chromium and molybdenum alloy weld metal with a hardness of 55-60 Rockwell C.

o 1.6 mm and 2.4 mm are for use with gas metal arc with or without CO2 shielding gas.

a 3.0 m~ and 4.0 mm are for submerged arc welding and should be used in can .. junction with OK 10.71.

C lass if i cati on

DIN 8555: SG 6-500 Fulldraht UP 6-500

UP 6-55

1 +6 300

214 360

3.0 400

4.0 550

ESAB

I

,

I


Applications

Surfacing of wheel runners, track links, billet

rolls, wheels and rollers for conveyor belts. wheels for mine trucks, rolls and shafts, where a hardness of 40-45 Rockwell C is desired.

preheat. When nlulti-Iayer surfacing, the interpass temperature should not fall below 1 00' 'C


Si Mn

t IIIi

I

Applications

Hardfacing of feed screws, mixer blades and vessels, ring grooves on diesel motor pistons.

Recommendations for submerged arc welding

OK Tubro~ur 15.52 should be deposited on DC, ~egatlVe ~r positive polarity. On negative polanty there IS less heat input of the base material, less dilution of the weld metal and a higher deposition rate is obtained. Pre'heat is usually necessary .even when only a single layer of weld metal IS to be deposited.

The preheat and interpass temperature must be at least 200°C. When surfacing complicated workpieces with differences in the thickness of the material being surfaced, the interpass temperature should preferably be 300-400°C, followed by slow cooling. If the workpiece is subsequently to be machined. tempering at 6S0-700ue followed by slow cooling is recommended.

0.3

Method C

"C02" 0.4

SAW

OK 1 0.71 O~4

Mo

Cr

1.3 5 1 ~2

1.5 5.0 1~2

Method C Si Mn Cr Ni Me

Self-shielded/

CO2 0.15 0.5 1.5 I 4.5 i 0.5 0.5

SAW OK 10.71 0.12 I 0.51 1.3 Ii 3.0 l - - 0.75

III 1

Welding instructions for submerged arc welding

OK Tubrodur 15.42 should be deposited on

DC, negative or positive polarity. On negative polarity there is less heat input to the base material, less dilution of the weld metal, and a higher deposition rate is obtained, Preheat and interpass temperature is chosen to suit the composition of the base material and the form and dimensions of the workpiece.

Surfacing with only a single layer of weld metal

can often be successfully carried out without

Welding data

DC, positive pole. Sub arc DC+.

Weld metal hardness and tempering resistance Hardness as welded:

Hardness after tempering:

15 h at 500°C 24 h at 500°C 36 h at soo-c 36 h at 500ae

Diameter Current

mm Amps

Volt

35-45 Rockwell C

40 Rockwell C 38 RockweU C 32-36 Rockwell C about 30 Rockwell C

30 28 28 32

Welding data recommended

Deposition rate kg/hour

We~d metal hardness HRC and tempering resistance

1.6 CO2 300 DC+ 30 3.8 Machining and heat treatment Combi- As Tempered 24 h
Weld metal OK Tubrodur 1S.S2/0K Flux 1 0.71
2.4 CO2 360 DC+ 28 4~8 nation
welded 50QoC 60QoC
~ I has veri poor machinability in the gas-welded
SAW 400 DC+ 25 - 4.5
3.0 - I
condition.
SAW 550 DC+ 30 I 5.0 CO2 and !
4.0 r
L T~mperi~g at 6~O-700l~C makes machining
l
l OK Flux 1 0971
55-60 45-50
WIth ordinary cutting tools possible. Tempered
weld metal can be rehardened to the original
hardness.
Hardening temperature: 950-1 coo-c.
Packing data Co.oling in air or quenching in oil.
ThIS type of alloy is suitable for flame hard-
Packing data
•
Diameter Spool Weight of erunq.
mm electrode Diameter Spool Electrode
• kg
mm kg

1.6 25-0 15 1.6 25-0 15
2.4 25-1 15
264 25-0 15
2.4 07-3 25
2.4 07-3 25
3.0 07-3 25
3 07-3 25
4.0 07-3 25
4 07-3 25 Diameter mm

Volt

Method

Amps

Current Polarity

110

Deposition

rate kg/h

3~8 4.8 4+5 5.0

111

A self shielded tubular electrode of the austenitic manganese type for use with the semi-automatic process. Intended for rebuilding of 13 % manganese steels.

I I

•

ESAB

Class ificat io n DIN 8555:

SG 7-Fulldraht

A tubular electrode for self or gas shielding, producing a rnartensitic-austenitic work hardening deposit which has universal wear resistance and is not sensitive to hot cracking.

•

ESAB

Applications

The work hardening characteristics and extre-

mely tough crack resistant weld metal ensure that OK T ubrodu r 1 5.60 is the ideal sol ution for rebuilding 13 % manganese steels. Such materials are normally found in crusher jaws, swing hammers and numerous parts of earth moving. mining and quarrying equipment where resistance to heavy impact is important.

i

]

Welding data

Diameter mm

Amps

Volts

30 28

250/350 300/400

1.6 2.4

i
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1
-.,
~
f
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•
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~
i.
~
,
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~
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J
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•
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•
...
~,
II
,.
.. .
...
..
.
~j'
..
'J
L f
,
I 112
, Typical weld metal composition %

Applications

OK Tubrodur 15.65 can be used for rebuilding of mild. low alloy and 13 % manganese steels. The weld metal combines excellent abrasion and impact resistance and is suitable for such applications as crusher jaws and hammers. railway point frogs, ripper teeth, wear plates and general surfaces subject to rubbing wear.

c

Mn

Ni

32

Si

0.9

0.4

12.5

3.0

Typical weld hardness As welded

Work hardened

22 HRC 50 HRC

Welding data: DC+

Diameter mm

Current Amps

Volts

2.8

400

+

Packing data

mm electrode
I kg
I
1. - --~ . I
__ 1"""'- _._. - - -4--.----. -. ---- _ .. - --
~
~
1,6 ~ 25-0 15
1
2.4 I 25-0 15
I
I
I 0.3 0.5 14.0 17.0 1.8 0.9


c

Ni

Si

Mn Cr

Mo

0.7

v

Typical weld metal hardness

As welded 24 RockweJl C

Work hardened 52 Rockwell C

... ,

Packing data

Diameter (mm)

07-2

Spool

2.8

i

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I

• •

~

j

I

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Weight (kg)

20

113

•

A tubular hardfacing electrode for use with the submerged arc process in combination with OK 1 0.91 flux. The weld metal produced is a ferritic 13 Q/o chromium with excellent surface finish together with high resistance to cracking and porosity. The slag is self releasing even under red heat conditions and machineability is good.

•

ESAB

Cia ssifi cation

AWS A.S.9-81: ER 410 DIN 8555: UP 5 FOlldraht

A versatile tubular hardfacing electrode producing a martensitic 13 % chromium alloy steel deposit, which is especially suitable for applications involving wear at elevated temperatures.

o 1.6 rnrn, 2.0 mm and 2.4 mm are for gas metal arc welding using either CO2 or Argon + 20 % CO2 gas mixtures.

c 3.0 mm and 4.0 mm are for the submerged arc process and should be used with OK 1 0.61 flux.

. I

i

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}

..

..

~

•


"

I

I

l

I

t

l

II

~

f J

f

~

Applications

OK Tubrod 15.70/0K Flux 10.91 or OK Flux 1 0.92 is recommended for surfacing on the top of diesel motor pistons and machine parts which are working in a corrosive environment or at elevated temperature.

The weld metal is machinable and has a good resistance to wearing in corrosive environ-

ment.

Recommendations for welding DC should preferably be used.

The electrode negative yields the highest deposition rate and the lowest dilution with the base material.

Welding data

Diameter Current

mm Amps

Volt

Deposition rate kg/h

3.0 400

4.0 500

28 30

•

114

•

ESAB

Si

Mn

Cr

c

13


Mn

0.5

0.8

CO2 shielded and SAW with OK.61

c

Si

Typical weld metal properties

Hardness about 30-- 40 HAC

i..

,

f

0.14

1.2

Scaling resistance in air to about 80Q:-C

The weld metal resistance to hydrogen sulphide is higher than that of the austenitic stainless" 18/8" steel.

Applications

Hard facing of different kinds of shafts, valve seats. rolls and other parts subjected to wear, where submerged arc welding of gas metal arc welding can be applied.

Gas mix 80 % Ar+20 % CO2 is recommended for FCAWt

Recommendations for submerged arc welding

OK Tubrodur 15.73 should be deposited on DC, negative or positive polarity'), Negative polarity gives a higher deposition rate and less fusion of the base material and is recommended when the minimum possible dilution of the weld metal is desired.

Except at the start, preheat is not required when hardfacing the surfaces of solid carbon steel shafts having diameter of up to about 200 mm. When mufti-run welding, the interpass temperature should preferably not fall below 300°C.

The crack resistance when submerged arc welding with OK Tubrodur 1S.73/0K FI.ux 1 0.91 is better than when handwelding with the corresponding manual electrode, due to the hiqher, more even heat input.

Weld metal of OK Tubrodur 15.73 can be machined with sintered carbide cutting tools before it has cooled below about 1 DaoC. After cooling to room temperature the machinability is considerably less. Reheating to 1 DO°C after cooling does not significantly improve the machinability.

1) Always positive for FCAW.

Packing data

Diameter mm

Weight electrode kg

Spool

25 25

---- -.~---.~-------t--

3.0 4.0

07-3 07-3

Classification

AWS A5.9 -81: ER 420

DIN 8555: SG6-50 Fulldraht, UPS-50 Futtdraht

Cr

1.5

Ni

Mo

13

2.5

Weld metal hardness 40--50 HRC

Welding data


mm Amps

1.6 260 29

2.0 300 27

2.4 360 28

3tO 400 28

4.0 500 30

Packing data

Diameter SpooJ

mm

V

Nb

Depositton rate kg/h


1.6 25-0

240 25-0

2.4 25-0

3.0 07-3

4.0 07-3

15 15 15 25

25

115

.

i

r I

I

I

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J

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! .

t :

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I

I

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....

f

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ESAB

•

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,

This tubular electrode produces ferritic-martensitic weld metal which has an excellent combination of wear and corrosion resistance of a much higher level than low alloy steels of similar hardness. Using either semi automatic MIG/MAG or submerged arc with OK 10.61 flux crack resistance is good provided controlled pre-heat and interpass temperatures are employed. Bead shape and slag removal are exceptional even at elevated temperatures.

eJ 1.6 mm and 2.4 mm are for gas metal arc welding using CO2 or Argon +20 % CO2 gas mixtures.

" 3.0 mm and 4.0 mm are designed for use with the submerged arc process in con-

junction with OK 10.61 flux.

Spool 03

03-0 25 kg

03-2 30 kg

Wire basket spool to be fitted to ESAS·s 0416 492- 880 or 0153 872-880 coil holders. This spool is also suitable for coil holders with crossed arms.

I

I

• · ·

,

~

I

...

•

~

I

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Spool 07

07-0 30 kg

07-2 25 kg

This spool can be fitted to ESABts 0416 492-880 or

0153 872-880 coil holders. This spool is also suitable for coil holders with crossed arms.

ESAB

, I

0416 492·880 holder steel

0153 872-880 holder plastic

U"l o

- _. - _.._- -- -,..,....._

Applications

Eminently suitable for steel mill continuous

casting rolls! axles! shafts and marine engine piston ring grooves where good wear resistance is required particularly under corrosive conditions at elevated temperatures.


C Si

Mn

Cr

Ni

Mo

1.3

12.5

2.2

1.0

0.14 0.3

Welding data: DC+

Ar/20 % CO2 shielded and SAW with OK Flux 10.61

Diameter Current

mm Amps

Typical weld metal hardness 35-48 Rockwell C

260 360 400 500

29 27 28 30

Deposition

kg/h

265 4.8 4.5 5~2

Volt

"---,

I

I I

i f

0416 492-880 holder steel


Spool 08

08-0 30 kg

Packing data This spool can be fitted to
ESAS's 0416 492-880 or
Diameter Spool Weight 0153 872-880 coi I holders.
(mm) type (kg) This spool is not suitable for
coil holders with crossed - ~-

• 1 .e 25-0 15
arms.
2+4 25-0 15
2.4 07-3 25
3.0 07-3 25
3.0 51-0 75
4.0 07-3 25
4.0 51--0 75 116

-----

... ----

100

1'---_, ___ - ~
-s 0416 492-880 holder steel


I

Spool 09

09-0 15 kg

This spool can be fitted to ESAB's 0416 492-880 or 0153 872-880 coil holders. This spool is not suitable for coil holders with crossed arms;

r

~
~
, ..... -~.- - ~
G •

I j

I

ESAB

Spool 25

Plastic spool. Random wound. DIN 8559: 0 300

25-0 15 kg

25-1 13 kg

25-2 10 kg

25-3 12 kg

25-4 11.3 kg

_. -
0
~ 0
r--r_._ .. ~ - C"')
t Q
l.n
•
--
to
0 , ,

~

·

j

•

i

,

f

•

100

S 1 j

•

0416 492-880 holder steel

f t

,

t

t

This spool can be fitted to ESAB's MIG/MAG welding machines, as well as machines of other makes with a hub diameter of 51 mm.

0153 872·880 holder plastic

- _. - - . - - .. - - .. _ -.-- -- - . - - - _... - - - - . - -. . - - - -- .

ESAB

010

1

\

I

_ _ .. - -.- -~- ---~----~

Spool 16

16-0 100 kg

This spool can be fitted to ESAB's 06711 554-80 coil holder.

s

i: .' .~

." ~..:;

.1, '.-'"

: 1.-:

-0 r-

_. _,_,,...... \...1"11

.. I ~- lJjJ

Spool 30

30-0 catch weight

30-1 700 kg

30-2 1 , 000 kg

6711 554-80, holder

. ."

"

,-:.
I I I
-, j
. a I I
..
.. . . a)
.. -:"ri
I;'. I I
.. :-':. L()
.:, t
:
..
'.:,,: . Random-wound spool with cardboard former. Four lifting eyelets. Decoiling stand needed.

0500

t

I

Spool 24

Plastic spool. Layer wound. DIN 8559: 0 300

24-0 5 kg

24-1 10 kg

24-3 12 kg

24-5 6 kg

24-8 12.5 kg

•

This spool can be fitted to ESAS's MIG/MAG welding machines, as well as machines of other makes with a hub diameter of 51 rnm.

Spool 34 DIN 8559: D 760

34-0 300 kg

34-1 270 kg

290

- ...

100

010

,.

...

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List of Products

Electrodes for Manual Metal Arc Welding

Electrodes for welding mild and medium tensile steels.

---- -~- ------

i

1 Classification Designation

_1_AWS __ ~~-.1 _~ _-_- _Dl~~1_9_1_3 ~ .. _ _ _

---~-----

Cellulosic electrodes Pipeweld 6010 Pipeweld 7010 Pipeweld 85

Pipeweld 8010

Rutile electrodes

OK 43.32

OK 46.00

OK 46.16

E 7018 E 7018

E 7018-G E 7018

E 7018-1

E 6013 (6020) E 6013

E 7016

E 7048

E 7016-1

E 7018-1

E 51 53 8 1 0 1 66

E5153810 167

E 51 55 B 10 168

E 51 43 B (R) 1 0 1 69

E 51 54 8 10 170

E 43 42 AR 7 171

E 51 42 RR (8) 7 172

E 51 44 B 1 0 1 73

E5143B(R)9 174

E 51 55 B 10 175

EY 46 66 Mn B DIN 8529 176

E 6010

E 701 O-G E 7010-A1 E 8010-G

E 4332 C4 E 5143 C4 E 5143 C4 E 5132 C4

Long electrodes for gravity welding

, ~

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. Designation i Page

: DIN 1913 I

i I

- -t- - - ~ - ,- -- -1t----------------

, Classification ; AWS AS. 1

- - .. +-_.- - -- ---

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OK Femax 33.80 Fematic I E 7024 ; E 51 32 RR 11 180 156

OK Femax 38.85 Fematic i E 7028 I E 51 43 B (R) 12 220 160

OK Femax 39.50 Fematic i E 6027 I E 51 53 AR 11 160 162

Electrodes for welding stainless and heat resisting steels

.

; Classification ! AWS AS. 4

I

----+--t - - -~---+------------............,__--+--~

j

18 Cr 16 Ni 2.5 Mo 6 Mn 20 Cr 25 Ni 4~5 Mo ELC 20 Cr 25 Ni 6T5 Mo 2.8 Mn

Page

Electrode i Alloy type ~

-1- ~ -~.

OK61.10 i19Cr10Ni

OK 61.30 119Crl0NIELC

OK 61.33 NAG 19 Cr 10 Ni ELC

OK61.34 19Cr10Ni

OK 61 635 • 19 Cr 1 0 Ni

OK 61.41 19 Cr 10 Ni ELC

OK 61 .80 20 Cr 1 0 Ni Nb

OK 61.81 19 Cr 9 Ni Ot8 Nb

149 150 151 152

OK 63.10 OK 63~20 OK 63.30 OK 63.32 OK 63,34 OK 63~35 OK 63.41 OK 63.80

OK 64.30 OK 64t63

OK 67.13 OK 67.15 OK 67,50 OK 67660 OK 67.62 OK 67.70 OK 67.71 OK 67.72 OK 67675 OK 67.83

18 Cr 12 Ni 2.8 Mo 18 Cr 12 Ni 2.8 Mo

18 Cr 12 Ni 2.8 Mo ELC 19 Cr 10 Ni 2.8 Mo

18 Cr 12 Ni 2.8 Mo

18 Cr 12 Ni 2~8 Mo

18 Cr 12 Ni 2.8 Mo ELC 18 Cr 12 Ni 2.8 Mo 0.6 Nb

E 6013 E 6013 E 7014

E5121RR6 163

E 43 32 R (C) 3 164

E 43 32 RR (C) 6 165

Basic electrodes OK 48.00

OK 48.04

OK 48.08

OK 48.15

OK 48.68

OK 50.10

OK 50.40

OK 53.04

OK 53.35

OK 53.68

OK 55.00

Acid electrodes OK 50.10

OK 50.40

19 Cr 13 Ni 3.5 Mo ELC 18 Cr 17 Ni 4.7 Mo 2.7 Mn

25 Cr 20 Ni 25 Cr 20 Ni

22 Cr 9 Ni 3 Mo 24 Cr 13 Ni

24 Cr 12 Ni

22 Cr 12 Ni 2.5 Mo 0.03 C 23 Cr 13 Ni 3 Mo

23 Cr 13 Ni 2.8 Mo

22 Cr 12 Ni <O~5 Mo

25 Cr 21 Ni 2.3 Mo 4.2 Mn

E 6013 I E 6013

E 43 42 A 5 171

E 43 42 AR 7 172

E 6020

Rutile high recovery electrodes OK Femax 33.60

OK Femax 33.80

E 7024 E 7024

E5122RR11170 E 5; 32 RR 11 180

Basic high recovery electrodes OK Femax 38.48

OK Femax 38965

OK Femax 38.85

OK Femax 38t95

E 7028 E 7028 E 7028 E 7028

E 51 43 B (R) 1 2 1 50 E 51 43 B (R) 12 160 E 51 43 B (R) 1 2 220 E 51 54 B (A) 1 2 240

Deep penetration electrodes OK Rapid 23.50

Root gouging of a vertical butt joint with OK Selectrode 21.03

124

154 155

OK 68.15 13 Cr

OK 68.17 12 Cr 4~3 Ni O~5 Mo 0.7 Mn

OK 68.53 25 Cr 9 Ni 4 Mo 0.7 Mo

OK 68.60 I 26 Cr 5 Ni 1.5 Mo

Fully austenitic

157 158 159 161

153

OK 69.21 OK 69.33 OK 69.63

i E 308 L -1 fi j E 308 L-1 G ~ E 308 L-16

E 308 L-16

! E 308 L-15

E 308 L-15 E 347-16

E 347-16

E316L-16 E316L-16 E 316 L-16

E 308 Mo L-16 E316L-16 E316L-15 E316L-16

E 317 L-16

E 310-16 E 310-15

E309L-16 E 309-16

E 309 Mo-16 E 309 Mo-16 E 309 Mo-16 E 309 L-15

I

, Designation

DIN 8556

177 178 179 180 181 182 183 184

Page

E199LR23 E 19 LR 23

E 19 9 LB 20+ E 19 9 LR 23 E 19 9 LB 20+

E 19 9 LR 23 150 E 19 9 Nb R 23

E 1 9 9 Nb R 23 11 0

E 19 12 3 LR 23 1 85

E 1 9 1 2 3 R 1 3 1 86

E 19 12 3 LR 23 187

E 19 12 3 L MPR 23 175 188

E 19 12 3 LR 16 189

E 19 12 3 LB 20+ 190

E19123LR23150 191

E 19 1 2 3 Nb R 23 192

E 1 8 13 4 L R 23 193

E 1 8 16 5 L R 26 194

E2520B20+ 195

E 25 20 B 20+ 196

E2293LR23 197

E 23 1 2 L R 23 198

E 23 12 MPR 36 170 199

E 22 12 3 LA 23 200

E22123LR26150 201

E 23 13 3 MPR 36 190 202

E 23 12 LB 20+ 203

204

E 410-15 E 13 MPB 20+ 120

E410NiMo-16 E134MPR23120

E 25 Me R 26 11 0

205 206 207 208

E 20 25 5 L Cu R

E 20 25 6 L Cu R 23

209 210 211

125

Electrodes for welding high tensile steels

Etectrode

I

; Alloy type

I

I

: Designed for welding

Classification AWS A5.5:

E 8018-G E 80 18-C 1

----------------~.------------

_________ -------t--

I

OK 73~08 OK 73+68

OK 74.78 OK 75.75 OK 76.18 OK 76.28 OK 76~35 OK 76.96

0.6 Ni 0.4 Cu 2.4 Ni

; Weathering steel ~ Cold ouctue steel

1 .3 Mn. 0.4 Mo ~ High tensile.

: cold ductile steel

1 .4 Mn, 0.35 Cr, 1 .8 Ni, ! High tensile steel

1.2 Cr 0.5 Mo (Basic) O~05 C 2.3 Cr 1 Mo

5 Cr 0.5 Mo

l 9 Cr 1 Mo ~

~

OK 78.04 OK 78.08 OK 78.10 OK 78412 OK 78.16

1.7 M11~ 1 Ni:

1 r7 Mn, 2.5 Ni 0.2 Mo 1.7 Mn, 1.8 Ni, 0.4 Mo 1.7 Mn, 2 Ni 0.4 Mo 0.8 Mn 1 Cr 0.2 Mo

•

126

! Corresponding steel \ Corresponding steel I Corresponding steel I Corresponding steel

Iligb tensile steel High tensile steel High tensile steel High tensile steel Hign tensile steel

E 9018-01 E 11 018-G

E 8018-82 L , E 9018·83 L ~ E 502-15

; E 505-15

I !

I

1 [ 901G·G

E 11 018-G E 10018-M E 11 018-M E 9018-G

Electrodes for Repair & Maintenance, Special Electrodes for

5. Steels for low temperature service

6. Nickel alloys, nickel-copper

7. Copper and copper alloys

8. Aluminium alloys

9. Cutting and charmfering of steel, cast iron and nonferrous alloys. Joint preparation.

, Page

1. '~Diffjcult to weld steels

2. Joining metals of quite different composition and high alloy to low alloy steel

3. Crack-free welds in cast iron

4. Hardfacing and corrosion resistant cladding

_-----_.

212 213

214

215

: Alloy type

I

; Hardness

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216 217 218 219

I I

i 19 c. 9 Ni. 6 Mn

; 19 Cr. 9 Ni~ 6 Mn

•

j 2g Cr. 9 Ni

.. 29 Cr, 9 Ni

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Electrodes for difficult to weld steels and for joirunq metals of different composition

I (

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220 221 222 223

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!

Electrodes for hardfacing and cladding steels:

Non hardenable deposit

f 1

3.5 Cr, 0.1 C

3.5Cr,Ot1 C

6 Cr, 0.6 Mo, 0.4 C

· 4 Si, 2 Cr, 0.7 C

! 13 Cr, 0.1 C

· 13 cr, 0.25 C

10.5 Cry Ot? C

, 33 c- 4.5 C

Air hardening deposits

Air hardening "tempering resistant" deposit

! Hot forming steel

! High speed cutting steel 23 Crt 7 MOt 7 Nb, 2W

Hastelloy C

Co-base

Heat resistant deposits

Work hardening deposits

13Mn.1C

14 Mn, 3t5 Ni, o.z C

· Hastelloy C 29 Cr, 9 Ni 29 c., 9 Ni

I Co-base

Electrodes for welding of cast iron

Nickel

Nicker-iron

I 190 HV l 190 HV 240 HV ! 240 HV

33 HRC

33 HRC

55 HRC

60 HRC

45 HRC

55 HRC

57 HRC

60 HRC

50 HRC

65 HRC

63 HRC

220-400 Hv 40-45 HRC

.

I

i OK

T I

67.45 67.52 68.81 68482

Page

226 227 228 229

I •

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230

231

232 233 234

235

236

237

238

239

242

245 254,255. 256,257

240

241

245

228

229

256

t

S450 HV,) ~450 HVt~' s;450 HV,)

<450 HVl

83t28 83.29

83.50 83~65 84,42 84~52 84.58

84.78

85~58 85..65 84'.80

92.35 93.01-12

86.08 86.28 92.35 68,81

68~82 93t07

243 246 247

I

I

\ 'nconel

I Hastelloy C

I Monel metal

· Tin bronze

Silicon bronze

! Unalloyed aluminium I AI-Mn

I Silumin

I r

1 Cobalt-based I . Cobal 50 259

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Electrodes for welding of nonferrous metals and for cladding

of nonferrous weld metal on steel

l

I For joint preparing

i For cutting and deep , penetration welding

(

Electrodes for Gutting and joint preparation

160 HB 170 HV

92t 18 92.45 I 92.58

92.26 92~35 92.86 94.25 94.55 96.10 96.20 96.50

220 HV t 150 HV I 100 HV

~

150 HV

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,) In cole worked condition

Note. ESAB also has a range of special electrodes which are supplied to order.

244 245 248 249 250 251 252 253

225

enera

Choice of suitable Electrode

•

Official approvals

Over and above the official approvals given in this catalogue. there are many OK electrodes approved by foreign authorities. railway boards. private companies etc. Information on these approvals is available on request.

Drying instructions

Slightly damp electrodes can. in most cases, be made usable again in the following way:

The OK electrodes in this catalogue are placed in numerical order and divided into groups according to the type of alloy deposited. Within each group of electrodes for welding mild. low alloy and stainless steels, there are, in several cases, many electrodes which are intended for welding the same type of steel. Therefore. for each steel quality there are often a large number of electrode types to choose from. giving similar weld metal compositions but having different coverings, welding properties, welding speeds and weld metal quality. This large choice makes it possible to choose the electrode which gives the right weld metal quality at the lowest cost.

When choosing an electrode. the first rule is to select one which gives a weld metal quality equal to or better than that of the base rnateriaf and when necessary approved for the material in question. Welding position and type of

joint are other factors which influence the choice of electrode since different electrodes have different properties in different welding positions and types of joint.

General information on the influence of the electrode coating type on welding properties, welding speed and weld metal quality.

Rutile electrodes giving about 100 % weld metal recovery are easy to strike and use and are particularly suitable for short welds in mild steel, for fillet welds. for welding sheet steels and for bridging large joint gaps. The welds have a fine finish and spatter losses are negligible. The welding speed is moderate.

Unalloyed rutile electrodes are not normally recommended for welding steel having a nominal tensile strength exceeding 440 N/mm2 (45 kp/rnrn-). Rutile electrodes are relatively insensitive to moisture.

Tensile properties

Tensile properties. unless otherwise stated, refer to all weld metal test pieces prepared according to the rules of the Classification Societies using 4 and 6 mm diam. electrodes.

Heat the electrodes in a suitable oven up to 200-250"C and keep them there for 3 hours. (Organic rutile electrodes, e.q. OK 46.00. OK 46.16 and OK 46.64 should be redried at 70-90"C for 1 hour). Note that the electrodes should not be tightly packed in a closed oven during drying since the moisture released rnust be allowed to escape.

Welding current

Maximum and minimum values are given. The most suitable welding current depends largely on the size of the workpiece, the welding position and the type of joint.

Small workpieces need a lower current, larger workpieces a higher current depending on the dissipation of heat from the joint. When preheat is used, reduce the recommended current values by 15-30 %,

Storage of electrodes. Refers also to the chapter on the care of electrodes, page 169 Electrodes, which are not packed in air-tight containers. should be stored in a dry place. the temperature of which does not fall below + 10°C. For basic electrodes. the minimum temperature should be at least + 15°C and the relative humidity less than about 60 %.

Note

Electrodes seriously damaged by moisture can normally not be retiried with first class result. Such electrodes should be scrapped.

Marking

The electrode type is clearly marked on the coating of each electrode near the grip end, e.g. OK 48.00.

•

High efficiency rutile electrodes generally give a higher welding speed. which increases as the weld metal recovery increases up to a max. of about 140 g/min. for 6 mm diam. OK Femax 33480.

All are easy to use. give excellent slag detachability. fine bead appearance and are particularly suitable for welding horizontal/vertical fil~ lets. The weld metal has tensile properties, which are as high as. or somewhat higher than weld metal from unalloyed basic electrodes but have lower elongation and notch toughness. The evenness of the weld and the smooth transition to the base material make joints carried out with rutile electrodes at least

•

128

as good as unmachined joints made with basic electrodes as regards fatique strength. Unalloyed rutile electrodes, irrespective of their efficiency. can be recommeded for weJding mild steel having a nominal tensile strength of 440 N/mm2 (45 kp/rnrne). As regards the tensile strength of the deposit. rutile electrodes can also be used for welding steels having a higher nominal tensile strength than 440 Nzrnrne (45 kp/rnrrv), but as a general rule only electrodes giving a low hydrogen content weld metal, e.g. basic, rutile-basic or zircon-basic electrodes should be used for welding these steels.

Acid electrodes without iron powder in the covering are easier to strike than basic eJectrodes but more difficult to strike and re-strixs than rutile electrodes. The welding speed is moderate. The weld beads are smooth and shiny. The slag is inflated and easy to remove. The weld metal has a lower yield stress and tensile strength compared with those from rutile electrodes but has higher elongation and impact strength.

This type of electrode, which completely dominated the market a few decades ago, has gradually been replaced by rutile electrodes for welding in the flat position and basic electrodes for positional weJding. Unalloyed acid electrodes are suitable for welding steels having a nominal tensile strength of up to 440 N/mm2 (45 kp/rnrne).

High efficiency acid electrodes have considerably higher welding speed than the normaJ electrodes! up to a maximum of about 120 1 g/min. for 6 mm diam. OK Femax 39.50. The \ beads are smooth and shiny. The slag is infla- I ted and easy to remove. High efficiency acid electrodes are particularly suitable for making butt joints and fillet weld in the flat position. OK Femax 39.50 in long lengths is suitable for gravity welding with the Short-Neck equipment.

The weld metal has the same strength as that from normal acid electrodes, and the application range is therefore similar, i.e. they are suitable for welding mild steels having a nominal tensile strength not exceeding 440 N/mm2 (45 kp/mme).

129

Mechanical properties
1
Electrode Tensile I
I Minimum ! Temperature
J
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elongation i for minimum
on L=5 d I
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E 514 51 0 to 61 a 20 ! ---30
r E 51 5 510 to 610 20 -40
r
1) Upper limit tolerance: +40 Nzrnm>
2) 1 J :::; 0.1 02 kgt.m
·

•

Unalloyed basic electrodes have moderate welding speed in the flat position but are faster than other types when welding vertically upwards. The reason for this is that basic electrodes can be deposited at a higher current in the vertical position than other types at e1ectrode. In addition, the amount of we1d metal deposited per electrode is greater than for other electrodes which can be used in this position. This means a smaller number of electrode changes. Thus, the result is normally a higher fusion rate and higher arc-time factor when welding vertically upwards with basic electrodes compared with other types.

The slag is normally not quite as easy to remove as the slag from acid or rutile electrodes. but even so. it can be classed as easily detachable. The slag from basic electrodes has a lower melting point than that from rutile or acid electrodes. The risk of slag inclusions during normal production welding is therefore unusually small when basic electrodes are used, even if the slag is not completely removed between beads during multi-run welding.

The weld metal from basic etectrooes has a low hydrogen content and usually good toughness even at low temperatures. Basic electrodes are less likely to give either hot cracks or cold cracks compared with other types of electrode. The superiority of basic electrodes from this point of view appears when welding manqanese-alloyed structural steels, pressure vessel steels and ship plate having a nominal tensile strength of 490-530 N/mm2 (50-54 kp/rnrne) and a yield stress of 290-390 N/mm2 (30-40 kp.rnrne). The higher

the hardenability of the steel to be welded. the greater the necessity to use basic electrodes! and the greater is the need for low covering moisture contents.

Unalloyed basic electrodes are suitable for steels having a minimal tensile strength of 530 N/mm2 (54 kp/rnrne) and a yield stress of 390 Nrnrn: (40 kp/rnrne), some electrodes can also be recommended for steels having a yield stress 440 N/mm2 (45 kp/rnrrv) and often for steels with even higher strength. if this high strength is not necessary in, the welded joint. For good corrosion resistance in sea water, and in corrosive atmosphere, OK 73.08 is recommended.

Zircon-basic high efficiency electrodes are the fastest of all and are preferably deposited in the flat position. OK Femax 38.95 deposits 250 q/min. max. with 6 mm diam. electrodes. Zircon-basic high efficiency electrodes can be used for welding the same steels as the unalloyd basic electrodes. OK Femax 38.65 is suitable for welding butt joints and fillet joints in the horizontal vertical and flat positions. OK Femax 38.95 is recommended for welding butt joints and fillet joints in the flat position only.

Rutile-basic high efficiency electrodes cornbine the good welding properties of rutile electrodes with the high weld metal quality of basic electrodes. They are therefore the best electrodes for making horizontal-vertical fillet welds in high strength steels, where ordinary rutile high efficiency electrodes are not permitted. They can be used for welding the same steels as ordinary unalloyed basic electrodes or unalloyed zircon-basic high efficiency electrodes.

OK Femax 38.85 is the fastest low hydrogen electrode for horizontal f lIet welds.

i

I ~

I I

•

i

Cellulosic electrodes They are easy to use in all welding positions and particularly good for vertical and overhead welding. Cellulosic electrodes are recommended for all position welding where the mechanical properties of the deposit is of greatest importance and radiographic requirements must be met. Vertical and overhead welding require often one size larger electrode in comparison to electrodes with other types of coating. Cellulose electrodes are extremely good for vertical down welding.

Mild steel can be welded without preheating. Higher tensile steel require preheating and higher interpass temperature than when the welding is done with low hydrogen electrodes.

Standards and Codes Guide to the ISO coding

B == Basic
C = Cellulosic >-
rr
0
0 = Oxidizing (f)
_J
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a...
R == Rutile 2
(medium coated) 0
o Type of coating

A = Acid (iron oxide)

AR = Acid (rutile)

RR = Rutile

(heavy coated)

S = Other types

Example: E 51 3

B 160 20 H

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130

% Metal recovery for

not less than 11 0 % recovery

Low hydrogen electrode

Welding positions

1 all positions;

I) Symbol reserved for electrodes used exclusively on direct current

No~e: In the example given above, it will be seen that E 51 3 B is compulsory, the remainder optional.

2 all positions, except vertical downward:

3 flat butt weld, flat fillet weld,

~ iorizontal/vertical fillet weld;

4 flat butt weld, flat til let weld;

5 as 3 and recommended for vertical downward.

Current conditions

Symbol

Direct current Recommended polarity

Alternating current Minimum opencircuit voltage V

t--~O ~l )~_"_____.i.~_ +

J ~~---+~----~~~--~

1 + or - 50

2 - 50

3 + 50

4 + or - 70

5 - 70

6 + 70

7 + or - 90

8· - 90

9 + 90

__J « z

o

-

ln.

o

Table 9 OK-electrodes: Classification according to AWS. DIN and ISO standards (Stainless electrodes to British Standard)

Table 9 OK-eJectrodes: Classification according to AWS, DIN and ISO standards (Stainless electrodes to British Standard)

Etectrode

•

Mild and Low Alloy Steel

Pipeweld 601 a Pipeweld 701 0 Pipeweld 85 Pipeweld 801 a OK Femax 33.60 OK Femax 33.80 OK Femax 38448 OK Femax 38465 OK Femax 38.85 OK Femax 38.95 OK Femax 39450 OK 43.32

OK 46.00

OK 46.16

OK 48400

OK 48.04

OK 48.08

OK 48.15

OK 48.68

OK 50.10

OK 50.40

OK 53.04

OK 53.35

OK 53.68

OK 55.00

Stainless steel OK 61.10

OK 61.30

OK 61.33 NAG OK 61.34

OK 61.35

OK 61.41

OK 61.80

OK 61 .81

OK 63.10

OK 63.20

OK 63~30

OK 63.32

OK 63.34

OK 63.35

OK 63.41

OK 63~80

OK 64.30

OK 64.63

OK 67.13

OK 67.15

OK 67~50

OK 67.60

OK 67.62

OK 67.70

OK 67.71

OK 67.72

OK 67.75

OK 68.15

OK 68417

OK 69.33

OK 69.63

132

lAWS

E 6010

E 7010-G E 7010-A1 E 8010-G E 7024

E 7024

E 7028

E 7028

E 7028

E 7028

E 6027

E 6013

E 6013

E 7014

E 7018

E 7018

E 7018-G E 7018

E 7018-1 E 6013

E 6013

E 7016

E 7048

E 7016-1 E 7018-1

E 308 L-16 E 308 L--16 E 308 L-16 E 308 L-16 E 308 L-15 E 308 L-16 E 347-16

E 347-16 E316L-16 E316L-16

, E316L-16

E 308 Mo-16 E 316 L-16 E316L-15 E316L-16

E 317 L-16

E 310-16

E 31 0--. 15

E 309L-16

E 309-1"6

E 309 Mo-16 E 309 Mo-16 E 309 Mo-16 E 309-15

E 410-15

E 41 0 Ni Mo-1 6

DIN

E 43 32 C 4 E 51 43 C 4 E 51 43 C 4 E 51 32 C 4

E 51 22 RR 11 170 E 51 32 R R 11 1 80 E 5143 8(R) 12150 E 51 43 8(R) 12 160 E 51 43 8(R) 12 220 E 51 54 8(R) 12 240 E 51 53 AR 11 160 E 51 21 RR 6

E 43 32 R(C) 3

E 43 32 RR(C) 6

E 51 53 8 10

E 51 53 B 10

E 51 55 B 10

E 51 43 8( R) 1 a E 51 54 B 10

E 43 42 AR 5

E 51 43 RR(B} 7 E 51 44 B 10

E 51 43 8(A) 9 E 51 55 B 10 EY 4666 Mn B

E 19 9 LR 23 E 19 9 LR 23 E 19 9 LB 20+ E 19 9 LR 23 E 19 9 LB 20+

E 19 9 LA 23 150 E 19 9 Nb R 23

E 19 9 Nb R 23 11 0 E 19 12 3 LR 23 E19123R13

E 19 12 3 LR 23

E 20 103 L MPR 23 175 E 19 12 3 LR 16

E 19 12 3 LB 20+

E 19 12 3 LR 23 150 E 19 12 3 Nb R 23

E 18 13 4 LA 23

E 18 16 5 LR 26

I E 25 20 B 20+ E 25 20 B 20+ E 22 9 3 LR 23 E 23 12 LR 23

E 22 12 MPR 36 160 E 22 12 3 LR 23

E 22 12 3 LR 26 150

E 23 13 3 MPR 36 190 E 23 12 LB 20+

E 13 MPS 20+120 E 134 MPR 23120 E 20 25 5 L CuR

E 20 25 6 L CuR 23

ISO

Electrode

Low Alloy Steel OK 73.08

OK 73.68

OK 74.78

OK 75.75

OK 76.18

OK 76.28

OK 76.35

OK 76.96

OK 78.04

OK 78408

OK 78.10

OK 78~12

OK 78.16

AWS

DIN

ISO

E 8018-G E 8018-C1 E 9018-D1 E 11018-G

E 8018-82 L E 9018-B3L E 502-15

E 505-15

E 9016-G

E 11 018-G

E 10018-M E 11 018~M

E 9018-G

E 51 5 B 1 20 26 H

E 43 3 C 14 E514C10 E514C10 E513C10

E 51 2 RR 170 31 E 51 2 R R 180 31 E 51 4 B 1 50 36 H E 51 4 B 170 36 H E 51 4 B 220 36 H E 51 5 B 240 46 H E 51 5 AR 160 25 E 51 2 RR 32

E 43 3 R 11

E 43 3 RR 11

E 51 5 B 1 20 20 H E 51 5 B 1 20 26 H E516B12024(H) E 514 B 120 26 H E 51 5 B 120 24 H E 43 4 AR 24

E 51 4 RR 24

E 51 4 B 24

E 51 4 B 56 H E 51 5 B 24 H

E 51 B 120 26 H

BS 2926

19.9 LR

19~9 LAR

19.9 LR

19.9 LAR

19.9 LB

19~9 LAR

19.9 Nb AR

19.9 Nb R 19112.3 LR 19.1243 LR 19.12~3 LAR

19 12.3 LAR

19 12.3 LB 19.12.3 LR

19 12 3 Nb AR

-

, L .

I l t

, j

~

-

-

-

E Kbt Cr Mo 1 26 E Kb, Cr Mo 2 26 E Cr Mo 5820+

E Cr Mo 9 B 20+

-

-

E 5 Cr Mo LB 20 E 9 Cr Mo B 20

-

-

-

EY 55 66 Mn 2Ni Mo BH5 120 - '.

,

EY 69 66 Mn 2Ni Mo BH5 26 120

• L

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E 23.12 LR 2312RMP 23 12t2 AR

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Table 12 OK Electrodes for welding AISI stainless steels

AISI No. Steel type

t

i

]

201 202 301 302 302 B 303 303 Se 304 304 L 305 308 308 L 309 309 S 310 310 S 314 316 316 L 317

321

347 403 405 410

I

I

~ ~

I

i

• -

: C 0.15 17 Cr-4.5 Ni-6.5 Mn : C 0.15 18 Cr-5 Ni-8.S Mn

: C 0.15 17 Cr-7 Ni

I C 0.15 18 Cr-9 Ni

! C 0.15 18 Cr-9 Ni 2-3 5i I C 0.15 18 Cr-9 Ni S 0.15

! C 0.15 18 Cr-9 Ni Se 0.15 [ C 0.08 max. 19 Cr-10 Ni

i C 0.03 max. 19 Cr-10 Ni

I

I CO~1218Cr-11.5Nj

, C O~08 20 Cr-11 Ni

I C 0.03 20 Cr-11 Ni

I

I C 0.2 23 Cr-13 Ni

C 0.08 23 Cr-13 Ni C 0.25 25 Cr-20 Ni

~ C O~8 25 Cr-20 Ni

C 0.25 24 Cr-20 Ni 1 .5/3.0 Si C 0.08 17 Cr-12 Ni-2.S Mo

C 0.03 17 Cr-12 Ni-2.S Me

I

C 0.08 19 Cr-13 Ni-3.S Me

C 0.08 18 Cr-10 Ni Ti 5xC

C 0.08 18 Cr-10 Ni Nb 10xC C 0.15 12 Cr 0.5 Si max.

C 0.08 13 Cr 1 .0 Si max.

C 0.15 12.5 Cr 1 .0 s. max.

Weldability OK Electrodes

good good good good good poor poor good good good good good good good good good good good good good good good fair

fairly good fair

OK 63.35 OK 67.75 OK 63.35 OK 67.75

OK 61.30 OK 61.33 OK 61.41 j OK 61.30 OK 61.33 OK 61.41 I OK 61.30 OK 61.33 OK 61.41

. OK 61.30 OK 61.33 OK 61.41 I OK 61.30 OK 61.41

! OK 61 .30 OK 61 .41 OK 61 .33 OK 61.30 OK 61.41 OK 61.33 OK 61.30 OK 61.41 OK 61.33 OK 61.30 OK 61.41 OK 61.33 OK 61.30 OK 61.41 OK 61.33 OK 67.70 OK 67.62 OK 67.75 OK 67.70 OK 67.62 OK 67.75 OK 67.13 OK 67.15

OK 67.13

OK 67.15

OK 63.30, 63.34, 63.35, 63.41 OK 63.30, 63.34, 63.41

OK 64~30

OK 61.30 OK 61.81 OK 61 ~30 OK 61981 OK 63.35 OK 84.42 OK 63.30 OK 63.35 OK 84.42 OK 63.35

~

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In all cases the temperature of the workpiece should be kept as low as possible when welding austenitic steel.

Steel corresponding to AISI No 403, 405 and 41 0 should preferably be welded at elevated temperature 200-300°C.

o

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..-<DVC"1 "-,......NM

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~n the tables, joint cross section. theoretical joint volume and kg weld metal per metre length of welded joint are given. The electrode consumption per metre of welded joint is obtained by dividing the number of kg of weld metal by N, where N is the kg of weld metal per kg of electrode and is given for each electrode in the following section under the heading "Deposition data at max. welding current" .

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Square butt joints: Joint volumes and weld metal weights

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Position

Plate thickness mm

Gap mm

Weightllength weld metal kg/m

Volume/length crnvrn

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1 1.5 2

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Corner welds: Joint volumes and weld metal weights

Plate thickness

•

mm

2 3 4

5 6 7 8 9

10 11 12 15 18 20 22 25

Section

..

size

2 4.5 8

1215 18 24.5 32 40.5 50 60.5 72

113 162 200 242 323

crnvrn

i !

3.5 i

7

9

13 18.5 25.5

33 41.5 51 .5 63

74.5 116 167 206 248 329

kg/m 0603 0.05 0.07 0.10 0.15 0.20 0.26 0.33 0.40 0.49 0.58 0.91 0.31

1.62 1.95 2~58

crnvrn

3 !

L

7 l

9 i

13.5 I

19.5 26.5 34.5 43 5315 67

79

123 174 206 255 331

kg/m 0.02 0.05 0.07 o. 11 0.15 0.21 0.27 0.34 0.42 0153 0.62 0.97

1.37 1 A62 2.00 2.60

Fillet welds: Joint volumes and weld metal weights

Plate thickness

mm

t

2 2.5 3 3.5 4 4.5 5 515 6 6.5 7 7.5 8

9

10 11 12 13 14 15

140

Section

...

srze

4 6.5 9

12.5 16 20~5 25 30.5 36 42.5 49 56.5 64 81

100 121 144 169 196 225

cmvm

5 7.5 10.5 14 18 22.5 27~5 33.5 40 4615 54.5 60.5 70 88

018 131 155 179 207 237

kg/m 0.04 0.06 O~08 0.11 0.14 0.18 0.22 0.26 0.31 0.37 0.43 0.47 0.55 0.69 O~85 1.03 1.22 1.41 1 .62 1 ~86

6 8.5 12.5 16 21 26 31.5 37 42 49~5 57 65 73.5 94

114 138 162 190

224 248

kg/m 0.05 0.07 0.10 0113 0.16 0.20 0~25 0.29 0.33 0.39 0.45 O~51 0.58 Ot74 0.89 1.08 1 .27 1.49 1 ~ 76 1.95

crnvrn

3.5 7 9.5

14.5 21

27 ... 5 36 45.5 56 72

84 ... 5 132 190 227 275 370

kg/m 0.03 0.05 O~07 0.11 0.16 0.22 0.28 O~36 O~44 O~57 0.66 1.04 1.49 1 .78

2116 2.90

crnvrn

5.5 8 11 15 1915 24.5 30,5 36 43 51 56 64 76.5 95

116 143 169 195 227 264

kg/m 0.04 0.06 0.09 0.12 0.15 0.19 0.24 0.28 0.34 0.40 0.44 0950 0.60 0.75 0.91 1.12 1 ~33 1.53 1.78 2.07

crnvrn

3 .. 5

7.5 10.5 16 22

31.5 40.5 51 64 78.5

93 141 204 252 204 405

crnvrn

5.5 8.5 12 16.5 22 26.5 33 40.5 47.5 56 65 7315 82.5

109 130 157 188 220

257 294

Choose the proper OK Electrodes, Wires and Fluxes for Hardfacing and Maintenance

-

~.

r

~

Recommendations for the right choice of electrodes for joining dissimilar materials can be found in the figs 1 and 2.

The conditions to be considered when choosing the proper electrode, wire and flux for hardfacing and maintenance are compiled In the following summary sketch.

A grading of the weld metal resistance to different kinds of working conditions are compiled in table No 13~

The working conditions for an object to be repaired are often known. The table gives information about suitable electrodes and regards which must be taken to the different kinds of attacks which can occur. Recommended OK-electrodes, wires and fluxes for SOUle of the most common objects for hardfacing and maintenance by welding are compiled in table No 14.

Short Rules for the choice of the proper Type of Weld Metal Alloy for Hardfacing and Cladding

With regard to:

1 . Type of Wearing

2. Working Conditions

3. Machineability Requirements

Useful knowledge when choosing the proper type of alloy

1 · The composition of the material to be welded when deciding

a) Which types of welding alloys are usable and suitable.

b) If preheating is favourable.

c) If welding of a buffer layer is necessary.

2. Conditions for the welding

a) Is preheating possible or not?

If not possible: hardenable welding alloys can be used only to a very limited extent for steel and cast iron weldments: austenitic or non-ferrous alloys should be preferred:

OK 67.45, OK 67.75- austenitic

OK 68.81 and 68.82- austenitic-ferritic OK 92.18, 92.58, 92.35- non-ferrous. The welding position

b) Can submerged-arc welding or gas metal

c) arc welding be applied?

For which of the applicable welding pro-

d) cesses is suitable filler material available?

4. Environment

a) Corrosive or non-corrosive?

b) The temperature, high or low

c) For resisting wearing in a corrosive environment the weld metal must be resistant to both corrosion and wearing. Thus, depending on the degree of the severity of the corrosion attacks a more or less corrosion resistant alloy is required.

3. Working Conditions for the Repaired Work Piece

a) Type of wearing: abrasive, erosive or caviation

For resisting abrasive wear by sharpedged blast stone and ore a hard surface or a work hardening surface is required or desired.

Recommended:

OK 84t 78 and 84.80 OK 84.58

OK 83.65

OK 86628

OK 86108

For resisting erosive wear a hard surface and a fine grained microstructure of the weld metal is required.

Recornmended:

OK 84.80

OK 84.78 I

OK 85.65, 84.58 \

I

OK 83.65 1

OK 84.52 \

Cavitation attacks in water turbines are usually met by ctadding with austenitic electrodes:

OK 63.35 is the most used electrode for this purpose, but the foHewing are also suitable,

OK 63632

OK 67.70

OK 67.75 OK 68 .. 81

kg/m 0.03 O~06 0.08 0.13 0.17 0.25 0.32 O~40 O~50 O~62 0.73

1 .11 1.60 1.98 2.39 3.18

••

I

kg/m 0.04 0.07 0109 0.13 0.17 0.21 0.26 0.32 0.37 0144 0.51 0.58 0.65 OA86 1.02 1.23 1.48 1.73 2A02

2~31

1

Choose the right OK Electrodes for Joining-Dissimilar Materials

Table 13 Hardfacing and Cladding

Choose the Right Electrode for Different Working Conditions

i t

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;;;

...

All types of Stainless Steel

ENVIRONMENT

Resistance-Suitability

5. Superior 3. Good 1. Limited usability

5. 92.26~ 92~35_ 92~86~ 94.25,94.55,93.01-12 4. 68.81 ~ 67.45~ 67.52

3. 84.801 84.78~ 84.424 84.52 2. 84.58,83.50

1. 83.28. 83.29. 83.65, 85.38, 85.58. 85.65, 86.08.86.28

Fig 1,

1. OK 67.70, OK 67.75

2. OK 67~ 15, OK 67.45, OK 68.81 3. OK 63.35, OK 63.30

Mild steel and Carbon-Manganese steel

Corrosive environment Requirements:

Corrosion Resistance

HIGH TEMPERATURE Oxidizing Requirements:

Scaling Resistance

5. 92~26. 92~35. 93.01-12

4. 68+81 t 84.781 67 .45~ 67.52, 83.65t 84.80 J. U4 ~'-l2 _ 84.52, e-r.sa. 85.58t 85165

2. 83~50. 92~86

1 + 83.28~ 83429, 85t38, 86.08, 86428

5. 92.35~ 93.01-12

4~ 84.781 85.58.85.65

3. 85.38. 84.42. 84.52. 84.58. 83.50. 83.65 2. 83.28, 83.29, 86.08, 86.28. 68.81 1467.45,67.52

,

~

~

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,

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•

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1. OK 92.26

2. OK 67.70. OK 67.75, OK 67.45 3 .. OK 63.30, OK 63.35

Low-Alloy Steel for Elevated Temperature Service

All types of

Stainless Steel

Annealing, Softening Requirements:

Hardness at High Temperature. Annealing Resistance

J!

i

·1

Low temperature 5. 92.26, 92.35, 92.86, 67.45, 94.25, 94.55
Requirements: 4.67.52.86.28,86.08
1.0K92.18 Cold Toughness 3. 83.28, 83.29~ 68.81
Fig 2. 2. OK 92.58 2. 83~50. 84.42, 84.52
1. 83.65, 84.58, 84.78, 85.38, 85.58, 85.65,
93.01-12.84.80

A1t Cast Cast Nodular TYPE OF WEAR
Iron Iron Cast
Types
Iron
of Steel Impact, high surface 5. 92.35, 86.0B, 86.28, 83.28, 83.29, 68.81 ~ Cobal 7
pressure 4. 67945. 67t52

Requirements: Impact- 3. 92.25, 93.06
Resistance and 2. 84.42, 84.52, 85.38, 85.58, 85.65, 93.12
1. OK 92.58 Resistance to Crushing 1.83.50,83.65,84.58,84.78.94.25,94.55,93.01
2. OK 92.18 Wear by blast stone and ore 5. 84.78~ 84.80,93.01
Requirements: High surface- 4. 86.08, 86.28. 83.65, 85.65, 93.12
_.r--- I
Hardness or Cold-Work 3. 83.50, 85.38, 84.58. 84.42, 84.52, 93.06

AU Nodular Nodular Malleable I Hardening weld metal 24 85.58, 68~81. 67.45~ 67.52. 93.07
I
Types Cast Cast Cast 1. 83.28t 83.29
of Steel Iron Iron Iron
Wear by fine grained materials
Sand and clay 5.84.78,84.80,93.01
I
~-
- Requirements: High 4. 83~65. 85.651 93.12 ,
- l
.
surface hardness ~
3. 84.58, 83.50t 93.06 1
•
2.84.42.84.52,68.81.85.38.85.58 ~
OK 94.25
1.67.45.67.52,83.28.83.29,86.08,86.28.93.07 Never use unalloyed electrodes for these joints.

. ..... ~

, .

All Types of Steet

Copper and Copper-Alloy

..

,

All types of Cast Iron

Cavitation Requirements:

Cavitation Resistance

5.68.81,63.35,67.75,93.06-07 4. 67.45, 67.52, 94.55. 94&25

3~ 84.42

2. 84.52. 84t58~ 93~01-12 1. 83.28, 83.29

. .,

,. .. ~ ~ - . ·.1

1 ~ First Hand Choice

2. Second Hand Choice

3. Third Hand Choice

QUite unfitted electrodes and electrodes of more expensive composition than necessary \\llth regards to the wor], conditions are ormtted

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ESAB

A cellulosic coated manual arc welding electrode.

Classification

AWS AS.1: E 6011 BS 639: E43 32C 14 ISO 2560: E43 3C 14 DIN 1913: E43 32C 4

I

f I

·

1

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f

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Mn

p S

General Description

Designed for site-welding of pipe and pipelines in all positions, using conventional and 'stovepipe' techniques particularly for the root bead. Easily controlled arc with low tensile deposit. Peneterating arc with low volume, fast-freezing easily-removable slag .

Typical All-Weld Chemical Composition (Wt.D/o)

C

Si

0.12

<0.02 <0.02

0.2

Typical Applications

Normally used DC. On pipe steels up to and including SLX46. Ideal for root beads on higher tensile material. Suitable for use with misaligned and poor fit-up joints.

Welding Current

DC (+) or (-) OCV: 70V min.

Typical All-Weld Mechanical Properties Yield stress Ultimate Tensile Elongation Strength

Approvals A8S:

Controlas DnV:

LR:

0)1.0 Ncr)

• •

MN com

~~ 00

N

",,_

I

3 3 3

380 N/mm2

470 N/mm2

30 %

...

<D o I

Charpy V Impact Values Test temp

O°C

-30°C

I I

! l

1

..

N'rvO

to II

vM co en

~~ 00

CO'"' NO

Impact values 80J

45J

. ...

(V) M co m

~~ 00

•

1

~

Current Ranges

~ Q)

c Q)

TI

L....

m ..c

t

149

Packaging Information

Diameter (mm) 2.5

Length (mm) 350

Box Weight (Kg) 15 Approx. No of Electrodes per

Box 922

3.25 350 16

4~O 5.0 350 350

16 16

603

403 287

All electrodes supplied in sealed metal containers.

•

I

ESAB

•

I

ESAB

A cellulosic coated manual arc welding Classification

electrode. AWS A5.5: E 701 O-G BS 639: E51 43C 10 ISO: E51 4C 10

DIN 1913: E51 43C 4

Ni Mo

A cellulosic coated manual arc welding Classification

electrode, AWS A5.5: E 701 O-A 1 BS 639: E51 43C 10 ISO 2560: E51 4C 10 DIN 1913: E51 43C 4

•

General Description

One of the new generation of Pipe-welding electrodes which show an increase in deposition rate, with both 'stovepipe' and conventional techniques. Features of Pipeweld 7010 are excellent molten-pool control, good penetration, low spatter, smooth arc-characteristics with a fast-freezing, low-volume, easily-removable slag.


For welding high-strength pipelines and pipe steel. Suitable for use in root, capping and filling runs in 5LX52 to 5LX56 grade line pipe.

Approvals ABS:

Controlas DnV:

Typical AII .. Weld Chemical Composition (Wt.%)

Charpy V Test temp o-c

-20°C

-30°C

General Description

Designed specially for site-welding of higherstrength pipe and pipelines in all positions, using conventional and 'stovepipe' techniques. Penetrating arc with low volume, fast-freezing easily-removable slag.


Used on pipe-steels in the 5LX52 to 5LX56 range. Higher-strength deposit, 525-555 N/mm2 tensile strength with a manganese/ molybdenum deposit, widely used for filling and capping on line pipe.

Approvals ASS:

Controlas DnV:

LR:

Typical All-Weld Chemical Composition (Wl.%)

c

Si Mn

p

s

C

Si

Mn

p

s

Mo

0.12 0.15 0170 <0.02 <0.02 0.20 0.25

0.12 0.15 0.35 <O~02 <0.02 0.50

3,3Y

460 N/mm2

540 N/mm2

Welding Current

DC+ or (-) OCV: 70V min.

Typical AII·Weld Mechanical Properties Yield stress Ultimate Tensile Elongation Strength

Welding Current

DC + or (-) OCV: 70V min.

Typical All-Weld Mechanical Properties Yield stress Ultimate Tensile Elongation Strength

3

460 N/mm2

540 N/mm2

24 %

3,3Y

3 3

Charpy V Impact Values

Test temp Impact values

aoe 80J

. • < ,

Impact values 80J

45J

45J

Current Ranges

•

Size (mm) 3.25 4.0 5.0 5.5

Minimum Current (A) 75 11 0 130 165

Maximum Current (A) 125 200 230 270

i

I

I

,

Size (mm) 3.25

Minimum Current (A) 75

Maximum Current (A) 125

4~O 5.0

11 0 130

200 230

Current Ranges

Positional Welding Recommended




Diameter (mm) 3.25 4.0 5~O 5.5 Diameter (mm) 3.25 4.0 5~O
Length (mm) 350 350 350 350 t Length (mm) 350 350 350
.. Box Weight (Kg) 16 16 16 16 I Box Weight (Kg) 16 16 16
Approx. No of Approx. No of
~
Electrodes per , Electrodes per
....
}
Box 602 390 255 203 , Box 605 402 257
r.
! \
~ ~
I
~ I
•
, !
~
All electrodes supplied in seated metal can- ol!: All electrodes supplied in seated metal con- I
tainers. .
~ tainers.
..:
., 150

151

ESAB

•

I

•

A new cellulosic coated manual metal arc welding electrode.

Classification

AWS A5.5: E 8010-G as 639: E51 32C 10 ISO 2560: E51 3C 10 DIN 1913: E51 32C 4

c

p

A deep penetration rutile covered electrode for welding square edged butt joints in the flat position and for making the sealing run on the root side of V-joints without prior chipping out.

Classification AWS A5~ 1 E 6020

ISO 2560: E 4x2 R 45xP

• 'III

•

General Description

The first of a new generation of pipe-welding electrodes which show an increase in deposition rates, with both 'stovepipe' and conventional techniques. Features of Pipeweld 8010 are excellent molten-pool control, good penetration, low spatter, smooth arc-characteristics with a fast-freezing, low-volume, easilyremovable slag.


For welding high-strength pipelines and pipe steel in the 570-620 N/mm2 tensile-strength range. Can be used for root, filling and capping run in 5LX60 to 5LX7Q grade line pipe.

Approvals ABS:

Controlas DnV:

LR:

Typical AU-Weld Chemical Composition (Wt.%)

Ni Mo

Applications

OK Rapid 23.50 is intended for the welding of mild general purpose structural steels, pressure vessel steels and A-quality ship's plate.


s

c

Si

Mn

0.10

0.4

0.5

0.12 0.15 0.70 0.020 0.020 0.20 0.45

24 %

Welding data·

Arc voltage: 40-50 V

Type of current: AC or DC negative (positive). Minimum open circuit voltage on AC: 60 volts. Welding position: flat

3

130-180 170-230 230-320

40 45 50


Yield stress: 450 N/mm2


Elongation 5xD 31 %



+20°C about70J

Welding Current

DC + or (-) OCV: lQV min.

Typical AII .. Weld Mechanical Properties Yield stress Ultimate Tensile Elongation Strength

595 N/mm2

3.25 4

5

Length mm

515 N/mm2

350 450 450

Current Amps

Arc volts approx,

Diameter mm

3 3,3Y

Charpy V Impact Values

Test temp Impact values

ooe 65J

-20°C 45J

Approvals

Lloyd's Register of Shipping, grade 1 Bureau Veritas, grade 1 DP

Det norske Veritas, grade 1 DP

American Bureau of Shipping, grade 1 DP Controlas

Current Ranges

Size (mm) 3.25 4.0 5.0 5.5

Minimum Current (A) 75 11 Q 130 165

Maximum Current (A) 125 200 230 270


Diameter (mm) 3.25 4.0 Deposition data at max welding current
5.0 5.5
Length (mm) 350 350 350 350 Size N B H T Wejght Power
.. Box Weight (Kg) 16 16 16 16 Diam . Length kg weld number of kg weld Burn off of weld consumption
Approx. No of mm mm metal electrodes metal per time per metal/ per kg weld
Electrodes per per kg per kg hour arc electrode electrode metaJ
Box 602 398 251 203 electrodes weld metal time sees 9 kWh
• I I i

l ,

All electrodes supplied in sealed metal containers.

4 5

450 450

0,48 0.50

28 17

56 58

36 58

4.5 4.6

-

;

152

153

Diameter mm

Length mm

350 450 450 450 450 450

Current Amps

80-115 130-170 150-230 170-240 200-350

280-450

A high recovery rutile iron powder electrode giving a metal recovery of about 160 %. Particularly suitable for Iillet welds in thick and medium thick plate.

Applications

OK Femax 33.60 is particularly recommended for welding horizontal-vertical fillets. The weld metal goes well up the vertical plate and gives a good transition to the base material without undercutting even at high welding current.

Welding current: AC ~50 Volts,

DC positive ( or negative)

ESAB

ESAB

•

•

Classification AWS/SFA A5.1: E 7024

DIN 1913: E 51 32 RR 11 160 ISO 2560: E 51 2 RR 160 31 NFA 81.309: E24 3/2 R R 160 31 UNE 14a003~ E5132 RR 160 31

A very fast high efficiency rutile iron powder electrode giving a metal recovery of approx. 180 %. Particularly suitable for fillet welds. On alternating current an open circuit voltage of ~50 V is necessary.

For mild steel of minimum tensile strength <440 N/mm2, 45 kpzmm> and ordinary ship's plate A and D quality.

Classifi cation AWS/SFA A5.1 : E 7024

DIN 1913: E 51 32 RR 11180 ISO 2560: E 51 2 RR 180 31 NFA 81.309: E51 3/2 RR 190 31 AS 1553.1 : E 4824


c

0.7

Throat Electrode Current Travel Run length

thickness diarn. Amps speed per elec-

a=mm mm m/h trade em

0.1 0

Welding data for horizontal fillets

Typical weld metal composition Ok

Si

Mn

c

Si

Mn

0.07

0.4

0.4


Yield stress: 450 Nzrnrn-'


Elongation 5xD 28 %

~ I

,

\

I

3 4

3~5 4

5

4 4

5

4.5 5

5.6 6

5 5

5.6 6

5.5 5.6

6

6 6

31 71

26 55

33 83

20 42

29 66

26 56

29 68

30 77

20 44

24 53

26 61

21 46

22 52

20 46

200 220 270 220 310 320 370 380 320 390 410 400 410 410


O°C

-20°C

Impact values approx. 55J 28J




Elongation 5xD 26 %



Q(lC about 50J

Arc volts approx.

27 30 33 35 35 36

Approvals

Lloyd's Register of Shipping, grade 2 Bureau Veritas, grade 2

Det norske Veritas, grade 2

American Bureau of Shipping, grade 2 Gerrnanischer Lloyd, grade 2 TUV-Eignungsgepruft, Kennblatt Nr 1 031.01

OS E 512 RR

SS 143203

DB 1 0.039.11 lOS

Approvals

Lloyd's Register of Shipping, grade 2, 2Y Bureau Veritas, grade 2Y


American Bureau of Shipping, grade 2 Poland PRS, grade 2

Germanischer Lloyd, grade 2

DSRK 44,2

TOV-EignungsgeprOft, Kennblatt Nr 0634 Controlas

DB: 10.039.28/QS

DS: E 512 RR

RINA: E 42 2

AS: 2

SFS: E 5122 HX 3

SS: 143203

Welding current

Diameter mm

Current Amps

Arc volts approx.

3.25 ~ 4

5

5~6 6

28 30 32 33 34

130-170 180-230 250-340 280-400 300-430

Deposition data at max welding current

Deposition data at max weldinq current

Size N B H T Weight Power Size N B H T Weight Power
Diarn, Length kg weld number of kg weld Burn off of weld consumption Oiarn, Length kg weld number of kg weld burn off of weld consumption
mm mm metal · electrodes metal per time per metal/ per kg weld ~ mm mm metal electrodes metal per time per metal per kg weld
~
per kg per kg hour arc eJectrode electrode metal , per kg per kg hour arc electrode electrode metal
,
electrodes weld metal time sees 9 kWh electrodes weld metal time sees 9 kWh 2.5 3.2 4

5

6

154

350 450 450 450 450

Ot64 0.68 0.68 0.68 0.68

53 23 15

9.5 6.4

46 71 111 137 154

43 71 77 78 83

19 43 65 105 156

3.25 4

5 5.6 6

2.2 2.3 2.3 2.3 2.4

450 450 450 450 450

69 69 67 64 70

21 14 10

7.6 6.8

2.5 3.8 516 7.3 7.8

0.68 Ot68 0.69 0.69 O~69

155

U~ r-ernax ~~.tSu

Fematic

ESAB

•

.

\

~

A fast high efficiency rutile iron powder electrode for gravity welding on mild steels using Fematic Long Neck electrode feeders. Same mechanical properties as OK Femax 33.80

Sizer) of weld mm

Classification AWS/SFA A5.1 : E 7024

DIN 1913: E 51 32 RR 11 180 ISO 2560: E 51 2 RR 180 31 Swedish Standard: 3203

AS 1553.1: E 4824

A low hydrogen AC/DC high recovery rutile basic iron powder electrode, 150 % recovery. Gives extremely smooth tlllets of equal leg length and a very low emission of fume and spatter. Best on AC.

-

.. .

Class ification AWS/SFA AS.1: E 7028

DIN 1913: E 51 43 B (R) 12 150 ISO 2560: E 51 4 B 150 36 H Swedish Standard: 3210 H10

ESAB

Description

OK electrodes for use in Gravity Feeders are called Fematic electrodes. The composition, strength and approvals are the same as for standard length OK Femax 33.80.

see below). Note that the economy of the method increases as the bead length increases. Therefore, for a given throat thickness, the largest possible electrode and hence the longest bed length should be chosen.

The following table gives normal values. The information applies to cut plate edges without a gap. Gaps and round joint edges give srnaller throat thicknesses.

Long electrodes cannot tolerate the same welding current as 450 mm electrodes, but the current values listed in the table can be somewhat exceeded. The easiest way to check the current is to measure the fusion time. (See table.)


OK Femax 38.48 is for being a low hydrogen electrode unusual easy to weld and is especially well fitted for horizontal fillets with a leg length of 4-6.4 mm. The electrode is as easy to use as a rutile electrode but the weld metal quality corresponds to that of the basic electrodes. The slag is easy to remove.


Gravity welding with Fematic electrodes is carried out on AC, DC can give rise to arc blow. The throat thickness of the weld can be controlled partly by the choice of electrode diameter and partly by chaning the bead length. The bead length can be varied between 800 and 11 00 mm by raising or lowering the guide bar of the gravity welder. The lower the guide bar,

the longer the bead length (low h-value,


Elec- Welding Welding

trode current speed

e mrn Ampere em/min.

Run length em/ electr.

5 4 210 27 40
Welding data 6.4 5 260 25 40
6.4 5e6 300 25 44
Throat Electrode Current Fusion Feeder settings Run Kg
thickness dimensions Amps time hs mrni) he rnrne) length electrode 1) Leg length of fillet
mm Diam. Length sec. mm per 100 mm
mm mm weld
_l.
3.5 4.5 700 220 160 800 550 1000 , 22
4 5 700 250 165 800 550 1000 26
4.5 5.6 700 290 165 800 550 1000 29
5 6 700 315 165 800 550 1000 36
5.5 6 700 315 165 900 600 850 42 216 300 320

1) hs = The perpendicular distance from the joint to the highest point of the unit. (See drawing below.)

2) he = The perpendicular distance from the joint to the edge of the electrode screw. (See drawing below.)

-, .... " ..

.. . .

~ '_. ..,fI-· ~

.....

- .,. ,

!~

.. r

!"- :

Approvals

Lloyd's Register of Shipping, grade 2 Del norske Veritas, grade 2

Swedish Standard: 13 3202

ABS: 2,2Y

BV: 2,2Y

DSRK: 44,2

0.10


Electrode Current

Diam. Length Amps

mm mm

Kg weld metal per hour arc time

Kg weld metal kg electrodes

..l

, ,.

,.--. .

-4:.

.:-.1


2.5 4.2 4.4

c

0.58 0.60 0.62

Si

4 450

5 450

5.6 450

Mn

0.40

t· . ,

156

j

;II

t ~


c

0.45

Si

0.07

Mn




Elongation 5xD 27 0/0


Test. temp -20°C

-30°C

-40°C

Impact values 90J

50J

36J

Approvals

American Bureau of Shipping: 3HH and 3Y Bureau Veritas: grade 3, 3Y HH

Det norske Veritas: grade 3 Y HH

Lloyd's Register of Shipping: 3 and 3Y H Germanischer Lloyd: grade 3YHH

TUV: EignungsgeprOft, Kennblatt 3004

RS: 3YHH

Controlas

OS: E 51 48 (H)

SFS: E 5140 H 103

SS: 1432 1 0- H 1 0

DB: 1 O~039.27/QS

Number of electrodes per kg weld metal

Melting Weight of

time per weld metal electrode. per elec-

sees trade 9

18 11 9

88 56

84 91

96 114

I I

,

I

Power consumption per kg weld metal kWh

157

ESAB

ESAB

•

•

Classification AWS/SFA AS.1 : E 7028

DIN 1913: E 51 43 B (R) 12 160 ISO 2560: E 51 4 B 170 36 H

Power consu m ption per kg weld metal kWh

A zircon .. basic electrode with 165 % recovery. A very fast electrode which gives the weld metal quality expected from a basic electrode. On alternating current an open circuit voltage >65 V is necessary.

A fast rutile basic iron powder electrode having very high recovery (220 0/0) for welding mild and low alloy steels. It operates best on alternating current, minimum open circuit voltage 55 V.

Classifi cation AWS/SFA AS.1 : E 7028

DIN 1913; E 51 43 B (R) 12 220 ISO 2560: E 51 4 8 220 36 H

Applications

The welding of ordinary and high strength ships plate A, D and Equalities.


Welding current: AC or DC negative


Size N B H T Weight Power
Oiarn. Length kg weld number of kg weld burn off of weld consumption
mm mm metal electrodes metal per time per metal/ per kg weld
per kg per kg hour arc electrode electrode metal t
electrodes weld metal time sees 9 kWh ~
iI'
"I , * 3.25 450 0.67 23 2.7 57 43 1 .9
! ~
...
.,1 4 450 0.68 14.4 3.7 70 69 2.3
+;' i _ 5 450 0.69 9.6 5.7 72 104 2.4
» ".
.. III"
~J"
6 450 0.68 6.6 7.2 80 150 2.3
7 450 0.70 5.1 8.5 88 195 2~3 Throat thickness a=mm

4 4.5

Diam mm

3.25 4

5

6

7

-- "

t

158

" . '.


OK Femax 38.85 is our best electrode for welding horizontal-vertical fillets in high tensile structural steels and ship's plate where the use of rutile electrodes is not permitted.



C Si

Mn

c

Welding current: AC (or DC positive)





Charpy V impact value. Butt weld test


-20°C 100J

-30°C 80J

Si

Mn

0.07 0.60

1.1

0.07

0.45

1 . 1

Elec- Welding Travel trade current speed

diam. Amps m/h

mm

Run length per electrode em






Test. temp -20°C

-30°C

-40°C

-eo-c

Diameter mm

Current

Amps

200-350 250-440 300-500

Arc volts approx.

5 5.6 6

40 42 44

4 4 5 5 5 6 6

210 210 280 300 300 360 360

17 14 20 17 14 20 17

36 31 48 37 32 47 40

Impact values approx. 110J 95J 65J 50J

Approvals

American Bureau of Shipping 3HH, 3Y Lloyd's Register of Shipping, 3, 3Y H Bureau Veritas, grade 3, 3Y HH

Det norske Veritas, grade 3Y HH Poland PRS, grade 3 Y HH

DSRK: 52.3 HH SFS: E 5130 H 1 03

GL: 3YHH SS: 143209-H 1 0

RS: 3YHH

Approvals

Lloyd's Register of Shipping Bureau Veritas, grade 3, 3Y HH Det norske Veritas, grade 3Y HH

American Bureau of Shipping, grade 3HH, 3Y Germanischer Lloyd, grade 3Y HH

PRS: 3Y HH

••

TUV: Eignungsgepruft, Kennblatt 0635

Controlas

OS: E 51 48 (H)

58: 143211-H 10 -

SFS: E 5150 H 103

DB: 10.039.15/0S

51 45

56 47

Current Amps

Arc volts approx.

100-190 170-240 225-355 300-430 340-490

37 36 40 40 40

Data for welding horixontal fillet joints with 450 mm OK Femax 38.85

Throat thickness

Diam. mm

Current Amps.

Welding speed m/h

Arc time sees.

Bead length em/eJectrode

5.0 5.5 5.5 6.0

5

5 5~6 5.6

290 300 330 340

18 16 18 15

101 98 115 113


Size Diam. Length mm mm

N

kg weld metal per kg electrodes

B number of electrodes per kg weld metal

H

kg weld metal per hour arc time

T burn off time per electrode sees

Weight of weld metal electrode

9

5 450 0.7 7.0 6.0 84 140 2.3
"_
, 5.6 450 0.7 5.9 8.0 75 170 2~3
_
""
,
~
"!!: 6 450 0.7 5.2 9.2 73 190
t 2~3
i
~'
~
~"
It
!
..
159 •

ESAB

ESAB

Fematic

•

A fast high efficiency rutile basic iron powder electrode for gravity welding on mild and manganese alloyed structural steels using Fematic Long Neck electrode feeders.

Same mechanical properties as OK Femax 38.85

Classification AWS/SFA AS.1: E 7028

ISO 2560: E 51 48 220 36 (H) DIN 1913: E 51 43 B (CR) 12 220 Swedish Standard: 3209 H10

A zircon-basic iron powder AC/DC electrode about 240 % recovery: It gives a welding speed comparable with submerged arc welding: up to 240 9 weld metal per minute with a 6 mm diam. electrode.

Classification AWS/SFA A5.1 : E 7028

DIN 1913: E 51 54 B (R) 12 240 ISO 2560: E 51 5 B 240 46 H

\

I

I

I I ,

• l

•


OK electrodes intended for use in Fematic or other gravity feeders are called Fematic electrodes.

OK Femax 38.85 Fematic electrodes are only made in 700 mm lengths and are delivered in containers holding 375 to 400 kg.

OK Femax 38.85 Fematic has the same approvals and the same quality as the 450 mm long OK Femax 38.85 electrode.


Gravity welding with Fematic electrodes carried out on AC/DC can give rise to arc blow. The throat thickness of the weld can be controlled partly by the choice of electrode size and partly by changing the bead length. The bead length can be varied by raising or lowering the guide bar of the gravity welder. The lower the guide bart the longer the bead length (low h-value, see below). Note that the economy of the method increases as the bead length increases. For a given throat thickness, the largest possible electrode diameter, and hence the longest bead lenqth, should therefore be chosen.

The table below gives normal values. The information applies to cut plate edges without a gap. Gaps and round joint edges give smaller throat thicknesses.

Long electrodes cannot tolerate the same

welding current as 450 mm electrodes, but the current values listed in the table can be somewhat exceeded. The easiest way to check the current is to measure the fusion time. (See table)

Approvals

Lloyd's Register of Shipping, 3, 3Y H Det norske Veritas. 3Y HH

USSR: 6 HH

Description

OK Femax 38.95 is a high efficiency electrode with a zircon-basic covering.


c

Si

Mn

Applications

OK Femax 38.95 is primarily intended for welding prepared butt joints and fillets in. ~he flat position where it gives a smooth transition to the base material.

Recommended for the welding of ordinary and high strength ship's plate AI 0 and Equalities.

Welding current: AC (DC positive)

0.07

0.07

0.60

1 .1

. ....

•

•

4 4.5 5 5~6 6

Current

-. Amps

170-240 220-300 330-400 370-460 400-520

Arc volts approx.







-20°C 110J

-40°C 90J


c

Si

Mn

Diameter mm

35 35 45 50 50

Approvals

SS 143206- H1 0

Lloyd's Register of Shipping, grade 3 and 3Y H Bureau Veritas, grade 3, 3Y HH

Det norske Veritas, grade 3Y HH

American Bureau of Shipping 3HH, 3Y

OS: E51 58 (H)

RS: 3YHH

SF S: E 5155 H 1 04

OK Femax 39.95 must be deposited with a very short arc.

Welding data Deposition data at max welding current
T Weight Power
Size N B H
Throat Electrode Current Fusion Feeder settings Run Kg Diarn, Length kg weld number of kg weld burn off of weld consumption
thickness dimensions Amps time hs mmi) he rnrne) length electrode mm mm meta1 electrodes metal per time per metal/ per kg weld
mm Dram. Length sec. mm per 100 mm per kg per kg hour arc electrode electrode metal
kWh
mm mm weld electrodes weld metal time sees 9 4 5 700 220 180 900 650 800 40 4 450 0.68 14~9 3.6 67 69 2.3
4.5 5.6 700 275 180 900 650 800 48 4.5 450 0.71 9.0 6~O 68 110 2~O
5 6 700 300 180 900 650 800 55 5 450 0.70 6.6 9.0 63 155 210
5.6 450 0.70 5.2 11 ~O 65 190 2~ 1
6 450 O~71 4.2 13.3 65 240 117
1) hs = The perpendicular dis1ance from the joint to the highest point of the unit. (See drawing.)
2) he :: The perpendicular distance from the Joint to the edge of the electrode screw. (See drawing.) 161
1c.n u" r-emax ,,~.:>u

Fematic

ESAB

A fast high efficency acid iron powder electrode for gravity welding mild steel using Long Neck or Short Neck gravity feeders. Fematic welding is carried out on DC-lAC. Minimum open circuit voltage 70 V.


DIN 1 913: E 51 53 A R 11 1 60 ISO 2560: E 51 5 AR 160 25 Swedish Standard: 3201

AS 1553.1 : E 4827

ESAB

•

I • ...

~

I

.~

t

J

; i t

A very easy to use AC/DC rutile electrode which gives excellent bead appearance . Particularly suitable for welding sheet steel. Recovery about 94 %. Can be used with transformers having an open circuit voltage of only 50 V.

Classification AWS/SFA AS.1: E 6013 DIN 1913: E 51 31 RR 6 ISO 2560: E 51 21 RR

Description ..

OK 43.32 is a heavily coated universal rutile

electrode. It can be used in all positions on AC or DC. It is an easy to use electrode so that even an inexperienced welder produces very good results.

The arc is stable even at very low currents, a necessary condition for the successful welding of sheet steels. The excellent flow of the metal means that both butt welds and fillet welds made with OK 43.32 have a good, smooth appearance. Outside corner joints are also easy to weld with OK 43.32.

OK 43.32 is suitable for welding mild structural steel and pressure vessel steel having a tensile strength of up to 490 N/mm2 (50 kp/rnrne) and A-quality ship's plate.

Welding current: AC or DC

Description

OK electrodes, which are supplied in 700 or 600 mm lengths for use in gravity feeders, are called Fematic electrodes.


C 0.07

Si

Mn

•


OK Femax 39.50 Fematic is a fast, easy to use electrode which because of the exceptionally good slag cover can be deposited with a very sharp angle between the electrode and the workpiece I which is the case when gravity welding in a short neck electrode holder. The good slag cover makes this electrode particularly suitable for fillet welding with a small throat thickness and a relatively tong bead length per electrode.

OK Femax 39.50 Fematic is approved and recommended for welding ordinary strength ship's plate of A, 0 and Equality.

Approvals

Lloyd's Register, grade 3, DnV grade 3 Note.

OK Femax 39.50 length 450 mm has the following approvals:

ABS: grade 3 Y

BV: grade 3 Y

DnV: grade 3

GL: grade 3 Y

LR: grade 3 Y

PRS: grade 3

RS: grade 3

1.6 2 2.5 3.25 4

t

....




Elongation 5xD 27 %

~ t

,



_20DC 70J

•

Diameter mm

Welding data for gravity welding in Long Neck feeders

Typical weld metal composition 010

c

0.5

Si

Mn

0.07

0.4




Elongation 5xD 26 %



+20°C 65J

Approvals



American Bureau of Shipping, grade 1 Germanischer Lloyd, grade 1

TOV: EignungsgeprOft, Kennblatt Nr 621

SS: 143203

SFS: E 5120 HX 3

DS: E 51 2 RR

DB: 80.039.02/QS

Length mm

Current Amps

30- 60 40- 80 50-110 80-150

120-210

Arc volts approx.

300 300 350 450 450

24 24 23 27 27

. . ..

,

Throat Electrode Current Fusion Feeder settings Run Kg
thickness dimensions Amps time hs mmi) he rnrne) length electrode
mm Diam. Length sec. mm per 100 mm Deposition data at max welding current
weld
mm mm ..
Size N B H T Weight Power
4 5 700 240 155 980 610 700 31 Diarn. Length kg weld number of kg weJd burn off of weld consumption
4.5 5.6 700 285 170 800 500 1 000 ~ 31 mm mm metal electrodes metal per time per metal/ per kg weld
5 5.6 700 285 170 950 500 800 39 per kg per kg hour arc electrode eJectrode metal
kWh
5 ... 5 5.6 700 285 170 1050 500 600 52 electrodes weld metal time sees 9 1) hs = The perpendicular distance from the joint to the highest point of the unit.

2} he = The perpendicular distance from the joint to the edge of the electrode screw.

3.25 4

162

450 450

0.54 0.54

41 27

1 ~3 1.9

74 76

26 37

3.0 3.0

163

•

An easy to use rutile electrode having about 90 % recovery. It is very easy to strike and is ideal for short welds and root runs. On AC it only needs 50 V open circuit voltage.

ESAB

ESAB

•

Classification

AWS/SFA AS.1 : E 6013 DIN 1913: E 43 32 R (C) 3 ISO 2560: E 43 3 R 11 NFA 81-309: E 43 3/2 R11

An easy to use general purpose rutile electrode for welding mild steel. Recovery approx. 100 %. On AC it needs only 50 V open circuit voltage.

Classification

AWS/SFA AS.1: E 7014 DIN 1913: E 43 32 RR (C) 6 ISO 2560: E 43 3 RR 11

,

~.

f

I

f

!

f


c

Mn

•


OK 46.00 is an easy to use electrode giving good quality weld metal. It is recommended for welding structures in thin and medium thick plate with different types of joint and welding positions OK 46.00 gives smooth weld beads in all positions, and the slag is easy to remove. OK 46.00 is easy to strike and re-strike and is therefore and ideal electrode for tacking. It welds relatively cold and can therefore be used for bridging over the large gaps, which can occur in site weldinq, OK 46.00 is one of the most suitable types of electrode for welding galvanized plate and is relatively insensitive to rust or other surface impurities.

It is recommended for welding ordinary ship steel and structural steel of similar strength and quality.

Welding current: AC 50V

DC positive or negative

Diameter Length Current Arc volts
mm mm Amps approx.
-
2 300 50- 70 21
2.5 350 60-100 22
3.25 350 80-150 22
4 350 100-200 22 Description and applications

OK 46. 1 6 is easy to use and gives good weld metal quality. It is very easy to strike and restrike and its welding characteristics are good in the different positions, including vertical down. OK 46.16 welds relatively cold and can therefore be used for bridging over fairly large gaps.

OK 46.16 gives less spatter than most other rutile electrodes. The slag is easy to remove and the weld bead is smooth and even. Resistance to cracking is good. Galvanized, rusty or otherwise dirty plate can as a rule be welded with OK 46.16.·

OK 46.16 is recommended for depositing the root run in prepared joints, for tack welding and for general site welding.

It is suitable for welding ordinary ship's plate of A-, and O-quality.

Welding current: AC 50V

DC positive


C Si Mn
,
0.08 O~3 Ot4 t
[
r Si

0.09

0.4

0.5




Elongation 5xD 28 %



o-c approx. 70J

-20°C 35J

Typical mechanical properties AU weld metal specimens

Vi e ld stress: 440 N/m m2





o-c approx. 70J

-20°C 40J

Approvals


Det norske Veritas, grade 2 American Bureau of Shipping 2 Poland, PRS, grade 2

TOV: EignungsgeprOft Kennblatt Nr 0623

OS: E 43 3R

GL: 2

RS: 2

SS: 143201

SFS: E 43 22 HX1

DB: 10.039.05/0S

GDF:

Approvals



American Bureau of Shipping, grade 2 Germanischer Lloyd, grade 2

Poland, PRS, grade 2,

DSRK: 44.2

OS: E 43 3 RR

DB: 80.039.03/08

...

TUV

Diameter mm

Length mm

Current Amps

Arc volts approx.

2 2~5 3.25 4

300 350 350 350

50- 70 60-100 80-150

100-200

22 22 23 24

Deposition data at max welding current Deposition data at max welding current I
I
\
Size N 8 H T Weight Power Size N B H T Weight Power i
Diam. Length kg weld number of kg weld burn off of weld consumption Diarn, Length kg weld number of kg weld burn off of weld consumption :
metal/ per kg weld electrodes metal per time per metal/ per kg weld
... mm mm metal electrodes metal per . time per mm mm metal
electrode electrode metal
per kg per kg hour arc electrode electrode metal per kg per kg hour arc
kWh kWh
electrodes weld metal time sees 9 electrodes weld metal time sees 9
. t
r f 19 2.9
0.65 53 1 .3 57 17 ~ 2.3 350 Ot58 52 1.3 59
3.25 350 3t25
65 29 2~9
4 350 0.60 39 1 .6 65 26 2.4 4 350 O~59 34 1.8 164

A realiable basic AC/DC electrode. It gives a tough crack resistant weld on mild and low alloy steels and can be used on both AC and DC.

,;.

ESAB

•

A reliable general purpose basic electrode for mild and low alloy steels. It gives a tough, crack resistant weld metal. Recovery about 125 010. High welding speed in the vertical-up position.

Classification

AWS/SFA A5~ 1: E 7018 DIN 1913: E 51 53 B 10 ISO 2560: E 51 58 120 20H

NFA 81-309: E 51 5/4 8120 20 BH

t

•

•

r

,

J

I • ·

I

•

• I

,

ESAB

Class ification

AWS/SFA 5.1: E 7018

DIN 1913: E 51 53 B 10 ISO 2560: E 51 58 120 26H AS 1553.1 : 4818

NFA 81-309: E51 5/4 B 120 26 BH


OK 48.04 is a basic AC/DC electrode with very good welding properties. It gives very high quality weld metal.

The electrode can be used for welding rigidly restrained structures where large welding stresses cannot be avoided. It welds well in all positions, particularly vertical and overhead. In the small diameters, OK 48.04 is also suitable for welding thin plate.

OK 48.04 can be used for welding ordinary and high tensile ship's plate of A-, 0- and Equality.

Welding current: DC positive

AC OCV min 70 V

•


OK 48.00 is insensitive to the composition of the base material within rather wide limits. The electrode can be used for welding structures where difficult stress conditions cannot be avoided.

OK 48.00 is suitable for welding ordinary and high tensile ship's plate of A-, 0- and E- quality. It is also very suitable for welding galvanized plate.

Welding current: DC positive (negative) AC oev min 90 V



-20°C 160J

-40°C BOJ


c

Si

Mn

0.07

0.5

1 .1

Length mm




Elongation 5xD 29 %


mm mm Amps approx.

116 300 30- 55 22
2 300 50- 80 22
2.5 350 80-110 22
3.25 450 110-150 23
4 450 140-200 24
5 450 200-260 25
• 6 450 220-340 25
7 450 280-410 25 Diameter mm

Approvals

Lloyd's Register of Shipping, grade 3, 3YH Bureau Veritas, grade 3, 3Y H H

Det norske Veritas, grade 3Y HH American Bureau of Shipping 3HH, 3Y Germanischer Lloyd, grade 3Y HH

RS: 3 YHH

PRS: 3Y HH

...

TUV: Eiqnunqsqepruft, Kennblatt Nr 0690

DB: 10.039.12/QS

OS: E 51 58 (H)

DSRK: 52.3 HH

GDF:

SS: 143211-H 102

SFS: E 5153 H1 02

-

·

I

•

,

I

t

5:

:l:

•

I

I I ,

i ;

i i

!


Size Diarn. Length mm mm

N

kg weld · metal per kg electrodes


H



Weight of weld metal/ electrode

9

Power consumption per kg weld metal kWh


...

,

! ~

j

f l

i

3.25 450

4 450

5 450

6 450

3t25 450 0.70 30 1.4 87 33 2.5
4 450 O~71 20 , .9 96 50 2.5
~
L 5 450 0.73 13 2.6 110 77 2.4
-
~
•
1 6 450 0.74 9 3.7 105 105 2.3
7 450 0.72 7 4.4 117 140 2.3
l
,
t 166
t
.:
,
• Current Amps

N


Ot67 0.68 0.72 0.73


c

0.06

Si

0.5

Mn

1.2


YieJd stress: 480 N/mm2


Elongation 5xD 30 %



-40°C about 80J

-20°C 110J

+20°C 190J

Arc volts approx.

Approvals

Lloyd's Register of Shipping, grade 3, 3Y, H Det norske Veritas, grade 3Y HH

Bureau Veritas, grade 3, 3Y HH

American Bureau of Shipping, grade 3HH, 3Y Germanischer Lloyd, grade 3Y HH

PRS: 3Y HH

DS: E 51 5 B (H)

SS: 143211-H10

RS: 3YHH

••

TUV


H



2 300 50- 80 23
2.5 350 70-110 24
3t25 450 110-150 25
4 450 150-200 26
5 450 190-260 26
I- 6 450 220-360 26 Deposition data at max welding current

30 20 13

9

1 .5 2.0 2.8 3.8

92 101 106 113

Weight of weJd metal/ electrode

9

33 50 77

110

Power consumption per kg weld metal

kWh

2.5 2.6 2~4 2.5

s

ESAB

ESAB

•

•

An universal low hydrogen electrode with very good welding characteristics. This AC/OC electrode is especially made for offshore applications. The weld metal con .. tains approx. 1 % Ni for extra good impact values down to -40°C

Classification

AWS/SFAA 5.5: E 7018-G

DIN 8529: E SY 4676 1 NI BH5 ISO 2560: E 51 68 120 24 (H) CSA 48.3 M1982: E 4 801 8-G

A basic AC/OC electrode for mild and low alloy steels. Unusually good welding properties in the vertical .. up position. The same good weld metal quality as OK 48.00.

Classification AWS/SFA AS.1: E 7018 DIN 1913: E 51 53810

ISO 2560: E 51 58 120 26 H Swedish Standard: 3210 Hl0

\

------------------------------------------------------------------- , 1

!


OK 48.08 is especially designed for the offshore industry. The coating is of the Low Moisture Absorbtion type for optimum security against porosity and hydrogen cracking. The 1 % Ni in the weld metal in combination with

the good running characteristic, especially on AC, makes this electrode suitable for demand+ ing applications. OK 48.08 is CTOD tested.

Welding current: DC positive or negative

or AC OCV min. 70 V


p


OK 48.15 is a basic coated general purpose electrode with excellent welding properties. The good mechanical properties of the weld

metal make the electrode suitable for welding structures in which high stresses cannot be avoided. It can be used on AC and DC and welds with a quiet stable arc.

OK 48.15 can be used for welding ordinary and high strength ship's plate of A-, D-. and Equality. It is also suitable for welding galvanized plate.

Welding current: AC 65 V

DC positive or negative


c

Si

Mn

Ni

C Si

Mn

0.06 0.35 1.20 0.90 <0.015 <0.015 I

0.06 0.50

1.0

Diameter Length Current

mm mm Amps

Arc volts approx.


Yield stress: 540 Nzrnrn-

Tensile strength 600 N'rnrne



Test. temp -20°C

-40°C

-60°C

Impact values 150J

120J

50J

Diameter mm

350 450 450 450 450

Current Amps

65-110 100-140 140-200 190-280 220-360

Arc volts approx.



Tensile strength ' ~75 N/mm2



Test. temp Impact value

-20°C 130J

-ao-c 100J

2.5 3.25 4

5

6

Length mm

2.0 300 55- 80 22
2.5 350 75-110 22
3.2 350 110-150 22
3.2 450 110-150 22
4.0 450 150-200 22
5~O 450 190-275 23
• 6.0 450 220-360 23 Approvals

American Bureau of Shipping: 3HH, 3Y Det norske Veritas: 3Y HH

Lloyd's Register of Shipping: 3, 3YH, C Mn LT 40

S8: 143212-H10

GL: 5YHH

RS: 3YHH

SFS: E 5160 H1 02

22 23 24 25 26

Approvals

Lloyd's Register of Shipping, grade 3, 3YH Bureau Veritas, grade 3, 3Y HH


American Bureau of Shipping grade 3HH, 3Y Germanischer Lloyd, grade 3Y HH

PRS, grade 3Y HH

ruv. EignungsgeprOft, Kennblatt Nr 0625

DS: E 51 48 (H)

DSRK: 52.3 HH

SS: 14321 O-H 1 0

SFS: E5140HH102

RS: 3YHH

DB: 1 O.039~06/QS


Size N 8 H T Deposition data at max welding current
Diarn. Length kg welc number of kg weld burn off
mm mm metal electrodes metal per time per Size N B H T Weight Power
per kg number of kg weld burn off of weld consumption
per kg hour arc electrode Diarn, Length kg weld
... electrodes weld metal time sees j mm mm metal electrodes metal per time per metall per kg weld
I per kg per kg hour arc electrode electrode metal
kWh
2.5 350 0.55 77 0.9 56 electrodes weld metal time sees 9
I
3.2 350 O~62 42 1 ~3 66
3t2 450 0.66 30 1.4 85 3.25 450 0.66 30 1.5 80 33 2.7
410 450 0.69 20 2~O 90 4 450 0.68 20 2.1 84 60 2.2
5~O 450 0.69 14 3.0 85 5 450 0.66 15 3.0 87 69 2.3
6.0 450 0.66 10 3.8 95 6 450 0.67 11 4.4 87 95 2.2 168

,"

ESAB

ESAB

•

•

A basic AC/DC electrode with extra low moisture content and good resistance to moisture pickup. Suitable for welding high tensile steels sensitive to hydrogen embrittlemant.

Classification

AWSJSFA AS.1: E 7018-1 DIN 1913: E 51 55 B 10

ISO 2560: E 51 58 120 24 H

t

.

! t j

f

I

An easy to use AC/DC rutile acid electrode for welding mild steel. Good welding characteristics in all positions, but best in standing fillets. Good bead shape, good surface finish and easy slag removal.

Classificatio n AWS/SFA AS.1: E 6013 DIN 1913: E 43 42 AR 7 ISO 2560: E 43 4 AR 24

_

, •


OK 48.68 is very suitable for welding hardenable low alloy structural steel and carbon steel, particularly when preheating cannot be used or when the moisture content of the coating is critical. It is also suitable for welding high tensile ship's plate of A-, 0- and E-quality.

Welding current: DC positive or negative or AC min. 60-70 V

•

Diameter mm

2.5 3.25 4

5

"_


Mn


OK 50.1 0 for welding of general purpose mild steels and pressure vessel steels having a nominal tensile strength not exceeding 440 N/mm2, and impact requirements down to

-20°C. It can also be used for welding ship's steels A-, 0- and E-qualities having strengths of 400-490 N/mm2.

Welding current: AC OCV min 70 V DC positive


c

0.5

Si

Mn

c

Si

0.07

0.5

0.2





Charpy V -20°C 150J

Charpy V-40°C 130J

Charpy V -50°C 90J

Approvals

Lloyd's Register of Shipping, grade 3, 3Y H Bureau Veritas, grade 3, 3Y HH


American Bureau of Shipping, grade 3HH, 3Y

OS: E51 58 (H)

SS: 143212~H10

,

\

1 ,

~




Elongation 5xD 25 %



-20°C 60J

Length mm

Current Amps

75-110 105-150 150-200 180-260

Arc volts approx.

Diameter mm

Current Amps

Voltage

V

24 25 26 27

350 450 450 450

22 22 22 22

2.5 x350 3.25x450

4 x450

5 x450

75-110 90-150 140-190 170-250

Approvals

Oet norske Veritas, grade 3

Lloyd's Register of Shipping, grade 3 American Bureau of Shipping, grade 3 Bureau Ventas. grade 3 Germanischer Lloyd, grade 3

DS: E 43 3 AR

SS: 143201

" ...

..

Deposition data at max welding current Deposition data at max welding current
Size N B H T Weight Size N B H T Weight Power
Diarn. Length kg weld number of kg weld burn off of weld Diarn. Length kg weld number of kg weld burn off of weld co ns umptio n
.. mm mm metal electrodes metal per time per metall mm mm metal electrodes metal per time per metal/ per kg weld
per kg per kg hour arc electrode electrode per kg per kg hour arc electrode electrode metal
electrodes weld metal time sees 9 • electrodes weld metal time sees 9 kWh 3.25 450 0.64 34 1.4 81 30 3.25 450 0.60 37 1.5 65 27 2~5
4 450 0.65 22 1 ~9 88 45 4 450 0.64 24 2.1 71 42 2.3
5 450 0.68 15 2.9 90 68 t 5 450 0.63 16 3.3 69 62 2.0
t~
..
!
:--
':.~
.
170 ~
•
r" ESAB

ESAB

•

•

An AC/DC rutile-basic electrode particularly goo~. for welding in the vertical upwards position and for welding root beads.

AC OCV min 70 V.


DIN 1913: E 51 43 RR (8) 7 ISO 2560: E 51 4 RR 24

A low hydrogen electrode for welding in all positions. Very good welding characteristics, little spatter and a thin easily removable slag.

Classification

AWS A/SFA AS.l: E 7016-1 DIN 1913: E 51 44 B 10 ISO 2560: E 51 48 24

AS 1553. 1 : E 4816


O~ 50.40 is an al.lround electrode for welding mild steel. Welt suited also for pipe welding.

Welding current: AC or DC - (+)

mm mm Amps
II
2.5 350 50~100
3~25 450 80-150
4 450 130-190
5 450 170-280 Typical mechanical properties All weld metal specimens



Elongation 5xD 30 %



DoC 80J

-20°C 50J


OK 53.04 is a single-coated electrode intended for welding of C-, C MN-steels. In the vertical position OK 53.04 welds excellent on AC for diameters between 2.5-5 mm. The electrode is also characterized by good arc stability . ~t low amperage. For root runs in single v-joints welding on DC- is recommended

because of the cooler weld pool. OK 53.04 has a moisture resisting coating, LMA properties, which gives extra security against porosity and hydrogen cracking.

Welding current: DC+ (-)

or AC OCV min. 70 V



c

Si

Mn

C

Si

Mn

0.07

0.2

0.5

0.5

2.5 350 70-110 23

3.25 350 90-140 23

4 350 120-190 23

5 450 150-240 23

Typical mechanicaf properties All weld metal specimens





Test. temp -20°C

-30°C

-40°C

Impact values 170J

120J

100J

·

i

• I

· ·

•

r

•

Approvals

Det norske Veritas, grade 2 Germanischer Lloyd, grade 2

Lloyd's Register of Shipping, grade 2 TUV: EignungsgeprOft, Kennblalt Nr 0629

USSR: 2

DB:


mm mm Amps approx.

• •

I

I

• t

•

~

Approvals

American Bureau of Shipping: 3HH, 3Y Bureau Veritas: 3, 3Y HH

Det norske Veritas 3Y HH Germanischer Lloyd 3Y HH

Lloyd's Register of Shipping: 3HJ 3Y H

I

1

•

I i

t

•

J

r

~

I

,


Size N B H T
Diarn. Length kg weld number of kg weld burn off
mm mm metal electrodes metal per time per
per kg per kg
hour arc electrode
electrodes weld metal time secs
• I 2.5 350 0.56 81.1 OA9 i
1 50
" •
'1 3.25 ,
~ 350 0.60 48.4 1 ~2 62 I
..-
t .
1 t
4 350 0.61 32.6 I
! 1.7 66
5 450 0.63 15.9 2~4 98
t
"
-,
or:
.
~
;.
172 ~
,. 173
t
~ .
. ESAB

ESAEl

.,1

•

•

The fastest electrode for vertical welding. It is a basic ACIDC electrode. Especially designed for welding vertically downwards.

.

,

,

Classification AWS/SFA A5.1 : E 7048 DIN 1913: E 51 54 89 ISO 2560: E 51 58 56 H

An extra high quality basic low hydrogen AC/OC electrode. Particularly suitable for on site welding (CTOO-tested). Very high quality weld metal. Extra low content of impurities.

Classification

AWS/SFA AS.l: E 7016-1 DIN 1913: E 51 55 810 ISO 2560: E 51 58 24 H

. ."

I

II


Welding vertically downwards with OK 53.25 is done with a relatively large diameter electrode and a high current, thus giving a high welding speed. See the table below for welding data for vertical fillets.

OK 53.35 is recommended for the welding of ordinary and high strength ship's steels A-, Dand E-quality and structural and low alloy steels of similar strength.

Welding current: AC ?70V

DC positive polarity Approvals

Lloyd's Register of Shipping, grade 3, 3YH Bureau Veritas, grade 3, 3Y HH


ASS, grade 3HH, 3Y

Germanischer Lloyd, grade 3Y H H

p~S, grade 3Y HH

TUV: EignungsgeprOft, Kennblatt Nr 0631

OS: E 51 48 (H) SS: 14321 O-H1 0

SFS: E 5140 H1 05 RS: 3YHH


C 0.08

Si

Mn


OK 53.68 is first of all a high quality electrode. which is easy to weld and which yields a homogenous high quality weld metal.

OK 53.68 is recommended for welding of fixed offshore constructions and other structrures where good impact toughness at -30 or -40°C

is required. •

OK 53.68 is suitable for medium and high tensile steels with guaranteed yield strength up to 430 Nzrnrn>. OK 53.68 works in all positions. operates well on AC as well as DC positive and negative.

For full penetration root beads, e 2.5 or 3.25 mm electrode is the right choice. DC-negative is preferred giving a small easily controlled weld pool, minimizing the risk of burn through or undercutting.


c

Si

Mn

p S

0.9

0.07

0.50

1 . 1

<0.02 <0.015


Yield stress: 460 Nzrnrn-'


Elongation 5xD 30 %


Test. Impact Welding

temp values position

-20°C 90J flat

-20DC 90J vertical down

-30De 70J flat






Welding conditions

Flat V.H.H.12) V.L.H.1

J J J

Welding data for fillet welds in the vertical down position

Welding current: AC or DC


mm mm Amps

Arc volts approx.

o -20

-40

-60

240 240 180 120

140 100 30 10

180 160 100

60



2} Vertical upwards high heat input 3} Vertical upwards low heat input

Approvals

American Bureau of Shipping, grade 3HH, 3Y (-40°C)

Bureau Veritas, grade 3, 3Y HH

Det norske Veritas, grade 3Y HH (-40°C) Germanischer Lloyd, grade 4Y HH

Lloyd's Register of Shipping, grade 3, 3YH and CMN LT40

Poland, PAS, grade 3Y HH and for low temp. application

OS: E 51 58 (H) SS: 143212-H10

SFS: E 5150 H1 02

Throat thickness a=mm

Electrode Diarn,

mm

4 4 5 5 5 5

Welding current A

47 33 59 34 32 26

2.5 350 70-110 22
3.25 450 80-140 22
4 450 90-190 23
5 450 110-240 24
~
-
t
~
,
•
~
~
1 2.5 3

3

4 4.5 5

190 185 260 240 240 240

Burn-off rate per electrode sec.

70 70 80 86 90 90

Rate of travel m/h

24

17 26 14 13 11

Effective length of the run per electrode em

Size N B H T Weight Power Size N B H T Weight Power
Diam. Length kg weld number of kg weld burn off of weld consumption Diam. Length kg weld number of kg weld burn off of weld consumption
mm mm metal electrodes metal per time per metal/ per kg weld i mm mm metal electrodes metal per time per metal/ per kg weld
.. per kg per kg hour arc electrode electrode metal per kg per kg hour arc electrode electrode metal
electrodes weld metal time sees 9 kWh electrodes weld metal time sees 9 kWh
I
!
450 I 0.70 25 2.2 69 40 2~ 1 450 0.62 39 71 2.4
4 , 3.25 1 ,3 26
,
5 450 0.68 16 2.9 77 61 2.5 ~ 4 450 0.63 26 118 77 38 2~4
... 2.7
5.6 450 0.68 16 3~5 77 75 2~9 <Ii 5 450 0.60 17 2.1 100 59
~
'"
t
...
~
"
,
,
J: 175
174 ~
l
..... Rutile coated stainless electrode especially designed for pipe welding and positional welding in general.

•

ESAB

•

A well known high quality basic electrode, particularly suitable for welding high strength low alloy steels.

Note! This eJectrode is now an AC/DC type.

i

[ ..

r

f

Classification

AWS/SFA AS.1: E 7018-1 DIN 8529: EY 46 66 Mn B ISO 2560: E 51 5B 120 26 H

NFA 81-390: E 51 5/5 8 120 26 BH

•

l

I ,j. ;c

I f

r

1 ~6 300

2.0 300

2.5 300

3.25 350

4 350

ESAB

CI assification

AWS/SFA 5.4-92: E 30SL-16 BS 2926: 19~9 LR

DIN 8556: E 19~9 LR 23 ISO 3581: E 19.9 LR

NF A 81-343: EZ 19.9 LR 23


OK 61 .1 0 is a rutile electrode designed especially for positional welding such as pipes as the weld pool is very easy to control. It can be used in all positions except vertical down.

OK 61.1 0 is intended for welding austenitic steels type A 131 304L, 304, 308L, 308 or Werkstoff Nr: 1.4301 t 1 .4306, 1.4541.

Welding current: AC >SOV, DC+

Weight
Size N 8 H T
Size N B H T Weight Power Diam. Length kg weld number of kg weld burn off of weld
Diarn. Length kg weld number of kg weld burn off of weld consumption mm mm metal electrodes metal per time per metal/
mm mm metal electrodes metal per time per metal/ per kg weld per kg per kg hour arc electrode electrode
per kg per kg hour arc electrode electrode metal electrodes weJd metal time sees 9
~
.;, electrodes weld metal time sees g kWh
, I
~ ,
~ .. 0.61 217 0.5 33 5
'i 1 .s 300
I :
i
3.25 450 0.69 30 1 ~4 88 33 2.4 2.0 300 ; 0.62 151 0.6 38 7
~
J
, 10
4 450 0.70 19 2.0 94 52 2.4 : Ot60 100 0.8 43
2.5 300
5 450 0.72 13 3.0 94 77 2.2 3.25 350 0.60 52 1.3 54 19
6 450 0.72 9 4~O 98 11 0 2.3 4 350 0.61 33 1.7 63 30 1


The good, low temperature impact strength of the weld metal should be noted. The weld metal is also very resistant to hot cracking. The electrode is recommended for welding high strength low alloy steels, particularly when good impact strength at low temperatures is required. The electrode is also suitable for welding high strength ship's steel A-, 0- and E~quality.

Welding current: DC positive polarity AC OCV min 65 V

Diameter Length

mm mm


c

Si

Mn

0.07

0.5

1 .5




Elongation 5xD 30 %



-20°C 115J

-40°C 60J

-50°C 50J

Diameter Length

mm mm

Current Amps

Arc volts approx.

- 2.5 350 80-110 22
·
-
·
- .
i 3.25 450 110-140 24
i
•
r ~ 4 450 140-200 24
•
.
, 5 450 200-270 24
I
6 450 215-360 25 Approvals

Lloyd's Register of Shipping, grade 3, 3Y H Bureau Veritas, grade 3, 3Y HH

Det norske Veritas, grade 3Y HH (-40°C) American Bureau of Shipping, grade 3HH, 3Y TUV: Eiqnunqsqspruft, Kennblatt Nr 0632

DB: 10.039.03/0S

DS: E 51 58 (H)

RS: 3YHH

SFS: E 5153 H1 02

DSS: 143212-H10

•

176


c

19.5

Si

Mn

Cr

Ni

0.8

Typical mechanical properties \.

All weld metal specimens 1

0.2 % proof stress: min 340 N/mm2 I


Elongation 4xD 40 %


Test. temp

+20°C 70J

Arc volts

Approx

24-26 24-26 24-26 24-26 24-26

Current

Amps

20- 46 30- 55 50- 75 75-110 90-140

Ferrite number 3-8

Approvals TUV Controlas

....

I

177

ESAB

ESAB

•

•

An extra low carbon AC/DC stainless electrode of the 19 % Cr and 10 % Ni type with

a rutile covering. Good for vertical and overhead welding. Gives good fillet welds.

Classification

AWS A/SFA 5.4-92: E 30BL-17 BS 2926: 19.9 L AR

DIN 8556: E 19 9 LR 23

ISO 3581 : E 19.9 LR

NF A 81-343: EZ 19.9 LR 23 NEN-ISO 3581 : E 19.9 LR

.

-.

l

An extra low carbon AC/OC stainless electrode of the 19 % Cr and 1 0 % Ni type

with a basic covering. Designed for BNFl (British Nuclear Fuels ltd.) Nitric Acid Grade. Good for vertical and overhead welding. Gives good fillet welds. Low silicon content of the weld metal,

Classification

AWS A/SFA 5.4-92: E 30Sl-16 BS 2926: 19.9 L BR

DIN 8556: E 19 9 L 8 20+ NF A 81-343: EZ 19.9 LR 26

BNFL, NF 0086/1 issue No 2: NAG 19.9 LR NEN-ISO 3581: E19.9 LR

r

t t

I

c

Si

Mn

Cr

Ni

•


OK 61 .30 is very easy to strike and restrike and is completely free from short circuiting during welding.

I n most cases OK 61 .30 gives fully acceptable results on niobium or titanium stabilized austenitic stainless steels. The smallest diameters, up to and including 3.25 mm, can be deposited in all positions, whereas 4 mm and 5 mm should in general only be used in the flat position.


10

l

r

~

..

Description and applications .

OK 61 .33 is very easy to strike and restrike and is completely free from short circuiting during welding.

The smallest diameters, up to and including 3.25 mm, can be deposited in all positions, whereas 4 mm should in general be used in the flat position.


<0.030

0.8

19.5

c

Si

Mn

Ferrite number 3-10

<0.025

Cr

Ni

Materials

OK 61 .30 is intended for welding austenitic stainless steels corresponding to AISI 304L, 304,308L, 308

Werkstoff Nr: 4306, 4301, 4541 Swedish steel S8 2352J 2333

Welding current: AC >50V

or DC positive polarity


0.2 % Proof stress: 420 N/mm2





+20°C about70J

Materials

OK 61 .33 is intended for welding austenitic stainless steels such as AISI 304L, 308l Werkstoff Nr: 1.4306.

Swedish S8-steel 2352, 2333

OK 61.33 also gives fully acceplable results on niobium or titanium stabilized austenitic stain .. less steels.


0.2 o proof stress: 410 N/mm2


Elongation 4xD 45 %


Test. temp +20°C -196°C

Impact values about85J

min 32J

1 .f 300 35- 50 27
2 300 45- 65 28
2.5 300 60- 90 29
3.25 350 80-120 30
4 350 120-170 30
5 350 150-240 32
5 450 150-240 Arc volts Approx

Approvals .. ..

Technischer Uberwachungsverein (TUV) elqnunqsqeprutt

DnV

SFS 3656: E 19.9 L American Bureau of Shipping Canadian Welding Bureau Swedish Standard: 14 33 02

Welding current: AC ~60V


Approvals BNFL


mm mm Amps


2.0 300 40- 65 22
2.5 300 50- 85 22
3.25 350 75-115 21
4 350 105-160 21
1
~
-
I
!
~
~
I
~ Current Amps

Arc volts Approx

Diameter Length

mm mm

Size N B H T Weight
Diarn, Length kg weld number of kg weld burn off of weld Deposition data at max welding current
metal electrodes metal per time per metal
mm mm
per kg per kg hour arc electrode electrode Size N B H T Weight
electrodes weld metal time sees 9 Diarn. Length kg weld number of kg weld burn off of weld
mm mm metal electrodes metal per time per metal/
2 300 0.55 160 Ot8 29 6 per kg per kg hour arc electrode electrode
. ~.
2.5 300 0~55 99 1 .1 36 10 electrodes weld metal time sees 9
3.25 350 0.60 49 1.4 54 17
4 350 O~60 33 2.0 60 31 2 300 0.57 145 0.7 38 7
5 350 O~60 20 3.0 60 48 2.5 300 0.57 96 0.9 42 10
3~25 350 0.59 52 1.2 59 17
Redrying at 250-350°C, 2h 4 350 O~60 34 1.6 66 30 178

179

ESAB

ESAB

•

•

An AC/DC 19.9L electrode designed for vertical down welding. Excellent also for root runs of V-joints in all positions.

ClasSification

AWS A/SFA 5.4: E 30BL-16 BS 2926: 19.9 L~AR

DIN 8556: E 19 9 LR 23

ISO 3581: E 19.9 LR

NF A 81-343: EZ 19.9 LR 23

c

Si

Mn

Cr

Ni

A low carbon basic covered stainless electrode with outstanding welding properties in the vertical and overhead position. It is very resistant to cracking and porosity and has high impact toughness at very low temperatu res~

Classification

AWS A/SFA 5~4: E 30BL-1S BS 2926: 19.9 LB

DIN 8556: E 19 9 LB 20+ ISO 3581 : E 19.9 LB

NF A 81-343: EZ 19~9 LB 20 NEN-ISO 3581: E 19~9 LB


OK 61 .34 can be used in all positions but is principally for vertical down welding of sheet material. Due to the higher welding speed, heat input is less for vertical down welding than for vertical up welding.

OK 61 .34 is also very suitable for single or multirun V-jomts. fillets and lap joints on sheet and their plate materials. Slag detaches easily leaving a smooth weld bead.


19.5

10


OK 61 .35 is mainly used for welding of stainless steels having a corresponding analysis especially when high ductility and high irnpact values are required at low temperatures as in cryogenic application at -196 C working temperatures.

It is especially suitable for welding positional welding because of its fast freezing slag.


0.8

0.8

c

Si

Mn

0.4

1.7

Cr

Ni

19.5

10.5

Welding current: AC ;:::60V, DC+


0.2 % proof stress: 420 N/mm::'


Elongation 4xO 45 %



0.2 % proof stress: 440 N/mm2


Elongation 4xD 45 %


Test. temp + 20°C -120°C

-196°C

100J 70J 35J

.

..

Diameter mm

Length mm

300 300

Current Amps

Arc volts Approx

50- 90 80-130

22-25 22-25

Charpy V impact values Diameter Length Current Arc volts
Test. temp
mm mm Amps Approx
-zo-c 80J
Ferrite number 3-8 2~O 300 35- 55
2.5 300 55- 85 22
Approvals 3.25 350 75-110 23
4 350 110-155 24
TUV eiqnunqsqeprutt
5 350 160-210 Lateral expansion -196°C >0.5

Ferrite number 2-7

Ap.provals

TUV eignungsgeprOft

Size N B H T Weight
Size N B H T Weight Diam. Length kg weld number of kg weld burn off of weld
Diarn. Length kg weld number of kg weld burn off of weld mm mm metal electrodes metal per time per metal/
mm mm metal electrodes metal per time per metal/ per kg per kg hour arc eJectrode electrode
per kg per kg hour arc electrode electrode electrodes weld metal time sees 9
p eJectrodes weld metal time sees 9
~ i
•
., t t 2.5 300 0.61 92 0.9 37 11
I
~ i
2+5 300 0.70 94 1 .0 39 1 1 • 3.25 350 0.61 50 1.3 54 20
~
i
3.25 j 300 0.70 59 1.6 39 17 4 350 0.61 33 1.9 58 30
'! j
! 180

Redrying: 20QoC 2h

181

ESAB

•

ESAB

•

An extra low carbon, stainless steel, high deposition rutile electrode.

Alloy type 19 % CR, 1 a % Ni corresponding to AISI 304L.

ESAB's fastest electrode of this type.

Classification

AWS A/SFA 5.4-92: E 30BL-17 DIN 8556: E 19 9 LR 23 150 ISO 3581 : E 19.9 LR

NF A 81-343: EZ 19.9 LR 150 23 BS 2926: 19.9 L AR

NEN-ISO 3581: E 19.9 LR

Niobium stabilized stainless steel electrode for welding of niobium or titanium stabilized steels of the 19 Cr 1 0 Ni type.

Classificati on

AWS A/SFA 5~4: E 347-17 BS 2926: 19.9 Nb AR

DIN 8556: E 1 9 9 N b R 23 ISO 3581: E 19.9 Nb R

NF A 81-343: EZ 19~9 Nb R 23 NEN-ISO 3581: E 19.9 Nb R

,

\

I

t

I t

c

Si

Mn

Cr

Ni


OK 61.80 is used for welding of stabilized steels when stabilized weld metal is required. OK 61.80 gives low carbon weld metal and is also stabilized with niobium.

It is used for stabilized stee Is A I S I 321 /347 or Werkstoff Nr: 1 .4541, 1 .4543, 1 .4550, 1 .4552.


•


OK 61.41 has a stainless steel core wire and a new rutile-type covering.

OK 61.41 is intended for use in the flat position and welds very quietly with unusually little spatter. The slag is easy to remove. The weld surface is even and shiny. Fillet welds with a slightly concave profile are easily obtained.

Materials

OK 61.41 is intended for the weldinq of austenitic stainless steels corresponding to AISI 304L, 308L 304 and 3098.

Werkstoff Nr: 1.4306, 1 .4301, 1.4541, 1.4550 Swedish Standard SS-steel 2352, 2333.


c

Si

Mn

::;0.030

. ~ ..

•

Cr

Ni

Nb

19.5

10

sO.030 0.8 0.7

20

10

0.4


0.2 % proof stress: 41 0 N/mm2

Tensile strength 580 Nzrnrne


Welding current: AC >SOV, DC+


mm mm Amps

Arc volts Approx




Elongation 4xD 35 o


Test. temp

+20°C 55J



Charpy V impact values 2.0 -300 45- 65 24-31
2.5 300 60- 90 24-31
+20°C 65J
3~25 350 80-120 24-31
Ferrite number 3-10 4.0 350 120-170 24-31
5 350 150-240 24-31 Ferrite number 6-12

1.6 300 35-- 55 29
2 300 45- 65 30
215 300 60-100 29
3.25 350 80-130 29
4 450 110-170 32
5 450 170-230 33 Arc volts Approx

Approvals Controlas:

Canadian W~.lding Bureau ..

Technischer Uberwachungsverein, (TUV) eignungsgeprOft

SS 14 33 02

Approvals

TUV eignungsgeprOft Controlas


mm mm Amps

}
Size N B H T Weight Deposition data at max welding current
Diarn, Length kg weld number of kg weld burn oft of weld Size N B H T Weight
mm mm metal electrodes metal per time per metal! Diam. Length kg weld number of kg weld burn off of weld
per kg per kg hour arc electrode electrode mm mm metal electrodes metal per time per metal/
electrodes weld metal time sees 9 per kg per kg hour arc electrode electrode
~ electrodes weld metal time sees 9
-
L
1 .6 300 0.61 155 0.7 33 10 i
2 300 0.61 100 1.0 36 10 I 2tO 300 0156 150 0.7 35 7
.. 2.5 300 0.61 67 1.5 37 15 97 1.0 38 10
2.5 300 0.56
3.25 350 0.65 35 2~O 52 30 3.25 350 0.56 50 114 53 20
4 450 0.65 17.9 2.8 71 59 4.0 350 0.56 33 2.0 55 30
5 450 0.65 11.2 3~9 82 92 5.0 350 0.56 21 2.9 60 48 182

183

Rutile coated stainless electrode especially designed for pipe welding and positional welding in general.

1.6 2.0 2.5 3.25 4

ESAB

•

•

A nloblum-beartnq, easy to use rutile electrode for Ti· and Nb-stabilized "18-8" steel. Particularly suitable for high temperature applications.

Classification

AWS A/SFA 5.4-92: E 347-16 BS 2926: 19.9 Nb R

DIN 8556: E 19 9 Nb R 23 110 ISO 3581 : E 19.9. Nb R

ESAB

Classification

AWS/SFA 5.4-92: E 316L-16 BS 2926: 19.12.3 LR

DIN 8556: E 19 12 3 LR 23 ISO 3581: E 19912.3 LR

NF A 81-343: EZ 19.12.3 LR 23

Description and applications .

OK 63.1 0 is a rutile electrode designed especially for positional welding such as pipes as the weld pool and penetration is very easy to control. It can be welded in all positions except vertical down.

OK 63.1 0 is intended for welding austenitic steels such as AISI 316 and 316L or Werkstoff Nr: 1 .4404, 1 .44035, 1.4406, 1 ~4429, 1 .4401, 1 .4436, 1 .4437, 1 .441 0 and 1.4408~

Welding current: AC ~50V, DC+


The main application of OK 61 .81 is for welding titanium or niobium stabilized 18-8-s1eels. As a rule OK 61.81 must only be chosen in cases where the structure will have to work at high temperatures. In other cases OK 61.30 will be quite satisfactory to use for stabilized 18--8-stecls.


C Si Mn

Cr

Ni

Nb

20

10

0.8




Elongation 4xD 35 %



+20°C 70J

Diameter mm

Length mm

II

Materials

OK 61.81 is intended for welding stabilized stainless steels corresponding to:

S8-steels 2337, 2338

USA Standard AISI 321, 347 DIN WerkstoH 4541, 4550

British Standard 321 S 12.347 S 17.


DC positive polarity

Ferrite number 6--12

300 300 300 350 350

Arc volts Approx

Approvals

Controlas: E 347 for AISI 347-321 Swedish Standard= 143303

SFS 3656: E 19.9 Nb

Canadian Welding Bureau


mm mm Amps

1 ~6 300 25- 40 20
2 300 40- 60 21
2.5 300 50- 80 21
3.25 350 75-115 22
4 350 110-160 22
5 350 140-210 23 Typical weld metal composition %

c

12

Si

Ni

Me

Mn

Cr

<0.030 0.8 O~8

2.8

18


0.2 % proof stress: min 340 Nrrnrne


Elongation 4xO 40 %


Test. temp

+20()C 70J

, \

- I

Current Amps

Arc volts

Approx

23-26 23-26 23-26 23-26 23-26

I i

t

Ferrite number 3--8

20- 40 30- 55 50- 75 75-110 90-140

Approvals TUV Controlas

• I

"

Size N B H T Weight Deposttion data at max welding current
Diarn. Length kg weld number of kg weld
burn off of weld Size N B H T Weight
mm mm metal electrodes metal per time per metal/ Diam. Length kg weld number of kg weld burn off of weld
per kg per kg hour arc electrode electrode mm mm metal electrodes metal per time per metal/
electrodes weld metal time sees 9 I per kg per kg hour arc electrode electrode
f
i electrodes weld metal time sees 9
•
I
1 .6 300 0.63 210 ~
0.4 40 5 I
2 300 0,63 ~
140 0.7 40 7 . 33 5
1 .6 300 Ot58 203 0.5
lilt
2,5 300 0.63
88 O~9 47 1 1 2.0 300 0.59 151 0,7 36 7
3.25 350 0.63 44
1.2 66 19 2.5 300 0.62 94 0.9 42 11
4 350 O~60 32 1.7 21
66 31 3.25 350 0.62 48 1 ~4 52
5 350 0.60 20 2.3 78 31
48 4~O 350 0.S1 32 1 .7 66 Redrying: 250°C 2h

Redrying: 250°C 2h

184

185

ESAB

•

Stainless rutile electrode especially suitable for welding thin walled tubes with "drop-welding" technique. Can be used in all positions also vertical down.

•

I t

Classification

AWS A/SFA 5.4: E 316L-16 BS 2926: 19.12.3 LR

DIN 8556: E 19.12.3 R 13 ISO 3581: E 19.12.3 LR

•

ESAB

An extra low carbon easy-lo-use, stainless electrode with a rutile covering giving a deposit of the 18 % Cr, 12 % Ni and 2.8 %

Mo type. Suitable for welding in the vertical and overhead positions. It gives fillet welds of good appearance.

Classification: N EN-ISO 3581: E 19.12.3 L-R AWS A/SFA 5.4-92: E 316L-17

BS 2926: 19.12.3 L. AR

DIN 8556: E 19 12 3 LR 23

NF A 81-343: EZ 19.12.3 LR 23 ISO 3581 = E 19~12.3 LR


OK 63.30 is a rutile covered electrode having outstanding welding characteristics on both altornativ and direct current. OK 63.30 is very easy to strike and re-strike and is completely free from short circuiting during welding.

The smaller sizes, up to and including 3.25 mm diam. can easily be used in all positions, but the 4 and 5 mm diam. should, in general, be used in the flat or nearly flat position only.

Materials

OK 63.30 is intended for welding austenitic stainless and acid resisting steels such as:

AJSI 316 and 316L~

OK 63.30 is also suitable for welding titanium and niobium stabilized 18-12 steels of the type SS 2344 and 2345, except when the corrosive conditions are very severe.

For the corresponding designations of other standard stainless steels, refer to table 8, page 23.


DC positive polarity


OK 63.20 is used for steel types 304U316L and can be used also for stabilized steels 321/347. It can be used in all positions and is extremely easy to restrike and lend itself to be ~sed with the "drop-welding technique" i.e. Intermittently striking and interupting the arc to control weld pool and facilitate welding of thin sheet material.


c

Si

Mn

Cr

Ni

Mo

<0.030 0.7 0.8

18

12

2.8




Elongation 4xD >30 %


Test. temp

+ 20°C 65J

-120°C 30J

Welding current: AC >50V, DC+

:
..
mm mm Amps Approx
-
, 1.6 265 30-50 22-25
t 2 265 30-65 22-25
J . 2 300 30-80 22-25
~ 2.5 300 50-80
22-25
3.25 350 70-110 24-26 Ferrite number 3-1 0

Diameter mm

Length mm

300 300 300 350 350 350

Current

Amps

35- 50 45- 65 60- 90 80-125

120-175 150--240

Typical weld metal composition ok

c

Si

Mn

Cr

Ni

Mo

<0.030 0.8




Elongation 4xD 40 %


+ 20°C 60J

Ferrite number 3-8

Approvals

Del norske Veritas: 316 L for NV-25

•• • •

Technischer Ubervachungsverein (TUV)

eignungsgepruft

Canadian Welding Bureau Controlas

SFS 3656: E 19~ 12~3~L SS: 14 33 05

Lloyd's Register of Shipping 316 L

Arc volts Approx

23 29 30 30 31 32


Deposition data at max welding current Size N B H T Weight
Diarn. Length kg weld number of kg weld burn off of weld
Size N B H mm mm metal electrodes metal per time per metal/
T Weight I
per kg per kg hour arc electrode electrode,
Diam. Length kg weld number of kg weld
burn off of weld eJectrodes weld metal time I
secs 9
i
• per kg per kg hour arc 1
.. electrode electrode , L
· 1.6 300 0.56 230 0.6 26 4
~ l
• electrodes weld metal tjme
sees 9 t 2 300 0.56 155 0.8 7
... • 29
~
~ 2.5 300 0.56 97 1 .1 35 11
~ 1.6 250 O~68 230
, O~5 36 -
4 ~
· : I 3t25 350 0.61 48 1.4 54 18
"
1 2 300 0.67 143
O~6 40 6 -=
4 350 0.61 32 2.1 55 32
~ J:
2.5 300 0.67 91 :r
... O~9 45 11 i 5
• 350 0.61 20 3.1 58 50
i_
..: I
•
-
- Redrying: ;
~ ~
~. Redrying: 250°-350°C, 2h
• -;
~
, •
...
J ~. 'III
186 r
'$ I 187
I
.,.
t •

ESAB

•

A fast high efficiency rutile electrode for welding mild and low alloy steels to stainless steel or austenitic manganese steel. It can also be used for stainless cladding.

Classification

AWS A/SFA 5.4: E 308 Mo -26 DIN 8556: E 19 12 3 L MPR 23 175

B number of electrodes per kg weld metaJ

An AC/DC Stainless 19.12.3.L-electrode, designed for welding vertical down. Excellent also for root runs of V-joints in all positions.


Because its high recovery, (175 %), and short fusion time, OK 63.32 has a very high deposition rate. This has been made possible by the use of an unalloyed core wire, all the alloying being done via the covering. This means that the electrode can tolerate a higher current than electrodes with a stainless core wire and thus can be deposited in a shorter time.

Materials

OK 63.32 is primarity recommended for joining mild and low alloy steels to either austenitic stainless steel or austenitic manganese steel, for welding austenitic manganese steel and for stainless cladding on carbon steel and manganese steer.




Elongation 4xD 35 %


Test. temp

+20°C 55J


C Si

Mn Cr Ni

<0.05 0.8

0.7 19.8 10

Ferrite number 1 0-20

• +

..

1

t .

~

·

~

Welding current: AC >55V DC+

r

•

- 1:

· ,. ·

• I-

~


mm mm Amps

28 29 30

Arc volts

Approx

24 25 26

1I-

; :-

~ .

i.

· .

·

•

1.6 I 300 30- 50
2.0 300 40-- 80
)
2.5 350 70-120
3~25 350 11 0-170
3.25 450 110-170
4 450 140-220
5 450 220-320 f

,

t .

DepoSition data at max welding current

• ~

·

Redrying: 350"~C, 2 h

188

. ~ ..

•

ESAB

Classification

AWS A/SFA 5~4-92: E 316L-16 BS 2926: 19.12.3.L.AR

DIN 8556: E 19 12 3 LR 16

NF A 81-343: EZ 19.12.3 LA 16 ISO 3581 : E 19.12.3 L R 16 NEN-ISO 3581: E 19~12~3 L R 16

Mo

Description

OK 63.34 can be welded in a wider current range than the mostly used types of stainless electrodes. The slag volume is fairly small. The slag is easy to manipulate and easy to remove.

Vertical down welding with OK 63.34 yields concave beads of very good finish and a smooth transition to the joint edges. Vertical down welding specially of thin walled material yields a very much higher rate than welding upwards.

The heat input to the base is less for vertical down than for vertical up welding.

OK 63.34 can be used in all poitions.

OK 63.34 is specially suitable for:

1 Vertical down Single run welding of butt joints, fillets and lap joints in thin walled stainless steel structures.

2 Root runs in V-joints.

3 Vertical down multirun welding of stainless steel up to 6-8 mm wall thickness.

Welding current: DC + or AC >60V

! 2.8

Dimension mm

Current Amps

Volt

2.5 x300 3.25x300

50- 90 80-130

22-25 22-25

Deposition data at max welding current I

1 1

~ J

1 >I

:t


N


94 59

300 300

0.70 0.70

Redrying: 250cC 2h


C

18

Si

Mn

Cr

<0.030 0.7 0.7

Ni

Mo

12


O~2 % Proof stress: 440 N/mm2


Elongation 5xD 40 %


Test. temp + 20°C

I mpact values 65J

Ferrite number 3-8

Approvals

SFS 3656: E 19~ 12.3 L TUV eignungsgeprOft

H



Size N B H T Weight
Diarn. Length kg weld number of kg weld burn off of weld
per kg per kg hour arc electrode electrode
electrodes weld metal time sees 9 1.6 300 O~59 0.6 42
.. 2.0 300 O~60 97 0.9 52 10
- 2.5 350 0.60 51 1 .4 55 20
•
-I.
I
l 3~25 450 0.63 22 2~2 73 46
I
4 450 Ot63 14 3.2 77 72
5 450 0.63 9 4.7 84 112 39 39

Weight of weld metal/ electrode

9

11

17

<0.04 0.5

1 .7 18.5 1 2

Mo

ESAB

ESAB

•

•

..

A low carbon basic covered stainless electrode of the 19 % Cr, 12 % Ni, 2.8 % Mo

type. It is very resistant to cracking and porosity, and has outstanding welding properties in the vertical and overhead positions.

Classification

AWS A/SFA 5.4-92: E 316L-15 BS 2926: 19.12.3 LB

DIN 8556: E 19 12 3 LB 20+ ISO 3581 : E 19.12~3~LB

NF A 81-343: EZ 19.12.3 LB 120 20 NEN-ISO 3581 : E 19~ 12.3 L B

An extra low carbon acid .. resisting high deposition rutile electrode of the 18.5 % Cr, 12.5 % Ni, 2.8 % Mo type. ESAB's fastest core-wire alloyed electrode of this type.

Classificati on

AWS A/SFA 5.4: E 316L-17 BS 2926: 19.12.3 L AR

DIN 8556: E 19123 LR 23150 ISO 3581 : E 19.12.3.LR

NF A 81-343: EZ 19.1213 LR 150 23 NEN-ISO 3581: E 19~12.3 LR

~ I

I

I

__________________________________ 4.

2.8


OK 63.41 weld with a quiet arc and an unusually small amount of spatter. The electrode is intended for use in the flat position and gives smooth. shiny beads. Fillet welds have a slightly concave cross section.

OK 63.41 has the same application range as OK 63.30 but has a 50 % higher deposition rate and gives about 65 % more weld metal per electrode in the 5 and 6 mm diarn. sizes.

Materials

OK 63.41 is intended for welding acid-resisting austenitic steels corresponding to SS steels 2343 and 2353. (It can also be used for S8 steel 2341 and AISI 316 and 316L).

The designations of other standard steels are given in table 1 0 on page 25.

Welding currerit: AC ~55V

DC positive



OK 63.35 is mainly used for welding stainless steels having a corresponding analysis, but it can also be used for welding certain airhardening steels, e.g. armour plate, and for butt welding stainless steel to unalloyed or low alloyed carbon steels.

Its good welding properties are particularly marked during vertical welding.

Materials

OK 63.35 is intended for welding acid resisting austenitic steels corresponding to AISI 316 and similiar steels. For the standard designations of corresponding steels please refer to table 8 on page 23.


c

Si

Mn

Cr

C Si

Mn Cr Ni

~O.030 0.7 0.8

18

Ni

Mo 2.8

12





Elongation 4xD 40 %


Test. temp

+ 200e 95J

- 60Ge 75J

-120°C 60





Charpy V impact values. All weld test


+20°C 60J

Ferrite number 3-8

40- 65 55- 85 75-110

110-155 150-210

21 22 23 24 25

Approvals

Det norske veritas

American Bureau of Shipping Swedish Standard 14 33 05 Controlas

SFS 3656: E19.12.3 L

'lot

TUV eignungsgeprOft

Diameter Length

mm mm

Current Amps

Arc volts Approx

Approvals

Det norske Veritas, grade 316 for NV-25 Technischer Oberwachungsverein TOV e ig n u ngsgeprOft

Controlas

Canadian Welding Bureau Swedish Standard 14 33 05 SFS 3656: E 19.12.3 L

•

Length mm

300 300 350 350 350

Current Amps

Arc volts Approx

Ferrite number 3-8

Diameter mm

1 .6 300 35~ 55 30
2 300 45- 65 32
2~5 300 60-100 32
3.25 350 80-130 35
4 450 110-170 38
5 450 170-230 40 Deposition data at max welding current
Size N 8 H T Weight
Size N B H T Weight Diam. Length kg weld number of kg weld burn off of weld
Djam. Length kg weld number of kg weld burn off of weld mm mm metal electrodes metal per time per metal/
mm mm metal electrodes metal per time per metal/ per kg per kg hour arc electrode electrode
per kg per kg hour arc electrode electrode electrodes weld metal time sees 9
electrodes weld metal time I
sees 9 .:f
:
, 0.60 160 0.7 33 6
1 .6 • 300
- 2.0 300 0.67 135 0,7 38 7 2 300 0.61 103 1.0 36 10
..
2.5 300 r 0.61 65 1.6 35
0.67 81 1.0 45 12 . 2.5 300 15
. '
350 .... O~58 35 2.2 50 29
3.25 O~66 40 1.4 65 20 , 3.25 350
II
~
4 350 0.66 28 2.0 69 36 ~ 4 450 O~60 17 2.9 70 59
~
...
. ~
5 350 0.65 18 217 75 55 I 5 450 0.61 11 4.0 82 92
,1
I
\
Redrying: 20QoC 2h 1. Redrying: 250°-350°C, 2h
~
•
~
~
'l~
,
i.
~
190 . 1 Q1
';,.
I
- ESAB

ESAB

•

•

c

I

f S. i i

I

j

I

Mn Cr

Ni

Mo

Nb

An extra low carbon AC/OC stainless 19.13.3.5 electrode for welding alloys of similar composition.

Classification

AW5 A/SFA 5.4: E 317L-17 DIN 8556: E 18134 LR 23 ISO 3581: E 19.13.4 LR NEN-ISO 3581: E 19.13.4 L R

A rutile Nb-bearing stainless 19.12.3- electrode for welding Ti-and Nb-stabitized stainless steels with similar base composition.

,

Classification

AWS A/SFA 5~4: E 318-17 BS 2926: 19.12.3.Nb AR

DIN 8556: E 19 12 3 Nb R 23 ISO 3581 : E 19.12.3.Nb R

NF A 81-343: EZ 19~ 12.3 Nb R 110 23 NEN-ISO 3581 : E 19.12.3 Nb A


OK 63.80 is especially designed tor welding Nb- and Ti-stabilized stainless steel corresponding to DIN Werkstoff Nr: 4573 and 4583.


<0.030 i 0.8 0.8 : 18

12 2.8

0.4


OK 64.30 is easy to weld in all positions and yields smooth runs both on AC and DC.

OK 64.30 is designed for welding stainless steel corresponding to

AISI 317, 317L

DIN W nr: 4438

British Standard: 317 S 12 Swedish Standard: SS-steel 2367


C Si Mn Cr Ni

<0.030 0.7 0.7 19 13

Mo

3.7

Welding current: AC >50V or DC positive

II

Diameter Length

mm mm

Current Amps

Arc volts Approx

Typical mechanical properties AU weld metal specimens

0.2 % proof stress: 490 N'mm:

Tensile strength 620 Nzrnrn-


Ferrite number 6-12

1.6 300 25- 35 24
2 300 40- 55 26
2~5 300 50- 80 28
3.25 350 70-120 30
4 350 100-170 32
5 350 130-240 34 Arc volts Approx




Elongation 4xD 40 %


Test. temp

+20°C 55J

1 .6 300 35- 50 20
2 300 45- 65 20
2.5 300 60- 90 20
3.25 350 t 80-120 21
4 350 ! 120-170 22
5 350 l 150-240 23
•
1 Charpy V impact values Test. temp

+20·~·C 65J

-70~C 50J

Welding current: AC ~55V or DC positive


mm mm Amps

Ferrite number 5-10

It

Approvals

TUV eiqnunqsoeprutt

SFS 3656: E 19t 12.3 Nb Swedish Standard 14 33 06

Approvals

Bureau Veritas

Det norske Veritas Canadian Welding Bureau TOV eignungsgeprOft

I ,

1 {

I 1

I

. ~ ..
,
Size t N B H Weight B H T Weight
f T Size N
,
Diarn. Length kg weld number of kg weld burn off of weld Diarn. Length kg weld number of kg weld burn off of weld
mm mm metal electrodes metal per time per metal! mm mm metaJ electrodes metal per time per metalJ
per kg per kg hour arc electrode electrode per kg per kg hour arc electrode eJectrode
electrodes weld metal time sees 9 electrodes weld metal time sees 9 1 ~6 300 0.56 230 0.6 26 4 116 300 0.70 190 0.5 36 5
,
2 300 0.56 155 0+8 29 8 , 2~O 300 • 0.70 122 0.8 38 8
• ;
•
2.5 300 0.56 97 141 35 12 2.5 300 0.68 80 0.9 50 12
3.25 350 0.61 48 1 ~4 54 21 3.25 350 0.68 47 165 51 19
4 350 0.61 32 2 ~ 1 55 37 4 450 0.62 30 2~3 52 33
5 350 0161 20 3~ 1 58 56 5 450 Ot62 19 3.4 56 52 192

Heorvino: 250 -350 C. 2h

193

ESAB

ESAB

•

•

..

Stainless basic-rutile coated electrode Classification

giving a fully austenitic (non-magnetic) DIN 8556: E 18 16 5 LR 26

weld metal of the Cr Ni Mo type with very

good corrosion resistance.

:-S;O.040 0.5 2.7 18 17 4.7 0.13

Austenitic stainless steel electrode for welding 25 Cr/20 Ni steels. Weld metal resists scaling up to 1100-1150°C .

Classification

AWS A/SFA 5.4: E 310-16 BS 2926: 25.20 BR

01 N 8556: E 25 20 820+


OK 64.63 gives a fully austenitic weld metal which has high resistance against pitting and stress corrosion because of high nickel and molybdeom content.

OK 64.63 is used for welding similar steels as Werkstoff Nr: 1.4406, 1 .4429, 1.4435, 1 .4438, 1.4439, 1 .4446, 1.448, 1 .4449 and stabilized

steels as 1.4573, 1.4580 and 1.4583.

It has excellent welding characteristics in all positions.


C Si Mn Cr Ni Mo N


OK 67.13 is a basic rutile electrode for welding of heat resisting steels of 25 Cr/20 Ni type such as AISI 31 a and DIN werkst. nr. 1 .4828, 1 .4841, 1 .4845.

OK 67.13 can also be used for welding certain air hardening steels such as armour plate and for welding stainless to unalloyed steel.


C

Si

Mn

0.1

Cr

Ni

26

21

300 350 350

60- 90 80-110 110-150

Arc volts Approx




Elongation 4xO 40 0/0


Test. temp + 20°C -140°C

Welding current: AC ~65V DC positive




Elongation 4xD 35 %



+20°C 60J

Welding current: AC 260V, DC+


mm mm Amps

•

Ferrite number 0

22 22 22

Ferrite number 0

Approvals Controlas

Approvals

Canadian Welding Bureau

•

Deposition data at max welding current N B H T
Size
Size N B H T Weight Diam Length kg weld number of kg weld burn off
Diarn. Length kg weld number of kg weld burn off of weld mm mm metal electrodes metal per time per
metal , electrodes metal per time per metal/ per kg per kg hour arc eJectrode
mm mm
per kg per kg hour arc electrode electrode electrodes weld metal time secs i
•
electrodes weld metal time sees 9 \
I
,
2.5 300 0.51 101 O~8 42 I
•
~
2.5 300 0662 82 1 ~ 1 41 12 3t25 350 0.51 53 1.2 58 t
3125 350 O~60 45 1.3 62 22 4 350 0.51 34 1.7 61
4 350 O~60 30 1.8 69 33 5 350 O~54 20.5 2.6 67 Redrying: 250°C, 2h

Redrying: 250°C 2h 194

195

Gives heat-resistant weld metal of the 25 0/0 Cr, 20 % Ni type having a scaling tempera .. ture of 1100-1150°C and good strength at high temperatures.

•

..

•

ESAB

ESAB

,

II

,

Classification

AWS AlSFA 5.4-92: E 310--15 BS 2926: 25.20 B

DIN 8556: E 25 20 B 20+ ISO 3581 : E 25.20 B

NF A 81-343: EZ 25.20 B 20 NEN-ISO 3581: E 25~20 B

Electrode for welding of ferritic-austenitic stainless steels with high resistance to stress corrosion. ("Duplex steels")

Classification

AWS A/SFA 5.4: E 2209-17 DIN 8556: E 22 9 3 LR 23

,

1 ,

."

'"

r

The composition of weldmetal is designed to give mechanical and corrosion properties to comply fully with these grades. e.g. high resistance to stress corrosion and high yield strength.

OK 67.50 can also be used for joining of Duplex steels to mild steels.

Welding of duplex steels should be made with low heat-input.


or DC positive

Approvals Controlas

••

TUVeignungsgeprOft


OK 67.15 is primarily recommended for welding heat resisting steels of a similar type such as AISI 309 and 31 O. OK 67.15 can also be used for welding certain air hardening steels such as armour plate, and for welding stainless to unalloyed steel. When welding plain carbon or low alloy steel to stainless steel, OK 67.15 gives a softer more machineable weld than 18-8 electrodes,

Materials

Ok 67.15 is for heat resistant steel corresponding to AISI-steel 31 O. The designations of other standard steels are given in table 10 on page 25.


-!'
~ ..
.
-
c
-
, .
...
..
" :0
~ Deposition data at max welding current
Size N B H T Weight
Diarn. Length kg weld number of kg weld burn off of weld Size N B H T
mm mm metal electrodes metal per time per metal/ Diam Length kg weld number of kg weld burn off
1 metal electrodes metal per time per
per kg per kg hour arc electrode electrode mm mm
,
""
•
~ per kg per kg
~ electrodes weld metal time hour arc electrode
\ sees 9
~
;:
L T electrodes weld metal time
, sees
.
I
lIP ~
~
2.0 300 O~67 125 O~7 41 8
...
..
2.5 300 0.65 79 1 . 1 42 12 2.5 300 0.58 91 1.0 38
3.25 350 0~65 43 1.2 70 20 3.25 350 0.58 47 1.4 55
4 350 0.62 28 1.7 76 35 4 350 0.58 32 1.9 59
5 350 0.62 1815 2~4 82 55 5 350 0.58 20 2~8 64 l

~ "

"

I

{

. •

,

i

r

"'

~.

•

~

";.

• ,

I

i

t

- {

•

j"

, j

\ c

300 300 350 350 350

Diameter mm

Length mm

2.0 2.5 3~25 4

5

Redrying: 20QoC 2h 196

•


OK 67.50 is an acid-rutile electrode specially designed for welding of the tollowinq types of steel.



c

Si Mn Cr Ni

Mo

N

c

26

Si

Mn

Cr

Ni

1 t4460 1.4417 1 ~4462

21

(329) 831500 831803

<Oa030 0.8 0.8 22 9 3

0.15

0.1

0.3

1.5




Elongation 4xD 25 %



+20°C 50J

Typical mechanical propertie All weld metal specimens

0.2 % proof stress: 41 0 N/mm2

Tensile strength 61 0 N/mm2

Elongation 4xD 40 %


Test. temp Notch toughness

+20°C 65J

27 28 29 30

Ferrite number 30 45

Ferrite number 0

Approvals Controlas

.~

TUV eignungsgepruft

SFS 3656: E 25~20 Swedish Standard 14 33 18

Current Amps

Arc volts

Approx

21 22 23 24 26

Diameter mm

Current Amps

30- 65 50- 90 80--120

100-160 150-220

Length mm

Arc volts Approx

35- 55 55- 85 85-125

110-160 150-220

2.0 2.5 3.25 4

5

300 300 350 350 350

197

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