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Erp Project
1. INTRODUCTION
1.1 Definition……………………………………………………6
2. DEVELOPMENTS IN SUPPLY CHAIN MANAGEMENT
2.1 Creation Era………………………………………………..10
2.2 Integration Era……………………………………………..10
2.3 Globalization Era…………………………………………..11
2.4 Specialization Era—Phase One……………………………11
2.5 Specialization Era—Phase Two……………………………12
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6. GLOBAL SUPPLY CHAIN MANAGEMENT……………….29
Supply network…………………………………………………32
7.2 Planning…………………………………………………………33
BUSINESS BENEFITS…………………………………………..41
9. BIBILIOGRAPHY……………………………………………...44
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SUPPLY CHAIN MANAGEMENT
1. INTRODUCTION:
1.1 DEFINITION
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synchronizing supply with demand, and measuring performance
globally."
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A supply chain is a network of facilities and distribution options that
performs the functions of procurement of materials, transformation of
these materials into intermediate and finished products, and the
distribution of these finished products to customers. Supply chains exist
in both service and manufacturing organizations, although the
complexity of the chain may vary greatly from industry to industry and
firm to firm.
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and distribution capabilities. Purchasing contracts are often negotiated
with very little information beyond historical buying patterns. The
result of these factors is that there is not a single, integrated plan for the
organization---there were as many plans as businesses.
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(Lavassani et al., 2008a), Specialization Phases One and Two, and SCM
2.0.
The term supply chain management was first coined by a U.S. industry
consultant in the early 1980s. However, the concept of a supply chain in
management was of great importance long before, in the early 20th
century, especially with the creation of the assembly line. The
characteristics of this era of supply chain management include the need
for large-scale changes, re-engineering, downsizing driven by cost
reduction programs, and widespread attention to the Japanese practice
of management.
This era of supply chain management studies was highlighted with the
development of Electronic Data Interchange (EDI) systems in the 1960s
and developed through the 1990s by the introduction of Enterprise
Resource Planning (ERP) systems. This era has continued to develop
into the 21st century with the expansion of internet-based collaborative
systems. This era of supply chain evolution is characterized by both
increasing value-adding and cost reductions through integration.
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over national boundaries and into other continents. Although the use of
global sources in the supply chain of organizations can be traced back
several decades (e.g., in the oil industry), it was not until the late 1980s
that a considerable number of organizations started to integrate global
sources into their core business. This era is characterized by the
globalization of supply chain management in organizations with the
goal of increasing their competitive advantage, value-adding, and
reducing costs through global sourcing.
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requests for work -in-process visibility and vendor-managed inventory
(VMI).
Specialization within the supply chain began in the 1980s with the
inception of transportation brokerages, warehouse management, and
non-asset-based carriers and has matured beyond transportation and
logistics into aspects of supply planning, collaboration, execution and
performance management.
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complex requirements including the configuration of the processes and
work flows that are essential to the management of the network itself.
Building on globalization and specialization, the term SCM 2.0 has been
coined to describe both the changes within the supply chain itself as well
as the evolution of the processes, methods and tools that manage it in
this new "era".
Web 2.0 is defined as a trend in the use of the World Wide Web that is
meant to increase creativity, information sharing, and collaboration
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among users. At its core, the common attribute that Web 2.0 brings is to
help navigate the vast amount of information available on the Web in
order to find what is being sought. It is the notion of a usable pathway.
SCM 2.0 follows this notion into supply chain operations. It is the
pathway to SCM results, a combination of the processes, methodologies,
tools and delivery options to guide companies to their results quickly as
the complexity and speed of the supply chain increase due to the effects
of global competition, rapid price fluctuations, surging oil prices, short
product life cycles, expanded specialization, near-/far- and off-shoring,
and talent scarcity.
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scenario: the purchasing department places orders as requirements
become known. The marketing department, responding to customer
demand, communicates with several distributors and retailers as it
attempts to determine ways to satisfy this demand. Information shared
between supply chain partners can only be fully leveraged
through process integration.
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Much has been written about demand management. Best-in-Class
companies have similar characteristics, which include the following: a)
Internal and external collaboration b) Lead time reduction initiatives c)
Tighter feedback from customer and market demand d) Customer level
forecasting
One could suggest other key critical supply business processes which
combine these processes stated by Lambert such as:
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establish and maintain customer rapport
produce positive feelings in the organization and the customers
b) Procurement process
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successfully launched with ever shorter time-schedules to remain
competitive. According to Lambert and Cooper (2000), managers of the
product development and commercialization process must:
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maximum flexibility in the coordination of geographic and final
assemblies postponement of physical distribution operations.
e) Physical distribution
f) Outsourcing/partnerships
g) Performance measurement
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Experts found a strong relationship from the largest arcs of supplier
and customer integration to market share and profitability. Taking
advantage of supplier capabilities and emphasizing a long-term supply
chain perspective in customer relationships can both be correlated with
firm performance.
1. Cost
2. Customer Service
3. Productivity measures
4. Asset measurement, and
5. Quality.
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Components of Supply Chain Management are
1. Standardization
2. Postponement
3. Customization
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primarily in the application of the bundle of valuable resources at the
firm’s disposal.To transform a short-run competitive advantage into a
sustained competitive advantage requires that these resources are
heterogeneous in nature and not perfectly mobile. Effectively, this
translates into valuable resources that are neither perfectly imitable nor
substitutable without great effort. If these conditions hold, the firm’s
bundle of resources can assist the firm sustaining above average
returns.
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are able to compete with the firm having the valuable
resource.
Non-substitutable - Even if a resource is rare, potentially
value-creating and imperfectly imitable, an equally important
aspect is lack of substitutability. If competitors are able to
counter the firm’s value-creating strategy with a substitute,
prices are driven down to the point that the price equals the
discounted future rents, resulting in zero economic profits.
3. Care for and protect resources that possess these
evaluations because doing so can improve organizational
performance.
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when the portfolio manager made the decision, without any additional
costs. The second amount represents what would have been or actually
was realized. This second amount includes direct costs, such as
commissions, settlement costs and taxes, as well as indirect costs from
timing delays, market impact and missed opportunities. The difference
between these two amounts is often referred to as transaction
"slippage".
If an entire stock order is sold at once, the resulting sale price generally
will be locally depressed relative to the portfolio manager's decision
price. This is due to the trade-off between time and price, even with
stocks that have the best market liquidity. Alternatively, if the order is
distributed into the market over time, there is an opportunity cost that
the market price might decline over time. What’s more, timing delays
between the portfolio manager, compliance officials, traders and actual
delivery of the order to the market contribute to overall opportunity
cost.
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The knowledge-based theory of the firm considers knowledge as the
most strategically significant resource of a firm. Its proponents argue
that because knowledge-based resources are usually difficult to imitate
and socially complex, heterogeneous knowledge bases and capabilities
among firms are the major determinants of sustained competitive
advantage and superior corporate performance.
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A theory explaining the relationship between principals, such as
a shareholders, and agents, such as acompany's executives. In this
relationship the principal delegates or hires an agent to perform work.
The theory attempts to deal with two specific problems: first, that
the goals of the principal and agent are not in conflict(agency problem),
and second, that the principal and agent reconcile different tolerances
of risk.
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framework by which one can investigate and/or describe any group of
objects that work together to produce some result. This could be a
single organism, any organization or society, or any electro-mechanical
or informational artifact. Systems theory first originated in biology in
the 1920s out of the need to explain the interrelatedness of organisms in
ecosystems. As a technical and general academic area of study it
predominantly refers to the science of systems that resulted
from Bertalanffy's General System Theory (GST), among others, in
initiating what became a project of systems research and practice.
Systems theoretical approaches were later appropriated in other fields,
such as in the American structural functionalist sociology of Talcott
Parsonsand Niklas Luhmann.
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5.1 COMPONENTS OF SUPPLY CHAIN MANAGEMENT
INTEGRATION
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However, a more careful examination of the existing literature[9] leads to
a more comprehensive understanding of what should be the key critical
supply chain components, the "branches" of the previous identified
supply chain business processes, that is, what kind of relationship the
components may have that are related to suppliers and customers.
Bowersox and Closs states that the emphasis on cooperation represents
the synergism leading to the highest level of joint achievement
(Bowersox and Closs, 1996). A primary level channel participant is a
business that is willing to participate in the inventory ownership
responsibility or assume other aspects of financial risk, thus including
primary level components (Bowersox and Closs, 1996). A secondary
level participant (specialized) is a business that participates in channel
relationships by performing essential services for primary participants,
including secondary level components, which support primary
participants. Third level channel participants and components that
support the primary level channel participants and are the fundamental
branches of the secondary level components may also be included.
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Global supply chains pose challenges regarding both quantity and
value:
Globalization
Increased cross border sourcing
Collaboration for parts of value chain with low-cost providers
Shared service centers for logistical and administrative functions
Increasingly global operations, which require increasingly global
coordination and planning to achieve global optimums Complex
problems involve also midsized companies to an increasing degree,
These trends have many benefits for manufacturers because they make
possible larger lot sizes, lower taxes, and better environments (culture,
infrastructure, special tax zones, sophisticated OEM) for their products.
Meanwhile, on top of the problems recognized in supply chain
management, there will be many more challenges when the scope of
supply chains is global. This is because with a supply chain of a larger
scope, the lead time is much longer.
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SAP SUPPLY CHAIN MANAGEMENT
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7. SAP SUPPLY CHAIN MANAGEMENT
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You face enormous pressure to reduce costs while increasing innovation
and improving customer service and responsiveness. SAP Supply Chain
Management (SAP SCM) enables collaboration, planning, execution,
and coordination of the entire supply network, empowering you to
adapt your supply chain processes to an ever-changing competitive
environment.
SAP SCM is part of the SAP Business Suite, which gives organizations
the unique ability to perform their essential business processes with
modular software that is designed to work with other SAP and non-SAP
software. Organizations and departments in all sectors can deploy SAP
Business Suite software to address specific business challenges on their
own timelines and without costly upgrades.
SAP SCM can help transform a linear, sequential supply chain into a
responsive supply network – in which communities of customer-centric,
demand-driven companies share knowledge, intelligently adapt to
changing market conditions, and proactively respond to shorter, less
predictable life cycles. SAP SCM provides broad functionality for
enabling responsive supply networks and integrates seamlessly with
both SAP and non-SAP software.
The application:
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• Supports best practices and provides preconfigured software for
enabling collaborative business, accelerating implementation, and
reducing costs
• Is recognized by key industry analysts as the market-leading SCM
application
7.2 PLANNING:
With SAP SCM, you can model your existing supply chain; set goals;
and forecast, optimize, and schedule time, materials, and other
resources with these planning activities:
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• Reduce inventory levels and increased inventory turns across the
network
• Increase profitability and productivity
• Integrate sales and operations planning process
With SAP SCM, you can optimize a full range of planning activities,
including:
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tactical planning and sourcing decisions based on a single, globally
consistent model. This can involve heuristics and capacity
planning, optimization, and multilevel supply and demand
matching.
• Distribution planning – Determine the best short-term strategy to
allocate available supply to meet demand and to replenish stocking
locations. To achieve this, planners can determine which demands
can be fulfilled by existing supply elements.
• Supply network collaboration – Work with partners across your
supply network. Using collaboration features that improve
visibility into supply and demand, you and your partners can
reduce inventory buffers, increase the velocity of raw materials
and finished goods through the pipeline, improve customer service,
and increase revenues.
With SAP SCM, you can also handle service parts planning activities,
including:
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• Parts inventory planning – Reduce inventory levels and achieve
retail service levels by providing more precise demand modeling.
You can distribute inventory optimally within the multi-echelon
supply chain to ensure high service levels while keeping inventory
levels at a minimum.
• Parts supply planning – Reduce inventory in the supply chain by
improving supplier alignment, increasing automation, and
developing accurate supply plans. You can also reduce operational
cost through efficient purchasing practices.
• Parts distribution planning – Set up stock transfers for parts
within a service parts network to reduce stock-out situations and
operational costs.
• Parts monitoring – Work with suppliers and customers to
exchange information and handle alerts collaborate.
7.3 EXECUTION
SAP SCM enables you to carry out supply chain planning and generate
high efficiency at lowest possible cost. You can respond to demand
through a responsive supply network in which distribution,
transportation, and logistics are integrated into real-time planning
processes.
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Features include:
• Order fulfillment.
• Procurement.
• Transportation
• Warehousing
• Real-world awareness
• Manufacturing
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Features and functions include:
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or from locations throughout business units. Transportation
managers can consolidate orders and optimize shipments from
suppliers to customers – to get maximum efficiency for their
transportation dollars. They can also consider transportation
constraints and costs while ensuring time-definite deliveries. SAP
SCM supports shipment tendering and booking, carrier selection,
freight building, freight cost calculation, shipment cost settlement,
document printing, and international trade management, such as
denied-party list screening and embargo lists.
• Warehouse management – Warehouse management reconciles
open purchase orders with incoming shipments, supports a put-
away system that remembers where goods are stored, and
optimizes employee picking assignments. Warehouse management
also supports warehousing tasks such as labeling, kitting, and
deferred handling.
7.4 COLLOBORATION
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develop and maintain relationships with global suppliers, or outsource
nonstrategic activities to suppliers.
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• Significantly decrease procurement, sales, and inventory costs
• Enhance supply chain visibility and increases overall speed,
accuracy, and adaptability of your supply network
• Reduce inventory levels while managing variations in supply and
demand.
• Improve communications and reduces errors and processing costs
SAP SCM can help you transform a traditional linear supply chain into
an adaptive network with the following benefits:
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Reduced inventory levels and increased inventory turns across the
network can lower overall costs.
• Higher margins – With SAP SCM, you can lower operational
expenses with more timely planning for procurement,
manufacturing, and transportation. Better order, product, and
execution tracking can lead to improvements in performance and
quality – and lower costs. You can also improve margins through
better coordination with business partners.
• Greater synchronization with business priorities – Tight
connections with trading partners keep your supply chain aligned
with current business strategies and priorities, improving your
organization's overall performance and achievement of goals.
BIBLIOGRAPHY
REFERENCES:
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1. Cooper, M.C., Lambert, D.M., & Pagh, J. (1997) Supply Chain
Management: More Than a New Name for Logistics. The
International Journal of Logistics Management Vol 8, Iss 1, pp 1–
14
2. Haag, S., Cummings, M., McCubbrey, D., Pinsonneault, A., &
Donovan, R. (2006), Management Information Systems For the
Information Age (3rd Canadian Ed.), Canada: McGraw Hill
RyersonISBN 0-072-81947-2
3. Lavassani, M. K., Movahedi B., Kumar V. (2008b) HISTORICAL
DEVELOPMENTS IN THEORIES OF SUPPLY CHAIN
MANAGEMENT: THE CASE OF B2B E-MARKETPLACES.
Administrative Science Association of Canada (ASAC), 2008,
Halifax, Canada.
4. Mentzer, J.T. et al. (2001): Defining Supply Chain Management,
in: Journal of Business Logistics, Vol. 22, No. 2, 2001, pp. 1–25
5. Simchi-Levi D.,Kaminsky P., Simchi-levi E. (2007), Designing and
Managing the Supply Chain, third edition, Mcgraw Hill
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