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EUROJOIN 4

DEVELOPMENT OF WELDING AND ALLIED


PROCESSES AT THE BEGINNING OF THE NEW MILLENIUM

Cavtat-Dubrovnik, 24-26 May, 2001

CONTRIBUTION TO THE ANALYSIS OF


MATERIAL TRANSFER IN GAS-
SHIELDED METAL-ARC WELDING

by Marjan Suban

FOR MORE INFO VISIT http://sites.google.com/site/chaosweld/


My web page: http://www2.arnes.si/~msuban1/
INTRODUCTION TO CHAOS

Dynamical systems

Deterministic Stochastic

Chaotic
THE CHAOTIC BEHAVIOR OF
THE DRIPPING FAUCET
THE CHAOTIC BEHAVIOR OF
THE DRIPPING FAUCET

Maps for the


dripping faucet-
period one
THE CHAOTIC BEHAVIOR OF
THE DRIPPING FAUCET

Maps for the


dripping faucet-
period two
THE CHAOTIC BEHAVIOR OF
THE DRIPPING FAUCET

Maps for the


dripping faucet-
period three
THE CHAOTIC BEHAVIOR OF
THE DRIPPING FAUCET

Maps for the


dripping faucet-
chaos
THE CHAOTIC BEHAVIOR OF
THE DRIPPING FAUCET

Bifurcation diagram for dripping faucet


THE CHAOTIC BEHAVIOR OF
IN GMAW

Material transfer

similarity
THE CHAOTIC BEHAVIOR OF
IN GMAW

Material transfer
tc
U to tk

Principle transfer modes I t [ms]


in GMAW are:
•short-circuit, t [ms]
tc
•globular, U
•spray.
I t [ms]

t [ms]
EXPERIMENTAL SETUP

WIRE
SHIELDING GAS

+
600
500
V
POWER _ SHUNT ARC
400
SOURCE 300

I [A]
200
WORKPIECE 100
mV 0
tO t KS 50
40
30
LOW-PASS LOW-PASS

U [V]
20
FILTER FILTER
10
0
0 20 40 60 80 100 120 140 160 180 200
t [ms]

COMPUTER A
D
RESULTS

Welding parameters: 70

I = 69 A 60

U = 15.6 V 50

40
t (n+1)

30

20

10

0
0 10 20 30 40 50 60 70
t (n)
RESULTS

Welding parameters: 70

I = 86 A 60

U = 16.2 V 50

40
t (n+1)

30

20

10

0
0 10 20 30 40 50 60 70
t (n)
RESULTS

Welding parameters: 70

I = 92 A 60

U = 16.6 V 50

40
t (n+1)

30

20

10

0
0 10 20 30 40 50 60 70
t (n)
RESULTS

Welding parameters: 70

I = 107 A 60

U = 17.1 V 50

40
t (n+1)

30

20

10

0
0 10 20 30 40 50 60 70
t (n)
RESULTS

Welding parameters: 70

I = 160 A 60

U = 19.1 V 50

40
t (n+1)

30

20

10

0
0 10 20 30 40 50 60 70
t (n)
RESULTS

Welding parameters: 70

I = 189 A 60

U = 21.5 V 50

40
t (n+1)

30

20

10

0
0 10 20 30 40 50 60 70
t (n)
CONCLUSIONS

We did not find any chaotic


behavior for short-circuit
material transfer in GMAW.

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