gas welding defects

definition
gas welding technique is a method of welding used in the work of metal
connections.techniques commonly used technique, and forward movement to the
left or right or backward movement techniques.

Type of defect in a gas welding

 Lack of penetration
 Lack of fusion
 Poor appearance
 Under cut
 Porosity
 Crack in weld

causes of defects

 Lack of penetration
 advance the cause and source distance is too thick
.point 'v' is too narrow

.blowpipe nozzle holes are too narrow

.welding speed is too fast

.the distance between the metal blowpipe nozzle too far

how to overcome
.advance the cause and source distance must be between 1.55mm - 2.0mm

.point 'v' is correct is between 60-70 degrees

.pore size of the nozzle shall be in accordance with the thickness of the metal

.the distance between the metal blowpipe nozzle is 2-3mm

Lack of fusion
 causes of defects

.blowpipe nozzle holes are too narrow

.incorrect angle blowgun

.traveling too fast welding

.the use of additives is too big rod

.rod is withdrawn before addition of molten metal

 How to overcome
.use the correct port blowgun nozzle according to the thickness of the metal

.welding angle is between 60-70 degrees, while the rod angle is 30-40
degrees addition,

.welding speed must be properly

.using the appropriate rod enhancer

.Basic metals melted first and then input adder rod weld puddles in the
middle

Poor apparence
 causes of defects
 welding speed is too fast
blowgun nozzle distance is not stable

flame adjustment incorrect

base metal is not hot enough

base metal surface is not clean

 How to overcome
- welding speed must be appropriate
-blowgun nozzle distance to the base metal should be between 2-3mm

-adjust the flame according to the metal to be welded

-use the blowpipe nozzle hole according to the thickness of the metal

-clean metal surfaces

UNDERCUT

 - causes of defects
welding position is wrong

base metal is too hot

welded sling is too big and wide

Excessive heat

rod motion enhancer and blowgun not fire correctly

How to overcome
proper welding angles between 60-70 degrees

cooling the first base metal

control flame cauldron that is not too big and wide

pore size should be according to the thickness of the metal blowpipe

and stabilize the movement of welding rod enhancer
porosity

 - causes of defects
metal surface is not clean

touching a cone in the crater of molten

flame adjustment incorrect

Excessive heat

How to overcome
clean metal surfaces

do not touch the place to weld when welding

control the distance between the end of the blowpipe nozzle with the
workpiece

adjust the flame to the appropriate

use the correct size of the blowpipe, in accordance with the thickness of the
metal

cracks in weld
 - causes of defects
supply connections are incorrect

Insufficient pre-heat

disability due to other

 How to overcome
supply connections must be correct in terms of serongan angle, distance and
other sources

requiring pre-heat the metal as cast must first pre heat

first fix the defects found in the welding precedent mengimpalnya

definition of solid brass

- brass welding is a process in which molten metal is not the basis job
dileburkan.benda heated at the temperature continued to warm, but not to the extent
lebur.proses also use the process of flux and there Tinning and molding at the joint.

causes of defects
-no strong connection

-preparation of working more closely

-Welded parts are not the same color as the object

How to overcome
- all the metal to be welded nails first

flux should be placed equally

additives that are suitable rod

using the appropriate flame

 Definition of Soldering
- is a process of joining or attaching two or more metals using solder without basic
metal melt at a temperature below 800 degrees Celsius

causes of defects
no strong connection

work done later

updates do not work

How to overcome
use other methods such as brazing connection

free solder in a small object

definition of TIG(tungsten inert gasses)

is a arc welding process that uses a nonconsumabletungsten electrode to produce the weld.
The weld area is protected from atmospheric contamination by a shielding gas (usually
an inert gas such as argon), and a filler metal is normally used, though some welds, known
as autogenous welds, do not require it. A constant-current welding power supply produces
energy which is conducted across the arc through a column of highly ionized gas and metal
vapors known as a plasma.

causes of defects
There are many types of defects that can occur depending on the material and welding
process. Types of defects include cracks, distortion, gas inclusions (porosity), non-metallic
inclusions, lack of fusion, incomplete penetration, lamellar tearing, and undercutting.
How to overcome
welding speed must be properly

megimpal appropriate angle

surfaces must be cleaned prior