Quality progress

AGUSTUS

PT. FOCUS GAYA GRAHA

• QUALITY RATE
• % REJECT GRADER & INCOMING FG
• ANALISA 4 M
• ACTION PLAN
INCOMING MBB 3305 E INCOMING LPS 101080

JUL AGS
 FINISHING QUALITY RATE

NO ITEM JAN FEB MAR APR MEI JUN JUL AGS

1 LAMINATING X O O O O O O O
2 CUTTING X O O O O O O O
3 SHAPPING X O O O O O O O
4 EDGING LURUS X X X X X X X X
5 EDGING PROFILE X X X X X X X X
6 BORING TEMBUS X O O O O O O O
7 BORING HORIZONTAL X O O O O O O O
8 ASSY PINTU X O O O O
9 RAKITAN X O O X X O O O
10 FINISHING X O O O O O O O
11 PACKING X O O X O O O O
 % REJECT GRADER VS INCOMING FG

26 INCOMING FG
24 GRADER
23.52
22 TARGET PERIODE
20 AVERAGE FG
18
16
12.80 12.66
% REJECT

14
12 10.21 12.69
8.42 11.54
10
6.16 7.06
8 6 6 6 5.56 7.59
6 5.56
2.01 3.41 4 4 4 4.54
4 1.84 2 3.69 2 3.65 2
2.84 2.56
2 2.82 0.4 0.4 0.4
0 0.00 0.00 0.65
JAN FEB MAR APR MEI JUN JUL AGU SEPT OKT NOV DES

PERIODE
 RANKING % REJECTED INCOMING FG CASMI

PERIODE
RANKING
JAN FEB MAR APR MEI JUN JUL AGS

1 FGG/ 1.84 FGG/ 2.01 CDL/ 2.12 CDL/ 0.59 FGG/ 6.16 FGG/ 2.82 CDL/ 1.83 CDL/ 0

2 4P / 5.92 CDL/ 8.65 BPL/ 2.7 4P / 1.27 CDL/ 8.27 CDL/ 4.06 FGG/ 2.56 FGG/ 0.65

3 CDL/ 6.36 ACP/ 9.50 FGG/ 3.41 FGG/ 5.56 4P / 8.62 4P/ 4.97 4P/ 3.37 TAP/ 2.86

4 ACP/ 12.76 4P / 9.72 4P / 3.64 BPL/ 7.74 CFT/ 10 TAP/ 5.08 TAP/ 6.68 4P/ 4.45

5 CBP/ 14.66 BPL/ 12.24 CBP/ 12.62 CBP/ 9.31 CBP/ 12.56 ACP/ 6.85
* CFT/ 8.11 CBP/ 4.67

6 TAP/ 16.12 TAP/ 16.21 TAP/ 12.64 CFT/ 9.63 TAP/ 12.86 BPL/ 8.09 BPL/10.09 CFT/ 7.25

7 CFT/ 17.94 CFT/ 17.92 CFT/ 13.48 TAP/ 9.7 *

ACP/ 14.55 CFT/ 8.18 CBP/ 12.36 BPL/7.35

8 BPL/ 18.18 CBP/ 17.95 ACP/ 15.53 ACP/ 15.94 BPL/ 18.22 MTPM/ 9.87

9 - - - - - CBP/ 10.67

Note : MTPM ada data per Juni & CKP belum ada data.

* untuk ACP produk FG yang masuk Incoming CASMI hanya sebagian.

 PERFORMANCE INCOMING REJECT FG

CFT CBP ACP TAP 4P BPL CDL FGG

18

15

12

0
Jan Feb Mar Apr Mei Jun Jul Ags
 % REJECT RATE Vs PERIODE
14 ???
12.8 12.7
12
11.5
10.2
10

8.4
8
7.59
Tahap 1 : 6 % 7.34
6
Tahap 2 : 4 %
4.5
4
Tahap 3 : 2 %
2
Tahap 4 : 0.4 %
0
Jan Feb Mar Apr Mei Jun Jul Aug Sept Oct Nov Des

Periode

Sumber data : Laporan bulanan Incoming FG BU

 PARETO TOP 5 REJECT GRADER PARETO TOP 5 REJECT INCOMING FG
(OUT GOING INSPECTION)

35 100 100
Frekuensi
90 Frekuensi 90
30 6
80 80
Komulatif %
25 70 70
Komulatif %
60 4 60
20
50 50

%KOMULATIF
FREKUENSI

15 40 40
30 2 30
10
20
20
5 10
10
0 0
0 0
Paku Tembak leaps
Grebes Gores tajam S/E terkelupas Tdk ada ketrik Foil gores

1 2 3 4 5 1 2

DEFECT ITEM

No. Defect Item Frekuensi Komulatif % No. Defect Item Frekuensi Komulatif %

1 Grebes 11 33

2 Gores tajam 7 55

3 S/E terkelupas 6 73 1 Paku Tembak leaps 2 100

4 Tdk ada ketrik 5 88

5 Foil gores 4 100

2     100
  ∑ 33  
 GRAFIK REJECT PB SOMPLAK
3.5
3
Action Plan untuk perbaikan
3 3
PB somplak
Planing target Juli M1
2.5
2 2
2
FREKUENSI

1.5
1
1 1

0.5

0 0
JAN FEB MAR APR MEI JUN JUL AGS SEP OKT NOV DES

PERIODE
 GRAFIK REJECT S/E TERKELUPAS
6
Action Plan untuk perbaikan
5 S/E Planing target Juli M1
5

4
4
FREKUENSI

3 3 3
2
2
1
1
0
0 0
JAN FEB MAR APR MEI JUN JUL AGS SEP OKT NOV DES

PERIODE
 GRAFIK PROGRESS FAKTOR 4 M
ALL B.U

MAN MACHINE METHODE MATERIAL

90
80 82
70 61 62
51
Frkuensi ITR

60 51
50
40
30 18
16 18
20 14
8 7 9 14
10 1 8
0 5 3
0 0 0 0 1 4
-10 JAN FEB MAR APRIL MEI JUN JUL AGU SEPT OKT NOV DES
Periode

FAKTOR PENYEBAB JAN FEB MAR APRIL MEI JUN JUL AGU SEPT OKT NOV DES
MAN n/a n/a n/a 51 51 61 62 82
MACHINE n/a n/a n/a 14 18 16 18 14
METHODE n/a n/a n/a 1 8 7 9 3
MATERIAL n/a n/a n/a 1 0 4 5 8
 ANALISIS PENYEBAB 4 M
ALL BU

100 82

80

60
FREKUENSI

40
14
8
20 3

0
M AN M ACHINE M ATERIAL M ETHODE

FAKTOR PENYEBAB

DATA : ITR BULAN AGUSTUS

 BREAK DOWN ITR BU
( 4M )
BULAN AGUSTUS 2010
ANALISA PENYEBAB
NO B.U JUMLAH ITR
MAN MACHINE MATERIAL METHODE
1 CFT 29 24 4 1 0

2 CBP 17 15 2 0 0

3 ACP 17 14 2 0 1

4 BPL 13 5 2 4 2

5 4P 12 12 0 0 0

6 FGG 10 4 4 2 0

7 TAP 5 4 0 1 0

8 CDL 4 4 0 0 0

TOTAL 107 82 14 8 3
 Out Going Inspection (Grader) Vs ITR
AGUSTUS

Out Going Inspection (Grader) ITR

15
4
13
11
11
3
9
7
6 2 2 2
7 5
2
5
4

3 1 1
1
1

-1
Grebes Gores tajam S/E tdk ada Foil gores 0
terkelupas ketrik Gores tajam Grebes PB belah salah ukuran Kurang ACC
ACTION PLAN
Supplier Tanggal

Uraian
Masalah

Analisa penyebab : Rencana Tindakan Target PIC

Dibuat Diketahui
Terima kasih

B.U COORDINATOR
PT. CAHAYA MULTI INTRACO