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    Reduction Plan Sample For September 2007

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    arampandey
    This document contains a Pareto analysis of defects from September 2007. It shows that scratches made up the largest percentage of defects at 10%, while short mouldings and color mismatches each accounted for around 15-28% of defects. The analysis also provides countermeasures to address the top three defects, which are reducing equipment heights to prevent scratches, controlling batch lots to prevent color mismatches, and using a consistent power supply to prevent short mouldings. The target is to reduce the occurrence of these top defects to 0 ppm.

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    Reduction Plan Sample For September 2007

    Uploaded by

    arampandey
    35 views2 pages
    This document contains a Pareto analysis of defects from September 2007. It shows that scratches made up the largest percentage of defects at 10%, while short mouldings and color mismatches each accounted for around 15-28% of defects. The analysis also provides countermeasures to address the top three defects, which are reducing equipment heights to prevent scratches, controlling batch lots to prevent color mismatches, and using a consistent power supply to prevent short mouldings. The target is to reduce the occurrence of these top defects to 0 ppm.

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    Original Title

    REDUCTION PLAN SAMPLE FOR SEPTEMBER 2007

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    This document contains a Pareto analysis of defects from September 2007. It shows that scratches made up the largest percentage of defects at 10%, while short mouldings and color mismatches each accounted for around 15-28% of defects. The analysis also provides countermeasures to address the top three defects, which are reducing equipment heights to prevent scratches, controlling batch lots to prevent color mismatches, and using a consistent power supply to prevent short mouldings. The target is to reduce the occurrence of these top defects to 0 ppm.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as doc, pdf, or txt
    35 views2 pages

    Reduction Plan Sample For September 2007

    Uploaded by

    arampandey
    This document contains a Pareto analysis of defects from September 2007. It shows that scratches made up the largest percentage of defects at 10%, while short mouldings and color mismatches each accounted for around 15-28% of defects. The analysis also provides countermeasures to address the top three defects, which are reducing equipment heights to prevent scratches, controlling batch lots to prevent color mismatches, and using a consistent power supply to prevent short mouldings. The target is to reduce the occurrence of these top defects to 0 ppm.

    Copyright:

    Attribution Non-Commercial (BY-NC)
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    of 2

    SAMPLE SHEET

    MONTHLY DEFECT REDUCTION CONTROL

    PARETO ANALYSIS SEP'07

    120
    94 98
    100 90
    80
    OCCURENCE

    96 100
    80 70 92
    85
    53 75 Series2

    %
    60
    63 Series1
    40
    24 41
    20 10 7 5 4 3 2 2 2 2 1 1 1 1 1
    0
    H
    G

    M
    S

    O IL
    C

    V CR RK

    S
    I S IN

    K CH

    E
    LO RE S
    K

    LE
    O

    F
    T

    K
    IT RK
    R

    IN
    S CK

    A
    D

    S
    A

    R
    P

    A
    LA MA
    T

    B
    L

    A DL
    W LA
    M

    M
    S

    A
    A

    R A
    U OU

    IN RI
    M
    W M
    R

    R
    E

    L
    C

    C
    M

    TE

    P
    W
    LO M

    IL

    E
    IN
    S

    H
    O

    T
    R
    T

    E
    R

    M
    F
    O

    A
    IL

    P
    H

    S
    O
    S
    C

    DEFFECTS

    PPM PPM SEP'07

    60 53.5
    50 SCRATCH
    40 10%
    30 30 SHORT
    PPM

    30 OTHER MOULDING
    20.37
    20 DEFECTS 15%
    10 47%
    COLOUR
    0
    MISMATCH
    CURRENT AVG PPM TARGET PPM PREDICTIVE
    28%
    PPM SEP' 07 (APRIL- PPM
    SEP'07)

    REDUCTION OF PPM LEVEL


    NAME OF THE
    S.NO COUNTER MEASURE EXISTING TARGET
    DEFECT
    1. REDUCING HEIGHT OF FALLING
    & CONVEYER SYSTEM TO BE
    1 SCRATCH USED. 0

    2. USE OF SOFT CONVEYER BELT

    COLOUR CONTROLLING OF MASTER BATCH


    2 0
    MISMATCH LOTS & COLOUR VALUE.
    D.G POWER SUPPLY WOULD BE
    SHORT
    3 USE FOR CONTINEOUS POWER 0
    MOULDING
    SUPPLY.

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