Ref.

TH 5071

HF Transmitter-Receiver

TRA931XH

Syl'JCAL sO

Technical Manual

1443

Issue 3

Sept. 89 - 25

BERYLLIUM OXIDE - SAFETY PRECAUTIONS

INTRODUCTION

The following safety precautions are necessary when which contain Beryllium Oxide. Most RF transistors although Beryllium Oxide is not visible externally. washers are also manufactured from this material.

handling components contain this material Certain heatsink

PRACTICAL PRECAUTIONS

Beryllium Oxide is dangerous only in dust form when it might be inhaled or enter a cut or irritation area. Reasonable care should be taken not to generate dust by abrasion of the bare material.

Power Transistors

There is normally no hazard with power transistors as the Beryllium Oxide is encapsulated within the devices. They are safe to handle for replacement purposes but care should be exercised in removing defective items to ensure that they do not become physically damaged.

They MUST NOT:

(a)

be carried loosely in a pocket, bag or container with other components where they may rub together or break and disintergrate into dust,

be heated excessively (normal soldering is quite safe):

(b) (c)

be broken open for inspection or in any way abraded by tools.

Heatsink Washers

Heatsink washers manufactured from Beryllium Oxide should be handled with gloves, cloth or tweezers when being removed from equipment. They are usually white or blue in colour although sometimes difficult to distinguish from other types. Examples of washers used are 917797, 917216 and, 700716.

They MUST NOT:

(a) be stored loosely,

(b) be filed, drilled or in any way tooled,

(c) be heated 'other than when clamped in heatsink application.

DISPOSAL

Defective and broken components must not be disposed of in containers used for general refuse. Defective components should be individually wrapped, clearly identified as "DEFECTIVE BERYLLIA COMPONENTS" and returned to the Equipment Manufacturer for subsequent disposal.

AL TE RNA T1VE TRANS! S TOR TYPE S

This addendum i~ applicable to the following equipmen ts r-

CA 531 MA 907 MA 923 MA 924 MA 924B

MA 924l MA 92f MA 927 MA 930 MA 930l

MA 930P MA 930V MA 930X MA 933 MA 935

MA 936 MA 937 MA 9378 MA 949 MA 9[-,9

TA 970 TA 970H TRA 971 MA 978 MA 984

MA 985B MA 98[-'B MA 987 MA 988 MA 988B

MA 990 MA 991 MA 4001

'E-line' (ZTX) Transistors may be used as a replacement for the original transistors listed below. Orientation of transistors on printed circuit boards (PCB's) should be carefully noted as illustrated below.

Original Transistor
Type Roca I Port No .

BC 182 917465 ~ 01 temative
::";- SX 3711 915119
:::.~,~
"":!io
BC 212 919122 j alternative
SX 40l-0 91f092
2N 5450 915133 01 temo+ive
"2N ;448 915118 01 ternati ve Rep'lacemen t Trans istar

Type Racal Port No.

ZTX 237 923171

Z TX 212 923172

ZTX 3705 923170

ZTX 3703 923169

Configuration (as viewed from lead side of transistor).

N07'£.- FLATS /,../ L/"/E

Original Transistor Mounting Method

(0 0 0)

C .5.£

Replacement Transistor Mounting Method

* TR22 on the MA. 924 .... Seri es and TR20 on the MA. 930 Series, are 2N 5448. ZTX 3,03 must ~ be used in these posi tions.

HANDBOOK AMENDMENTS

Amendments to this handbook (if any), which are on coloured paper for ease of identification, will be found at the rear of the book. The action called for by the amendments should be carried out by hand as soon as possible.

HF Transmitter-Receiver TRA931 XH

PART 1 PART 2 PART 3 PART 4 PART 5 PART 6

TRA 931XH FD 186A

SYNCAL 30

TRA 931XH FREQUENCY HOPPING HF TRANSMITTER-RECEIVER

CONTENTS

OVERALL DESCRIPTION TRA 931XH TRANSCEIVER SUB-ASSEMBLY CONTROL BOARD 708616 SYNTHESIZER BOARD 708617 MOTHERBOARD 708619

ILLUSTRATED MECHANICAL PARTS LIST

Overall Contents

PART 1

OVERALL DESCRIPTION TRA 931XH

CHAPTER 1 CHAPTER 2 CHAPTER 3 CHAPTER 4 CHAPTER 5 CHAPTER 6 CHAPTER 7 CHAPTER 8 CHAPTER 9 CHAPTER 10 CHAPTER 11

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

TRA 931XH FD 186A

PART 1

TRA 931XH OVERALL DESCRIPTION

CONTENTS

TECHNICAL SPECIFICATION GENERAL DESCRIPTION OPERATING INFORMATION

VEHICLE AND GROUND STATION OPERATION PREVENTIVE MAINTENANCE

CORRECTIVE MAINTENANCE AND FUNCTIONAL CHECKS DISMANTLING AND REASSEMBLY

FUNCTIONAL DESCRIPTION

INTERCONNECTIONS

FAULT LOCATION

TEST EQUIPMENT

PERFORMANCE CHECKS

ILLUSTRATIONS

FRONTI SP IECE

MAN PACK STATION ITEMS WHIP ANTENNA

VOl CE OPERATION

FRONT PANEL

MORSE CODE

BATTERY AND METER BATTERY CHARGING

MAJOR ANCILLARY ITEMS ERECTION OF 5.4 m MAST END FED ANTENNA

DIPOLE USED AS SLANT-WIRE ANTENNA VERTICAL DIPOLE ANTENNA

ANTENNA SECURING

HORIZONTAL DIPOLE ANTENNA INVERTED V DIPOLE ANTENNA

REMOTE OPERATION

FUNCTIONAL PRINCIPLES (SIMPLIFIED) INTERCONNECTION DIAGRAM

AUDIO SOCKET CONNECTIONS TRANSCEIVER INTERNAL VIEW (1) TRANSCEIVER INTERNAL VIEW (2)

TECHNICAL SPECIFICATION

GENERAL

Frequency Range

Channels

Search Control

Frequency Stability

Normal mode and Frequency Hopping

Normal mode only

Supply Voltage

Baseband Response

FREQUENCY HOPPING PARAMETERS Hop Bandwidth

Synchronisation

Hopping Sequence

Hop Code Entry

TRA 931XH Part 1

FD 186A

1.6 to 29.999 MHz

28400 at 1kHz spacing.

Provides free-tuning between 1kHz steps. Better than ±2ppm over the operating temperature range compared with that at 250C.

Accuracy at 250C better than ±lppm.

Voice LSB } Voice USB

Key LSB }

Key USB Voice AM, H3E (A3H)

Encrypted voice in LSB, USB and AM modes using Baseband Encryption units

MA 4224/4225

Teleprinter (50 - 300 baud) using FSK modem unit MA 4222

J3E (A3J)

J2E (A2J)

24 volts nominal.
SSB 1 6dB bandwidth 2.0kHz
minimum
40dB bandwidth 6.0kHz
maximum
AM 1 6dB bandwidth 8.0kHz
minimum
55dB bandwidth 40kHz
maximum 100kHz centred on the fixed frequency displayed during HOP CODE entry.

Fixed frequency, single channel, manually initiated synchronisation sequence, sent once only at initial net start-up, or to synchronise Late Entry user.

Defined by internal Keystream Generator, cycle time not less than 10 years.

A six digit code, entered by means of the CODE SELECT and CODE.ENTRY switches.

Tech. Spec. 1

TRANSMITTER

All the following parameters are specified at a 24V input supply voltage. ~

General

Harmonic Emissions

Intermodulation Distortion

Carrier Suppression

Unwanted Sideband

Current Consumption

Fixed Frequency

Output Power

(PEP or CW, Tuned or Wideband into 50 ohms)

Spurious Outputs (Tuned into 50 ohms)

. .

RECEIVER

Better than -35dB relative to PEP from tuned output into 50 ohm load.

No odd order out-of-band intermodulation products shall be worse than -25dB relative to PEP output into 50 ohms.

Better than -40dB relative to PEP into a 50 ohm load.

Better than -40dB relative to wanted sideband at 1kHz.

4A maximum on High power.

20W z l , 5dB

approximately 6dB reduction on High Power Output

Not worse than -35dB relative to PEP

into 50 ohm load .

High Power Low Power

All the following parameters are specified at a 24V input supply voltage. Signal to Noise, Fixed Frequency and Frequency Hopping (50 ohm source into ATU 50 ohm input)

Sens it i vity

Image Rejection

IF Rejection

Spurious Responses (Externa 1 )

AF Output Power

Fixed Level Audio

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FD 186A

Not less than 15dB SIN for l~V pd input

Not less than 10mW into 300 ohms for an RF input of l~V pd.

Not less than oOdB at either IF referred to the wanted signal response.

Not less than 60dB referred to the wanted Signal response.

Spurious receiver responses attenuated by at least 40dB with respect to the desired receiver response.

30mW minimum into each 300 ohm load with 100~V pd RF input.

50mW into 50 ohms with a 100~V pd RF input.

For S.rvlce Mllnuaia MAURITRON SERVICES 8 Ch_rry Tr .. Road, Chinnor Oxford_hlr., on 4QY. rei (01844) 351694

Fax (01844) 352564 email:-maurifroriOdial.pipex.com

Tech. Spec. 2

AF Distortion

AGe Range

Current Consumption

MECHANICAL CHARACTERISTICS

Weight

TRA931XH Unit, less battery

Operating manpack, with handset, whip antenna, battery & carrying frame

Colour

Controls

Frequency Selectors

Search Contro 1 (clarifier)

Power Switch, 3 position rotary

Mode Switch, 4 position rotary

AF Gain Control

Code Switch

Code Entry Switch (spring biassed)

TRA 931XH Part 1

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Better than 5% THO at 10mW output power.

The audio output shall change by less than 6dB for up to 80dB increase in the wanted signal level above 2~V pd.

250mA maximum

Dimensions

Width 366mm maximum

Depth 275mm maximum (less battery)

Depth 370mm maximum (with battery)

Height 116mm maximum

. 5. 8Kg max imum

12kg maximum Olive drab

Five rotary decade switches are used to set the operating frequency in 1kHz increments.

Provides free-tuning between 1kHz steps

OFF

LOW power operation HIGH power operation

AM operation

LSB operation

USB operation

TUNE

Provides continuously variable audio output power from zero to maximum output.

Provides selection of each digit of the 6 digit hop code (0 -9).

Enters code digit indicated on Code switch.

Tech. Spec. 3

Hop Switch, 4 position rotary

Indicators

Meter

--[

Connectors

Whip Antenna RF Connector (1.6 - 3.0MHz)

RF Connector (3.0 - 30.0MHz)

RF Connector (Wi deband)

RF Connector (ATU)

AUDIO Connector SKI

TRA 931XH Part 1

FD 186A

RESET NORMAL HOP

SYNC

clears all hop code entries

fixed frequency operation frequency hopping operation after synchronisation

initiates initial and late entry synchronisation.

Indicates antenna current when tuning or transmitting.

Indicates relative battery voltage when receiving.

Provide coarse tuning indication

Push-fit socket

50 ohm, BNC coaxial socket for

1.6 - 3.0MHz tuned output (e.g. for dipoles, end-fed antennas etc).

50 ohm, BNC coaxial socket for

3.0 - 30.0MHz tuned output (e.g. for dipoles, end-fed antennas etc).

50 ohm, BNC coaxial socket. Wideband output for connection to RF Amplifier, Filter etc., connected when a shunt DC resistance of less than 15K ohms is app 1 i ed.

50 ohm, BNC coaxial socket. ATU input to allow access to internal ATU, connected when a shunt DC resistance of less than 15K ohms is applied to Wideband output.

7-way fixed socket, Amphenol 62GB-5016- 10-7S or equivalent.

A Microphone

B External +24V Supply or Battery

charging supply C Pressel

o Earth return E Key

F Phone output

G Low Power Select

Tech. Spec. 4

AUDIO Connector SK2

7-way fixed socket, Amphenol 62GB-5016- 10-7S or equivalent.

A Microphone

B External +24V Supply or Battery

charging supply C Pressel

o Earth return E Key

F Phone output

G Fixed level audio

Environmental

Temperature

Operat i ona 1 :

Storage

-10oc to +550C

-400c to +70oC

Immersion

Tested in accordance with MIL BlOC clause 512.1, procedure I.

Vibration

Tested in accordance with MIL BlOC clause 514.2, procedure VIII

Shock

Tested in accordance with MIL BlOc clause 516.2, procedures II and V.

TRA 931XH Part 1

FD 186A

Tech. Spec. 5

CONTENTS CHAPTER 1 GENERAL DESCRIPTION

1 2 9 25

ROLE DESCRIPTION

PRINCIPLES OF OPERATION

LIST OF ASSOCIATED PUBLICATIONS

~ 1-1 1-1 1-1 1-8

Para

FD 186A

Contents Chap. 1

CHAPTER 1 GENERAL DESCRIPTION

ROLE

1. The TRA 931XH is an HF transceiver operating in SSB and AM modes. The transceiver incorporates a built-in Electronic Counter - Counter Measure (ECCM) capability. Although designed primarily as a manpack the equipment can be used as a ground or vehicle radio.

DESCRIPTION

2. The TRA 931XH ;s a fully waterproof, lightweight portable transceiver which operates in the frequency range 1.6 to 29.999 MHz. The unit provides synthesizer-controlled channels separated by 1 kHz steps, and has facilities for both voice and telegraphy, operating in SSB (upper and lower) or AM modes.

The transceiver can be used in fixed frequency mode, or as a frequency hopping radio. In hopping mode the frequency is automatically changed in a random manner to avoid unauthorised interception, jamming or direction finding.

4. The design of the manpack allows it to be operated and carried by one operator, although provision is made to allow two operators to use the manpack simultaneously.

3.

5. Power supplied to the manpack is obtained from a battery which is contained in a case attached to the base of the main transceiver case. The power supply is a nickel-cadmium (NICAD) rechargeable battery MA 934. The transceiver is capable of continuous high power operation for 10 hours, with a send/receive time ratio of 1:9, when using the MA 934.

6. As a manpack radio with a whip antenna, the TRA 931XH provides reliable ground wave SSB communication for distances up to 25 km, day or night over rolling terrain.

7. As a ground station using a dipole antenna the sky wave range can be several thousand kilometers. Remote control, including intercommunication and call facilities, is available with the MA 985B/MA 986B control boxes.

8. Rebroadcast facilities can be obtained in conjunction with MA 4009 control unit or vehicle control harness.

PRINCIPLES OF OPERATION

9. The manpack can be pre-set to operate in both fixed and hopping modes prior to use. It can then be used as a conventional fixed frequency transceiver. If jamming occurs on the fixed frequency channel (i.e. the channel is blocked by a transmission) the hopping mode can be quickly selected to overcome the jamming.

TRA 931XH Part 1

FD 186A

1-1

The hop frequencies are selected by a pseudo-random bit generator (PRBG) ~

sequence which has an extremely long time period (i.e. years) before ~

repetition occurs, therefore hop frequency changing is not cyclic. The

random nature of the hopping does not provide information for a 'follow'

jammer to predict the next frequency to be used. This feature allows intelligence to be communicated with a higher degree of security than is provided by fixed frequency working. Frequency hopping occurs in a 100

KHz band centred on a selected frequency (the base frequency) which may be different from the selected fixed frequency.

11. The PRBG sequence in all radios in a hopping net must (a) be identical, and (b) commence at the same start point if successful transmission and reception is to be carried out. Identical PRBG sequences are selected by entering the same six-digit code at all radios, with the same selected centre frequency. Note that the action of entering the six-digit code causes the radio to take the frequency selected by the switches to be the frequency for that hopping net.

10.

The PRBG sequence start point is determined by a synchronising (sync.) signal sent by one station acting as the master, to other stations in a net. The sync. signal can be sent on any net fixed frequency, including the base frequency. It may, however, be preferable to use another frequency to prevent the operator of an enemy intercept receiver deducing the frequency hopping band limits.

13. Antennas used must be suitable for the fixed frequencies and hopping frequencies chosen, or must be retuned when changing from fixed to hopping mode.

12.

14. On receipt of the sync. signal, all net radios and the master are synchronised and operate in the frequency hopping mode, with the frequency changing several times per second.

15. Changing from fixed frequency to hopping by transmission of the sync. signal in this way is called the 'normal entry' procedure (see Figs (a) to (c)).

16.

Any radio can subsequently change from frequency hopping to fixed frequency and vice versa any number of times without loss of synchronisation, providing that the radio is not reset or switched off.

17. If normal entry synchronisation is not received, all stations can reset, re-enter codes and repeat the normal entry procedure.

18. A 'late entry' synchronisation facility is provided such that a station can be brought into an existing frequency hopping net without changing the net synchronisation. This might be required if a net station, because of local conditions, failed to receive normal entry sync., or a station wishes to join an existing net some time after net start-up.

19. The procedure, explained in Fig's (d) and (e), requires one of the net stations to send late entry sync. to the outstation. For late entry, only the six-digit hopping code need be known at the receiver station. The net base frequency is determined automatically from the station sending the late entry sync.

TRA 931XH Part 1

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1-2

Example (a)

20.

(1)

Net operates at fixed frequency on 9.350 MHz.

(2) Hopping code 123987 is entered with the net frequency selected.

(3) Master sends sync. causing net to change to frequency hopping in the band 9.300 - 9.400 MHz.

9·350 {FIXED FREQUENCY AND SYNC. CHANNEll 9·400 (HOPPING NET)

-+---

I 16

-.-------1

30 MHz

I 6

Fixed and Hopping Frequencies - Normal Entry

Fig.a

TRA 931XH PArt 1

FD 186A

1-3

Example (b)

21.

(1 )

Net operates fixed frequency as before on 9.350 MHz.

(2) Hopping code 123987 is entered with frequency set to 8.760 MHz.

(3) Master sends sync. on 9.350 MHz causing net to change to frequency hopping in the band 8.710 - 8.810 MHz.

(HOPPING NET) 8·810

I / 9·350 (FIXED FREQUENCY AND

/ SYNC. CHANNEll

16

30 MHz

Fixed and Hopping Frequencies - Normal Entry

TRA 931XH Part 1

FD 186A

1-4

Example (c)

22. (1) Net operates fixed frequency as before on 9.350 MHz.

(2) Hopping code 123987 is entered with frequency set to 10.438 MHz. (3) Second net frequency of 8.502 MHz is allocated for transmission of sync.

(4) Net communications on 9.350 MHz are jammed making channel unusable. (5) Operators select second net frequency and Master transmits sync. causing net to change to frequency hopping in the band 10.388 - 10.488 MHz.

CODE 123987

BASE FREQUENCY 10438

(JAMMED FIXED FREQUENCY) 9.~50 \

(SYNC. CHANNELl 8·502 ~ \

1·6

16

JOMHz

Fixed and Hopping Frequencies - Normal Entry

Fig.c

TRA 931XH Part 1

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1-5

Example (d)

23. (1) After net start up (examples (a), (b) or (c)) the Master station may, on radio check, find that an outstation has not received sync.

(2) With reference to example (c), the master would then send late entry sync. on the sync. channel, (although any fixed frequency can be used). Any of the hopping net stations can send late entry sync.

I CODE 123987 I

(LATE ENTRY SYNC)8 .502 ~

16

16

30MHz

Fixed and Hopping Frequencies - Late Entry

Fig.d

TRA 931XH Part 1

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1-6

Example (e)

24. (1) Assume that frequency hopping net operates as before on 10.388 - 10.488 MHz.

(2) Additional stations are likely to join the net at a later time. (3) Master or designated outstation periodically monitors pre-arranged calling channel of 8.983 MHz.

(4) Additional station calls fixed frequency on 8.983 MHz requesting 1 ate entry.

(5) Master or designated outstation confirms station identification and transmits late entry sync. to bring extra station into the hopping net.

ti~~ I CODE 123987 I

(CALLING CHANNEll 8983-------..

10388

/1 HOPPING NET I 10488

16

+-- --_____'_'~~--l------ _

8 16 30MHz

Fixed and Hoppi ng Frequencies - Late Entry

Fig.e

TRA 931XH Part 1

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1-7

LIST OF ASSOCIATED PUBLICATIONS

25. User Handbook for Transmitter/Receiver TRA 931XH Ref. TH 5072

Technical Manual Universal Battery Charger MA 945S Ref. TH 3297

Technical Manual AC Power Unit/loudspeaker Amplifier MA 949 Ref. WOH 3077 Technical Manual DC Power Unit/loudspeaker Amplifier MA 937 Ref. WOH 3059

Technical Manual Loudspeaker/Amplifier Unit MA 988 Ref. WOH 3074

Technical Manual Hand Operated Battery Charger MA 4190C Ref. TH 4081

Technical Manual Local and Remote Control Unit MA 985B/MA 986B Ref. WOH 4030

Technical Manual Rebroadcast Unit MA 4009 Ref. WOH 6096

~ ~

TRA 931XH Part 1

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1-8

CONTENTS
CHAPTER 2
OPERATING INFORMATION
Para Page
1 MANPACK STATION 2-1
2 ASSEMBLY OF MANPACK STATION 2-1
3 CONNECTION OF AUDIO EQUIPMENT 2-1
4 CARRYING OF MANPACK STATION 2-2
5 USE OF FIXED FREQUENCY AND HOPPING MODES 2-2
7 SYNCHRONISATION REQUIREMENTS 2-2
11 TUNING PROCEDURE 2-2
12 VOICE OPERATION - FIXED FREQUENCY 2-3
13 TELEGRAPHY OPERATION - FIXED FREQUENCY 2-3
14 HOPPING PROCEDURE 2-3
16 PRELIMINARY HOPPING PROCEDURE (ALL RADIOS) 2-4
17 NORMAL SYNCHRONISATION PROCEDURE - MASTER RADIO 2-5
t~Ef 18 NORMAL SYNCHRONISATION PROCEDURE - SLAVE RADIO 2-5
19 LATE ENTRY SYNCHRONISATION 2-5
20 LATE ENTRY SYNCHRONISATION PROCEDURE - MASTER RADIO 2-6
21 LATE ENTRY SYNCHRONISATION PROCEDURE - SLAVE RADIO 2·-6
23 VOICE OPERATION - HOPPING 2-7
24 FIXED/HOPPING CHANGEOVER 2-7
25 LOUDSPEAKER/AMPLIFIER OPERATION 2-7
26 HAND GENERATOR 2-7
28 BATTERY 2-7
29 BATTERY CHECK 2-8
30 BATTERY CHANGING 2-8
31 BATTERY CHARGING 2-8
35 ANCILLARY EQUIPMENT 2-10
TABLE NO.1 - ANCILLARY EQUIPMENT 2-10
36 ANTENNAS 2-11
41 5.4 m MAST MA 2231 2-12
44 Erection of 5.4 m Mast 2-12
45 GROUND WAVE VERTICAL ANTENNAS 2-12
46 End Fed Antenna 2-13
48 Slant Wire Antenna 2-13
49 Vertical Dipole 2-14
50 SKY WAVE DIPOLE AND INVERTED ANTENNAS 2-14
54 LOUDSPEAKER AMPLIFIER 2-15
55 REMOTE OPERATION 2-15
56 Setting-Up for Remote Operation 2-15
57 Modes of Operation 2-15
58 WORKING WITH OTHER RADIOS 2-16 TRA 931XH Part 1

FD 186A

Contents Chap. 2

CHAPTER 2

---------

---------

OPERATING INSTRUCTIONS

======================

MANPACK STATION

1. The items of equipment comprising the manpack station are shown in Fig. 1.

ASSEMBLV OF MANPACK STATION

2. (1) Fit battery to transceiver and tighten the two wing screws, by hand,

as shown in Fig. 6.

(2) Fit transceiver to the frame as shown in Fig. 1.

(3) Assemble the sectional whip antenna and fit the thick end into the socket of the flexible plug-in antenna mount (or shock absorbing antenna mount) as shown on Fig. 2.

NOTE: The antenna is most easily assembled by laying it along the ground in a straight line. Holding the thinnest section, draw the centre wire tight until all the sections become interlocked.

(4) Fit the plug of the flexible plug-in antenna mount (or shock absorbing mount) into the whip socket on the manpack. The antenna should be placed in a vertical position if conditions allow.

(5) If a frequency below 25 MHz is to be used the full length 2.4 m (8 ft) of the whip should be erected. If a frequency above 25 MHz is to be used the antenna should be reduced to 1.8m (6 ft) by folding the top two sections as shown in Fig. 2.

(6) Antenna effeciency may be improved if a ground spike can be used.

Drive the spike into the ground and connect its lead to the ground terminal on the manpack.

CONNECTION OF AUDIO EQUIPMENT

3. Connect the required audio equipment to either of the two AUDIO sockets on the manpack (see Figs. 1 and 4). For Telegraphy Operation both the morse key and headset are used. If only one AUDIO socket is available, a 'V' Audio Adaptor is inserted into this socket and the morse key and headset are connected to the two free ends of the adaptor. The audio equipment available is listed below:-

(I) Telephone handset.

(2) Headset and boom microphone. (3) Single earpiece headset.

(4) Noise excluding headset.

(5) Morse key.

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CARRYING OF MANPACK STATION

4. The correct carrying position is shown in Fig. 3. This figure also shows the use of a headset as an alternative to the handset (see Table 1 for list of ancillary equipment).

USE OF FIXED FREQUENCY AND HOPPING MODES

5. In fixed frequency operation the manpack behaves as a conventional transmitter/receiver; the frequency of operation is as indicated on the front panel frequency indicators.

6. When jamming is encountered or should the operator need to minimise the chance of interception the hopping mode can be used. In this mode the frequency of transmission is constantly being changed (frequency hopping) in a random manner. The band of frequencies used for hopping is not necessarily centred on the frequency shown on the front panel.

SYNCHRONISATION REQUIREMENTS

7.

Prior to using the hopping mode all Transceivers in a net must be synchronised. This is carried out by entering (the same) six-digit code and centre frequency at all Transceivers in a net, then synchronising the Transceivers (this is known as normal entry). Synchronising is carried out by emitting a sync. signal from one transmitter (designated the master), which is received by all other radios (slaves). After a sync. signal has been correctly detected communication is carried out in the normal manner.

8. A synchronised net can switch b~tween fixed and hop working as required.

Re-synchronising is required only after an eight hour period has elapsed, unless radios are switched off or reset.

9. Late entry to a synchronised net can be carried out, but requires a longer synchronising time than normal entry. A radio from the synchronised net is required to send late entry sync. to the station requiring late entry.

10. Frequency hopping can be used in USB or LSB voice mode only.

TUNING PROCEDURE (Fig. 4)

11. (1) Set the five Frequency Selection Controls to the required positions.

Set the SEARCH control to the OFF position.

(2) Set the POWER switch to HIGH position.

(3) Set the HOP switch to NORM position.

(4) Set the MODE selector switch to the TUNE position.

(5) Except when a remote ATU or RF amplifier is used, rotate the TUNE control in the direction indicated by the illuminated red lamp in the meter. When the lamp extinguishes continue adjusting the TUNE control to achieve greatest meter deflection.

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2-2

(6) Re-set the MODE switch as required.

VOICE OPERATION - FIXED FREQUENCY

12. (1) Set the mode selector switch to the required mode of operation i.e.

USB, LSB or AM.

(2) Set the POWER switch to HIGH or LOW as required. (3) Set the HOP switch to NORM.

(4) To transmit, press the switch in the telephone handset (or the switch on the headset and boom microphone junction box) and speak into the microphone.

(5) During reception adjust the audio level using the AF GAIN control, and adjust the SEARCH control for optimum clarity if necessary.

TELEGRAPHY OPERATION - FIXED FREQUENCY

13. (1) Set the mode selector switch to the USB, LSB or AM position as

required.

(2) Set the POWER switch to HIGH or LOW as required. (3) Set the HOP switch to NORM.

(4) To transmit, operate the morse key. A delay of approximately half a second will occur between the releasing of the morse key and the changeover to the receive condition. (The Morse Code is given in Fig. 5)

(5) During reception adjust the audio level using the AF GAIN control, and adjust the pitch of the tone (if necessary) using the SEARCH control.

HOPPING PROCEDURE

14. The procedures necessary to select hopping are as follows.

(1) Carry out the preliminary Hopping Procedure (all radios) (para. 16). (2) Carry out Normal Synchronisation - Master Radio Procedure (para. 17) (3) Carry out Normal Synchronisation - Slave Radio Procedure (para. 18) (4) Carry out Voice Operation Hopping (para. 23)

15. The late entry procedures (para. 19 to 22) can be used if required.

Switching between fixed frequency and hopping mode can be carried out as in para. 24.

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2-3

PRELIMINARY HOPPING PROCEDURE (ALL RADIOS)

16. (1) Set the MODE selector switch to the USB or LSB position as required. (2) Set the POWER switch to HIGH or LOW as required.

(3) Ensure that the SEARCH control is in the OFF position.

(4) Set the frequency selector switches to the centre (base) frequency to be used for hopping.

(5) Set the HOP switch to RESET and then select the HOP Position. NOTE: The GREEN indicator above the CODE ENTRY switch should be illuminated.

(6) Enter the six digit hop code as follows:-

(a) Set the CODE SELECT switch to indicate the first digit of the required six digit hop code.

(b) Press and release the CODE ENTRY switch.

NOTE: The Green indicator will extinguish when the switch is depressed, but illuminate on release.

(c) Set the CODE SELECT switch to indicate the next digit of the six digit hop code.

(d) Repeat (b) and (c) until all six digits have been selected and entered.

NOTE: The GREEN indicator remains extinguished after all six digits have been entered.

(7)

If a mistake is made during the operation to enter the hopping code, or another code is to be used, repeat operations (5) and (6).

(8) The radio is now ready to transmit a synchronisation signal (MASTER ~

operation) or to receive a synchronisation signal (SLAVE operation) ~

on the displayed frequency.

NOTE 1: The displayed frequency need not be the frequency to which the radios were set during operations (5) and (6).

NOTE 2: The BASE FREQUENCY and HOP CODE have now been defined and are stored in the radio. These may only be overridden by setting the HOP switch to RESET.

NOTE 3: Prior to the transmission and reception of a synchronisation signal MASTER and SLAVE radios may continue normal communications (using the frequency displayed on the front panel) with the HOP Switch set to HOP.

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2-4

NORMAL SYNCHRONISATION PROCEDURE - MASTER RADIO

17. The operating procedure for the radio designated MASTER is as follows:(1) Set the HOP Switch momentarily to SYNC. The switch automatically returns to HOP when released. A 2 second modulated two tone signal is heard in the earpiece as the SYNC code is transmitted.

(2) Observe the GREEN indicator. At the end of the sync data transmission this should illuminate for approximately 8 seconds.

(3) Retune the radio as given in para. 11 operations (2) to (5) if the fixed frequency and hopping centre frequency are not coincident.

(4) Hopping communications are now established between the MASTER and any SLAVE which has the same HOPPING CODE entered and which has successfully received the synchronisation signal.

NOTE: The sync. signal is emitted at the selected fixed frequency. The transceiver automatically switches to the hop frequency after sync. emission.

NORMAL SYNCHRONISATION PROCEDURE - SLAVE RADIO

18. The operating procedure for the radio designated SLAVE is as follows:

(1) Listen for reception of a synchronisation signal. This is heard as a modulated two tone signal in the earpiece. Hopping mode is automatically selected at the end of sync.

(2) Observe the GREEN indicator. This is illuminated for approximately 8 seconds after the synchronisation signal has been received.

(3) Retune the radio as given in para. 11 operations (2) to (5) if the fixed frequency and hopping centre frequency are not coincident.

NOTE 1: If synchronisation is not achieved at all stations in the net either (a) Repeat the Normal Synchronisation procedure (paras. 17 and 18) at all radios, or carry out the late entry procedure (paras. 19 to 21) using one synchronised radio as the master (and the unsynchronised radio(s) as slaves).

NOTE 2: The receiver automatically changes to the hop mode upon receipt of a sync. signal.

NOTE 3: The radio cannot transmit AM when operating in the HOP mode.

LATE ENTRY SYNCHRONISATION

19. The late entry facility enables a radio to enter a network that is hopping in synchronism. Late entry may be initiated by any radio currently operating in the net. This set is designated the MASTER and the radio making the late entry is designated the SLAVE.

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2-5

LATE ENTRY SYNCHRONISATION PROCEDURE - MASTER RADIO

20. The operating procedure for the MASTER radio is as follows: (1) Set the HOP switch to NORM. Do not RESET.

(2) Establish fixed frequency communication with the SLAVE. Retune as necessary (see para. 11 operations (2) to (5)).

(3) Set the HOP Switch momentarily to SYNC. The switch automatically returns to HOP. A modulated two tone signal should be heard in the earpiece for approximately 8 seconds as the synchronisation signal is transmitted.

(4) Observe the GREEN indicator. At the end of the sync. transmission this should be illuminated for approximately 8 seconds.

(5) When the GREEN indicator extinguishes retune the radio to suit the hopping frequency as in para. 11 operations (2) to (5). Hopping communications are then established between the NETWORK and the SLAVE radio if the synchronisation signal is successfully received.

LATE ENTRY SYNCHRONISATION PROCEDURE - SLAVE RADIO

21. As described in Chapter 1 paras. 17 to 19 two methods of late entry are possible, late entry because sync. has not been correctly received (example (d)) and deliberate late entry (example (e)).

22. The operating procedure for the SLAVE radio is as follows:

(1) Set the MODE selector switch to the USB or LSB position as required. (2) Set the POWER switch to the HIGH or LOW position as required.

(3) Establish communications with the MASTER. This is carried out using the fixed frequency sync. channel if late entry is necessary because sync. was incorrectly received, or a separate frequency (the calling channel) if late entry is deliberate.

(4) Set the HOP switch firstly to RESET and then to HOP. Note that the GREEN indicator above the ENTER switch should be illuminated.

(5) Using the CODE and CODE ENTRY switches enter the six digit hopping code used to set up the original network. The radio is now in a condition to receive a synchronising signal.

(6) Await reception of synchronisation signal. This is heard as an 8 second two tone signal in the earpiece, at the end of which hopping mode is selected.

(7) Observe that the Green indicator is illuminated for approximately 8 seconds after the sync. code is received.

(8) When the green indicator extinguishes retune the radio to the hopping net frequency.

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2-6

VOICE OPERATION - HOPPING

23. When synchronisation has been achieved (using either normal or late entry method) voice operation is carried out as follows:

NOTE: Synchronism is lost if the transceiver is switched off or the power supply is disconnected.

(1) Set the mode selector switch to the required mode of operation i.e.

USB or LSB.

(2) Set the POWER switch to HIGH or LOW as required.

(3) Ensure that the SEARCH control is in the OFF position.

(4) Set the HOP switch to HOP. The radio is now in the receive condition.

(5) To transmit, press the switch in the telephone handset (or the switch on the headset and boom microphone junction box) and speak into the microphone.

FIXED/HOPPING CHANGEOVER

24. When synchronisation has been achieved the transceiver can be switched between fixed and frequency hopping operation simply by selecting NORM or HOP as required. The radio may need re-tuning if the fixed and hopping frequencies are not coincident.

LOUDSPEAKER/AMPLIFIER OPERATION

25. If the Loudspeaker/Amplifier unit Type MA 988 is to be used with the manpack, connect the plug of the loudspeaker/amplifier unit to either of the AUDIO sockets. The level of output of the unit is then adjusted by using the AF GAIN control of the manpack. The Loudspeaker/Amplifier has a maximum output of 0.5 watts.

HAND GENERATOR

26. The Hand Operated Generator Type MA 4190C is a self-contained unit used as a power source for the SYNCAL 30 HF Manpack. The generator provides a power output of 0.5A at nominally 24 V to 30 V (29.5 V to 34 V off-load).

27. The generator is supplied with a clamp allowing it to be fixed to a tree or post of up to approximately 12 in. diameter. A unipod is available as an alternative. Instructions for use are given in the Technical Manual for the MA 4190C Hand Generator.

BATTERY

28. The 24V 3.5 Ah capacity nickel-cadmium battery is a sealed unit. A 7A fuse, (Racal Part No. 910699) and a spare fuse, are fitted to the top of the case.

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2-7

BATTERY CHECK

29. Before using the manpack it is advisable to check the state ·of charge of the battery (see Fig. 6). This is carried out simply by setting the POWER switch to the LOW or HIGH position and checking that the meter reads three-quarter scale deflection, or greater. Do not depress key or PTT switch for this check.

BATTERY CHANGING

30. (1) Remove the manpack from its harness.

(2) Unscrew the two retaining screws holding the battery to the base of the manpack and detach the battery (Fig. 6).

NOTE: If the manpack has been synchronized for frequency hopping, removing the battery will cause synchronism to be lost.

(3) To refit the battery to the main case, engage and tighten the two retaining screws.

(4) Replace the manpack in its harness.

BATTERY CHARGING

CAUTION: The nickel-cadmium battery MA 934 must only be recharged with a suitable unit e.g. Racal Dual Battery charger Type MA 9455. The type of charging unit normally used with lead-acid type batteries can cause extensive damage to nickel-cadmium batteries.

31. The nickel-cadmium battery may be charged without being detached from the manpack. If the battery is completely discharged, a charging time of 14 hours is needed.

32. The universal Battery Charger MA 9455 can operate from any of the following power supplies:-

(a) 12 - 15 volts DC. (b) 24 - 30 volts DC.

(c) 100 - 125 volts AC, 45-60Hz (d) 200 - 250 volts AC, 45-60Hz

33. Two selection switches are mounted on the front panel of the battery charger. It is important that these switches are correctly set for the power supply available, and for24V output (i.e. the CHARGE RATE switch set to position 4). Failure to do this may result in extensive damage to the charging unit or the battery.

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2-8

34. The charging output from the unit is available on two flexible connectors which are permanently attached to the front of the unit. Each connector is terminated with a 6-pin plug. The procedure for using the battery charger is as follows (see Fig. 7).

(1) Ensure that the POWER switch is set to the OFF position.

(2) Set the SUPPLY VOLTAGE switch to the position suitable for the power supply to be used.

(3) Set the CHARGE RATE switch to position 4.

(4) If a battery is to be charged whilst attached to the manpack, connect the battery charger output to either of the two AUDIO sockets on the front panel of the manpack (two batteries can be charged simultaneously).

(5) If a battery is to be charged when detached from the manpack use an adaptor cable (supplied with the MA.945S). Connect the socket of this cable to the plug of a charging cable, the positive (red) plug to the positive (red) terminal on the battery and the negative (black) plug to the negative (black) terminal.

(6) Select either the 12-24V DC or the 100-250V AC supply cable assembly as determined by the supply in use.

(7) Plug the selected cable assembly into the SUPPLY plug on the front panel of the battery charger.

(8) Connect the other end of the selected cable assembly to the supply to be used. Where the AC mains supply is being used ensure that the supply is switched off. Details of the AC mains and DC battery supply connections are as follows:-

INPUT SUPPLY CABLE

Brown wire

Blue wire Yellow/Green wire

to to to

AC MAINS SUPPLY Line (L) Neutral (N) Earth (E)

DC SUPPLY

INPUT SUPPLY CABLE

Red wire Black wire

to to

Positive terminal Negative terminal

(9) With the input supply connected, set the battery charger SUPPLY switch to ON. Observe that the appropriate indicator lamp (CHARGE IND) on the charging unit is illuminated.

TRA 931XH 2-9

Part 1

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ANCILLARY EQUIPMENT

35. A wide range of ancillary equipment is available, as listed in Table No. 1.

The major ancillary items are shown in Figs. land 8. The ancillary equipment allows the Transceiver to be used in static, transportable and vehicle roles (see Chap. 3) in addition to manpack roles.

TABLE NO. 1 ANCILLARY EQUIPMENT

ITEM DESCRIPTION RACAL WEIGHT DIMENSIONS
REFERENCE kg mm
1 2.4m (8 ft) Sectional Whip Antenna ST 711017 0.28
(with clip)
2 Flexible Plug-in Antenna Mount ST 711292 0.20
3 Telephone Headset ST 719215 0.39 196 x 72 x 55 G
4 Headset, Single Earpiece ST 711015 0.14
5 Headset, Noise Excluding ST 711014 0.37
6 Headset and Boom Microphone ST 719214 0.63
7 Morse Key with Knee Strap ST 700059 0.21
8 Ground Spike and Lead ST 700067 0.17
9 3-30MHz Dipole Antenna Complete with
Feeder, Support Lines, Throwing Weight
and Spool s ST 711169 2.2
10 3-30MHz End Fed Antenna ST 711185 0.54
11 Terminal Adaptor (Whip/Terminal) for
separate Whip Antenna ST 714030 0.14 (t
.
12 Terminal Adaptor (BNC/Terminal) for
end-fed Antenna ST 700074 0.06
13 Nickel-Cadmium Rechargeable Battery
(3.5a.h. 24V) Type MA 934 ST 700880 3.74
14 Harness Assembly ST 701395 1.92
15 Rear Cover plate assembly ST 701258
16 Tool Kit ST 701393 TRA 931XH Part 1

FD 186A

2-10

ITEM DESCRIPTION RACAL WEIGHT DIMENSIONS
REFERENCE kg mm
17 User Handbook TH 5072
18 Heavy duty mounting frame Type MA 989B ST 700813 3.61
19 Universal Battery Charger Type MA 945S for
Rechargeable Batteries (Dual output) ST 719712 5.5 75 x 250 x 249
20 100 - 125V/200 - 250V 45 - 60 Hz AC
Power Unit/Loudspeaker Amplifier Type
MA 949 for Static Operation ST 700883 5.80
21 12V/24V DC Power Unit/Loudspeaker
Amplifier Type MA 937 for Vehicle
Operation ST 700882 4.5 363 x 115 x 280
22 Loudspeaker/Amplifier Unit Type MA 988 ST 700860 0.77 83 x 112 x 54
23 Test Set Type CA531 ST 700881 6.10
24 Hand Operated Battery Charger, Type
MA 4190C ST 719719 2.0 140 x 90 x 115
25 Unipod stand for MA 4190C ST 719730
26 Tree Clamp for MA 4190C ST 719669 0.2
27 5.4m Mast MA 2231 ANTENNAS

36. The manpack is normally operated with the standard whip antenna. This antenna is generally satisfactory for ground wave propagation over distances up to 25 km, and skywave propagation over medium to long range paths at the higher frequencies.

37. For improved ground wave and skywave communications, particularly at lower frequencies, longer end-fed or dipole antennas are required. These antennas require to be elevated for good performance using convenient buildings, trees or a portable mast.

38. The choice of antenna is always important in a communication link, where the path distance, time of day and year, and frequency allocation must be taken into account.

39. To obtain maximum benefit from the TRA 931XH ECCM frequency hopping capability, the choice and tuning of antennas for the fixed frequency and frequency hopping bands is important.

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2-11

40.

The methods of erection and connection of the various antennas are given ~ in the following paragraphs. The required lengths for various frequencies ~ are marked on the antenna elements.

5.4m MAST MA 2231

41. This kit comprises six glass fibre tubes, colour coded guys, light alloy pegs, mast head adaptor for 'F' rods and PVC coated down lead. Also included are two folding sand anchors which give the extra hold required when using an antenna in soft sand conditions.

42. The golf bag type carrying case has a reinforced cap that can be used as a base plate on soft ground.

43. While these masts are ideal for desert use they are equally suitable for general field use as:-

(1) Support for sloping wire or in pairs to support a centre fed dipole (halyard provided).

(2) A vertical radiator using the down lead.

(3) A vertical radiator using 'F' rods and the down lead.

Erection of 5.4m Mast

44. The mast is erected as follows:

(1) Assemble the mast sections on the ground with the guy plates and halyard cleats fitted as shown in Fig. 9, with middle guy plate between sections 2 and 3 from top.

(2) Assemble the mast head adaptor to the top of the mast if a vertical end-fed antenna is to be used.

(3) Fit the two IF' rods if available (for vertical end-fed antennas). (4) Place the cap of the case in position (to act as the foot of the mast) and position the pegs (or sand anchors for soft ground) as shown.

1J!!!:,1 ~

(5) Erect the mast and adjust the guys.

(6) If required connect antenna adaptor to halyard and raise adaptor.

GROUND WAVE VERTICAL ANTENNAS

45. For improved ground wave operation (in comparison with the whip antenna), the TRA 931XH uses vertical antennas supported by the 5.4 m mast or convenient buildings or trees.

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2-12

End-Fed Antenna

46. The end-fed antenna is particularly useful where fixed frequency and frequency hopping bands are separated, as retuning can be carried out quickly, using the ATU, without changing the length of the antenna.

47. The 50 metre End-Fed Antenna, illustrated in Fig. 10, must be operated with the earth spike or an antenna counterpoise.

(1) Unwind the throwing cord and sufficient antenna wire for the frequency of operation. Markers on the antenna wire are provided as a guide.

(2) Make a small loop in the wire at the measured point. Insert into slot in spool as shown in Fig. 13.

(3) Erect one end of wire on mast or throw weight over convenient tree.

The wire should be as close to the vertical as conditions allow.

(4) Connect the free end of the antenna wire to the terminal of the BNC adaptor and plug into the appropriate dipole socket on the transceiver front panel.

(5) Drive the earth spike into the ground and connect its lead to the ground terminal on the transceiver.

Slant-wire Antenna (Using Dipole)

48. (1) This antenna gives similar performance to the end-fed antenna and is used when a BNC adaptor is not available.

(2) Unwind the support line and antenna wire completely from one reel and connect the free end to the terminal on the dipole antenna adaptor marked with an earth sign (Fig. 11).

(3) Unwind the support line and enough antenna wire from the other reel to equal the length required for the frequency in use. Connect the free end to the adaptor terminal marked with an antenna sign.

NOTE: Markings on the antenna wire are provided to simplify this operation.

(4) Make a small loop in the antenna wire at the measured point. Insert it into the exposed slot to secure the wire, as shown in Fig. 13.

(5) Connect the plug on the antenna feeder to the socket on the dipole adaptor and fasten the 101 shackle to the anchor ring.

(6) Connect the plug at the other end of the feeder to the appropriate son socket on the manpack.

TRA 931XH 2-13

Part 1

FD 186A

(7) Ere~t.the antendn~ ~ith thlel measured wdirhe afs clllose to the vertical ~

posltlon as con ltlons a ow. Exten t e u y unwound wire beneath ~

. the antenna taking care to ensure that the measured wire and

terminal of the dipole adaptor do not rest on the ground.

(8) Drive the spike into the ground and connect its lead to the ground terminal on the manpack.

Vertical Dipole

49. The vertical dipole, illustrated in Fig. 12, should be erected as close to vertical as conditions allow. The dipole is a kit comprising two reels and a centre junction box. Each reel contains 25 m of braided wire marked with rings according to resonant frequency~ and a throwing cord and weight. Proceed as follows:

(1) Unwind the throwing cords and enough antenna wire from each reel to ,the length indicated on the markers for the frequency in use.

(2) Make a small loop in the antenna wire at the measured point. Insert •

into slot in .reel as shown in Fig. 13. Repeat for other half. ~

(3) Connect plug on antenna feeder to centre junction box and fasten the

'DI shackle to anchor ring. Connect other end of feeder to the appropriate BNC socket to suit the frequency in use.

(4) Erect one end of wire on 5.4 m mast or throw weight over convenient tree.

(5) Ensure that the antenna feeder is well separated from the antenna braid.

(6) Drive earth spike in ground and connect lead to earth terminal of manpack.

SKY WAVE DIPOLE AND INVERTED ANTENNAS

For sky wave operation the TRA 931XH can use a horizontal dipole or its derivative the inverted V antenna. The horizontal dipole is particularly useful for short range skywave operation at night. Both the horizontal dipole and inverted V antennas are based on the 3-30 MHz braid dipole kit.

51. For distances greater than 300 km the antenna must be erected broadside to the direction of communication.

50.

I!!}. W

52. The procedure for erecting these antennas is similar to the vertical dipole (see para. 47 and Figs. 14 and IS).

53. The horizontal dipole should be used when two supports are available and the inverted V when only one is available. In both cases it is important to raise the centre point as high as possible.

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2-14

LOUDSPEAKER AMPLIFIER

54. The loudspeaker/amplifier unit type MA 988 may be used with the TRA 931XH.

The amplifier should be plugged into either of the AUDIO sockets and the level of output is then adjusted by using the GAIN control of the transceiver. The MA 988 has a maximum output of 0.5 watts.

REMOTE OPERATION

55. The TRA 931XH can be operated remotely in speech or CW modes from a distance of up to 3 km using MA 985B and MA 986B Control Boxes. The two Control Boxes are connected together using the necessary length of D 10 cable as shown in Fig. 16. Call and intercom facilities are also provided.

Setting-Up for Remote Operation

56. (I) Set up Transceiver for operation as detailed in preceeding

paragraphs.

(2) Connect flying lead of Local Control Unit MA 985B to an AUDIO socket on the transceiver.

(3) Connect audio ancillaries to Local Control Unit.

(4) Connect D 10 twin cable to the LINE terminals on the Local Control Unit.

(5) Run out cable to remote site and connect to LINE terminals on Remote Unit MA 986B, disregarding polarity.

(6) Connect audio ancillaries to Remote Control Unit. (7) Operate system in required mode as outlined below.

Modes of Operation

57.

I/COM (intercom)

Remote operator may speak to local operator and vice-versa without radio transmission.

KEY

Remote or local operator may communicate with another operator via a radio link using morse.

Remote or local operator may communicate with another operator via a radio link using speech.

At both Local and Remote Control Units, a warbling tone is produced in the headset when CALL has been selected.

VOICE

CALL

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2-15

WORKING WITH OTHER RADIOS

58. The TRA 931XH wi 11 work wi th another TRA 931XH without any frequency channel limitation, and in any mode. TheTRA 931XH will operate with any other type of HF SSB or CW Transceiver in fixed frequency mode over the frequency range 1.6 to 29.999 MHz. With other Racal Transceivers the channel spacings and modes are as given in the following table.

TRA 931XH Part 1

FD 186A

For Servloe Manuale .

MAORITRON SERVICES a Che~ry T .... Road!. Chlnl'!or Oxfonillhlre. OXII 4QY.

Tel (01844)361694

Fax (01844) S52654 email:.maurllronCdlal.plpex.COm

2-16

TRA 931XH Part 1

FD 186A

TRA 931XH

SSB CW (FIXED AND HOPPING MODE) 1.6-29.999 MHz. AM FIXED ONLY 1 kHz CHANNELS

SSB CW AM

1. 6-29.999 MHz. 1 kHz. CHANNELS.

SSB CW

2-11. 9999 MHz 100 Hz. CHANNELS

SSB CW AM 1.6-29.999 MHz. 100 Hz. CHANNELS

SSB CW AM

16 MHz

100 Hz. CHANNELS

SSB CW AM

1. 6-29.999 MHz. 1 kHz CHANNELS

SSB CW AM

30 MHz.

49 CHANNELS (AS CRYSTALS)

SSB CW

2-9 MHz

10 CHANNELS (AS CRYSTALS)

SSB CW AM

2-7.999 MHz

1 kHz CHANNELS

SSB CW AM

2-8 MHz

49 CHANNELS (AS CRYSTALS)

SSB CW AM

2-7 MHz

29 CHANNELS (AS CRYSTALS)

SSB CW AM

2-7 MHz or 2.6 - 9 MHz

6 CHANNELS (AS CRYSTALS)

SSB CW AM

2-29.9999 MHz

1 kHz CHANNELS

WORKING TO OTHER RADIOS

r-- TRA 931XH

- VRM 4145

-- PRM 4051

- PRM 4031

>- PRM 4021 - TRA 931
SYNCAL 30

I- TRA 932
COM CAL 30 -i-
- TRA 921
SYNCAL

I-- TRA 922
COM CAL

- TRA 906
SQUADCAL

- TRA 6929
MINI CAL

RA 929
-- RECEIVER
ONLY (Normal mode except where stated)

2-17

-~

7~~

CONTENTS CHAPTER 3

VEHICLE AND GROUND STATION OPERATION

Para

1 2 4 6 7

I NTRODUCTI ON INSTALLATION WHIP ANTENNAS REMOTE AAMTU

USE OF RF POWER AMPLIFIER

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Page 3-1 3-1 3-1 3-1 3-2

Contents Chap 3

CHAPTER 3

VEHICLE AND GROUND STATION OPERATION

INTRODUCTION

1. This chapter gives general information on the use of the TRA 931XH in a vehicle installation and in a ground station. Detailed information on particular installations is covered in the appropriate installation handbook.

INSTALLATION

2. The TRA 931XH can be mounted in a vehicle using a quick release mounting kit. The equipment can be connected directly to a headset via an audio socket as in the manpack role or into the vehicle harness via an Interface Unit.

3. The radio can be powered from the vehicle system using an MA 907 Power Supply Unit or MA 937 Power Supply Unit/Loudspeaker Amplifier. The radio may be connected via its antenna terminal to the vehicle whip antenna if the cable length is less than 0.6 metres.

WHIP ANTENNAS

4. A 2.4 m (8ft) whip antenna mounted on a vehicle can give similar range to the standard whip antenna mounted directly in the whip socket. A longer whip antenna gives increased range but the length should be restricted to 8.2 m (27 ft) over the frequency range 2 to 8 MHz or 4.8 m (16 ft) over the range 2 to 30 MHz.

5. (1) Mount the whip antenna on the antenna base insulator.

(2) Using high insulation cable with copper conductor, connect the antenna base to the manpack. The length of this cable should be as short as possible and must not exceed 0.6 m (2 ft). It should be mounted clear of metal surfaces. Connect the free end of the cable to the terminal of the whip adaptor and plug it into the WHIP socket of the manpack.

NOTE Where a tuning point cannot be obtained, connect the free end of the antenna base cable to the terminal of the BNC adaptor and plug it into the 50 n socket of the manpack, instead of into the WHIP socket.

(3) Connect a short length of heavy duty cable between a suitable chassis point on the vehicle and the ground terminal on the manpack.

REMOTE AAMTU

6. In situations where the radio cannot be positioned close to the antenna, a remote Automatic Antenna Matching and Tuning Unit (AAMTU) such as the BCC 540 will be required. In this application the RF connection to the radio is made via the wideband socket (Fig. 4).

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USE OF RF POWER AMPLIFIER

7. The RF power output may be increased with the addition of an RF power amplifier, for example the 100 W TA 944C. In such applications the power output from the radio is taken from the wideband socket.

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3-2

Para

1 3

GENERAL

ROUTINE CHECK LIST

TRA 931XH Part 1

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CONTENTS CHAPTER 4 PREVENTIVE MAINTENANCE

Page 4-1 4-1

Contents Chap 4

GENERAL

CHAPTER 4

---------

---------

PREVENTIVE MAINTENANCE

======================

1. No equipment can be expected to work properly unles it is kept in first class condition by regular maintenance conscientiously carried out. This is the responsibility of the man who is in direct charge of the equipment and NOT of the workshop repair staff.

2. The tasks in the case of the TRA 931XH are simple and few in number as detailed below. They are performed daily when the set is in use and weekly when in store. The TRA 931XH is a fully sealed radio and is NOT to be opened by the operator.

ROUTINE CHECK LIST
Item to be checked
(1) Completeness
(2) Exterior Surfaces
(3) Controls
(4) Sockets
(5) Handset
(6) Battery MA 934
(7) Whip antenna
(8) Frame and haversack
(9) Transmitter-receiver TRA 931XH Part 1

FD 186A

Procedure

Check that the equipment is complete with accessories.

Remove dust, dirt and moisture from equipment surfaces.

Check that controls work smoothly, are tight on their shafts, and do not bind.

Check that sockets are tightly secured to the front panel.

Inspect for cuts in cable and secure connection to plug.

Inspect for corrosion of terminals, check fuse and establish when the battery was charged.

Inspect for damage, loose fit and state of inner cord.

Inspect for damage.

If required carry out procedures given in Chapter 5.

4-1

CONTENTS CHAPTER 5

CORRECTIVE MAINTENANCE AND FUNCTIONAL CHECKS

Para

1 2 3 4 5 6 7 8 10 11

GENERAL FUNCTIONAL CHECKS

POWER SUPPLY, TUNING AND METER CHECK TRANSMITTER CHECK - LSB (FIXED FREQUENCY) TRANSMITTER CHECK - USB AND AM (FIXED FREQUENCY) RECEIVER CHECK - LSB (FIXED FREQUENCY)

RECEIVER CHECK - USB AND AM (FIXED FREQUENCY) SYNC. AND HOPPING CHECKS

NORMAL ENTRY SYNC. AND HOPPING CHECK LATE ENTRY SYNC. AND HOPPING CHECK

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Contents Chap 5

Page 5-1 5-1 5-1 5-2 5-3 5-3 5-4 5-4 5-4 5-4

CHAPTER 5

=========

CORRECTIVE MAINTENANCE AND FUNCTIONAL CHECKS

============================================

GENERAL

1. The procedure outlined is to be followed when checking the set and accessories. This check is to be done as part of preventive maintenance, Chapter 4, or in the event of set failure. It is designed to enable an operator to quickly prove that the set is functioning correctly or to localise the fault if it is not. The following points are to be observed at all times:

(1) The operator is not to open sealed equipment under any circumstances.

(2) The set will not normally be removed from its parent installation in order to perform maintenance.

(3) The user is to take remedial action where this is stated to be specifically within his capability.

(4) The user is not to make adjustments or replace items unless he can make a confirmatory test.

FUNCTIONAL CHECKS

2. When carrying out the following functional checks, ensure that the equipment has been correctly set up and is being operated in accordance with the operating information given in Chapter 2.

POWER SUPPLY, TUNING AND METER CHECK

3. Connect battery and whip antenna and proceed as follows:

flOW CHART No.1

TRA 931 Part 1 FD 186A

5-1

TRANSMITTER CHECK - LSB (FIXED FREQUENCY)

4. Set MODE switch to LSB, the MODE switch to NORM, and AF GAIN control to a suitable level, depress the pressel switch and speak into microphone. Carry out the checks given. Another TRA 931XH, set to the same frequency, can be used as a receiver.

TRANSMITTER IS SERVICEABLE

YES

TRANSMITTER IS SERVICEABLE

FLOW CHART No.2

TRA 931XH Part 1

FD 186A

CORRECTLY CONNECT AND TUNE ANTENNA

CORRECTLY ADJUST ANTENNA LENGTH

SITE ANTENNA CORRECTLY

REPLACE HANDSET

5-2

TRANSMITTER CHECK - USB AND AM (FIXED FREQUENCY)

5. Repeat test given in para. 4 with the mode switch set to USB or AM as required.

RECEIVER CHECK - LSB (FIXED FREQUENCY)

6. Set the MODE switch to LSB, the MODE switch to NORM, and the AF GAIN control to a suitable level. Carry out the following checks. Arrange another TRA 931XH to transmit on the same frequency and in the same mode.

START

RECEIVER IS SERVICEABLE

RECEIVER FAULTY

FLOW CHART No.3

TRA 931XH Part 1

FD 186A

CORRECTLY CONNECT AND TUNE ANTENNA

REPLACE HANDSET

5-3

RECEIVER CHECK - USB AND AM (FIXED FREQUENCY)

7.

Repeat tests given in para. 6 with the MODE switch set to USB or AM as required.

SYNC. AND HOPPING CHECKS

8. Sync. and hopping checks should be carried out after the checks given in previous paragraphs. The unit under test (UUT) and a known good unit (KGU) should be used as a net to allow air tests. Units should be correctly tuned as necessary.

9. Late entry checks should be carried out following normal entry checks.

NORMAL ENTRY SYNC. AND HOPPING CHECK

10. This should be carried out firstly with the UUT as master (as given on flow chart), then with KGU as master (by reading KGU as UUT and UUT as KGU on the flow chart).

LATE ENTRY SYNC. AND HOPPING CHECK

ft ~

11. This procedure should also be carried out with UUT as master, then with UUT as slave.

A ~

TRA 931XH Part 1

FD 186A

5-4

Para

1 2 3 4 5 6 8 9 10

TRA 931XH Part 1

FD 186A

CONTENTS

CHAPTER 6 DISMANTLING AND REASSEMBLY

INTRODUCTION

Front Panel/Main Case Assembly/Battery Box Pressure Testing

REMOVAL FROM, AND REPLACEMENT INTO HARNESS REMOVAL AND REPLACEMENT OF BATTERY

REMOVAL AND REPLACEMENT OF MAIN UNIT OPERATIONS ON MAIN UNIT

PA RELAY

KNOBS

Page 6-1 6-1 6-1 6-1 6-1 6-1 6-2 6-2 6-2

Contents Chap. 6

CHAPTER 6

-----.----

---------

DISMANTLING AND REASSEMBLY

==========================

INTRODUCTION

1. Dismantling and reassembly procedures are, in general, self evident. The following instructions should be noted to prevent damage to the equipment during these procedures.

WARNING: DO NOT APPLY GREASE OR ANY FORM OF SEALING COMPOUND TO THE SEAL RETAINING GROOVES OR THE RUBBER SEALING RINGS WHEN RE-ASSEMBLING THIS EQUIPMENT.

NOTE: Layout diagrams are given in Figs. 20 and 21.

Front Panel/Main Case Assembly/Battery Box

2. Under no circumstances should grease or any other sealing compound be used on the plastic cases or front panels for sealing purposes as this may induce stress cracks.

Pressure Testing

3. During manufacture a sealing test at an internal pressure of 2 psi (0.9 kg/cm2) is carried out. It is not normally necessary to repeat this test. If however, a Dressure test is required internal pressures greater than 10 psi (4.5 kg/cmZ) must be avoided to prevent distortion of the main case.

REMOVAL FROM, AND REPLACEMENT INTO HARNESS

4. Remove antenna, headsets etc. from the unit. Loosen the straps holding the manpack in the harness, and remove the manpack. Replacement is self evident.

REMOVAL AND REPLACEMENT OF BATTERY

5.

The battery is removed by loosening two screws in the base of the battery box.

NOTE: The battery can be charged, via an audio socket, without removing it from the man pack •

REMOVAL AND REPLACEMENT OF MAIN UNIT

6. Remove sixteen screws from the front panel, and slide out the main unit until access can be gained to the power supply connections. Remove the battery connections and remove the main unit.

7. Prior to replacement of unit check the seal at the underside of the front panel for damage, and renew if necessary. Re-connect power supplies, slide unit into case and replace screws.

NOTE: Do not over tighten screws.

TRA 931XH Part 1

FD 186A

6-1

OPERATIONS ON MAIN UNIT

8. The Transceiver and the Synthesizer and Control Unit consist of printed circuit boards fitted to each side of a metal web. Access to the boards is achieved by removing two metal covers, as follows. Remove three screws holding the two overlapped covers at the rear of the unit. Remove three screws holding the PA cover. Loosen five screws at the sides of the Transceiver cover and slide the cover away from the unit. To remove the Synthesizer and Control Unit cover remove three screws at the front panel end of the cover and the three screws holding the PA cover. Remove the five screws at the sides of the cover and lift the cover away from the unit.

PA RELAY

9. The PA relay is a plug-in unit and can easily be changed after removing the ATU relay board which clamps it in place.

KNOBS 10.

It is not necessary to remove knobs unless a switch or variable component has to be changed. The knob is removed by first removing the cap at the top of the knob, then loosening the collet screw.

TRA 931XH Part 1

FD 186A

6-2

CONTENTS CHAPTER 7 FUNCTIONAL DESCRIPTION

1 2 5 10 17

INTRODUCTION TRANSMITTER RECEIVER SYNTHESIZER CONTROL

~ 7-1 7-1 7-1 7-1 7-2

Para

TRA 931XH Part 1

FD 186A

Contents Chap. 7

CHAPTER 7

---------

---------

FUNCTIONAL DESCRIPTION

======================

INTRODUCTION

1. This chapter gives a brief functional description of the operation of the complete unit and refers to the block diagram given in Fig. 17. Detailed descriptions of the component assemblies are given in parts 2-5 inclusive.

TRANSMITTER

2. The microphone input is fed to the microphone amplifier then to the mixer where it is mixed with 1.4 MHz. The FSK tones used for the transmission of sync. data in HOP mode are injected from the Control pcb into the microphone amplifier before 1.4MHz mixer.

3. The IF is then amplified, filtered to remove the unwanted sideband (USB or LSB), and fed to a second mixer stage.

4. The second mixer stage mixes the 1.4 MHz IF with a 34 MHz frequency, producing a 35.4 MHz IF signal. This is processed in the transmitter circuits, and mixed with a variable 37 to 65.4 MHz signal. The resultant is a 1.6 to 30 MHz signal at the correct frequency for emission. The signal is amplified in the power amplifier (PA) and fed via switching circuits and the Antenna Tuning Unit (ATU) to the antenna. Provision is made for an external filter and power amplifier (PA) to be used.

5. An ALC control voltage, derived from the PA, is fed to the 1.4MHz IF amplifier and is used to maintain a virtually constant output from the PA by controlling the IF amplifier output level.

RECEIVER

6. The signal from the antenna is fed via the ATU, and the TX/RX Switching circuit, to the receiver. The signal is mixed with the 37-65.4MHz variable signal from the Synthesiser and amplified to produce a 35.4MHz IF si gna 1.

7. The 35.4 MHz signal is mixed with the 34 MHz, from the synthesizer, to produce an IF signal at 1.4 MHz. After filtering, in USB or LSB working. the 1.4 MHz IF is mixed with a 1.4 MHz signal to produce the required audio signal. The signal is fed to the output after amplification.

8. The audio output is maintained at an effectively constant output level by an AGC control voltage, generated in the IF stages and fed to the receiver 'front end' amplifier.

9. The constant level audio output is also fed into the modem circuits on the control board to allow received sync. transmissions to be decoded.

SYNTHESIZER

10. The Synthesiser provides all of the frequencies that are used within the radio (variable 37-65.4MHz, 34MHz, 1.4MHz and IMHz).

TRA 931XH Part 1

FD 186A

7-1

The main frequency reference oscillator is a temperature compensated crystal oscillator (TCXO) which provides a high stability 5MHz signal from which all other frequencies are derived.

12. The frequency of the variable first local oscillator (LO) output is defined by the state control lines which are set by either the front panel FREQUENCY selector switches or by the Control board when in hopping mode.

11.

13. The second LO (34MHz) is normally a fixed frequency signal but can be varied by approximately ±600Hz by the operation of the SEARCH control. This allows the operator to tune the radio to any frequency between the 1KHz channels selected on the FREQUENCY selector switches.

14. A fixed frequency 1.4MHz signal is provided for use in the modulator in the TX circuits and in the demodulator in the RX circuits.

15. The 1MHz signal derived from the TCXO is used as a frequency reference on the Control board to derive the correct hop timing.

16.

The Synthesiser also contains voltage regulators which are used to derive +5 volts, +17 volts and +9 volts for use both by the Synthesiser and by the Control board.

CONTROL

17. The control system is used to carry out all functions associated with the control of the radio in frequency hopping mode. The board is used to read the CODE and FREQUENCY SELECTOR switches and to output the correct frequencies to the Synthesiser whilst in hopping mode.

18. A microprocessor driven from a high stability IMHz clock is used to generate the psuedo-random hop sequence and to control the hop timing. The microprocessor also controls the transmission, reception and decoding of the FSK signals used for the transmission of sync. information.

19. A single audio oscillator is used to generate the correct FSK frequencies under control of the microprocessor which are then injected into the TX circuits.

20.

A ~;

The audio signal from the receiver circuits is fed to two bandpass filters centred on the FSK tone frequencies which are used to demodulate the incoming sync. signals. The demodulated signals are then "squared up" before passing to the microprocessor for decoding.

TRA 931XH Part 1

FD 186A

7-2

Para

1 2 3 4 5

TRA 931XH Part 1

FD laGA

INTERCONNECTIONS MOTHERBOARD CONTROL/SYNTHESISER TRANSCEIVER

AUDIO SOCKETS

CONTENTS

CHAPTER a

INTERCONNECTIONS

Page 8-1 8-1 8-1 8-1 8-1

Contents Chap. a

"~::: ~~":~i!.

~-. ~.

'.::;,".:_;-

CHAPTER 8

---------

---------

INTERCONNECTIONS

----------------

----------------

INTRODUCTION

1. The interconnections between the various sub-assemblies, controls, sockets and terminals are shown in the interconnection diagram Fig. 18.

MOTHERBOARD

2. A Motherboard is used to route all connections from the front panel FREQUENCY selector switches and HOP controls (ENTER switch, CODE switch, LEO and HOP switch) onto the Control board via a DIN 64 way connector. A layout diagram and circuit diagram of the Motherboard are given in Figs. 1 and 2 of Part 5 respectively.

CONTROL/SYNTHESISER

3. Connections between the Control and Synthesiser boards are made via a 34 way ribbon cable which terminates in a clip-lock socket on each board. This link carries the input supply for the Synthesiser board, the logic supply for the Control board, FREQUENCY selector lines and various control lines and clocks.

TRANSCEIVER

4. RF Connections between the Synthesiser and Transceiver boards are made via 3 coaxial cables, fitted with snap-on connections at the Synthesiser end. All other connections to the Transceiver system are made via a cable harness to either the front panel switches or via feedthrough capacitors or coaxial cables to Avlugs on the Motherboard.

AUDIO SOCKETS (Fig. 19)

5.

Audio equipment can be connected to either AUDIO socket which accept connections of Larkspur orientation. The pins of these sockets are used as follows:

SKI

A Microphone Input B +24V supply

C PIT

o 0 V

E KEY

F Variable Gain Audio Output

G High/Low Power (Ground for low power)

SK2

A Microphone Input B +24 V supply

C PIT

o 0 V

E Key

F Variable Gain Audio Output G Fixed level Audio Output

TRA 931XH Part 1

FD 186A

8-1

CONTENTS

CHAPTER 9

FAULT LOCATION

1

INTRODUCTION

Page 9-1

Para

TABLES

Table No.

1 2

FAULT FINDING AND RECTIFICATION PROCEDURE FAULT AREA IDENTIFICATION FLOWCHART

9-2 9-3

TRA 931XH Part 1

FD 186A

Contents Chap. 9

INTRODUCTION

CHAPTER 9

---------

---------

FAULT LOCATION

--------------

--------------

1. This information provided in this chapter is intended to make it possible to pin-point a fault to a specific sub-assembly. Table 1 at the end of this section indicates the steps involved. Separate fault-finding procedures for each sub-assembly is provided in the appropriate Part (2, 3, or 4) of the handbook. Should the equipment fail to operate correctly, the procedure given in Part 1 Chapter 5 should be followed. From this it should be possible to isolate the fault to one of the following conditions.

(i) Transmitter and receiver fault.

(ii) Transmitter only fault.

(iii) Receiver only fault.

(iv) Synthesizer Fault

(v) Control Board Fault

2. The following procedure should be carried out.

(1) (2)

(3)

(4) (5) (6) (7)

Remove the main case as details in Chapter 6 para. 6.

Carry out a visual check of the components and wiring for signs of breakage, loose connection or overheating.

Follow the procedure given in Table 2 at the end of this section the Fault-area Identification Flowchart, which should isolate the fault to a particular sub-assembly.

Refer to the appropriate Part of the manual for the fault-finding procedure for the suspected sub-assembly.

Replace the faulty component(s).

Re-align any circuits where components have been replaced.

Follow the procedures given in para. 11 to check the performance of the equipment.

Table 1 summarises the general fault-finding and rectification procedure, Table 2 gives more detailed fault location.

TRA 931XH Part 1

FD 186A

9-1

TABLE NO.1

FAULT-FINDING AND RECTIFICATION PROCEDURE

ROUTINE CHECK LIST PART 1 CHAP. 4

FUNCTIONAL CHECKS PART 1

CHAP. 5

REMOVE CASE PART 1 CHAP. 6

POWER AMPLIFIER

• FAULT-FINDING PART 2. CHAP. 4

TRANSCEIVER FAULT -FINDING PART 2. CHAP. 4

.-~-

CHANGE COMPONENT OR RECTIFY FAULT

RE-ALIGN TRANSCEIVER CIRCUITS PART 2. CHAP. 3

VISUAL CHECK

SYNTHESIZER FAULT-FINDING PART 4. CHAP. 3

CONTROL BOARD FAULT FINDING PART 3. CHAP. 3

CHANGE COMPONENT OR RECTIFY FAULT

CHANGE COMPONENT OR RECTIFY FAULT

REPLACE CASE AND PRESSURE TEST PART 1. CHAP. 6

OVERALL PERFORMANCE CHECK PART 1. CHAP. 11

RETURN TO USE

TRA 931 XH PART 1

9-2

START

1 J ~

CONNECT BATTERY SUPPLY.
SET POWER SWITCH TO HIGH.
SET MODE SWITCH TO USB. CORRECT FAULT
SET AF GAIN MIDWAY.
SET HOP SWITCH TO NORM.
NO r /r"
NO
1/
IS READING ON METER NO SUPPLY POLARITY AND VOLTAGE YES
GREATER THAN %FSD? / CORRECT? CHECK FUSES INTACT
YES
-"
NO NO CHECK CURRENT CONSUMPTlm
IS NOISE AUDIBLE IN HANDSET? IS OUT-OF-LOCK TONE AUDIBLE? ~250mA
YES YES YES
.. -..k. 1/ ,1/
CONNECT R.F. POWER METER TO CONNECT 50 OHM R.F. POWER
WIB SKT. COUPLE FREQUENCY METER TO NO SUSPECT SYNTHESISER METER TO APPROPRIATE DIPOU
O/P. MODE SWITCH FAULT. SOCKET, MODE TO TUNE,
TO TUNE. IS OIP FREQUENCY THAT GO TO PART 4, CHAP. 3 TUNE ATU CONTROL FOR
INDICATED BY FRONT PANEL SWITCHES? MAXIMUM OIP
YES "
W
MODE SWITCH TO USB
DEPRESS KEY. NO /
IS OUTPUT FREQUENCY 1 kHz ABOVE
THAT INDICATED BY FRONT PANEL
SWITCHES?
YES
MODE SWITCH TO LSB
DEPRESS KEY. NO
IS OUTPUT FREQUENCY 1 kHz BELOW
THAT INDICATED BY FRONT PANEL
SWITCHES?
YES
REMOVE R.F. POWER METER. DISCONNECT SIG. GEN.
SELECT 2.000MHz, USB. INJECT CONNECT 50 OHM R.F. POWER METER
CW SIGNAL FROM R.F. SIGNAL NO TO APPROPRIATE DIPOLE SOCKET,
GENERATOR INTO W/B SOCKET. MODE TO TUNE. POWER OUTPUT
0.5uV PO 2.001 MHz. TUNE ATU CONTROL FOR MAXIMUM ~20W?
IS TONE AUDIBLE? OUTPUT
YES NO
RX SATISFACTORY.
FOR TX AND PA FAULTS GO TO CHECK OIP FILTERS, MIXER,
TX FAULT LOCATION. ATU, CO-AX INTERCONNECTION~
PART 2, CHAP. 4 TRA 931XH PART 1

1
1
I
pUPPLY.
o HIGH.
o USB. CORRECT FAULT
I/VAY.
NORM.
I /
NO
NO
TER NO SUPPLY POLARITY AND VOLTAGE YES YES WIRING FAULTY
SD? CORRECT? CHECK FUSES INTACT METER CIRCUITRY FAULT

CONNECT
NO NO NO 50 OHM R.F. POWER METER rc
ANDSET? IS OUT-OF-LOCK TONE AUDIBLE? CHECK CURRENT CONSUMPTION WIB SKT. MODE TO TUNE. TUNI
~250mA / ATU CONTROL FOR MAXIMUM
OUTPUT
YES YES
l/ ,1/
Ii1ETER TO CONNECT 50 OHM R.F. POWER
IJCY METER TO NO SUSPECT SYNTHESISER METER TO APPROPRIATE DIPOLE POWER O/P~20W. SIDETONE
CH FAULT. SOCKET. MODE TO TUNE. AUDIBLE. CURRENT TAKEN
FNCYTHAT GO TO PART 4. CHAP. 3 TUNE ATU CONTROL FOR 4A MAXIMUM
LSWITCHES? MAXIMUM OIP
r- 1 NO
.J,.
USB
NO / MODE SWITCH TO USB.
kHz ABOVE PRESS PD. SPEAK INTO HANDSE-
bNT PANEL IS SIDETONoE AUDIBLE?
1 NO
.J,.
LSB AUDIO OIP
NO OR
kHz BELOW TX/RX
NT PANEL COMMON CIRCUIT AT FAULT

METER. DISCONNECT SIG. GEN.
~.INJECT CONNECT 50 OHM R.F. POWER METER YES RX FAULT.
. SIGNAL NO " TO APPROPRIATE DIPOLE SOCKET. GO TO RX FAULT LOCATION
SOCKET. MODE TO TUNE. POWER OUTPUT PART 2. CHAP. 4
Hz. TUNE ATU CONTROL FOR MAXIMUM ~20W?
E? OUTPUT
NO
~Y.
SGOTO CHECK OIP FILTERS. MIXER.
~N. ATU. CO-AX INTERCONNECTIONS
- -- FAU
For S.rvloe Manuala
MAURITRON SERVICES
8 Charry Tr •• Road, Chlnnor
Oxfordahire, OX9 4QV.
Tel (01844) 351694
Fax COt844) 352554
emaik- mQurit,anOdial.pipex.com L

1--1
I
f--
NO
r--
CHECK
YES WIRING FAULTY CHECK SUPPLY VOLTAGE CORRECT YES TRANSCEIVER AND SYNTHESISER
METER CIRCUITRY FAULT AND FUSES INTACT POWER SUPPLIES + WIRING
CHECK SYNTHESIZER OIP'S AND
TRANSCEIVER liP'S
i----
NO
t--
CONNECT
~ NO 50 OHM R.F. POWER METER TO
WIB SKT. MODE TO TUNE, TUNE POWER OIP ~20W
ATU CONTROL FOR MAXIMUM CURRENT TAKEN 4A MAXIMUM
OUTPUT
f--
YES
r-- 1/

-, POWER 0/P~20W, SIDETONE YES RX FAULT.
/ AUDIBLE, CURRENT TAKEN GO TO RX FAULT LOCATION
4A MAXIMUM PART 2, CHAP. 4
-
1 NO
W
MODE SWITCH TO USB. YES WHEN WHISTLING INTO HANDSET, YES CHECK PRESENCE OF 1 kHz SIGNAL
PRESS PTT, SPEAK INTO HANDSET. DOES OIP POWER PEAK TO / ON SYNTHESIZER AND TRANSCEIVER
IS SIDETONE AUDIBLE? NEAR 20W? P.C.B.'S
lNO NO

AUDIO OIP
OR SYNTHESIZER OR
Tx/RX COMMON TXIRX CIRCUIT FAULT
COMMON CIRCUIT AT FAULT
I--

YES RX FAULT.
GO TO RX FAULT LOCATION
PART 2, CHAP. 4
I--

r--
~
I--
TABLE NO.2
FAULT AREA IDENTIFICATION FLOWCHART .--

~.-"-~. ~ ... ~

Para

1 2

INTRODUCTION

TEST EQUIPMENT LIST

TRA 931XH Part 1

FD 186A

CONTENTS

CHAPTER 10

TEST EQUIPMENT

Page 10-1 10-1

Contents Chap. 10

INTRODUCTION

CHAPTER 10

==========

TEST EQUIPMENT

---------------

--------------

1. The following is a list of all test equipment required for test and fault finding procedures on the complete transceiver and its sUb-assemblies.

TEST EQUIPMENT LIST

2. Special Test Set Power Supply

RF Power Ranges AF Power Ranges AF Generator

Suitable Instrument

Digital Frequency Meter

Suitable Instrument

RF Electronic Voltmeter

Reading Mode Voltage Range Frequency Response Input

Suitable Instrument

Oscilloscope

Type Bandwidth Sensitivity Input

Suitable Instrument

RF Signal Generator Frequency Range Impedance

Output

Modes

Suitable Instrument

AF Power Meter

Power Range Impedance

Frequency Range Suitable Instrument

TRA 931XH Part 1

FD 186A

24V 4amp DC 1 - SOW

0.1 - SOmW

Single - double tone including test leads (AF and Power)

Raca 1 CA 531

10Hz - 100MHz, accuracy 1 part in 107 Raca 1 Dana 9911

Peak measuring, calibrated rms Up to 50V rms

100MHz or better

High impedance probe

Racal CT 569A

2 Channel

100MHz or better SmV - 20V

High impedance probes.

Hewlett Packard 1740A with RF screening Modification

1 - 100MHz 50 ohms

2~V - 2 volts emf

CW and AM with carrier 'off' switch and output power protection (reverse power) Raca 1 Dana 9084

1 - 100mW

50 - 300 ohms 10Hz - 100kHz Dymar 2085

10-1

Multimeter

Sensitivity DC Voltage DC Current AC Voltage AC Current Resistance

Suitable Instrument

RF Power Meter

Range

Impedance

VSWR

Suitable Instrument

AF Two-Tone Generator

Output

Output Leve 1 Range

Suitable Instrument

Digital Multimeter DCV Ranges

AC V Range

Input Impedance

DC 5 ranges

AC 5 ranges Resistance

7 ranges

* Plus external current Suitable Instrument

Earpiece

Suitable Instrument

Shorting Plug Suitable Instrument

Known Working Radio Suitable Instrument

Flexible Mount

Flexible Plug in Antenna Mount Suitable Instrument

TRA 93lXH Part 1

FD l86A

20K ohm/Volt (moving coil) 3 to 1000V

50llA - lOA

3 to 1000V

lOrnA - lOA

xl, xlOO, xlOK Avometer Model 8

0.5 - 10 Watts) . '1

5 _ 30 Watts ) or Slml ar

±5% FSD of true mean power

50 ohms HF Response to 30MHz or better

better than 1.2:1

Farnell 2081 with IN' to IBNCI Adaptor

One BNC outlet providing either of two variable frequency tones, or a combination of both.

lmV - 100mV or better in 600 ohms 100Hz - 10kHz or better

Raca 1 Dana 9083

20mV - 200V

200mV - 20V (45Hz 10kHz) 10Mohm

200llA - 2A ± 0.3%* 200llA - 2A ± 1.0%

20 ohms

shunt 20 Amps (Option 91 Racal Dana) Raca 1 Dana 4003

Used for monitoring fixed level AF output

Rac a 1 138292

6 pin plug with pins A, C and D linked Raca 1 TJ337

Control Radio including 24 V, 4A power source.

Racal TRA 93lXH

Raca 1 ST 711018

10-2

e

:

Test Jig

PT DC Blocking network Suitable Instrument

Capacitor

Resistor

Resistor

Lead

Lead

Lead

Lead

Lead

Tee-piece Oscilloscope Probe 500hm 20dB Attenuator:

TRA 931XH Part 1

FD 186A

Racal TJ 289

4117, 6V Working

1Kohm, !W 10Kohm, !W

1 metre twisted pair lead to Pins G and D of 7- Way plug; other end plain or spade terminals/plugs to suit AF Power Meter.

15cm length coaxial cable BNC to BNC

1 metre length coaxial cable BNC to BNC

1 metre length coaxial lead BNC to 5MB (CONHEX)

1 metre length coaxial cable BNC to "croc-clips"

Coaxial, BNC

10Mohm, High Impedance Marconi TM5573

10-3

Para

1 2

3 4 5 6 7

Appendix

1

TRA 931XH Part 1

FD 186A

INTRODUCTION

TEST EQUIPMENT INITIAL PROCEDURE Operation of Controls Preparation TRANSMITTER

RECEIVER

FREQUENCY HOPPING OPERATION

PERFORMANCE CHECK LIST

CONTENTS

CHAPTER 11

PERFORMANCE CHECKS

APPENDICES

Contents Chap. 11

Page 11-1 11-1 11-1 11-1 11-1 11-1 11-4 11-6

Page 11-9

CHAPTER 11

----------

----------

PERFORMANCE CHECKS

------------------

------------------

INTRODUCTION

1. This chapter gives overall test procedures for the complete Transceiver.

Random adjustments should not be made.

TEST EQUIPMENT

2. The following test equipment is required to carry out the functional test.

Equipment types are indicated, these may be replaced by any suitable equivalent.

Special Test Set Digital Frequency Meter RF Electronic Voltmeter RF Power Meter

AF Two Tone Generator Osc ill os cope

RF Signal Generator AF Power Meter Known Working Radio Test Jig

Earpiece

Shorting Plug

Lead

Lead

Lead

INITIAL PROCEDURE

Racal CA.351 Racal Dana 9911 Raca 1 Dana 9301 Farne 11 2081 Raca 1 Dana 9083

Hewlett Packard 1740A with RF screening modification.

Raca 1 9084

Dymar 2085

Racal TRA 931XH

Racal TJ 289

Raca 1 138292

Racal TJ 337

15cm coaxial lead, BNC to BNC 1m coaxial lead, BNC to BNC

1m coaxial lead, BNC to "Croc-clip"

Operation of Controls

3. Check all controls for smooth action and correct orientation. Ensure that the TUNE control moves freely from one end stop to the other, and does not over-ride the end-stops.

Preparation

4. Remove battery pack

TRANSMITIER

5. (1) Set POWER switch to OFF.

(2) Connect the output leads from CA.531 Test Set to the AUDIO sockets on the TRA 931XH, connecting the power lead to AUDIO socket 2. Set the Transmit/Receive switch to TRANS, the Test Set Power Switch to ON.

TRA 931XH 11-1

Part 1

FD 186A

(3) Connect the 600 ohms output of an AF Two-Tone Generator set to 1kHz, single tone, and 2.0mV across the MOD and EARTH terminals of the CA.531.

(4) Connect a 50 ohm RF Power Meter, set to 30W FSD and an Oscilloscope to the 1.6 - 3MHz socket.

(5) Set the POWER switch to the TRA 931XH under test to HIGH.

(6) Set the FREQUENCY selection switches to 1.600MHz, the HOP switch to NORM, and the MODE switch to TUNE. Adjust the TUNE control for maximum output on the RF Power Meter.

(7) Record RF Power Meter reading.

(8) link the WB socket to the ATU socket using a short length of coax.

Observe the Oscilloscope as the link is finally made. Check that at the moment of the connection the Scope trace displays a momentary break in the transmitted waveform.

(9) Record the RF Power Meter read i ng.

(10) Ensure that the power lead from the CA.531 is fed to AUDIO socket 2.

Remove the CA.531 signal lead from AUDIO socket 1. Short circuit pins G and 0 of AUDIO socket 1.

(11) Record the RF Power Meter reading.

(12) Remove SIC fron Pins G and D. Connect CA.531 power lead to AUDIO socket 1.

LJ.. ~

(13) Set MODE switch to LSB. Temporarily short circuit pins A, C and 0 of AUDIO socket 2, e.g. using TJ 337. Record the voltage on the Osc i 11 oscope.

(14)
(15 )
~~~
'-<~ (16 )
(17)
(18)
(19)
(20) TRA 931XH Part 1

FD 186A

Set MODE switch to USB. Record the voltage on the Oscilloscope. Re-connect the audio lead of the CA.531 to the TRA 931XH under test. Record the RF Power Meter reading.

Set the MODE switch to LSB and record the RF Power Meter reading. Re-set the MODE switch to USB.

Increase the output of the AF Two Tone Generator to 6mV.

Record increase of power on the RF Power Meter.

Set MODE switch to AM and increase the AF Two Tone Generator to 60mV emf.

Check that the troughs of the waveform displayed on the Oscilloscope do not meet. If necessary, adjust the sensitivity and time _ base

speed of the Oscilloscope to enable the point of over-modulation (troughs meeting) to be easily determined.

11-2

(21) Connect an RF Electronic Voltmeter to the 1.6 - 3MHz socket, set the AF Two Tone Generator to two tones of frequency, 1.lkHz and 1.8kHz, and a level of 2mV emf each. Set MODE switch to LSB.

(22) Check that the two tone waveform is undistorted. (23) Record the RF Electronic Voltmeter reading.

(24) Carry out a "bump" test whilst observing the two tone waveform and ensure that the waveform does not "break-up" or collapse. (BUMP TEST: Lift TRA 931XH by holding front panel with both hands and tap sharply on the bare bench against one of the rear edges of the unit). Note results.

(25) Set MODE switch to USB and repeat (24).

(26) Set MODE switch to TUNE and rotate the TUNE control through the tuning point firstly clockwise and then anticlockwise and check that both LED's are operating correctly. Note result.

Check that maximum deflection of meter on manpack corresponds to the optimum setting of the TUNE control. Note result.

Insert Oscilloscope probe (10:1) into the Whip Socket. Adjust TUNE control fully clockwise, i.e. to HF end.

(36) Check that the waveform is symmetrical. Remove the Oscilloscope probe.

f~~~ (27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35) Adjust the TUNE control for maximum power output. Set the MODE switch to USB and remove the signal lead from the AUDIO socket.

Set the FREQUENCY selection switches to 3.000MHz.

Reconnect the RF Power Meter to the 3 - 30MHz socket. Adjust the TUNE control for maximum reading on the RF Power Meter.

Record the RF Power Meter reading.

Set the POWER switch to LOW.

Record the RF Power Meter reading.

Set the POWER switch to HIGH. Remove the Power Meter coax from the 3 - 30MHz socket.

(37) Set the FREQUENCY selection switches to 29.999MHz. Adjust the TUNE

control for maximum output on the RF Power Meter.

(38) Record RF Power Meter reading.

(39) Record Power Supply current.

(40) Remove the RF Power Meter coax feed from the 3 - 30MHz socket and reconnect it to the WB socket.

TRA 931XH 11-3

Part 1

FD 186A

RECEIVER

(41) Record the RF Power Meter reading.

(42) Remove the RF Power Meter coax feed.from the WB socket and reconnect ~ it via the TJ 289 to the WB socket.

(43) Record the RF Power Meter reading.

(44) Remove the TJ 289 from the WB socket and reconnect the RF Power Meter coax feed to the 3 - 30MHz socket.

(45) Connect a Digital Frequency Meter, via a suitable attenuator, to WB socket.

(46) Ensure SEARCH control is OFF.

(47) Check that radiated frequency is 29.999MHz ±lSHz

(48) Rotate the FREQUENCY selection switches step by step in an anticlockwise direction noting that the frequency decreases in 10MHz, 1MHz, 100kHz, 10kHz and 1kHz steps.

(49) Set the FREQUENCY selection switches to 2.000MHz. Check that ()

radiated frequency is within ±2Hz.

(50) Check SEARCH control gives at least ±S75Hz variation, then switch it off. Note result.

(51) Switch off. Disconnect all Test Equipment from the unit under test.

6. (1) Connect the signal lead of the CA.531 to AUDIO socket 2 and the

power lead to AUDIO socket 1 of the TRA 931XH. Set the Transmit/Receive switch on the CA.531 to REC.

(6)

(7)

( 8)

TRA 931 Part 1 FD 186A

(2) Connect an AF Power Meter, set to 300 ohms and 100mW to the terminals marked AF and EARTH on the CA.531

(3) Set the MODE switch to USB and the FREQUENCYN selection switches to 1.600MHz. Ensure that the gain control is set fully clockwise. e

(4)

Connect an RF Signal Generator set to 1.601MHz, and its output to 4uV emf, to the 1.6 - 3MHz socket.

Adjust the TUNE control and generator frequency for a maximum output on the AF Power Meter. Detune the ATU for an AF output of 30mW.

Adjust the AF Gain control until this reading is reduced by 6dB. Re-adjust the TUNE control and RF Signal Generator for a maximum output on the AF Power Meter.

Change over AUDIO sockets and ensure that AF Power output has not changed.

Connect a suitable earpiece across the AF Power Meter and check that the audio output is free from "Warble". Disconnect the earpiece and connect a frequency counter.

(5)

11-4

(9) Note the reading of the AF Power Meter. Increase the RF Signal Generator output to 40mV emf and record the dB change in AF output level.

(10) Reduce RF Signal Generator level to 2~V emf and tune its frequency for maximum on the AF Power Meter. Record the AF Power Meter reading.

(11) Interrupt the RF Signal Generator output and record the change of reading of the AF Power Meter in dB.

(12) Increase the output of the RF Signal Generator to 4~V emf.

(13) Decrease the frequency of the RF Signal Generator until the same power level in (10) is achieved. Record the frequency of the AF signal.

(14) ,Increase the frequency of the RF Signal Generator until the same power level is achieved. Record the frequency of the AF signal.

(~__:l.

~~, (15) Set MODE switch to LSB and the RF Signal Generator frequency to

1.599MHz with its output set to 2~V emf.

(16) Adjust the TUNE control and RF Signal Generator for maximum output on the AF Power Meter.

(17) Record the AF Power Meter reading.

(18) Interrupt the RF Signal Generator output and record the change of reading of the AF Power Meter in dB.

(19) Increase the output of the RF Signal Generator to 4~V emf. Increase the frequency of the RF Signal Generator until the same power level in (17) is achieved. Record the frequency of the AF signal.

(20) Decrease the frequency of the RF Signal Generator until the same power level in (17) is achieved. Record the frequency of the AF signal.

(21) Re-set the RF Signal Generator to 2~V emf and adjust its frequency for maximum output on the AF Power Meter. Disconnect the Frequency Counter from the AF output.

(22) Disconnect the AF lead of the CA.531 from AUDIO socket 2 of the TRA 931XH and in its place connect a lead from Pin G of the 7 way AUDIO socket to the AF Power Meter.

(23) Set the impedance of the AF Power Meter to 50 ohms. Set the AF Gain control of the unit test to max (fully Clockwise).

(24) Increase the output of the RF Signal Generator to 20mV (+80dB) and adjust its frequency to give maximum audio output.

(25) Check that the AF Power Meter reading is between 65mW and 120mW. (26) Check that the waveform displayed is undistorted.

t;l'~;rRA 931XH 11-5

Part 1

FD 186A

(27) Disconnect the RF Signal Generator from the unit under test. Set the MODE switch to TUNE and record the reading of the AF Power Meter. Reset the MODE switch to USB and reconnect the RF Signal Generator to the 1.6 - 3MHzsocket.

e

.

(28) Disconnect Pin G of 7 way AUDIO socket from AUDIO socket 2 and reconnect the audio output of CA.531 in its place. Set the impedance of the AF Power Meter to 300 ohms and re-set the AF Gain control of the unit under test to -6dB on maximum position.

(29) Set the MODE switch to USB, the FREQUENCY selection switches to 29.999MHz and the RF Signal Generator to 30.000MHz with its output set to 211V emf.

(30) Disconnect the RF Signal Generator from the 1.6 - 3MHz socket and connect to the 3 - 30MHz socket.

(31) Adjust the TUNE control and RF Signal Generator for a maximum output on the RF Power Meter.

(32) Record the AF Power Meter reading.

(33) Interrupt the RF Signal Generator output and record the change of reading of the AF Power Meter in dB's.

(34) Gently tap the MA 930X side extrusion, not the MA 925 case, and check for excessive microphony.

~""'\ ~

(35) Set the FREQUENCY selection switches to 19.999MHz and the RF Signal Generator frequency to 20.000MHz.

(36) Adjust the TUNE control and RF Signal Generator for a maximum output on the RF Power Meter, adjusting the generator to give approximately 1kHz audio output.

(37) Gently tap the MA 930X side extrusion, not the MA 925 case, and check for excessive microphony.

(38) Check the deflection of the Manpack meter is 3/4 FSD.

(39) Set POWER switch to OFF and disconnect all test equipment.

FREQUENCY HOPPING OPERATION

7. (1) Connect the power lead of the CA 531 to AUDIO socket 2 of the TRA

931XH.Set the Transmit/Receive switch on the CA.531 to REC.

(2) Set the MODE switch to USB and the POWER switch to LOW.

(3) Set the FREQUENCY selection switches to 10.000MHz.

(4) Set the HOP switch to RESET and then to HOP. Check that the green LED is illuminated.

(5) Select code 0 on the CODE SELECT switch and press and release the CODE ENTER switch.

TRA 931XH Part 1

FD 186A

11-6

(6) Check that the LED is extinguished as the CODE ENTER switch is pressed, and is illuminated once more as the switch is released.

(7) Repeat operations (5) and (6) a further 5 times. Check that on entry of the last digit that the LED remains extinguished.

(8) Connect the RF Power Meter to the W/B socket and set to the lOW range. Set the POWER switch to LOW.

(9) Set the HOP switch to SYNC and release.

(10) Record the RF Power Meter reading during the 2 second SYNC transmission.

(11) Check that the set PTT'S for approximately 2 seconds and that FSK audio sidetone is produced during this time.

(12) Repeat operations (4) to (7) using the Code Setting 012345 instead of 000000.

(13) Repeat operation (2) to (7) on the working TRA 931XH, which will be used as a Control radio, using the Code Setting 012345.

(14) Set the HOP switch on the Test TRA 931XH to SYNC and release.

(15) Check that the Test TRA 931XH has synchronised the Control set by observing that the Control set LED illuminates for approximately 8 seconds.

(16) Verify synchronisation by a voice check on-air and check for satisfactory audio quality.

(17) Repeat operation (4) to (7) on both Test and Control sets, using the CODE setting 987654.

(18) Set the HOP switch on the Test TRA 931XH to SYNC and release.

(19) Check that the Test TRA 931XH has synchronised the Control set by observing that the Control set LED has illuminated for approximately 8 seconds.

(20) Verify synchronisation by a voice check on-air and check for satisfactory audio quality.

(21) Repeat operation (17).

{22} Set the HOP switch on the Control TRA 931XH to SYNC and release. (23) Check that the Control 931XH has synchronised the Test set by

observing that the Control set LEO has illuminated for approximately 8 seconds.

(24) Verify synchronisation by a voice check on-air and check for satisfactory audio quality.

(25) Repeat operation 17 on the Test TRA 931XH.

TRA 931XH 11-7

Part 1

FD 186A

TRA 931XH Part 1

FD 186A

(26) Set the HOP switch on the Control TRA 931XH to SYNC and release. (27) Check that after approximately 8 seconds the LEO on the Test

TRA 931XH is illuminated for approximately 8 seconds.

f

(28) Verify synchronisation by a voice check on-air and check for satisfactory audio quality.

(29) Repeat operation 17 on the Control TRA 931XH.

(30) Set the HOP switch on the Control TRA 931XH to SYNC and release. (31) Check that after approximately 8 seconds the LEO on the Control

TRA 931XH is illuminated for approximately 8 seconds.

(32) Verify synchronisation by a voice check on-air and check for satisfactory audio quality.

(33) Select AM on both sets and check that communication is not Possible. (34) Set the POWER Switch to OFF and disconnect all test equipment.

11-8

APPENDIX I PERFORMANCE CHECK LIST

Sub-Clause Test Upper Lower Result
Number Limit Limit
3 Operation of Controls * *
5. (7) RF Power 1.6MHz Tune Hi lR142 28W 14W
(8) WB linked ATU, momentary break
in output * *
(9) WB linked ATU, RF output power 28W 14W
(11 ) WB linked ATU, pins G & D shorted 5W 2.SW
(13) Residual carrier 1.6MHz LSB 200mV pp
(14 ) Residual carrier 1.6MHz USB 200mV pp
(IS) RF power 1.6MHz USB 2mV 1kHz AF 14W
(16) RF power 1.6MHz LSB 2mV 1kHz AF 14W
(18) Increase of RF power 1.6MHz LSB l.SW
(20) Carrier re-insertion AM * *
(22) Two tone distortion 1.6MHz LSB * *
(23) RF Output Voltage 1.6MHz LSB 27V
(24) Bump test 1.6MHz LSB * *
(2S) Bump test 1.6MHz USB * *
(26) LED operation * *
( 27) Meter operation * *
(31) RF Power 3MHz Tune Hi (3-30MHz skt) 28W 14W
(33) RF Power 3MHz Tune La SW 2.SW
(36) RF waveform 3MHz ATU at HF end * *
(38) RF Power 30MHz Tune Hi 28W 14W
(39) Power Supply Current 30MHz Tune Hi 3.6A
(41) WB output, direct, 30MHz 6.5W 2W
(43) WB output, TJ 289 30W 14W
( 47) Frequency check 29.999MHz 30Hz 30Hz
(48) Dialled Frequency check * *
(49) Frequency Check 2.000MH~ +2 -2
(SO) Search Range 1200Hz
6. (7) Change sockets * *
(8) Freedom from warble * *
(9) AGC +80dB/4~V emf 4.SdB . OdB
(10) AF for 2~V 1.6MHz USB 20mW BmW
(11 ) SIN for 2~V 1.6MHz USB IS.0dB
(13) LF response (-6dB) 1.6MHz USB 500Hz 100Hz
(14) HF response (-6dB) 1.6MHz USB 3.5kHz 2.SkHz
( 17) AF for 2~V 1.6MHz LSB 20mW 8mW
(18~ SIN for 2pV 1.6MHz LSB 15.0dB
(19 LF response (-6dB) 1.6MHz LSB SOOHz 100Hz
(20) HF response (-6dB) 1.6MHz LSB 3.5kHz 2.5kHz
(2S) Aux AF OIP Pin G, 50 ohm, gain max. 120mW 75mW
(26) Aux AF OIP distortion * *
(27) TUNE 50 ohm sidetone, disconnect
Sig.Gen 64mW 24mW TRA 931XH Part 1

FD 186A

11-9

Sub-Clause Test Upper Lower Result
Number Limit Limit
(32) AF for 2uV 30MHz USB 20mW 8mW
(33) SIN for 2uV 30MHz USB 15.0dB
(34) Microphony 30MHz * *
( 37) Microphony 20MHz * *
(38) Meter Deflection (314 FSD) * *
7. (4) LED operation * *
(6) LED operation * *
(7) LED operation * *
(10) RF output power 6.5W 2.5W
(11 ) PTT operation * *
(15 ) Normal synchronisation * *
(16) Voice operation-hopping * *
(19) Normal synchronisation * *
(20) Voice operation-hopping * *
(23) Normal synchronisation * *
(24) Voice operation-hopping * * (
(27) Late entry synchronisation * *
(28) Voice operation-hopping * *
(31) Late entry synchronisation * *
(32) Voice operation-hopping * *
(33) AM inhibit * *
*Record result as satisfactory or unsatisfactory TRA 931XH Part 1

FD 186A

11-10

\

\ WHIP ANTENNA

\ S,. 711017

FLEXIBLE PLUG -IN ANTENNA MOUNT 5T711 0 18

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ITHS071 I TRA 931XH Part 1

Manpack Station Items

Fig.l

WHIP ANTENNA

FLEXIBLE PLUG-IN ANTENNA MOUNT

DRIVE SPIKE INTO GROUND AND CONNECT LEAD TO GROUND TERMINAL IF STATIC OPERATION IS REQUIRED

m(jJ(E(jJ[J

I TH 5071 I TRA931XH Part 1

Whip Antenna

I I I I I I

1i

ri I I

, I

CLIP

ANTENNA ERECTED FOR 25MHz TO 30MHz OPERATION

Fig. 2

JUNCTION BOX--\~~,f"1 PRESS TO TALK SWITCH

TELEPHONE HANDSET

WHtpr ANTENNA

FLEXIBLE PLUG-IN ANTENNA MOUNT

BOOM LOCKING RING

f1](jJ&(jJ[J

I TH 5071 I TRA931XH Part 1

Voice Operation

Fig.3

CODE SELECT SWITCH

DIPOLE ANTENNA SOCKETS

WHIP ANTENNA SOCKET

FREQUENCY SELECTOR SWITCHES

AF GAIN CONTROL

ATU SOCKET

GROUND

METER AND TUNING INDICATOR LIGHTS

DESICCATOR

f1J(jJ~(jJ[J

ITH 50711 TRA931XH Part 1

Front Panel

Fig.L.

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I TH 5071J TRA931XH Part 1

A B C o E F G H

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· -

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-.- .

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2 •• - --

3 • • • --

4 •• • • -

5 •• • • •

MESSAGE RECEIVED OVER

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ERASE

SIGNAL STREN GTH

I. SCARCELY PERCEPTIBLE

2. WEAl(

3. FAIRLY GOOD •. GOOD

S. VERY GOOD

QSA

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N - •
0 - --
p · - - •
Q -- • -
R • - •
S • • •
T
U • • -
V • • • -
W • - -
X - • • -
Y - • - -
Z - - • •
6 - • • • •
7 - - .. • •
8 - - - • •
9 - - - - •
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SIGNA L READABILITY I. BAD

QRK

Morse Code

2. POOR

3. FA IR

4. GOOD

S. EXCELLENT

Fig. 5

\

PRE SSURE RELIEF VALVE

FUSE

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METER

/

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I TH S07\ I TRA931XH Part 1

Battery and Meter

Fig. 6.

~~~~~~2~~~~~~. ~::::=::--... ...--CONNECTION FOR CHARGING

,,~ BATTERY WHEN IN SITU ON

THE MANPACK

CONNECT TO EITHER

CHARGER MA94SS

A C SUPPLY CABLE (100-125V OR 200 - 250V)

eJ

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,

MANPACK

TO EARTH TO NEUTRAL TO LINE

TERMINAL TERMINAL OF TERMINAL OF

A C SUPPLY A.C SUPPLY

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SUPPLY CABLE, ) TO INPUT

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CONNECTIONS FOR CHARGIN':;

BATTERY WHEN REMOVED FROM THE MANPACK

BATTERY

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ITHS0711 TRA931XH Part 1

Battery Charging

Fig.7

DIPOLE ~NTENNA REELS AND ADAPTOR 5T 711169

ST 711015

HEADSET AND BOOM MICROPHONE ST 719214

LOUDSPEAKER! AMPLIFIER

MA 988

GROUND SPIKE AND LEAD ST 700067

UNIVERSAL BATTERY CHARGER

MA 9455

111l3&D/J

ITH5071J TRA931XH Part 1

Major Ancillary

Items

Fig.8

WIRE ANTENNA DIRECTION

SAND ANCHORS (IF USED) POSITIONED HERE

TWO F RODS (IF AVAILABLE)

FOR WHIP ANTENNA

FEEDER FOR WHIP

WIRE ANTENNA

m(j.J(B(j.J[J

ITH5071I TRA 931XH Part I

Erection of S·4m Mast

Fig.9

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I TH50711 TRA931XH Part 1

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~~.,

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EPIO-FED ANTENNA ERECTION

BNC/TER~'NAl ADAPTOR

End - fed Anten na

Fig.l0

si ANf· WINE. AM) lOUNTE.RPOISE I:.~U.1ION

A~r~.NNA

GROUND SPIKE

C.ONNECT PLUG INfO SOCKET TO SUIT FREQUENCY

IN USE

SPIKE DRIVEN GROUND

ALONG GROUND

(ENSURE THAT COUNTERPOISE IS CONNECTED ro TERMINAL FARTHE S T FROM ANCHOR RING)

SLANT WIRE AND COUNTERPOISE CONNECTION

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I TH 5072 I TRA931XH Part 1

Dipole Used Slant -Wire

as Antenna

Fig.11

ADAPTOR

Q_

THROWING WEIGHT l' AND CORD

\

KEEP WELL APART

CONNECT PLUG INTO SOCKET TO SUIT FREQUENCY IN USE.

DRIVE EARTH SPIKE INTO GROUND

mtiJ(B(jJ~

ITH5071I TRA 931XH Part 1

Vertical Dipole Antenna

Fig. 12

RE~L~INDER OF ANTENNA WIRE LEFT ON REEL

f1JfiJ&liJfJ

I TH 50711 Part 1

METHOD OF SECURING ANTENNA WIRE AT MEASURED LENGTH

-.

THROWING CORD

Antenna Securing

Fig.13

j~/\

. '--...__ ...... -.-- ..... _. --. ~-.'--

MANPACK

-. ~ \

GROUND SPIKE / t

I

I I

THROWING WEIGHT THROWING WEIGHT

AND CORD AND CORD

HORIZONTAL DIPOLE ANTENNA

(USED WHEN TWO SUPPORTS

ARE AVAILABLE)

THROWING ;'

WEIGHT "

AND CORD / I

//

j/

L

\

S'Gm MAST TYPE MA 2231 OR SIMILAR

THROWING WEIGHT AND CORD

GROUND SPIKE

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ITHS071 I TRA931XH Part I

Inverted V Dipole Antenna

Fig.15

LOCAL CONTROL UNIT MA.985 B

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ITH50711 TRA931XH Part 1

Remote Operation

CABLE

Fig.16

.. ~. --

f1ljJeE13£J

I TH 50711 Part 1

ATU

Tx/Rx ~

SWITCHING f--+-

,

TO EXTERNAL FILTER AND AMPLIFIER

1-6-30MHz

PA

RECEIVER

1

MIXEi

37-65-4 MHz

35-4MHz IF

TRANSMITTER r-:-~

VARIABLE

~

34MH

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AGC CONTROL

MIXER

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~ TU I--- SWITCHING J.6-30MHz 35·4MHz IF l'4MHz IF ~M
-E- LSB

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AMPLIFIER
-+- PA TRANSM IHER MIXER RECEIVER

37-65,4 MHz

VARIABLE

34MHz

1·4MHz

SYNTHESIZER

FSK MODE

CONTROL PCB

FSK MODE

FRONT PANEL SWITCHES

ALC CONTROL

AGC CONTROL

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HMHz IF

USB ~M~-------------4 LSB

MIXER

f
1·4MHz
HESIZER ~
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PCB
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ITCHES FSK MODEM INPUT

MIXER

AUDIO

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FSK MODEM OUTPUT

ALC CONTROL

MIC. AMPLIFIER

AND I---I--E- MIC.

INPUT POWER

CONTROL

For Service MllnUVlll1l MAU.RITRON SER IClnEnSor 8 Cherry Tree Road. Ch Oxfordllhlre. OX9 4QY. rei (01844) 351694 Fax(01844)~52~4 email .. _maurilronOdlal.plpl!X.com

TRA 931 XH

Functional Principles(Simplified)Fig.17

MIXER

HEADSET

+ vE

-vE

KEY

HANDSET

P T T SWITCH

EXTERNAL

24V SUPPLY OR

SA T T E RY CHARGING SUPPLY

THE PLUG SHOWN MATES WITH THE FRONT PANE L AUDIO SOCKETS.

{AUDIO 1 : INITIATE TUNE

AUDIO 2 : FIXED AUDIO LEVEL

~ ( TH 5071 Part 1

Audio Socket Connections:

Fig.19

SYNTHESISER BOARD (0708617

S T 1 I (HANNEL FREG. 37. 0

K. """'=IJ

34 0 MHz

SKT.3 -:r-J-=c..::.....::.:.:.:..::---

SKT.2 J)--...!l.,_;, 4~M H'!.!z'-- _

~,I_I_I_I_I_I_!-I-I-I-I-I-I-I-I-I-I-I-I-I-I-I-I-I-I-I-1_1_1_1_1_1_1_1_j

L L o u

x u a: < w 11'1

x u a: < w 11'1

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15

PTT 111(168

MOTHERBOARD (0708619

AUDIO SKTS.

PIN (