Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build Benchmarking

Design Validation Products Specs

Manufacturability
Conceptual Design
& Serviceability

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Identify
Identify Define
Define
Customer
Customer Requirements
Requirements

Tools Used
Build Benchmarking
• Surveys/Interviews
Deliver powerful incisive information and provide
ways to gain a competitive edge

• KANO Model
To prioritize customer requirements based on their
impact to customer satisfaction

• Affinity Diagram
Design Validation • Quality Function Deployment Products Specs
Turning the customer’s desires into engineering
specifications

• Process Map
Gives steps in the process from a customers view
point

Manufacturability
Conceptual Design
& Serviceability

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build Tools Used Benchmarking

Benchmarking
• Like Grade Quality
Competitor feature analysis

• Field Quality Analysis

Drill down from Customer Complaints thus enabling
Reverse Engineering

• Patent Analysis
Design Validation Avoids Infringements at preliminary design level Products Specs
• Risk Assessment
Act of determining potential risk in a design
process, either in a concept design or a detailed
design

Manufacturability
Conceptual Design
& Serviceability

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build Tools Used Benchmarking

• Context Diagram

• Functional Block Diagram

Illustrates functions and interactions of all the
components

• Parameter Diagram
Summarizes Key Control and noise parameters
Design Validation Products
ProductsSpecs
Specs
• Product Technical Specifications
Define the technical requirements of the product

Manufacturability
Conceptual Design
& Serviceability

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build Tools Used Benchmarking

• Brainstorming

• TRIZ

• Design Trade Off

Qualitative and quick comparison

Design Validation • FMEA Products Specs

Failure Mode And Effect Analysis

Manufacturability Conceptual
Conceptual
& Serviceability Design
Design

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build Tools Used Benchmarking

• Design Of Experiments
Conducting and analyzing controlled tests to
evaluate the factors that control the value of a
parameter or group of parameters

• Regression
Statistical analysis assessing the association
Design Validation between two variables
Products Specs

• Solver

• OTVS

Manufacturability
Conceptual Design
& Serviceability

Predictive
Predictive
Robustness Reliability
Design
Design
Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build Tools Used Benchmarking

• Weibull++ (DRT)

• ALT

Design Validation Products Specs

Manufacturability
Conceptual Design
& Serviceability

Robustness Reliability
Reliability Predictive Design
Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build Tools Used Benchmarking

• Tolerance Analysis
Aids to predict the process capability of critical
gaps

• Sensitivity Analysis (Crystal Ball)

Design Validation Products Specs

Manufacturability
Conceptual Design
& Serviceability

Robustness
Robustness Reliability Predictive Design
Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build • GD&T Benchmarking

• Control Plan

Design Validation Products Specs

Manufacturability
Manufacturability
& Serviceability
Conceptual Design
& Serviceability

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build • Prototype Testing Benchmarking

• OTVS
Object Theory Validation System
Hypothesis Testing

Design
Design Products Specs
Validation
Validation

Manufacturability
Conceptual Design
& Serviceability

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Define
Identify Customer
Requirements

Build
Build Benchmarking
• First Piece Analysis

• Life data Analysis

Design Validation Products Specs

Manufacturability
Conceptual Design
& Serviceability

Robustness Reliability Predictive Design

Design Process An understanding on Tools

Appendix