Steam Traps

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Function and Types

Purpose
Steam traps exist to discharge air and condensate while
not permitting the escape of live steam
Their goal is to ‘purify’ the steam of excess air and water
(condensate) to :
Improve efficiency (Excess water or air in the system prevents it
from reaching operating temperature quickly during start-up)
Protect system (Inadequate steam trapping can lead to
waterhammer, corrosion, leakage, and high maintenance costs)
Provide maximum heat transfer (‘dry’ steam has best heat
transfer properties in equipment like a heat exchanger)
Types
1. Mechanical steam traps - Have a float that rises and falls in
relation to condensate level and this usually has a mechanical
linkage attached that opens and closes the valve. Operate in direct
relationship to condensate levels present in the body of the steam
trap.

Click link below to view mechanical steam trap with animation:


[www.tlv.com/global/US/product-operation/free-float-steam-trap-jx.html]
Types
2. Temperature steam traps - Have a valve that moves in/out
of position by either expansion/contraction caused by temperature
change. Some condensate builds up as it cools sufficiently to allow
the valve to open. In most circumstances this is not desirable as
condensate needs to be removed as soon as it is formed.

Click link below to view temperature steam trap with animation:


[http://www.tlv.com/global/US/product-operation/temperature-control-steam-trap-lex.html]
Types
3. Thermodynamic steam traps - Work on the difference in
response to velocity change in flow of compressible and
incompressible fluids. As steam enters, static pressure above the
disk forces the disk against the valve seat. The static pressure over a
large area overcomes the high inlet pressure of the steam. As the
steam starts to condense, the pressure against the disk lessens and
the trap opens to allow condensate out.

Click link below to view thermodynamic steam trap with animation:


[http://www.tlv.com/global/US/product-operation/thermodynamic-steam-trap-a3n.html]
Comparison
Mechanical Temperature Thermodynamic
 continuous operation  intermittent operation  intermittent operation
 no action at no load,  fair energy conservation  poor energy conservation
continuous at full load  fair resistance to wear
  poor resistance to wear
good energy conservation  good corrosion resistance
 good resistance to wear  excellent corrosion
 good abilities at low
 good corrosion resistance pressures resistance
 excellent ability to vent   poor abilities at low
excellent operation
air at very low pressure against back pressure pressures
 excellent operation  good resistance to  poor operation against
against back pressure damage from freezing back pressure
 poor resistance to  excellent ability to handle  good resistance to
damage from freezing start-up damage from freezing
 fair ability to purge  fair ability to handle dirt  excellent ability to purge
system  small comparative size system
 excellent performance on  open or closed at  poor ability to handle dirt
very light loads mechanical failure
 poor ability to handle dirt (depending on design)  poor ability to handle
 large comparative flash steam
physical size  open at mechanical
 closed at mechanical failure
failure

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