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Multi-Turn Actuators SARV 07.1 - SARV 10.1 Auma Variomatic
Multi-Turn Actuators SARV 07.1 - SARV 10.1 Auma Variomatic
Operation instructions
Scope of these instructions: These instructions are valid for multi-turn actuators SARV 07.1 - SARV 10.1
with integral controls AUMA VARIOMATIC.
These operation instructions are only valid for ”clockwise closing”, i.e. driven
shaft turns clockwise to close the valve.
Table of contents
1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.1 Range of application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Short description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Commissioning (electrical connection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.5 Warnings and notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.6 Further notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3. Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4. Mounting to valve / gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5. Manual operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6. Electrical connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7. Test run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
8. Setting of the limit switching. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.1 Settings for end position CLOSED (black section) . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.2 Settings for end position OPEN (white section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9. Setting of DUO limit switching (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.1 Settings for direction CLOSE (black section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9.2 Settings for direction OPEN (white section) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10. Setting of torque switching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
11. Setting of mechanical position indicator (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
12. Setting of the potentiometer (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
13. Setting of the electronic position transmitter RWG (option) . . . . . . . . . . . . . . . . . . . . . . 15
13.1 Setting for 2-wire system 4 - 20 mA and 3- /4-wire system 0 - 20 mA. . . . . . . . . . . . . . . . . . 16
13.2 Setting for 3- / 4- wire system 4 - 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
13.3 Inverse operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
14. Programming AUMA VARIOMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
14.1 Programming with BUS board installed (MODBUS, PROFIBUS and INTERBUS S). . . . . . . . . . 19
15. Electronic positioner (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15.1 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15.2 Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15.3 Programming of the positioner board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
15.4 Positioner adjustment end position CLOSED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
15.5 Positioner adjustment end position OPEN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
15.6 Setting of the sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
3
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
1. Safety instructions
1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves.
For other applications, please consult us. AUMA is not liable for any possi-
ble damages resulting from use in other than the designated applications.
Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the ac-
tuator’s designated use.
1.2 Short description AUMA multi-turn actuators type SARV 07.1 - SARV 10.1 have a modular
design. Multi-turn actuators are driven by an electric motor and controlled
with the electronic controls AUMA VARIOMATIC, which are included in the
scope of supply. The limitation of travel is realised via limit switches in both
end positions. Torque seating is also possible in both end positions. The
type of seating is stated by the valve manufacturer.
1.3 Commissioning During electrical operation certain parts inevitably carry lethal voltages.
(electrical connection) Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the con-
trol and supervision of such an electrician and in accordance with the appli-
cable electrical engineering rules.
Recommended fuses in mains: 16 A
1.4 Maintenance The maintenance instructions (refer to page 28) must be observed, other-
wise a safe operation of the actuator is no longer guaranteed.
1.5 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
damages. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting and installation, as well as care-
ful commissioning are essential to ensure a trouble-free and safe operation.
The following refererences draw special attention to safety-relevant proce-
dures in these operation instructions. Each is marked by the appropriate
pictograph.
1.6 Further notes This pictograph means: Procedure may already be performed by
MOV valve manufacturer !
If actuators are delivered mounted to a valve, this step has been done in the
M valve manufacturer’s plant.
Setting must be checked during commissioning!
4
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
2. Technical data
Type of duty: Intermittent duty S5 - 40 % ED - 1500 c/h (according to VDE 0530)
Limit switching: Counter gear mechanism for end positions CLOSED / OPEN
Torque switching: Adjustable torque switching for closing and opening direction
Operating time: Output speed adjustable via controls AUMA VARIOMATIC
Heater in switch compartment: 5 - 20 W, 110 V - 250 V or 24 - 48 V, external supply.
Motors: Electronically commutated special AUMA motor.
Motor protection: Thermistor motor protection.
Electrical connection: Standard: AUMA plug/socket connector 100 with screw cable terminations.
Wiring diagram: Refer to name plate.
Ambient temperature: − 25 °C to + 60 °C
Enclosure protection: Standard: IP 67 according to EN 60 529
Finish coating: Standard: two-component iron-mica combination
1-phase AC (standard voltages and frequencies)
Technical data V 220 - 240 220 - 240
Hz 50 60
Torque for Tripping Valve Stem AUMA Number Minimum Back Handwheel Hand-
modulating torque 1) mounting diameter modulating actuator of duration lash diameter wheel
Weight 4)
both flange type starts 2) of im- reduc-
directions pulse 3) tion
Standard
ISO 5210 speed
max. min. max. (Special max. min/max max. min. kg
Nm Nm Nm DIN 3210) mm 1/min c/h ms ms mm (approx.)
F 07 SARV 07.1-...3/32 8:1
15 15 30 F 10 26 1500 50 75 160 23
(G 0) SARV 07.1-...4/45 4:1
F 07 SARV 07.5-...3/32 8:1
30 30 60 F 10 26 1500 50 75 160 23
(G 0) SARV 07.5-...4/45 4:1
F 10 SARV 10.0-...3/32 8:1
30 30 60 (G 0) 40 1500 50 75 200 27
SARV 10.0-...4/45 4:1
F 10 SARV 10.1-...1,5/16 8:1
60 60 120 (G 0) 40 1500 50 75 200 27
SARV 10.1-...2/22 4:1
Electrical data
Torque for Tripping Valve Stem AUMA Motor type Electr. power Current at
modulating torque 1) mounting diameter modulating actuator consumption max. speed and
both flange type at max. max. torque
directions torque 5)
5
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
.
Do not attach ropes or hooks to the handwheel for the purpose of lifting by
hoist.
..
If multi-turn actuator is mounted on valve, attach ropes or hooks for the
purpose of lifting by hoist to valve and not to multi-turn actuator.
Store in well-ventilated, dry room.
..
Protect against floor dampness by storage on a shelf or on a wooden
pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to unfinished surfaces.
If multi-turn actuators are to be stored for a long time (more than 6 months),
.
the following points must be observed additionally:
.
Prior to storage: Protect unfinished surfaces, especially of output drive
parts and mounting surface with long-term corrosion protection agent.
Check for corrosion approximately every 6 months. If first signs of
corrosion show, apply new corrosion protection.
.
4. Mounting to valve / gearbox
.
MOV Prior to mounting the multi-turn actuator must be checked
for damage.
M Damaged parts must be replaced by original spare parts.
The easiest position for mounting is when the valve shaft / gearbox shaft
points upright. But mounting can be done in any other position as well.
.
switch CLOSED tripped).
For output drive type A (figure A), thread must match valve stem. If not or-
dered explicitly with threads, stem nut is unbored or with pilot bore when de-
livered. Finish machining of stem nut refer to page 7.
Figure A
80.3
80.01/ 80.02
80.2
6
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
The output drive types B1, B2, B3 or B4 (figure B) are delivered with bore
and keyway (usually according to ISO 5210).
Figure B
..
Thoroughly degrease mounting faces of multi-turn actuator and valve /
gearbox.
Apply a small quantity of grease to input shaft of valve / gearbox.
Place actuator on valve / gearbox and fasten. Fasten bolts (at least
quality 8.8, refer to table 1) evenly crosswise.
.
The output drive flange does not have to be removed from the actuator.
.
Remove spigot ring (80.2, figure A) with help of wrench or similar tool
from the mounting flange.
..
Take off stem nut (80.3) together with thrust bearing (80.01) and thrust
bearing races (80.02).
Remove thrust bearing and thrust bearing races from stem nut.
..
Drill and bore stem nut and cut thread
When fixing in the chuck, make sure stem nut runs true!
Clean the machined stem nut.
.
Apply ball bearing grease to thrust bearing and race and place them on
stem nut.
..
Re-insert stem nut with thrust bearings into the mounting flange. Ensure
that dogs are placed correctly in the slots of the hollow shaft.
Screw in spigot ring until it is firm against the shoulder.
Press a few squirts of grease into the grease nipple with a grease gun.
Table 1
8.8 TA (Nm)
M 6 10
M 8 25
M 10 50
M 12 87
M 16 220
7
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
5. Manual operation Manual operation may only be engaged when motor is not
running. Switching over while motor is running can lead to
damage at multi-turn actuator (figure C)!
. Lift change-over lever in the center of the handwheel up to max. 85°, while
slightly turning the handwheel until manual operation enganges (figure D).
Figure C Figure D
Figure E Figure F
.
motor operation is engaged automatically.
8
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
.
actuator and AUMA VARIOMATIC is 25 m.
.
Switch
Check if type of current, supply voltage and frequency
compartment cover correspond to motor data (refer to motor name plate).
.
Remove plug cover (AUMA plug / socket connector)
(figure G).
.
Loosen screws and remove socket carrier from plug
cover.
.
Insert cable glands suitable for connecting cables.
.
2
Cross sectional areas: controls cables max. 2,5 mm ,
2
power supply max. 6 mm .
.
Connect heater via external voltage source so that condensation is
prevented.
Only the same potential can be switched through the two circuits of the
switch. Different potentials require tandem switches.
Versions with gold-plated microswitches (option) may only be loaded with
.
small voltages (50 V DC / 400 mA).
MOV
.
(torque seating).
..
For the connection of position transmitters (potentiometers) screened
cables must be used.
Insert socket carrier and fasten.
Clean sealing faces at plug cover, terminal compartment cover and check
..
if O-ring is o.k.. Apply a thin film of non-acidic grease (e.g. Vaseline) to
the sealing faces.
Place cover and fasten 4 bolts evenly crosswise.
Fasten cable glands securely to ensure enclosure protection IP 67.
9
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
7. Test run These operation instructions are valid for ”clockwise closing”, i.e. driven
..
shaft turns clockwise to close the valve.
..
Set selector switch to position ‘OFF’ (figure H).
Switch on supply voltage.
.
Engage manual operation as described under clause 5 on page 8.
Move actuator manually into both end positions of the valve.
Check if limit switching is set correctly. When limit switching is set
correctly, the appropriate LED at the local controls is illuminated for each
end position (figure H). If both LEDs are illuminated at the same time or if
no LED is illuminated when the end position is reached, the limit setting
must be set as described in clause 8 on page 11.
Figure H
Local controls
AUMA plug/socket connector LEDs:
(Customer connection XK) OPEN
FAULT
CLOSED
Push-buttons:
OPEN
STOP
CLOSE
Selector switch:
AUMA VARIOMATIC LOCAL-OFF-REMOTE
Switch
compartment cover
10
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
.
Figure J1 Indicator disc Cover
.
clause 5 on page 8.
..
8.1 Settings for end position CLOSED (black section)
MOV Turn handwheel clockwise until valve is closed.
M Press down and turn setting spindle A (figure J2) with screw driver (5 mm)
in direction of arrow, thereby observe pointer B. While a ratched is felt
and heard, the pointer B moves 90° every time up to point C.
When pointer B is 90° from point C, continue turning slowly. If pointer B
does not move anymore, stop turning and release setting spindle. In case
of having turned too far, continue turning and approach switching point
anew.
Figure J2
.
8.2 Settings for end position OPEN (white section)
.
MOV Turn handwheel counter-clockwise until valve is open, then turn back
approximately 1/2 a turn.
M Press down and turn setting spindle D (figure J3) with screw driver (5
mm) in direction of arrow, thereby observe pointer E. While a ratched is
felt and heard, the pointer E moves 90° every time up to point F.
When pointer R is 90° from point F, continue turning slowly. If pointer E
does not move anymore, stop turning and release setting spindle. In case
of having turned too far, continue turning and approach switching point
anew.
11
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
Red test buttons T and P (figure J2) serve for operating the microswitches
of torque and limit switching. In case a fault occurs, perform emergency
switch-off by turning both test buttons the appropriate direction of the arrow
DÖL/DSR
.
.
operation.
.
9.1 Settings for direction CLOSE (black section)
Turn setting spindle G (figure J3) with screw driver (5 mm) in direction of
arrow, thereby observe pointer H. While a ratched is felt and heard, the
pointer H moves 90° every time up to point C.
When pointer H is 90° from point C, continue turning slowly. If pointer H
does not move anymore, stop turning and release setting spindle. In case
of having turned too far, continue turning and approach switching point
anew.
.
9.2 Settings for direction OPEN (white section)
Turn setting spindle K (figure J3) with screw driver (5 mm) in direction of
arrow, thereby observe pointer L. While a ratched is felt and heard, the
pointer L moves 90° every time up to point F.
When pointer L is 90° from point F, continue turning slowly. If pointer L
does not move anymore, stop turning and release setting spindle. In case
.
of having turned too far, continue turning and approach switching point
anew.
Perform electrical test run to check correct setting for the intermediate
positions.
Figure J3
*) Option
12
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
.
When multi-turn actuator is delivered by a valve
M manufacturer, setting was made during testing.
This setting should only be changed with the consent of
the valve manufacturer!
Figure K
O P O P
.
3,5 da Nm = 35 Nm for direction CLOSE
3,5 da Nm = 35 Nm for direction OPEN
Tighten lock screws O again
.
tripping of the torque switch is stored and thus an
electrical start in a specific direction is prevented.
The torque switching acts as overload protection over full
travel, also when stopping in the end positions by limit
.
switch.
.
If applicable, press indicator disc on shaft and perform setting as
described under clause 11, page 14.
.
Clean sealing faces at cover and housing; check if O-ring is in good
condition. Apply a thin film of non-acidic grease to the sealing faces.
Place cover on switch compartment and fasten hex. bolts evenly
crosswise.
13
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
..
to be exchanged, too.
..
Turn lower indicator disc until symbol CLOSED is in alignment with the
mark on the indicator glass of the cover (figure L).
Move actuator to end position OPEN.
Hold lower indicator disc in position and turn upper disc with symbol
until it is in alignment with the mark on the indicator glass of the cover.
Figure L
Indicator disc Cover
Mark
.
Remove switch compartment cover and, if installed, pull off indicator disc
as described under clause 8, page 11.
Turn potentiometer (R2) clockwise to end position (Figure M, page 15).
End position CLOSED corresponds to 0 %, end position OPEN to 100 %.
..
for adjustment (setting potentiometer) must be provided.
..
with percentage scale, perform fine-tuning of zero point at power supply
unit.
.
Operate valve in motor mode to end position OPEN.
Perform fine-tuning of maximum value at external setting potentiometer.
When using AUMA power supply unit PS 01 and indication instrument
.
with percentage scale, perform fine-tuning of maximum value at power
supply unit.
.
If applicable, press indicator disc on shaft and perform setting as
described under clause 11.
.
Clean sealing face, check O-Ring, apply a thin film of non-acidic grease to
sealing face.
Fit and fasten switch compartment cover.
14
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
Figure M
Cover plate
R2
The electronic position transmitter is set in our factory according to the sig-
nal range stated in the order. Perform a subsequent adjustment according
to subclause 13.1 or 13.2.
After mounting the multi-turn actuator on the valve check setting and adjust,
if necessary.
1 2 3 4
RD
BK
YE
5 6 7
15
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
..
13.1 Setting for 2-wire system 4 - 20 mA and 3- /4-wire system 0 - 20 mA
.
Connect voltage to AUMA VARIOMATIC.
Move valve to end position CLOSED.
.
Remove switch compartment cover and, if installed, pull off
indicator disc as described under clause 8, page 11.
.
For actuators with measuring points not accessible from the
outside, remove cover plate (figure O).
Connect ammeter for 0 - 20 mA to measuring points (figure N,
page 15 or figure O).
In end position CLOSED of 3- or 4-wire system, the value after
setting is 0 mA, for 2-wire system it is 4 mA.
.
possible to measure a value.
.
Turn potentiometer (R2) clockwise to initial position.
Turn potentiometer (R2) whilst decreasing output signal until stop is felt.
.
Turn trimmer potentiometer (N) clockwise, until output current starts to
increase.
Turn back trimmer potentiometer (N), until a residual current of
..
approx. 0,1 mA (or 4,1 mA in case of 2-wire system) is reached. This
ensures that the signal remains above the dead and live zero point.
.
Move valve to end position OPEN.
Set to end value 20 mA with trimmer potentiometer (M).
..
Approach end position CLOSED anew and check minimum value (0 mA
or 4 mA). If necessary, correct the setting.
In case cover plate (figure O) has been removed, fit anew.
.
If applicable, press indicator disc on shaft and perform setting as
described under clause 11, page 14.
.
Clean sealing face, check O-Ring, apply a thin film of non-acidic grease to
sealing face.
Fit and fasten switch compartment cover.
Figure O
N (0/4 mA) M (20 mA)
R2
Cover plate
Measuring Measuring
point 1 (+) point 2 (–)
0/4 - 20 mA 0/4 - 20 mA
16
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
..
13.2 Setting for 3- / 4- wire system 4 - 20 mA
.
Connect voltage to AUMA VARIOMATIC.
Move valve to end position CLOSED.
.
Remove switch compartment cover and, if installed, pull off
indicator disc as described under clause 8, page 11.
.
For actuators with measuring points not accessible from the
outside, remove cover plate (figure O).
Connect ammeter for 0 - 20 mA to measuring points (figure N,
page 15 or figure O).
.
possible to measure a value.
.
Turn potentiometer (R2) clockwise to initial position.
Turn potentiometer (R2) whilst decreasing output signal until stop is felt.
.
Turn trimmer potentiometer (N) clockwise, until output current starts to
increase.
..
Turn back potentiometer (N), until a rest current of approx. 0,1 mA
is reached.
..
Move valve to end position OPEN.
Set to end value 16 mA with trimmer potentiometer (M).
Move valve to end position CLOSED.
Set potentiometer (N) from 0,1 mA to initial value 4 mA.
.
This results in a simultaneous shift of the end value by 4 mA, so that the
range is now 4 - 20 mA.
..
Approach both end positions anew and check setting. If necessary,
correct the setting.
In case cover plate (figure O) has been removed, fit anew.
.
If applicable, press indicator disc on shaft and perform setting as
described under clause 11, page 14.
.
Clean sealing face, check O-Ring, apply a thin film of non-acidic grease to
sealing face.
Fit and fasten switch compartment cover.
13.3 Inverse operation For inverse operation exchange the connections 7 (red/RD) and 5
(black/BK) at positioner board (figure N, page 15).
17
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
Local controls
AUMA VARIOMATIC
Switch
compartment cover
.
LOCAL are programmed (refer to table 2).
MOV
The type of seating - limit or torque seating (DIP switch S1 pos. 5 and
.
M pos. 6) must be determined by the valve manufacturer.
Potentiometer Diagnosis LED (green): Diagnosis LED (red): Diagnosis LED (green):
for setting of Illuminated when Motor protection Enable REMOTE (option)
OPERATING TIME ready tripped always installed,
illuminated during normal
operation
DIP switch S1
for programming
ON
1234 56 7
18
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
14.1 Programming with BUS board installed (MODBUS, PROFIBUS and INTERBUS S)
19
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
.
Input resistance 250 Ohm
.
15.2 Setting To set the positioner, remove 4 screws (figure P / 8.1, page 18) and take
off cover.
.
For the functions of the LEDs installed on positioner board: refer to
figure S.
MOV Check programming of the logic board according to pages 18/19, clause
14: DIP switch S1 on the logic board: Pos. 1 and pos. 3 must be in pos.
M ”OFF” (figure S).
If no speed variation is desired, the DIP switch S1 pos. 7 must be in
position ”ON”. If an error-dependent speed variation is required (figure R),
set DIP switch S1 pos. 7 to ”OFF”.
Figure R: Speed dependent on error variable
100%
operating
speed
DIP switch S1
for programming V24: Run command OPEN (green)
V23: Run command CLOSE (yellow)
1234567
.
not accepted without external enable signal (24V DC).
.
15.3 Programming of the positioner Remove cover plate (Figure S).
board
Set switch S2 pos. 5 (figure T1, page 22) according to input signal E1
(nominal value):
.
0 - 20 mA: position ”OFF”
4 - 20 mA: position ”ON”
Set switch S2 pos. 6 for E2 (actual value) = 4 mA to position ”ON”.
(for E2 position feedback via potentiometer 0 - 5 V in position ”OFF”)
In standard version switch S3 (figure T1, page 22) for command signal E1
= 0/4 - 20 mA, i.e. end position ”OPEN” = 20 mA, must be in position 1.
Version for inverse operation (i.e. end position ”OPEN” = 0/4 mA) must be
ordered accordingly from the factory.
20
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
.
Behaviour on loss of input signal E1 and / or
on loss of feedback signal E2
Pre-condition: Signals 4 - 20 mA
.
.
15.4 Positioner adjustment Set selector switch (local controls) to position I (LOCAL).
end position CLOSED
.
Run multi-turn actuator by depressing push-button to end position
CLOSED.
Connect input signal E1(nominal value) (0 or 4 mA).
.
Missing signal E1 and / or E2 is indicated by LED E1/E2 < 4 mA
(figures T1+T2 / V37).
To measure the nominal value E1 connect Voltmeter (0 - 5 V) to the
measuring points M1 and M2 (figure T1, page 22).
.
For E1 (nominal value) = 0 mA: measure 0 V.
For E1 (nominal value) = 4 mA: measure 1 V.
To measure the actual value E2 connect voltmeter to measuring points
M3 and M4.
For E2 (actual value) = 4 mA: measure 1 V.
.
If measured value is not correct: Perform feedback adjustment according
to page 14 clause 12, or page 15 clause 13.
Set potentiometer R35 (∆E) and R31 (sens) to minimal value by turning
counter-clockwise.
21
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
15.5 Positioner adjustment end . Run multi-turn actuator by depressing push-button (local controls) to
.
end position OPEN.
position OPEN
Measure 5 V at measuring points M4 and M3. (Figure T1).
If measured value is not correct: Perform feedback adjustment according
..
to page 14 clause 12, or page 15 clause 13 and continue with page 21
subclause 15.4.
Connect max. command signal E1 = 20 mA.
Measure 5 V at measuring points M1 and M2. (Figure T1)
If measured value is not 5 V, check the externally supplied command
signal.
.
..
15.6 Setting of the sensitivity Set selector switch to position II (REMOTE) at local controls (figure P,
page 18).
Supply command signal to any value between 0/4 and 20 mA.
Set dead band with potentiometer ∆E (P9) so that multi-turn actuator does
not readjust after a single control operation:
- turning clockwise results in reduced sensitivity (dead band increased)
.
for the process must be set.
R35
R25
R25
R28
R31
R28
R31
S3 ENABLE
FREIGABE
STELLZEIT
OPERATING
TIME - +
V24 V24
V23 READY
V23
BEREIT
S2 V35
J
Mess- V35
V37 V37
punkte
M1 R88
E1 M2{ R88
M3
E2 M4{
22
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
Local controls
AUMA VARIOMATIC
Switch
compartment cover
.
Long operating time: turn clockwise.
Speed ranges see technical data sheet
Replace cover and fasten 4 bolts (8.1) evenly crosswise.
Potentiometer Diagnosis LED (green): Diagnosis LED (red): Diagnosis LED (green):
for setting of Illuminated when Motor protection Enable REMOTE (option)
OPERATING TIME ready tripped always installed,
illuminated during normal
operation
DIP switch S1
for programming
ON
1234 56 7
23
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
16.2 Setting of the operating time via the speed-interface board (option)
Dot visible:
positioner
Logic board
Dot not visible:
Speed-interface interface board
board
Setting . Check on the logic board whether the DIP switch S1, pos. 7 (nominal
.
on logic board: output speed) is in position ”OFF”. If necessary, correct the switch position
(see clause 14, pages 18/19).
Set the potentiometer ”OPERATING TIME” (figure V, page 23) on the
logic board to the fully clockwise position (max. speed) to make use of the
entire range of operating time. If the minimal operating time (max. speed)
has to be limited to a higher value as the operating time possible by the
actuator (see technical data sheet), set potentiometer to this value (e.g. to
avoid water hammer).
Setting on the When using the option positioner (see clause 15, page 20) set the selector
speed-interface board: switch S2-2.2 (figure W) on the speed-interface board to position
‘positioner’. For all other versions the switch S2-2.2 has to be set to position
‘speed-interface board’.
24
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
Analogue The analogue operating time range E3 (refer to wiring diagram CI S...KMS
nominal operating time E3: 14TP...) can be set with the switch S1-2.2 (figure W) to either 0 - 20 mA or
4 - 20 mA.
.
After a change, adjustment of the max. value (20 mA) is necessary.
The adjustment is performed as follows:
Connection of 24 V DC +/- 10 % to the analogue input of the
.
speed-interface board (see wiring diagram CI S...KMS 14TP...)
max. current input ≤ 30mA
..
Connection of 20 mA at nominal operating time E3 of the speed-interface
board (see wiring diagram CI S...KMS 14TP...)
Measure voltage between MP1 and MP2 (figure W).
Adjust the voltage to 10,00 V +/- 0,01 V by using the potentiometer R16
(figure W).
Binary Two inputs are available for the setting of the operating time via binary sig-
nominal operating n1, n2 nals.
.
The adjustment of the two operating times is performed as follows:
Control of the binary nominal operating time n1 by
Connection of 24 V DC to the binary input n1 of the speed-interface board
.
(see wiring diagram CI S...KMS 14TP...)
A visual check of the connected signal with LED V4 is possible (figure W).
The setting of the operating time is done via potentiometer R9 (figure W),
clockwise rotations equals higher speed = shorter operating time.
.
Control of the binary nominal operating time n2 by
Connection of 24 V DC to the binary input n2 of the speed-interface board
.
(see wiring diagram CI S...KMS 14TP...)
A visual check of the connected signal with LED V6 is possible (figure W).
The setting of the operating time is done via potentiometer R10 (figure
W), clockwise rotations equals higher speed = shorter operating time.
.
.
During simultaneous control of n1 and n2, the shortest
operating time has priority.
Without control of n1 and n2, the max. operating time is
available.
.
.
When operated via local controls, the actuator always runs
with max. speed (shortest operating time).
Control of the set speed (operating time) is only possible
via REMOTE commands.
25
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
.
16.3 Further functions of the speed-interface board in conjunction with the positioner (option)
Voltage Function
for connection
internal nominal operating time
at AUMA
by positioner
plug / socket 0 V DC
(operating time dependent on error variable)
connector
XK
refer to wiring external nominal operating time
diagram by speed interface board 3)
CI S... 24 V DC
(analogue or binary nominal operating time)
. Change-over AUTO/REMOTE
Voltage Function
26
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
17. Signal board (option) Signal boards with the option Running indication (blinker transmitter) offer
the possibility to switch over from impulse to continuous signal by way of a
sliding switch (see wiring diagram CI S...KMS 14TP...).
The signal board (figure X) is accessible after taking off the green cover
plate (figure Q, page 18, or figure S, page 20).
18. Fuses Fuses (figure Y) are accessible after removing the local controls
(figure P, page 18)
Figure Y: Fuses
Fuses: F1 F2
(Figure Y)
20 x 5 20 x 5 F2
F1
10 A T; 1 A T;
250 V 250 V
27
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
19. Maintenance After commissioning, check for damages on paint of multi-turn actuator. Do
a thorough touch-up to prevent corrosion. Original paint in small quantities
can be supplied by AUMA.
Seals made of elastomers are subject to aging and must therefore regularly
be checked and, if necessary, exchanged.
It is also very important that the O-rings at the covers are placed correctly
and cable glands fastened firmly to prevent ingress of dirt or water.
.
We recommend:
.
If operated seldom, perform a test run about every 6 months. This assures
that the actuator is always ready to operate.
Approximately six months after commissioning and then every year check
.
bolts between actuator and valve/gearbox for tightness. If required,
re-tighten applying the torques given in table 1, page 7.
At intervals of approx. 6 months press in several squirts of ball bearing
grease at the lubrication nipple with grease gun.
28
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
29
Multi-turn actuators SARV 07.1 - SARV 10.1
AUMA VARIOMATIC Operation instructions
30
Multi-turn actuators SARV 07.1 - SARV 10.1
Operation instructions AUMA VARIOMATIC
31
nge
t ra SA 07.1 - SA 48.1 SG 05.1 - SG 12.1
duc max 32 000 Nm max 1 200 Nm
pro
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Ou
Y000.077/003 /1.00