Professional Documents
Culture Documents
Yarn Prep
Yarn Prep
Yarn Prep
I 8
Preltlara ‘on R t or a in Yarn
warpyarns
Yams must be aligned properly
Yam strength must be increased
Yam hairiness must be decreased
Yam smoothness must be increased
Y a m elongation and flexibility must be sustained
FillingYarns
Yarn must be wound properly and on a suitable package for
high speed unwinding
I P h
-+’ +.
Weft Knitting
Yam friction must be decreased
Fiber shedding must be decreased
Yam smoothness must be increased
warp Knitting
Yam friction must be decreased
Fiber shedding must be decreased
Yam smoothness must be increased
Yarns must be properly aligned for introduction to
knitting needles
Knitting
+ Q0
-
0
Winding
Quilling
(Shuttle Loom
only)
Winding
lwsrping
I
Slashing
Fl
A
Weft Knit
winding
waxing
Fabric
Warppit
Winding
waxing
I
I
Drawing-In
or
ElFabric
Tying-In
WOVen
Fabric
Winding
Materials Processed
Input - Yam (spinning bobbins)
Output - Yarn (large cones, tubes, etc.)
Clearing of defects
Package
Cylinder
/-
Slub Catcher
N n m rl*"W\\A
-Y
[ A QLU L r w l U a J
YarnGuide
.
+- Stopped Motion Feeler
Tension Dtvicc
Elements of Winding
Yam withdrawal
0 Yamtensioning
0 Yamclearing
--
Stopmotion
Takeup
Figure 8-1 Open Wind Coner
/
D”
2,
Tenskrr%Knock-On I
I I
--
L
8-6 Yam PreparatknFor W e a m And Warp Knlfflng
Y
I
II, P L
k The packages in the warper creel must be uniform in density,
size, and wind configuration.
&
I Direct Versus Indirect Warning
A. Direct Warping
1. Warp is wound directly onto section beams.
2. Used predominantly in preparing yam for warp knitting
and weaving.
B. Indirect Warping
1. Warp is wound in bands onto pattem drum and then
transferred onto a beam in a separate operation.
2. Used for fancy pattem warps or where creel capacity
is limited.
Slashing
13 Obiectives
k Strengthen the yam
B. Make outer surface of yam smoother
C. Lubricate the yarn
D. Have no effect on subsequent processes or resulting fabric
D. Warp separation
E. Headstock
a Size Add-on
V. Factors AffectingSize Add-on
_.
k Yam characteristics
B. Number of ends and tension of warp
C. Squeeze roll control and conditions
-
VI. ImDortant Inpredients In A Size Mix
k Adhesives
B. Lubricants
C. Additives
D. Water or solvent
B. Temperature
C. Concentration of size liquor
Ix.SZashing Calculations
Loom
Beam
Tying-In
When mass producing the same fabric by simply typing each end of a
new beam to its corresponding end of the old beam