Passive fire protection (PFP) • is an integral component of the three components of structural fire protection and fire safety in a building. PFP attempts to contain fires or slow the spread, through use of fire resistant walls, floors, and doors (amongst other examples). PFP systems must comply with the associated Listing and approval use and compliance in order to provide the effectiveness expected by building codes. Structural fire protection • Fire protection in a building, offshore facility or a ship, is a system that includes: • Active fire protection, which can include manual or automatic fire detection and fire suppression. Structural fire protection • Passive fire protection, which includes compartmentalisation of the overall building through the use of fire-resistance rated walls and floors. Organization into smaller fire compartments, consisting of one or more rooms or floors, prevents or slows the spread of fire from the room of fire origin to other building spaces, limiting building damage and providing more time to the building occupants for emergency evacuation or to reach an area of refuge. Structural fire protection • Fire prevention includes minimizing ignition sources, as well as educating the occupants and operators of the facility, ship or structure concerning operation and maintenance of fire related systems for correct function, and emergency procedures including notification for fire service response and emergency evacuation. Main characteristics • The aim for passive fire protection systems is typically demonstrate in fire testing the ability to maintain the item or the side to be protected at or below either 140 °C (for walls, floors and electrical circuits required to have a fire- resistance rating) or ca. 550 °C, which is considered the critical temperature for structural steel, above which, it is in jeopardy of losing its strength, leading to collapse. This is based, in most countries, on the basic test standards for walls and floors. Smaller components, such as fire dampers, fire doors, etc., follow suit in the main intentions of the basic standard for walls and floors. Fire testing involves live fire exposures upwards of 1100 °C, depending on the fire-resistance rating and duration one is after. More items than just fire exposures are typically required to be tested to ensure the survivability of the system under realistic conditions. Main characteristics • To accomplish these aims, many different types of materials are employed in the design and construction of systems. For instance, common endothermic building materials include concrete and gypsum wallboard. During fire testing of concrete floor slabs, water can be seen to boil out of a slab. Gypsum wall board typically loses all its strength during a fire. The use of endothermic materials is established and proven to be sound engineering practice. The chemically bound water inside these materials sublimes. During this process, the unexposed side cannot exceed the boiling point of water. Once the hydrates are spent, the temperature on the unexposed side of an endothermic fire barrier tends to rise rapidly. Too much water can be a problem, however. Main characteristics • Concrete slabs that are too wet, will literally explode in a fire, which is why test laboratories insist on measuring water content of concrete and mortar in fire test specimens, before running any fire tests. PFP measures can also include intumescents and ablative materials. The point is, however, that whatever the nature of the materials, they on their own bear no rating. They must be organised into systems, which bear a rating when installed in accordance with certification listings or established catalogues. Main characteristics • Passive Fire Protection measures are intended to contain a fire in the fire compartment of origin, thus limiting the spread of fire and smoke for a limited period of time, as determined the local building code and fire code. Passive fire protection measures, such as firestops, fire walls, and fire doors, are tested to determine the fire resistance rating of the final assembly, usually expressed in terms of hours of fire resistance (e.g., 1/3, 3/4, 1, 1 1/2, 2, 3, 4 hour). A certification listing provides the limitations of the rating. Main characteristics • Contrary to active fire protection measures, passive fire protection means do not typically require electric or electronic activation or a degree of motion. Exceptions to that particular rule of thumb are fire dampers (fire-resistive closures within air ducts, excluding grease ducts) and fire door closers, which must move, open and shut in order to work, as well as all intumescent products, which swell, thus move, in order to function. Main characteristics • Passive fire protection (PFP), as the name suggest remains silent in your coating system till the eventuality of a fire. There are mainly two types of PFP. Intumescent fire protection and vermiculite fire protection. In vermiculite fire protection, the structural steel members are covered with vermiculite materials, mostly a very thick layer. this is a cheaper options as compared to an intumescent one, but is very crude and aesthetically unpleasant. Moreover if the environment is corrosive in nature, then vermiculite option is not an advisable option, as there are possibility of water seeping into (because of the porous nature of vermiculite) and there is little scope to monitor the corrosion aspects. Intumescent fire proofing is a layer of paint which is applied along with the coating system on the structural steel members. The thickness of this intumescent coating is dependent on the steel section used. Main characteristics • For calculation of DFT (dry film thickness) a factor called Hp/A (heated perimeter divided by cross sectional area) is used. Intumescent coatings are applied as an intermediate coat in a coating system (primer, intermediate and top/finish coat). Because of the relatively low thickness of this intumescent coating (350-700 micrometers), nice finish, and anti- corrosive nature, intumescent coatings are preferred aesthetically and performance-wise. it should be noted that in the eventuality of a fire, the steel structure will eventually collapse once the steel attains the critical core temperature (around 450 degrees Celsius or 850 degrees Fahrenheit). The PFP system will only delay this by creating a layer of char in between the steel and fire. Depending upon the requirement, PFP systems can provide fire ratings of up to 120 minutes and even more. PFP systems are highly recommended in infrastructure projects as they can save precious human lives and assets. Main characteristics • PFP in a building can be described as a group of systems within systems. An installed firestop, for instance, is a system that is based upon a product certification listing. It forms part of a fire-resistance rated wall or floor and this wall or floor forms part of a fire compartment, which forms an integral part of the overall fire safety plan of the building, which, as a whole, can also be seen as a system. Examples This I beam has a fireproofing material sprayed onto it as a form of passive fire protection. Examples • fire-resistance rated walls • Firewalls not only have a rating, they are also designed to sub-divide buildings such that if collapse occurs on one side, this will not affect the other side. They can also be used to eliminate the need for sprinklers, as a trade-off. • Fire-resistance glass - glass using multi- layer intumescent interlayer technology to meet the test standards. The glass is optically clear, and can be used in 60 minute and 120 minute fire resistance rated assemblies. The International Building Codes (IBC) allows this glass to be installed as a fire-rated wall. Examples • SCHOTT PYRANOVA® - Special glass for integrity and insulation fire resistant glazing. PYRANOVA® fire-resistant glass is a clear, laminated composite glass, consisting of at least two float glass panes. A transparent fire resistant layer, which foams in the case of fire, is incorporated between the panes. PYRANOVA®, applied in fire resistant glazing, avoids the passage of fire, smoke and heat radiation. PYRANOVA® meets the safety and insulated fire resistant requirements of many applications, in double glazed or butt jointed systems. The PYRANOVA® Planline system provides fire protection with an appealing look in which the glazing fits flush to the frame construction. Examples • fire-resistance rated floors • occupancy separations (barriers designated as occupancy separations are intended to segregate parts of buildings, where different uses are on each side; For instance, apartments on one side and stores on the other side of the occupancy separation. • closures (fire dampers) Sometimes firestops are treated in building codes identically to closures. Canada de-rates closures, where, for instance a 2 hour closure is acceptable for use in a 3 hour fire separation, so long as the fire separation is not an occupancy separation or firewall. The lowered rating is then referred to as a fire protection rating, both for firestops, unless they contain plastic pipes and regular closures. Examples • firestops • grease ducts (These refer to ducts that lead from commercial cooking equipment such as ranges, deep fryers and double-decker and conveyor-equipped pizza ovens to grease duct fans. In North America, grease ducts are made of minimum 16 gauge (1.6 mm) sheet metal, all welded, and certified openings for cleaning, whereby the ducting is either inherently manufactured to have a specific fire-resistance rating, OR it is ordinary 16 gauge ductwork with an exterior layer of purpose-made and certified fireproofing. Examples • cable coating (application of fire-retardants, which are either endothermic or intumescent, to reduce flamespread and smoke development of combustible cable-jacketing) • spray fireproofing (application of intumescent or endothermic paints, or fibrous or cementitious plasters to keep substrates such as structural steel, electrical or mechanical services, valves, liquefied petroleum gas (LPG) vessels, vessel skirts, bulkheads or decks below either 140 °C for electrical items or ca. 500 °C for structural steel elements to maintain operability of the item to be protected) Examples • fireproofing cladding (boards used for the same purpose and in the same applications as spray fireproofing) Materials for such cladding include perlite, vermiculite, calcium silicate, gypsum, intumescent epoxy, DuraSteel (cellulose-fibre reinforced concrete and punched sheet-metal bonded composite panels), MicroTherm • enclosures (boxes or wraps made of fireproofing materials, including fire- resistive wraps and tapes to protect speciality valves and other items deemed to require protection against fire and heat—an analogy for this would be a safe) or the provision of circuit integrity measures to keep electrical cables operational during an accidental fire. Examples • Durasteel is a unique, non-combustible, high performance fire protection composite panel that provides 4 hour fire protection, in addition to being blast, seismic, vibration and moisture resistant. It requires no foundations when installed and is maintenance free with a 40 year design life.