PCM Oil & Gas Opening new frontiers

Artificial Lift
Progressing Cavity Pumps
Artificial Lift

About PCM
PCM is one of the world’s leading manufacturers of positive displacement pumps and
fluid-handling equipment. The company was co-founded in 1932 by the inventor of the
Progressing Cavity Pump (PCP), René Moineau.
 PCM Oil & Gas

Rising to every challenge

PCM Oil & Gas provides cost-effective PCP-based pumping systems and integrated services
for all upstream multiphase processes in the Oil & Gas industry.

Our range of solutions covers on-and offshore applications, including the production of
conventional and unconventional hydrocarbons and gas well dewatering.

When you work with PCM you are dealing with the best Progressing Cavity Pump specialists
in the world. PCM Oil & Gas teams are located around the globe, ready to provide you with
highly responsive, custom tailored services, including engineering and design, project
management, field services, and training.

Contents
4 14
Applications Completion tools

6 16
Artificial Lift System Field service tools

8 18
PCM Moineau™ Monitoring equipement

10 19
NPCP technology Pre-selection guide*

11
PCM Vulcain™
*
Complete technical specifications
12 of PCM equipment contained in this
Surface equipment catalog are detailed in this section.

3
 Artificial Lift

For all your upstream applications

PCM artificial lift systems are available for a wide range of operating
challenges and applications.

On and offshore medium to light oil production

PCM provides suitable elastomers adapted to pumping light oil with aromatics.

Fluid 39° API , 20% aromatics

Well 1 600 m TMD, 70° hole angle
China / Xin Jiang
Prod 15 m3/d (95 bpd) – Elastomer 204
Gabon, Offshore, light oil
MTBF 15 months (to-date) in mature field

Fluid 25° API oil, 82% water cut

Well 350 m TMD vertical
Congo / Offshore
Prod 605 m3/d (3 800 bpd)
MTBF 11 months (to-date)

Cold and heavy oil production

The ability to pump sand and viscous fluids has made the Progressing Cavity Pump the most
popular choice for handling heavy oil and sand production for over 20 years.

Venezuela, Horizontal well

Fluid 8.5° API, 2 000 to 5 000 cP downhole pads, heavy oil

Venezuela / Well Horizontal well, 1 000 m TVD

Orinoco Belt Prod 300 m3/d (1 900 bpd)
MTBF 16 months (average)

East Africa – Well testing

Fluid 50% sand content in volume (DST) with PCP

Well Vertical wells

Canada / Elk Point
Prod 10 to 50 m3/d (314 bpd)
MTBF 6 to 9 months (average)
 Applications

Thermal recovery of extra heavy oil

and bitumen
Thermal recovery of unconventional oil requires a pump capable of withstanding the high
pumping temperatures generated by steam injection.

Athabasca, Steam Fluid 8° API, 1.7 million cP viscosity

Assisted Gravity Drainage
(SAGD) Canada / Well SAGD, horizontal drain at 100 m TVD, 210°C
Athabasca Prod 128 m3/d (800 bpd)
MTBF 14 months (to-date)

Cold Lake, cyclic steam Fluid Water cut 30%, 30 cP

stimulation (CSS)
Canada / Well CSS, steam injection at 350°C
Cold lake Prod 280 m3/d (1 760 bpd)
MTBF 14 months (to-date)

Coal Bed Methane (CBM) recovery

Methane is recovered from coal seams. Natural water pressure traps the gas down hole and
must be pumped off the well (dewatering).

Fluid Water charged with coal fines

Australia / Well Open hole, 700 m TVD
Brisbane area Prod 800 m3/d (5 030 bpd) at 450 rpm
Lithuania, standard PCP MTBF 14 months (average)
operations

Fluid Water, 3% CO2

India / West Well Cased, 600 to 1 000 m TVD
Sohagpur basin Prod 50 to 280 m3 /d (1 760 bpd)
MTBF 24 months (average)

5
 Artificial Lift

PCM Artificial Lift Systems

Lower life cycle costs and operation simplicity remain the main
reasons why operators select Progressing Cavity Pump (PCP)
technology for artificial lift applications.

Working Principle
Inserting a single helical rotor, precisely machined from high strength steel, in a double internal
helical stator, moulded in elastomer*, creates sealed lenticular cavities. With rotor in rotation,
cavities are progressing along the pump, carrying liquid, gas or solids gently. This makes the PC
Pump best for viscous and abrasive fluids.

Progressing Cavity Pump 3D visualization of sealed

cutaway cavities

As the PCP is a volumetric pump, the flow rate depends solely on the rotor speed.

Operational simplicity
Easy production control
The PCP volumetric technology allows easy adjustment of production according to rotation
speed. With a Variable Speed Drive, the same equipment can cover a 3:1 range in the production
rate.

Steady production
The PCP volumetric, non pulsating and emulsion free system handles steadily well dynamics,
viscosities or free - gas content fluctuations. A PC Pump is amazingly efficient even at low
submergence.

Operating safety
Patented anti-lock and electric braking systems protect site personnel. All moving parts
are caged and protected from direct access. Our systems can be engineered to meet ATEX
specifications.

Simple and cost effective maintenance

Simple and regular preventive maintenance on surface components drastically reduces their
downtime.

* PCM Vulcain PC Pump features all-metal stator

 Artificial Lift System

Lower life cycle costs

Energy savings
The inherent overall efficiency of the PCP can save up to 10 to 50% of total energy
consumption compared to rod or electrical submersible pumps.

Lower capital expenditure

Initial costs are reduced due to lack of expensive foundations, simple transportation
& installation.

Extended life operation

Low rotation speed (below 400 rpm), non-pulsating operation, constant stress on rod
string and PCM’s high quality ensure maximum operational lifespan.

Reduced environmental impact

The unobtrusive profile of the quiet and leak-free surface driveheads makes the PC
Pump more acceptable in environmentally sensitive areas.

ARTIFICIAL LIFT PCP LIFE CYCLE COST

MTBF = 18 MONTHS
0.31 US$/Barrel

Energy Man power and rig

26% 50%

Initial purchase
10%
Spare parts
14%

PCP Model: 32E2200

Reducing your costs with quality and expertise
Flow rate: 105 m3/D (650 bpd)
Initial purchasing costs count for less than 10%.
Pump setting depth: 1 450 mTVD (5 300 ft)
Key factors to reduce your overall costs of production are:
Power absorbed: 30 kW (40 HP)
• Extending pump life time, with proper design and quality, in order
Man power costs: 300 US$ / day
to reduce manpower and associated rig costs (half of your costs)
• Optimize the overall pump efficiency to reduce losses on energy Rig crew: 7 persons
consumption (one third of your costs)
Rig costs for PCP mob/demob: 30 000 US$ / 2 days
Costs of kW/ hour: 0.06 US$

7
 Artificial Lift

PCM MoineauTM range of PCP

With flow rates up to 1,000 m3/day (6,280 bfpd) and head capabilities
up to 2,600 m (8,530 ft), PCM offers the widest range of performance
on the market.

Maximum performances
There are 39 PCM Moineau™ progressing cavity pump models split into six series, from OD 2.3/8”
to 6.5/8”, corresponding to the size of the API stator connections.

Imperial Metric
Production flow 6 000 bpd 950 m3/d
Pump setting depth (TMD) 7 200 ft 2 200 m
Pumping temperature 250°F 120°C
Oil Gravity 6 to 45° API 1.29 to 0.80 kg/l
see specifications in pre-selection guide section

Model designation
 Example 185E1500 (previous 900 TP 1500)
185 nominal flow in m3/d at 100 rpm and zero head
1 500 nominal head capability in meters of water (150 bar)

Optimizing efficiency and lifespan

14 sizes of chromed rotors are available for each pump model, enabling us to select the rotor/
stator combination that will provide optimal pump efficiency, after the elastomer has swelled.

We make the selection using our comprehensive database, expertise and a wide range of operational
parameters including elastomer composition, oil API, pump model and temperature.

Elastomer swelling
(T+API°+GAS+ELASTOMER)
 PCM Moineau™

Angers / Western France
Worldwide PCM Flow
Technology Center
Stator Elastomer
Elastomer selection is a critical step in designing a
Progressing Cavity Pump. It influences the pump’s lifespan
and performance.

Elastomer Press
In-house expertise
We are one of the few manufacturers who still produce their own elastomers. We develop
our formulas in our R&D lab and make them in our injection facilities.

We have a wide range of nitrile-based elastomers, including a hydrogenated nitrile elastomer,

which has a high resistance to H2S and temperature, and a butadiene fluorocarbon elastomer,
which provides greater resistance to aromatics and CO2.

Broad selection
With over 200 PCM formulas and decades of real-world experience, we provide the best match
for your fluids and application. The main elastomers used in Oil & Gas applications are:

MECHANICALS CHEMICALS TEMPERATURE

ELASTOMER PCM REF
WEAR & TEAR ABRASION AROMATICS H2S CO2 Max at pump stator
Standard Nitrile 159 Excellent Good Medium Medium Good 120°C / 250°F
Soft Nitrile 194/205 Good Excellent Poor Medium Poor 80°C / 180°F
High acrylonitrile 199 Good Medium Good Medium Medium 100°C / 210°F
Hydrogenated nitrile 198 Good Excellent Medium Excellent Excellent 140°C / 280°F
Fluoro carbon 204 Medium Poor Excellent Good Excellent 80°C / 180°F
see pre-selection guide

9
Artificial Lift HRPCP

HRPCP technology
Older wells often have a high gas-to-oil ratio (GOR) that traditional
downhole pumps are unable to handle. The Hydraulically Regulated
PCP (HRPCP) opens new doors to multiphasic challenges.

Limitless multiphase technology

PCM is in the final stages of developing a patented multiphase Progressing Cavity Pump technology
that is capable of handling multiphase fluids with up to a 90% Gas Void Fraction (GVF).

The patent consists of adding hydraulic regulators in-between cavities. The self-adjusting technology
provides better pressure and temperature distribution between the first and last cavities.

Raise pump stator reliability in all conditions

 t identical condition levels, the HRPCP offers higher lifespan and better performances than a
A
conventional PCP, thanks to:

• lower stator temperature Pump discharge

• less stator strain Pressure
• lower friction torque
• less power consumption

Successful tests have been conducted with 90% GVF (Gas PCP
void fraction) both in PCM Flow Technology Centre and
on-field.

Test results show that HRPCP technology is more efficient

HRPCP
in mature fields with erratic gas levels than conventional
gas lift systems and that it can extend the lifespan
of conventional PCP in multiphase conditions.

Range overview
All PCM Moineau pumps are available with HRPCP
technology. Hydraulic regulator design is determined
based on well data.

Pump Suction

Pressure distribution along

the PCP with 90% GVF
multiphase fluid
 PCM Vulcain™

PCM Vulcain™ range of PCP

Producing unconventional hydrocarbons with thermal
oil recovery requires artificial lift technology capable of
withstanding high operating temperatures.

High temperature technology

PCM Vulcain™ is a patented all-metal artificial lift PCP system, capable of pumping extremely
hot fluids (350°C) with very low to very high viscosities (1 to 100+ cP).

The pump’s core technology is built using a patented and unique manufacturing process
that guarantees an optimal rotor-stator fit.

Field tested and approved

PCM Vulcain™ HT Intensive field campaigns show that PCM Vulcain brings conventional PCP benefits to high
drivehead on a SAGD well,
replacing an ESP temperature applications, making it ideally suited for use in continuous or cyclic steam
injection recovery:

• operates efficiently at low downhole pressures,

a key challenge for Low Pressure SAGD
• non shearing and emulsion-free,
reducing engineering for oil/water separation
• extending production cycles in CSS when viscosity increases or enabling easy
start up in SAGD (versus ESP)
• overall production costs reduced compared to ESP or Beam pumps.

Range overview
PCM Vulcain™ HT Surface 4 PCM Vulcain models in 4” and 4.1/2” series cover up to 1 000 m3/d (6 280 bpd) and 150 bar
layout on a CSS well,
replacing a SRP (2 180 psi) pump head.

Example 110 Capacity in m3/d at 100 rpm at 0 bar

V PCM VulcainTM
750 Max pump head in meter water column

Completion tools
All PCM completion tools are available for high temperature (HT) operation.

11
 Artificial Lift

Surface Equipment
Driveheads
PCM artificial lift driveheads are manufactured in our ISO 9001 facilities; they offer high quality
reliability and meet all safety and environmental standards.

Key features
• Enclosed moving parts to ensure personnel safety
• Balanced lifting points for safety and easier installation
• Minimal oil site contamination and low maintenance design
• High temperature rating for thermal applications

Range
All PCM driveheads feature patented automatic or electric anti-lock backspin control for safe
servicing.

PCM Driver 100/200 HP 24T* (ATEX Certified): uses electrical energy to prevent from back spin,
thanks to a compact gear reducer coupled with a magnetic motor and regenerative variable
frequency drive. The maintenance-free configuration (no belts, no hydraulic manifold) is the
safest drivehead on the market.

Belt Drive VH125 11.6T/18T: compact, high capacity unit, rated for 125 horsepower motor.

Belt Drive VH60 8T: low profile drive with internal assembly that eliminates external brake
lines, reducing the possibility of leaks and environmental contamination.

PCM Driver 100/200 HP VH 125 VH 60

*C
 urrently in final phase of development. Commercially available in the near future.
 Surface equipment

Accessories
Zero-Leak Oryx Rotary Seal
Available option on all drivehead models, the Oryx rotary seal is low maintenance and
has a zero tolerance for leaks. The early warning seal failure system helps to minimize
environmental impact.

The integrated BOP

The integrated BOP includes the BOP and the flow tee. It also comes with 2” LP and
3” LP Flow T connection for surface gauge and pressure switch. Compatible with polished
rods, it comes with 1 1/4” or 1 1/2” rams, 3 1/8” 3 000 psi top and 4 1/16” 3 000 psi bottom,
all studs and nuts.

Variable speed drive

A variable speed drive (VSD) allows you to optimize the production by controlling the
drive speed. The VSD also protects pump equipment from over-torque, heat and well
pressures.

We know how to select the best outdoor configuration, thanks to our extensive experience
in installing VSDs in hostile environments such as deserts and tropical climates.

Motors
PCM provides robust electric or hydraulic motors for smooth operation of the PCP system.
4 or 6-pole motors are available with all levels of protection (Exd, ExnA, Standard), and
ATEX, IEC and NEMA certifications.

PCM motors are designed to handle the total torque absorbed, ambient temperature
and drivehead. Specific options can be integrated for high radial torque transmission
configurations.

13
 Artificial Lift

Completion tools

Rod string
Polished rod
Rod string completion is carefully selected depending on your project, well profile, torque
requirements and service tools available on site.

P. Rod coupling
Polished rod
With an optimal surface finish to ensure an appropriate sealing in the stuffing box, PCM offers
Pony rod set 11 to 44 feet length, 1 1/4” and 1 1/2” diameter polished rods.

Rod centralizer
API Sucker rods, pony rods and couplings
PCM recommends Grade D (4 142) Sucker Rods, from OD 3/4” to 1.1/2”, designed for moderate
to heavy loads in non-corrosive or effectively inhibited wells. 1 1/4” and 1 1/2” sucker rods
Sucker rods
feature a modified pin to give more torque resistance for PCP operations. A kit of pony rods –
from 1 to 12 ft – for spacing the rotor/stator configuration.

Non-rotating centralizers
Pony rod
Non-rotating centralizers help prevent rotational wear of the tubing. PCM calculates rod/tubing
side loading and can recommend centralizer placement in deviated or horizontal wells.
Rotor head coupling

Hollow rods
Rotor Hollow rods, produced from seamless pipes with box-box connections, are the best choice
for high-torsion operation. Tubing wear is drastically reduced thanks to external and near
flush joints.
 Completion tools

Tubing string (pump assembly)

Tubing

Tubing drain
The tubing drain provides a simple method for draining the tubing string before tripping
out of the well. The opening pressure setting is 2 800 psi, but can be adjusted using
6 shear screws.

Cross over
Pup joint

Collar
Connected to the top of the stator, the pup joint allows the rotor’s eccentric motion.

Pup Joint

Torque anchor
PCM recommends the CAM-LOC torque anchor which combines both centralizing
and auto-locking function. Installation and removal are much easier than
a traditional tubing anchor. CAM-LOC repair kit is also available for quick repairs.

Stator

Gas separator
Connected below the torque anchor, the gas separator uses centrifugal forces
Stop bushing to separate gas from the produced liquids, before they enter the pump. There are
2 configurations of the PCP Gas Separator:

• light Oil: for oil 24° API and greater

Torque Anchor • heavy Oil: for oil less than 24° API

Gas separator

15
 Artificial Lift

Field service tools

We provide a full range of dedicated tools that will help you
save time and money – and minimize the risk of installation
failure.

Rod string tools

Sucker rod wrench Sucker rod elevator Sucker rod Polished rod Polished rod Polished rod
thread cleaner bullet base plate safety clamp

Sucker rod wrench

Specifically designed for making and breaking rod connections, it is safe and easy to use.

Sucker rod elevator

 ssential for PCP installation, it is used for lifting the rods during insertion into and
E
removal from the hole.

Sucker rod thread cleaner & protector

For refurbishing rod thread after removal from the hole. Composed of Box and Pin dies,
they are also compatible with polished rod threads, depending on the thread size. Thread
protector prevents corrosion during long storage.

Polished rod bullet

Protect the polished rod threads and the stuffing box packings when the polished rod
passes through the drivehead’s stuffing box.

Polished rod safety clamp & base plate

Safety tool designed to hold the polished rod during the installation or during maintenance
operation on the drivehead. The base plate supports the landed polished rod clamp and
holds the weight of the rod string.
 Field service tools

Preventive and predictive maintenance

Belt tension Infrared Infrared Drivehead
measurer thermometer tachometer cradle

Belt tension measurer

Measures belt tension, a key parameter in ensuring the running life of power transmission
from motor to drivehead.

Infrared thermometer
Verifies the temperature of different parts of the pump system.

Infrared tachometer
Measures rotational speed of the rod string without any physical contact.

Drivehead cradle
Supports the drivehead during workshop or field maintenance and operation.

Mobile service unit

During a pump optimization field campaign, the PCM Mobile Service Unit enables you to
run, test, maintain and it upgrades your PCM Moineau pumps on site.

It consists of a turn-key mobile package with an integrated carbon steel test bench body,
reservoir, 150 HP electric drive, gear box, bearing box and water charge pump. It enables
you to test pumps in factory ISO conditions.

Robust and simple to use, the complete package is easily transportable anywhere in the
world. Test results are compared to the pump theoretical performance curve for immediate
diagnostics and action, reducing downtime and associated costs.

Inside Outside

17
 Artificial Lift Monitoring

Monitoring equipment
Downhole gauge systems can monitor well bore pressure, temperature and pump discharge,
allowing reservoir and pump to be analyzed and optimized.

With more than 350 systems in-field today, PCM offers a full range of monitoring and control
solutions along with technical support.

Gauge
Gauge system performance
• Strain gauge, monitoring pressure and temperature
• H2S and C02 compatible
• Composite intake discharge sensors
• Simple cost effective solutions
• Standard lifespan: 7 years

Production Control
Standard applications
• Control fluid head on intake and prevent from pumping off
• Protect pump from over heating or over pressure
• Generate well bore pressure build up surveys
• Minimize pump vibration while running

GSM and satellite technology can be used to monitor and control fields remotely via a browser
interface.

Pump controller
Well production control
PCM offers an easy to use automatic pump controller. It analyzes well and pump behaviour to
determine best well production management.
 Pre-selection guide

Pre-selection guide
The following guide is designed to help you find the PCP artificial lift system that is best
adapted to your well data and production scenarios.

The pre-selection guide is for informational purposes only. All results are subject to
verification by a PCM specialist, who will help you push the limits.

Parameter check-list
The following criteria should be taken into account when selecting a conventional (elastomer
stator) PCM Moineau pump.

Operating Speed
300 rpm max in deep well (MD*>1 000 m) and deviated well (Dog Leg>4°/100 ft)
350 rpm max in deep well (MD*>1 000 m) or deviated well (Dog Leg>4°/100 ft)
400 rpm max in shallow (MD*<1 000 m) and vertical well (Dog Leg<4°/100 ft)

Total Head: 70% max of PCP head capability

Dog Leg
8°/100 ft max, along rod string
4°/100 ft max, at PCP setting depth

Hole angle: 90° max – horizontal (at PCP Depth)

Friction losses in tubing: 40% max of total head (if over 40%, upsize tubing or reduce
max flow rate)

Gaz liquid ratio: 50% max

Temperature downhole
With 159: standard nitrile: 120°C max
With 199: nitrile with high ACN: 100°C max
With 194/205: “soft” nitrile: 80°C max
With 198: hydrogenated nitrile: 140°C max
With 204: fluorocarboned elastomer: 80°C max

Elastomer / Fluid compatibility

Completion equipment dimensional compatibility

(stator/casing, rotor/tubing, rod string/tubing)

Sucker rod & motor sizing matches with Recommended

drive equipment table.

*Measured Depth 19
Artificial Lift

Artificial Lift PCP

DRIVE HEAD
MOTOR

VSD

POLISHED ROD

IBOP
PONY ROD

CENTRALIZER

ROTOR

STATOR

STOP BUSHING

TORQUE ANCHOR

GAS SEPARATOR
 Pre-selection guide

SELECTING THE PROGRESSING CAVITY PUMP

* PCM in-house model designation ** Real operation conditions

185 Flow in m3/d at 0 bar, 100 rpm flow, motor & rod sizing criteria
E PCM Moineau™ • Direct connexion to power supply
1 500 Max Head Capacity in meters of water • 0°C < ambient temperature < 40°C
• 400 rpm pump rotation speed
•A n operating head = 2/3rd of max pump
head capacity

PCM MOINEAU™ PC Pumps COMPLETION REAL OPERATING CONDITIONS**

MODEL* Rotor API MINIMUM FLOW RATE RECOMMENDED

SERIES Previous PCM MOTOR POWER S.ROD
ISO thread CASING TUBING
Designation bpd m3/d kW HP SIZE

3E1200 15 TP 1200 3/4” 76 12 5.5 kW 7.5 HP 3/4”

3E2400 15 TP 2400 3/4” 76 12 7.5 kW 10 HP 3/4”
6E600 30 TP 600 3/4” 129 21 5.5 kW 7.5 HP 3/4”

2.3/8”EU 6E1300 30 TP 1300 3/4” ALL 2.3/8” 129 21 7.5 kW 10 HP 3/4”

6E2000 30 TP 2000 3/4” 129 21 15 kW 20 HP 3/4”
16E1200 80 TP 1200 3/4” 406 65 15 kW 20 HP 3/4”
16E1600 80 TP 1600 3/4” 406 65 18,5 kW 25 HP 3/4”

13E1300 60 TP 1300 7/8” 308 49 15 kW 20 HP 3/4”

13E2000 60 TP 2000 1” 308 49 22 kW 30 HP 7/8”
13E2600 60 TP 2600 1” 308 49 30 kW 40 HP 7/8”
2.7/8” EU ALL 2.3/8”
22E1200 100 TP 1200 7/8” 517 82 18.5 kW 25 HP 3/4”
22E1800 100 TP 1800 1” 517 82 30 kW 40 HP 7/8”
48E900 240 TP 900 1” 1 140 182 30 kW 40 HP 7/8”

24E2000 120 TP 2000 1” 581 93 30 kW 40 HP 7/8”

24E2600 120 TP 2600 1” 581 93 30 kW 40 HP 7/8”
32E1500 160 TP 1500 1” 760 121 30 kW 40 HP 7/8”
32E2200 160 TP 2200 1” 760 121 30 kW 40 HP 7/8”

3.1/2”EU 40E600 200 TP 600 1” 5.1/2” 2.7/8” 935 149 15 kW 20 HP 3/4”

40E1200 200 TP 1200 1” 935 149 30 kW 40 HP 7/8”
40E1800 200 TP 1800 1” 935 149 37 kW 50 HP 7/8”
63E800 300 TP 800 1” 1 433 228 30 kW 40 HP 7/8”
63E1200 300 TP 1210 1” 1 433 228 37 kW 50 HP 1”

45E1600 225 TP 1600 1 1/8” 1 075 171 37 kW 50 HP 1”

45E2400 225 TP 2400 1 1/8” 1 075 171 55 kW 75 HP 1”
60E1200 300 TP 1200 1 1/8” 1 444 230 37 kW 50 HP 7/8”
60E1800 300 TP 1800 1 1/8” 1 444 230 45 kW 60 HP 1”
60E2400 300 TP 2400 1 1/8” 1 444 230 75 kW 100 HP 1.1/8”
80E900 400 TP 900 1 1/8” 1 927 306 37 kW 50 HP 7/8”
4”NU 5.1/2” 3.1/2”
80E1350 400 TP 1350 1 1/8” 1 927 306 55 kW 75 HP 1”
80E1800 400 TP 1800 1 1/8” 1 927 306 75 kW 100 HP 1.1/8”
120E600 600 TP 600 1 1/8” 2 865 456 37 kW 50 HP 1”
120E900 600 TP 900 1 1/8” 2 865 456 55 kW 75 HP 1”
120E1200 600 TP 1200 1 1/8” 2 865 456 75 kW 100 HP 1.1/8”
160E600 800 TP 600 1 1/8” 3 819 608 45 kW 60 HP 1”

86E2000 430 TP 2000 1 1/8” 2 063 328 75 kW 100 HP 1.1/8”

116E1600 580 TP 1600 1 1/8” 2 755 441 75 kW 100 HP 1.1/8”
5”CSG 6.5/8” 4”
150E1200 750 TP 1200 1 1/8” 3 599 570 75 kW 100 HP 1.1/8”
200E860 1000 TP 860 1 1/8” 5 016 798 75 kW 100 HP 1.1/8”

6.5/8”BUT 185E1500 900 TP 1500 1 1/8” mod 8.5/8” 4.1/2” 4 408 699 90 kW 120 HP 1.1/2”

PCM VULCAIN™ PC Pumps REAL OPERATING CONDITIONS**

80V1000 400 MET 1000 1 1/8” 1 500 238 55 KW 75 HP 1”

4” NU 5.1/2” 3.1/2”
110V750 550 MET 750 1 1/8” 2 100 330 45 KW 60 HP 1”

220V750 1,100 MET 500 1 1/8” 4 000 635 90 KW 125 HP 1.1/8”

4.1/2” EU 6.5/8” 4”
220V1000 1,100 MET 1000 1 1/8” mod 4 000 635 110 kw 150 HP 1.1/2”

21
 Artificial Lift

SELECTING THE RIGHT ELASTOMER - PCM MOINEAU

Temperature at pump Up to 60°C Up to 80°C Up to 120°C Up to 150°C

HEAVY OIL & SANDS Yes No Yes No Yes No

Selection on project basis

MEDIUM OIL Yes No Yes No Yes No
LIGHT OIL & AROMATICS Yes Yes Yes
GAS Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No

204 if H2S > 2%

204 if H2S > 2%

Swelling test

Swelling test

Swelling test

Swelling test
EXPERTISE

PCM ELASTOMER 194 205 159/204 159 204 199/204 198 159/198 159/204 159 204 199/204 198 159/198 159 159 159 199 198

ROTOR SIZING vs ELASTOMER SWELLING

With a unique range of 14 sizes of rotor for each pump model, PCM anticipates elastomer swelling over time and provides the perfect rotor/stator fit for an optimized
pump efficiency after 2 to 3 weeks of operation. Selection is based on PCM’s outstanding database and experience, and according to various criteria such as
elastomer type, oil gravity, pump model and temperature.

SELECTING TUBING STRING (PUMP ASSEMBLY)

BOTTOM TOP DIMENSIONS MIN CASING SIZE OD SPECS
2.7/8” EU BOX 2.7/8” EU BOX 4.1/2 inch 114.3 mm LIGHT OIL
GAS SEPARATOR
3.1/2” EU BOX 3.1/2” EU BOX 7 inch 177.8 mm HEAVY OIL
CASING SIZE OD
2.3/8” EU PIN 2.3/8” EU BOX 5” 122.5
TORQUE ANCHOR (NO TURN TOOL) 2.7/8” EU PIN 2.7/8” EU BOX 5.1/2”, 5.3/4” , 6.5/8”or 7” 139.7, 146.45 , 168.3 or 177.8
/ ANTI VIBRATION SUB 3.1/2” EU PIN 3.1/2” EU BOX 7”, 7.5/8” or 8.5/8” 177.8, 193.68 or 219.1
4.1/2” EU PIN 4.1/2” EU BOX 9.5/8” 244.5
STAND OFF LENGTH
2.3/8”, 2.7/8” EU PIN 2.3/8” EU BOX 300 mm 300 mm STANDARD
2.7/8” EU PIN 2.7/8” EU BOX 300 mm 300 mm STANDARD
3.1/2” EU PIN 3.1/2” EU BOX 300 mm 300 mm STANDARD
STOP BUSHING
3.1/2” EU PIN 4” NU BOX 300 mm 300 mm STANDARD
3.1/2”, 4.1/2” EU PIN 5” GSG 300 mm 300 mm SLOTTED
4.1/2” EU PIN 6.5/8” BUT 300 mm 300 mm SLOTTED

PRESSURE RATING
2.7/8” EU PIN 2.7/8” EU BOX 2,800 psi 193 bar 4 pins
TUBING DRAIN 3.1/2” EU PIN 3.1/2” EU BOX 4,200 psi 290 bar 6 pins
4.1/2” EU 4.1/2” EU or NU BOX 4,200 psi 290 bar 6 pins

LENGTH
3.1/2 PIN 3.1/2 PIN 4 ft 1.22 m
3.1/2 PIN 3.1/2 PIN 6 ft 1.82 m
See the pump and
PUP JOINT 4” NU PIN 4” NU PIN 4 ft 1.22 m
tubing compatibility
5” CSG PIN 5” CSG PIN 6 ft 1.82 m
6.5/8” BUT BOX 6.5/8” BUT BOX 8 ft 2.43 m

SELECTING ROD STRING

SLIM HOLE OPERATING
CONNECTION BODY SIZE LENGTH WEIGHT FULL SIZE COUPLING
COUPLING TORQUE *
BOTTOM TOP OD inch OD mm Ft m Kg/m OD inch OD mm OD inch OD mm lbs.ft N.m
11 / 22 / 26 / 3.35 / 6.70 / 7.92 /
7/8” PIN 7/8” BOX 1.1/4 31.75 n.a 1.8125 46.04 1.625 41.28 1 800 2 440
POLISHED RODS - 34 / 36 / 44 10.36 / 10.97/ 13.41
Comes with one-end coupling 11 / 22 / 26 / 3.35 / 6.70 / 7.92 /
1” PIN 1” BOX 1.1/2 38.10 n.a 2.1875 55.56 2.000 50.80 2 800 3 796
34 / 36 10.36 / 10.97
3/4” PIN 3/4” BOX 3/4 19.05 2.40 1.625 41.28 1.500 38.10 460 624
7/8” PIN 7/8” BOX 7/8 22.23 3.26 1.8125 46.04 1.625 41.28 735 997
1” PIN 1” BOX 1 25.40 1 / 2 / 4 / 6 / 8 0.3 / 0.61 / 1.22 / 1.83 4.20 2.1875 55.56 2.000 50.80 1 100 1 491
SUCKER RODS (Grade D 78) -
10 / 12 / 25 2.44 / 3.05 / 3.65 / 7.6
Comes with one-end coupling 1.1/8” PIN 1.1/8” BOX 1.1/8 28.58 5.36 2.3/8” 60.33 2.250 57.15 1 570 2 129
or set or set
1.1/4” PIN 1.1/4” BOX 1.1/4 31.75 6.70 2.1875 55.56 2.000 50.80 2 000 2 712
1.1/2” PIN 1.1/2” BOX 1.1/2 38.10 8.90 2.3/8” 60.33 2.250 57.15 3 000 4 067
1” BOX 1” BOX 1.89 48.00 6.00 Flush Flush n.a n.a 1 000 1 355
HOLLOW RODS 2 / 4 / 6 / 30 0.61 / 1.22 / 1.83 /
1” BOX 1” BOX 1.65 42.00 4.90 1.97 50.00 n.a n.a 1 500 2 033
(coupling not included) or set 9.12 or set
1” BOX 1” BOX 1.89 48.00 6.10 2.3/8” 60.00 n.a n.a 2 500 3 390
Contact centralizer / tubing Kg ADAPTED SLEEVE FOR TUBING SIZE (OD)
3/4” PIN 3/4” PIN 3/4 19.05 0.5 0.15 0.124 2.7/8” 73 na na na na
SUCKER ROD CENTRALIZERS - 7/8” PIN 7/8” PIN 7/8 22.23 0.5 0.15 0.09 , 0.16 2.7/8”, 3.1/2” 73 , 88.9 na na na na
SPINDLE 1” PIN 1” PIN 1 25.40 0.5 0.15 0.13 , 0.41 3.1/2”, 4.1/2” 88.9 , 114.3 na na na na
1.1/8” PIN 1.1/8” PIN 1.1/8 28.58 0.5 0.15 0.42 4.1/2” 114.3 na na na na
* To maximize rod fatigue life, PCM recommends using a 0.8 safety factor

MAINTENANCE TOOL
MAINTENANCE TOOLS RANGE BATTERY
Infrared Thermometer -32°C to 600°C 9V
Infrared Tachymeter (Optic sensor) 2.5 rpm to 999 rpm 9V
CONNECTION DIMENSIONS DRIVE HEADS
Drive Head Support 3.1/8 3000 PSI 1500 x 900 mm VH60 & VH100
 Pre-selection guide

SELECTING THE DRIVEHEAD

AXIAL LOAD
MODEL BOTTOM FLANGE POLISHED ROD MAX MOTOR POWER MOTOR TECHNOLOGY
CAPACITY*
HP kW
PCM Driver 100 motor included 3.1/8” - 3 000 psi 1”1/2 24T 100 75 magnetic
PCM Driver 200 motor included 3.1/8” - 3 000 psi 1”1/2 24T 200 150 magnetic
Belt Drive VH60 3.1/8” - 3 000 psi 1”1/4 8T 60 HP 45 kW electric or hydraulic
Belt Drive VH125 3.1/8” - 3 000 psi or 4.1/16” - 3 000 psi 1”1/4 or 1”1/2 11.6 T or 18T 125 HP 90 kW electric or hydraulic

* The bearing rating according to the accepted standard using the ISO calculation for L10 life rating, based on 25,000 hours of operation at full rated load
and maximum rated speed of 500 rpm. Three bearing systems are used, which ensure the thrust bearing is isolated from the radial loads. Thrust bearing
is self-aligning to provide uniform bearing load.

SELECTING THE ELECTRIC MOTOR (FOR BELT DRIVE ONLY)

For belt drive head only (motors are included in PCM Driver):

ELECTRICAL MOTOR - 6 POLES ( 980 rpm @ 50 Hz) ELECTRICAL MOTOR - 4 POLES ( 1450 rpm @ 50 Hz)
NOMINAL POWER
NOMINAL TORQUE FRAME SIZE NOMINAL TORQUE FRAME SIZE
KW HP N.m lbs.ft N.m lbs.ft
5.5 7 54.7 40 132 36.3 27 132
7.5 10 74.6 55 160 49.3 36 132
11 15 109 80 160 72.7 54 160
15 20 148 109 180 99 73 160
18.5 25 182 134 200 122 90 180
22 30 217 160 200 145 107 180
30 40 295 218 225 195 144 200
37 50 361 266 250 241 178 225
45 60 441 325 280 293 216 225
55 75 538 397 280 356 263 250
75 100 732 540 315 485 358 280
90 120 877 647 315 582 429 280
110 145 1067 787 315 710 524 315

MOTOR SPECIFICATION
ELECTRIC MOTOR Belt Drive MAGNETIC MOTOR (PCM DRIVER)
Standard Exn Exd Exe
ATEX auto-certification NO YES YES YES
Casing ALPAX cast iron cast iron ALPAX
Voltage 400 V - 3 ph 400 V - 3 ph 400 V - 3 ph 400 V - 3 ph
Rated frequency 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz 50 Hz / 60 Hz
Enclosure / insulation / Temp. class IP55 / F / B (TEFC) IP55 / F / B (TEFC) IP55 / F / B (TEFC) IP55 / F / B (TEFC)
Ambient temperature 0° to +40°C 0° to +40°C 0° to +40°C 0° to +40°C
Tropicalization HYG Max. 90% HYG Max. 90% HYG Max. 90% HYG Max. 90%
Altitude <1 000 m <1 000 m <1 000 m <1 000 m
Mounting V6, foot V6, foot V6, foot V1, flanged
D-end shaft sealing reinforced sealing reinforced sealing reinforced sealing n.a
D-end bearing roller bearing roller bearing roller bearing n.a
PTC sensor INCLUDED INCLUDED INCLUDED NO
Space heater OPTION OPTION OPTION n.a
Drain plug INCLUDED INCLUDED NO NO
Cable gland INCLUDED OPTION OPTION NOT INCLUDED

PCM RECOMMENDED VARIABLE FREQUENCY DRIVE SPECS

Installed motor power ALL POWERS FROM 5,5 kW (7.5 HP) to 110 kW (150 HP)
Tri phases Power Supply 380 to 500 V - 50/60 Hz
Operating ambient air temperature -10°C (14°F) up to +40°C (105°F) - Options up to 60°C (140°F)
Safety management • 1 x PTC sensor (Motor) • 1 x Electrical protection (Optional induction) • 1 x High level Pressure Switch • 1 x Low level Pressure Switch
Monitor panel Display / set up of following data as a minimum: motor speed, frequency, current, voltage, power, torque.
Switch buttons: emergency stop, run pump, stop pump, reset
Front door configuration Light indicators: run pump, stop pump, power on, default
default - potentiometer frequency - contactor
Optional Harmonics THD or Memory & Communication to a laptop
INDOOR OUTDOOR
Ground fitting with feet table. Protection against water streaming,
Construction and Fittings Wall fitting (control panel type)
rain fall and sun beams
Protection Index IP54

23
Website: www.pcm.eu
E - BR1300ART 12/09
PCM reserves the right to change this data at all times. This document was printed with toxic-free ink