TEU) We ew) desig ok @ Machine ements -L VR-5253 (REVISED Se OURSE) (3 Hours) [Total Marks ; 100 Recetas \? ~ Con, 2863-09. B. : (1) Question No. 1 is compulsory. (2) Answer any four from the remaining six questions. (3) Use of Design Data Book is permitted. (4) Assume suitable data, wherever necessary with proper justifi (5); All questions carry equal mark; Zi ‘ Gf ow BM & Mh PEt) UW De oe 1, Answer any five of the following questions. :— ation. Mi - De (a) Explain modes of failure of machine components yy 5 (b). Explain the effect of the following parameters on endurance strength p (i) surface condition nee! (ii) size of a component (ii) temperature of the machine component (iv) loading. (c) Discuss the various types of ends used for pr (d) What are the assumptions made in the design of welded joint ? And explain the strength of fusion welds under the different loading, (©) Ahollow shaft has greater strength & stiffness than solid shaft of equal weight. Explain (f) How does the helix angle influence on the efficiency of square threaded screw ? (g) Explain the surge in springs. re vessels. 2. (a) A revolving shaft with machined surface carties a bending moment of 3,000,000 10 Nmm and a torque of 9,000,000 Nmm with + 20% fluctuation. The stress concentration factor for bending and torsion is equal to 1.35 . The material has a yield strength of 620 MPa, and an endurance limit of 300 MPa. Design a shaft of minimum diameter that will safely handle these loads if the factor of safety is 2. (6) Figure 1. shows a nonrotating shaft with load P varying from 4500 N to 13,500 N. ‘The material tests q = 1.0, S,,,= 500 MPa, S,= 200 MPa and §, = 130 MPa. Factor of safety is equal to '). Find the permissible value of D if stress concentration at the fillets are to be satisfactory for continuous operation. seattle r= 12mm Figuve [TURN OVERCon. 2863-VR-5253. 3. (a) (b) 4, (a) 5. (a) oS n nae 2. "EID ypie prey (Degen ile Examine D- ‘A bolted assembly Is aijeted fo an externalforce, that varies from 0 to 10 KN. The combined stiffness of the parts, held together by the bolt, is three times the stiffness of the bolt, The bolt is initially so tightened that at 50% overload condition, the parts held together by the bolt are just about to s tate, The bolt is made of plain carbon steel $0 C4(S,, = 660 N/mm* and Sy = 460 Nimm?). The fatigue stress concentration factor is and the ex- peed reliability is 90% . The factor of safety is 2. Determine the size of the bolt with fine threads. Disctiss on Bolts of uniform stréngih giving exaiaples of practical application of stich bolt: rods to carry a maximum load of 35 kN. Design a Gib and Cotter joint for sqi aterial and have the following Assuming that the Gib, Cotter and rods are of sam: allowable stres: g, = 20 MPa; t It is required to design a bushed-pin type flexible coupling to connect the output shaft of an electric motor to the shaft of a centrifugal pump, The motor delivers 20 kW power at 720 rpm. The.starting torque of the motor can be assumed to be 150 % of the rated torque. Design the coupling & specify the dimensions of its components with suitable materials. 15 MPa ; G, = 50 MPa. A countershaft receives 26.25 kW from a motor through a coupling and transmits it via two belts drives to two machine tools each consuming 11.25 KW as shown in figure 2. Both the belt drives are arranged horizontally. The diameters of Rulleys are 0.25 m and 0.6 m and their corresponding weights are 400 N and 750 N. Shaft speed is 30 rad/sec. Find the diameter of the shaft. Take angle of contact of the belts as 180° and coefficient of friction j= 0.35) 14 6 12'53-t Con. 2863-VR-52: — ee or Aw Dey a rae {Shores (b) A hand lever as Sfovncin on ure 3. is I meter from‘centre of shait to the 8 point of application of 200 N. Calculate : PASS (i) Diameter of solid shaft, allowable shear stress is 25 N/mm’. (ii) What is the twist of shaft per meter length. (iii) Determine the section of the lever near the boss, if the permissible stress is limited to 75 Nimm?, (iv) Distance moved by the point of application of the load-due to elasticity of the shaft. Take C = 0.84 x 10° N/mm Length of the shaft = 3 m. Hond Lever Figuve 3 6. (a) Calculate the size of the weld required for an eccentrically loaded weld as 10 shown in figure 4. The allowable stress in the weld is 75 N/mm?. [TURN OVERV-Be1-09.E Sean.65 Con BOVE) Roy Detirn gril eresmond = 201.7% fn (6) Find the diameter of the rivet in arrangenfent of the joint shown in figure 5 Maximum shear stress in the rivet is limited to 64 N/mm2. The maximum load carried by the joint is 108 KN . Assume that all the rivets are of the same size. = 109 KN 7, (a) Ahelical spring is made from a wire of 1.25 mm diameter and 750 N/mm? as its yield strength. For a mean diameter of 12,5 mm and 14 active coils ofthe spring, determine. (i) static load corresponding to the yield point of the material and deflection corresponding to that. (ii) solid height assuming that the ends are squared & ground, (iii) stiffness of spring (iv) pitch of the wire so that the solid siress will not exceed the yield point Take C= 0.85 x 10° Nimm?. (b) A semi-elliptical laminated spring is to carry a load of $000 N and consists of 8 leaves 46 mm wide, two of the leaves being of full length. The spring is to be made 1000 mm between the eyes and is held at the centre by a 60 mm wide band. ‘Assume that the spring is initially stressed so as to induce an equal stress of 500 N/mm? when fully loaded. Design the spring giving— (i) thickness of leaves (ii) eye diameter (iii) Iength of leaves {iv) maximum defleetion and camber. Assume E= 2.1 x 105 Nimm?. vO 10 10x" PP ian Elements sk Mathine: VR-4869 (OLD COURSE) Desi (3 Hours) [Total Marks : 100 N.B.:(1) Question No. 1 Is compulsory. ¢ (2) Attempt any four questions from remaining. (3) Assume sultable additional data if required. (4) Figures to the right indicate full marks. (5) ae a en ‘wy. data He js permitted. im is Densy at Wet Ce (any fo Bld Elerne VE Me 20 (a) Design criteria for pressure vessel VEY, we wS (b) Factor of safaty. (©) Ergonomics consideration In design. {d) Design considerations of castings. (e) Soderberg line. () Overhauling and self locking of screw, Design the Spigot and Socket type of cotter joint which can carry reversible load of 20 KN. (a) Solect materials for various parts, factor of safety with justification. Decide § design stresses, (6) Determine dimensions for various failures. Indicate by clear sketches, 10 the area involved in each failure. (©) Draw neat dimensional sketch. 5 Desigh a Scrow Jack for Axial load of 250 kN fora lift of 270 mm 20 (i) Draw net dimensional sketch (ii) Select materials tor various parts, FOS with Justification, decide design strasses. (iti) Calculate Dimension of screw, nut, body and Tommy bar. (iv) Check sctew and nut for various failure A line shaft supporting two pulleys A and B is shown in Figure 1. Power is 20 supplied to the shaft by means of a vertical belt on pulley A, which is then trans mitted to pulley B carrying a horizontal belt. The ratio of belt tension on tight and loose side is 3:1 and the maximum tension in either belt is limited to 2-7 KN. The shaft is made of plain carbon steel 40 C, (a, = 650 N/mm? and s, 380 N/mm*). ‘The pulleys are Keyed to the shatt (profile Keyways given). Determine the shaft diameter according to the ASME code. Using Soderberg criteria and octahedral shear stress theory determine the shaft diameter for a factor of safety of 2. 14 aa pea Did elements gmk Dear o 4 5. 7 What do’yoi mean by Gasket 2 Explain Beas for baad decemely in 5 Gasketed Joint. (b) Discuss on advantages and disadvantages of welded joint over bolted joint, 5 (©) Design the rivetted Joint System of rivet as shown in figure 2. Parmissibie 10 shear stress Is: t,,, = 65 N/mm* f= Sokn 6 (a) What Is a spring Index of helical compression spring ? Discuss the 5 significance of spring index in the design o! helical compression spring (b), What are the reasons of failure of the shaft ? 5 (c) A closed coll helical spring subjected to load varying from 400 N to 1200 N 10 at a frequency of 15 cycle/sec. The spring stiffness = 25 Nimm, Make suitable assumption and design the spring by Fatigue consideration, oe ple ga 550 _ Su = Sun arate =Sys:= Gapa So = Gots 7 T° ‘and G = 60,000 Nimm?. 7. (a) What do you mean by couplings ? Explain various types of coupling and 5 their uses. (b) Design protected type flange coupling which transmitts 50 kN power at 15 600 rpm. (i) Draw neat sketch of the coupling (ii) Select materials for various components and decide allowable stresses (iii) Design shaft and key (iv) Design Bolt, hub and flange.(3 Hours) GNtss| [Total Marks ; 100 N.B.: (1) Question No. 1 is compulsory. (2) Attempt any four questions out of remaining six questions. (2) Assume suitable data if necessary. (4) Support your answer with neat sketches wherever necessary. a Fem Wt Meth 299 - MearrantclE 4. (a) Explain the genetalised measurement system elements with block diagralt 71 and function of each element, identity these elements in a pressure measurement 1 b | of system consisting of bourdon tube pressure gauge. io (b) Sketch a typical feedback control system and explain the following ters :| 10, (i) Open loop transfer function vi (ii) Closed loop transfer function (iii) Error ratio (iv) Primary feedback ratio. 2. (a) Define and explain the following terms with respect to measurement system : 10 (i) Resolution (i). Sensitivity (ili) Hysteresis (iv) Dead zone (v)_ Drift (b) Explain the following terms in the time domain specifications of an underdamped 10 second order system to a unit step input :— (i) Rise time (ii) Peak time (iii) Peak overshoot {iv) Settling time. 3. (a) Define gauge factor of strain gauge and prove that G, = 1+ 2V where 10 G, = gauge factors V = Poisons ratio. (b) Why temperature compensation is required in strain measurement using 10 resistance wire strain gauge ? Explain. 4. (a) Explain the term “Servo Mechanism". Explain the working of D.C. Servo 10 Mechanism with neat sketch. (&) Explain the working of a Permanent Magnet Stepper Motor. 10 6. (a) Sketch the Bode plot and determine the stability of the control system, whose 10 ‘open loop transfer function is given as : 30 GS) HS) = Se +2 5) (b) Write short notes on 10 (i) Polar plots (il) Piran's gauge (iii) Optical pyrometer. 6. Write short notes on :— 20 (a) Calibration of measuring instrument (b) Direct and indirect measurement (©) Various types of errors in measurement (4) Rouths criteria. 7. (a) Explain with neat sketch — 10 () LY.DT. (i) Thermistors for temperature measurements, (6) An electrical resistance strain gauge has a gauge factor of 2.0 and resistance of 5 120 ©, Find the change in resistance of the gauge caused by a strain of 1 umvM. (c) Compare hydraulic and pneumatic control systems and their applications. §AO Br) petite no TE Cech) comm@ Co td:) S ud Mech wnery Con. 3113-00 (OLD COURSE) VR-4866 (3 Hours) [Total Marks : 100 B.: (1) Question No. 1 is compulsory. (2) Attempt any four questions out of remaining (8) Assume suitable additional data if required. 4) Figures tothe right incest (ul pars. Mo Fe Tae EAS Sew Ww oa eae a. 4, Answer the following (any fou miu 20 (a) Explain various efficiencies of turbines. Lay e9 7 (b) What is surging ? sad (c) Why inward flow reaction turbines are preferred to outward flow reaction turbines ? (d) Distinguish between centrifugal pump and réciprocating pump. (0) Explain importance of air vossel 2, (a) Explain importance of casing in reaction turbine, 5 (0) The following data relate to Francis turbine 15 Net head = 70m Speed = 700 rpm Overall Efficiency = 85% Shatt Power = 850 kW Hydraulic efficiency = 92% Flow Ratio = _V,/{BH = 0.22 Breadth Ratio me Oi 0D. of Runner = 2x1.D. of Runner Velocity of flow Is constant. Outlet discharge is radial. Determine (i) The guide vane angle. (i) the runner vane angles at iniet and outlet (iii) the diameter of runner. (iv) Width of wheel at inlet. 3. (a) Prove that a jet of water impinging on a series of vanes mounted on a wheel is 10 having miximum hydraulic efficiency 50%. (0) Explain the various losses taking place in @ Pelton turbine. 10 4, (a) Explain with neat sketch working of Francis turbine. Also derive workdone equation 10 from momentum transfer equation. [ TURN OVER4 /8étstoeton oF Con. 3113-VR-4866-09. eo T. 2 . PEA) Wud. ona Merhane ° (&) A polton wheel is to be designed for the following data: (9) 7? Power to be developed = 6mW Not head availabel = 300m Speed of the wheel = 600;pm Speed ratio = 046 det ratio = 8 x Mech. efficiency = 90% Velocity coefficient of nozzle = 0-98 etormine— (i) No. of jets (ii) Diameter of wheel (ii) Quantity of water required (a) Explain importance of governing in turbines. Also write on governing system used in Francis turbine with neat sketch (b) Write on classification of Air-Compressors. () Define (i) Manometric head (ii) Specific head (ili) Degree of reaction. (2) Explain the characteristics curves of pump. {b) Find the power required to drive a centrifugal pump which delivers 0-04 m/s of water to a height of 20m through 2 150mm dia. pipe and 100m long, The overall efficiency of the pump is 70% and f = 0.015. ‘A double acting reciprocating pump runs at 120rpm. When its suction pipe of 100mm diameter is fitted with an air vessel on its suction side. The diameter of cylinder and stroke are 150mm and 450mm respectively. If piston is tobe driven with SHM. find the fate of flow from or into the air vessel when the crank makes angle of 30°, 90° and 120° with the inner dead centre. Find also the crank angles at which there is no flow into or from the air vessel, 10 10 os 40 10 20Tem) Me Gay 829-09. (OLD COURSE) VR-4872 a Productiery® proc 235 oa [Total Marks : 100 (1) Question No. 1 is compulsory. (2) Attempt any four questions out of remaining six questions. ()_Assume any syitable-dala whenever required. eas ie E(MYU gd produ clirn Proves LiL Write st 20 Pa-Exam 09-9 hort notes on any four — (a) Orthogonal and oblique metal cutting go (0) Sine bar and sine centre op’ qe (c)_ Lathe too! dynamometer ae (d)_ Tool maker's microscope (@) Auto-collimeter 2. (a) What do you mean by too! life ? Explain effect of speed, feed, depthot cut, tool 10 material and geometry on too! life. (b) Derive an optimum cutting speed and optimum feed at minimum cost and maximum. 10 production criteria 3. (a) Clearly stating the assumption derive the relation ship 26 + B -a= 40 in Merchant's original theory. (b) Differentiate the following 10 (i) Accuracy and precision (ii) Line standard and End standard. 4, (a) Explain steos involves in circular broach design with diagrams, 10 (b) Explain the working principle of E.D.M. and give the advantages and disadvantages. 10 5. (a) What are comparator ? Draw neat skeich of any one comparator and explain its 10 working. () Explain the following in connection with measurement of surface finish — 10 () Waviness (ii) Ra value (ii) The lay {iv) The sample length. 6. (a) Explain taylor's principle of limit gauging. Explain design considerations in limit 10 gauging. (b) Explain steps involves in single point cutting tool design. 10 7. Write short notes on any four :-— 20 (a) Orthogonal Rake System (ORS) (b) Cutting tool materials {c) Nomenclature of twist drill (4) Parkinson's Gear Testing machine (ec) Machinability (Flat form tool and Circular form tool% aed TECM) Sem UW Chur) - 29) Nes Powers Plant} Eng9 4A Gon. 3085-09, (REVISED COURSE) VR-5256 (8 hours) [ Total Marks : 100 N.B. (1) Question No. 4 is compulsory. (2) Answer any four out of remaining six questions (3). Assume suitable data wherever necessary. (4) Draw neat sketches to ilystrate the answer. S FET Eh Ry fw, Mlanr ODS- V415)0F 1, Write short notes on (any three) :-— oor () Pumped storage hydro electric power plant. wee (ii) Nuclear waste disposal. (ii), Rainwater measurement, (iv) Green House Effects. (W) Electrostatic precipitator. (vi) Selection of site for the thermal power plant The incremental fuel costs for two generating units A and B of a power plant 42 are given as — oFa 0.065Pa + 25 Pa = Fb SpE = 08RD + 20 Where F is the cost in rupees per hour and P is power output in MW. Find: ()_ The economic loading of the two units when the total load supplied by the power plants is 160 MW. (ii) The loss in fuel cost per hour if the load is equally shared by both Units. (b) Explain BWA with neat sketch. 8 3, (a) Define the following :-— 10 (i) Load factor (ii) Utilisation factor (iii) Diversity Factor (iv) Demand factor. (b) Write short notes (any two) — 10 () Advantages of Diesel Power plants (i) Surge tanks (iii) Fiuidised bed combustion. 4. (a) Prove that for economic loading of different units and obtaining maximum System 10 efficiency the required condition is — Mee as aol Gly dlp dig" hy [ TURN OVER