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Honor Seiki VTL Heavy Duty
Honor Seiki VTL Heavy Duty
HONOR
YES! WE ARE HONOR!
CNC VERTICAL LATHE
CNC VERTICAL TURNING CENTER
High precision. High efficiency. High durability. Perfection.
Heavy Duty Series VL-66 VL-86
VL-100 VL-125 VL-160 VL-200 VL-250
HONOR SEIKI Co., Ltd.
CE
ISO 9001 :2000
8 VL-66C
Max. swing dia .. 850mm Max. turning dia.: 760mm Max. turning height: 650mm Chuck dia.: 21 inch
Spindle speed: 5-700rpm ATC: 12 positions
8 VL-86C
Max. swing dia .. 950mm Max. turning dia.: 900mm Max. turning height: 650mm Chuck dia.: 24 inch
Spindle speed: 5-600rpm ATC: 12 positions
8 VL-100C
Max. swing dia .. 120mm Max. turning dia : 1100mm Max. turning height: 650mm Table dia.:1000mm
Spindle speed: 3-400rpm ATC: 12 positions
2-1
8 VL-66CM
Max. swing dia .. 850mm Max. turning dia.: 760mm Max. turning height: 650mm Chuck dia.: 21 inch
Spindle speed: 5-700rpm ATC:12 positions
Tool live spindle
8 VL-86CM
--------------------------~
Max. swing dia.: 950mm Max. turning dia.: 900mm Max. turning height: 650mm Chuck dia.: 24 inch
Spindle bearing dia.:330mm Spindle speed: 5-600rpm ATC:12 positions
Tool live spindle
lEI VL-100CM
Max. swing dia.: 1200mm Max. turning dia.: 1100mm Max. turning height: 650mm Table dia.:1000mm
Spindle speed: 3-400rpm ATC: 12 positions
Tool live spindle
8 VL-125C
Max. swing dia .. 1600mm Max. turning dia.: 1600mm Max. turning height: 1250mm Table dia.:1250mm
Spindle speed: 3-300rpm ATC:12/16 positions
lEI VL-160C
Max. swing dia .. 2000mm Max. turning dia.: 2000mm Max. turning height: 1250mm Table dia.:1600mm
Spindle speed: 3-250rpm ATC:12/16 positions
8 VL-125CM
Max. swing dia.: 1600mm Max. turning dia.: 1600mm Max. turning height: 1250mm Table dia.: 1250mm
Spindle speed: 3-300rpm ATC: 16 positions
Tool live spindle
8 VL-160CM
Auto Pallet Changer available
Max. swing dia.: 2000mm Max. turning dia.: 2000mm Max. turning height: 1250mm Table dia.: 1600mm
Spindle speed: 250rpm
ATC: 16 positions
Tool live spindle
lEI VL-200C/200CM/250C/250CM
VL-200C
Max. swing dia.: 2500mm Max. turning dia.: 2500mm Max. turning height: 1600mm Table dia.:2000mm
Spindle speed: 3-200rpm ATC:12/16 positions
VL-250C
Max. swing dia.: 3000mm Max. turning dia.: 3000mm Max. turning height: 1600mm Table dia.:2500mm
Spindle speed: 3-160rpm ATC: 12/16 positions
VL-200CM
Max. swing dia.: 2500mm Max. turning dia.: 2500mm Max. turning height: 1600mm Table dia.:2000mm
Spindle speed: 3-200rpm ATC:16 positions
Tool live spindle
VL-250CM
Max. swing dia.: 3000mm Max. turning dia.: 3000mm Max. turning height: 1600mm Table dia.:2500mm
Spindle speed: 3-160rpm ATC: 16 positions
Tool live spindle
3-1
8 VL-66 VL-86 VL-100 VL-125 VL-160 VL-200 VL-250 Heavy duty series
• VL-66, VL-86
• VL-100
4-1
• Hydraulic chuck (Optional)
• Crossed roller bearing .
.4-jaw manual table.
• Gear box.
• Tool presetter. (Optional)
8 VL-66 VL-86 VL-100 VL-125 VL-160 VL-200 VL-250 Heavy duty series
• Cross rail (X Axis).
• C-type ATC.
• 12 Position.
• RAM type (Z Axis).
• M-type ATC.
• 16 Position.
• Control panel.
• Heavy duty tool assembly for turning • Model: GC-200 (Gear Coupling)
• Model: SL-220 (Two Face Contact Tooling) (Patent)
Ram
Ram
T-Puller
Two Face Contact Tooling
Tool Holder Base
(GC-200)
Tool Holder Base
Tool Holder
(SL-220)
• Rigid tool system with hydraulic T-puller clamping with curve gear coupling.
Tool Holder
• Model: RG-250 (Gear Coupling)
• Model: BT50-200 (BT50)
Ram
Ram
2nd Spindle Nose
Gear Coupling
Tool Holder Base
Tool Holder Base
(RG-250)
(BT50-200)
Tool Holder
Tool Holder
5-1
8 VL-66 VL-86 VL-100 VL-125 VL-160 VL-200 VL-250 Heavy duty series
• Heavy duty turning example
• VL-125, VL-160, VL-200, VL-250 Series
• Workpiece diameter: 0785(45kw)
• Material: AISI 1045(S45C)
• Turning depth: 10mm
• Cutting feed: 1 mm/rev.
• Turning speed: 130m/min
.Turning capacity: 1300cm3/min, 10.21kgs/min
• One-piece big machine base with built-in gearbox and spindle.
• Roller gear driver.
6-1
• One-piece column with wide span.
• Box structure of column reduces vibration.
• Cross-rail ensures parallelism and stability by positioning lock with clamping.
8 VL-66 VL-86 VL-100 VL-12S VL-160 VL-200 VL-2S0 Heavy duty series
Tool holder base
(BTSO-200)
Tool holder
• Live tooling.
• Angle tool holder (optional).
• Boring 1. (Optional).
• Boring 2. (Optional) .
• Work piece probe (Optional).
30 ~;?" ~~DG Q 344 tlc.c.r ErrQr l'ilot':X-,~~i,
'8 ta 6
G:: itHr!tl+r~:~\!1 Mt!~tni :t1i-; ;l-l;-:1-!
u
• Laser probe to offer good accuracy.
7-1
8 VL-66 VL-86 VL-100 VL-12S VL-160 VL-200 VL-2S0 Series
• Table-speed, torque, output chart
24 22KW
18 18.5KW
12
6
0
46 275 485 700RPM • VL-1 00 series 30/37kw, 2steps
TORQUE(N-m) MODEL a40/600oi
15000
1 2000 -1==LO::W==t::::'
jg88
m~ 1==+':;:::::~:::::-....
50 40 30 20 10
o
15 37 100 150
350RPM
• VL-125 series 37/45kvv,2steps
TORQUE(N-m) MODEL ,,40/6000i
20000
m88i==~;_
10000
mgl==+===::==:::b--__
2500 50 40 30 20 10
o
80100120
300RPM
• VL-160 series 37/45kvv,2steps
TORQUE(N-m) MODEL ,,40/600oi
20000
1 ~~88 -j-----I:':_
10000
• VL-200 series TORQUE(N-m)
mS8 r--r------------,
21000 14000
~t88-e===e=====~==~H~i9~h==~==J
75
60 45 30 15
m~
50 40 30 20 10
o
27 72 96 109
250RPM
45/55kvv, 2steps MODEL «50/4500i
16
48 62.5
200RPM
• VL-250 series 45/55kvv, 2steps
TORQUE(N-m) MODEL ,,50/4500i
45000 40000 33500
8-1
10000_~~~~===e==~H~i~9~h~==~
8300
75 60 45 30 15
o
13
38 55
160RPM
• VL-86 series 30/37kw, 2steps
TORQUE(N-m) MODEL 030/6000i 4000
3000
2000
f~------~30 POWER(KW) 20
1000
10
o
o
• VL-1 00 series 37 /45kvv, 2steps TORQUE(N-m) MODEL 030/6000i
20000
1m
37KW 30KW
400RPM
• VL-125 series 45/55kvv,2steps
TORQUE(N-m) MODEL ct50i450oi
25000
m88 i=:;==1~
15000
m~ 30min
60 50 40 25 10
80 123
250 300RPM
• VL-160 series 45/55kvv,2steps
TORQUE(N-m) MODEL oo50/4500i
25000 r-r=,,----:-:---,---------,
1~888-i==::::::t-:::.:
15000
45001====F'i"iT.~~~~~ 2000
60 f-Gwj:=:;k=~=lllTIm:;JJ!iiITfi~ POWE R( KW)
I 55kw
50 45kw
40 37kw
25 10
o ~ _ _L_~_L_~ _J
5 66 86 115 250RPM
• VL-200 series a60, 60/75kvv
TORQUE(N-m) MODEL oo60/4500i
~~888
28000 18000
10800_F=~~~~~~~~~==~
7400
80 75kw
65 60kw
50 55kw
35 45kw
20
a
5 16 48 62.5
• VL-250 series a60, 60/75kvv
TORQUE(N-m) MODEL a60/4500i
60000 53000
35000
200RPM
5 13
38 55
160RPM
8 Machine dimensions
(Unit: mm)
- VL-66C, 66CM Series
io io ro N
- VL-100 Series
- VL-160 Series
o o N
L+,~~~r--L-----+
o o ill en
260 1450
3260
5265 4050
6565
- VL-86C, 86CM Series
- VL-125 Series
o o N
t- i~
!
T
f
260 14501
3000
3800 o o ill en
- VL-200 Series
o
rl:-Tr--,-"'1~~5±\----; ~
_ VL-250 Series - M type
. .
~, .. ~.~ .
• ';-0. ...
~_''''' ~.
• Meterial
• Planer gear
9-1
8 Working area and tool interference
VL-66 VL-86 VL-100 VL-12S VL-160 VL-200 VL-2S0
(Unit: mm)
<1>8 Table
MODEL A q,B C q,D q,E F G R L
VL-66 200 610 5 800 300 600 925 480 100
VL-86 200 800 200 900 300 600 925 800 100
VL-100 200 1000 15 1100 300 600 925(500-1100) 800 100
- -- -
VL-125 220 1250 5 1600 330 900 650-1450 950 200
VL-160 220 1600 100 1800 330 900 650-1450 1150 200
VL-200 250 2000 5 2400 360 1200 835-1835 1350 300
VL-250 250 125001 5 3000 360 1200 835-1835 1650 300 B Table, Javv-chuck, Workpiece dimensions
• Table
10-1
(Unit: mm)
4x40=160
40
4x40=160
40
40
40
A A
22x40=880 320
lEI Table, Javv-chuck, Workpiece dimensions
• VL-86, VL-100 Series 4-javv manual chuck
(Unit: mm)
"' o
N
• VL-125, VL-160, VL-200, VL-250 Series 4-javv manual chuck
240
240
60
• Workpiece clamping
175
'-----r'--+~t__'i,----r co o N
214
VL-86 VL-100 VL-125 VL-160 VL-200 VL-250
cpA Max. 1.0. Clamping
q,B Max. 0.0. Clamping
MODEL A B C D
VL-86 1050 900 160 50
VL-100 1150 1040 300 190
VL-125 1350 1230 360 250
VL-160 1720 1600 410 300
VL-200 2120 2000 410 300
VL-250 2600 2500 410 300 11-1
8 C-type ATC tooling system
(Unit: mm)
I R~M I
~PUller
Tool tde,
Base
[]J[J Model: GC-200 (or RG-250)
Model IFL
W
bC::l 25x25 32x32 40x40
B M-type ATC tooling system
(Unit: mm)
Live Tool BT-50
RAM
UJ
I
!
Turning Tool
!. ~ti-i,L ~~
I ~ .......
Boring ,
Grinding TappingMilling
Tool Holder Base Model: BT50-200 (or SL-220)
I
Model: BOB Model: BOS Model: IOF
ffi
Drilling UllJ
rn ~
B~ Boring
16x16 20x20
Model: IFL
~ W
OD/Boring Shank ~
25x25 32x32 40x40
12-1
8 Tool holder model and dimension (C-type)
_ O.D./Facing tool holder
$ -r
$ - -+ Model: IDF32-200-200
- O.D./Facing tool holder
200
j
1 1"251 1 ~
$ r- "I
$ r- -+ (Unit: mm)
---
- Boring/Drilling tool holder
Model: BOS60-130-160
_ Boring tool holder
Model: I DF25-200-200 Model: IFL25-120-250
_ Tool holder base (Gear Coupling Type) _ Tool holder base (BTSO-200)
(for Ram section 2200) (for Ram section 2200,2500)
Model: GC-200
_ Tool holder base (Gear Coupling Type) (for Ram section 2500)
Model: RG-250
Model: BT50-200
_ Tool holder base (Two face contact tooling) (for Ram section 2200,2500)
"~
175 --l
Model: SL-220
13-1
8 Specifications (Heavy duty series)
I Modell Description Unit VL-66C I VL-66CM VL-86C I VL-86CM
Max. swing diameter mm 850 950
Max. turning diameter mm 760 900
Distance from ram to table mm 925 925
Capacity Max. turning height 650 650
mm
Max. workpiece weight kg 1500 2000
Table diameter mm 610 800
Range of table speed rpm 5-700 5-600
Spindle Change gear speed 2-step I - 2-step I -
Spindle nose mm A2-11 A2-11
Tool live spindle speed rpm - I 50-2250 - I 50-2250
ATC(Automatic Tool Change) - 12 12
ATC Tool size mm 025,032 025,032
Cross-section of ram mm 200x200 I 220x220 200x200 I 220x220
Rapid rate (X-Axis) m/min 10 10
Rapid rate (Z-Axis) m/min 10 10
Horizontal travel (X-Axis) mm -100+650 -100+800
Feed Vertical travel (Z-Axis) mm 600 600
Cutting feed rate mm/min 0.001-500 0.001-500
f- - f-- - - - -
Feed override % 0-150 0-150
Cross-rail travel mm Fixed Fixed
CNC Controller Syetem Fanuc Oi-TIFanuc 18i-T Fanuc Oi-T IFanuc 18i-T
Siemens 8020 8020
I Spindle motor (Cont./30min) kw AC18.5/221 AC30/37 AC18.5/221 AC30/37
Motor Feed motor (X/Z axis) kw 4.014.0 4.0/4.0
Live tool motor kw - I AC11/15 - I AC11/15
I Power requirement kva 40 I 55 40 I 55
Floor space (LxW) mm 2250x2700 2520x2800
Machine Max. height (H) mm 3900 3900
size
Net weight kg 12500 13500 'The specifications are subject to change without notice.
8 Standard accessories
1. Complete splash guard.
2. Hydraulic 3-jaw solid chuck & cylinder, size as spec.
(for VL-66, VL-86 series)
3. Hydarulic chuck soft jaw x 1 set.
4. Foot switch for Hydraulic chuck.
5. Hydraulic power unit.
6. Table with manual 4-jaw chuck as spec.
7. Protection door.
8. Automatic lubrication system.
9. Work light.
10. Warning light (RIYIG).
11. Workpiece counter (CNC controller).
12. Coolant system with tank.
14-1
13. Coolant bed shower system.
14. Heat exchanger for electrical cabinet.
15. Service tool box & tool kits.
16. Leveling bolts & seat pads.
17. Chip conveyor. Hinge type.
18. Chip trolley.
19. Tool holder base x 5 pcs. (for C type)
20. Spindle orientation.
21. VL-1 ~OC, 1 OOCM fixed type cross rail.
22. Manual of operation & maintenance.
23. Manual of electrical & hydraulic circuit diagram.
24. Manual book for Fanuc.
VL·100C I VL·1 OOCM VL·125C I VL·125CM VL·160C I VL·160CM VL·200C I VL·200CM VL·250C I VL·250CM
1200 1600 2000 2500 3000
1100 1600 2000 2500 3000
925(500-1100) 650-1450 650-1450 835-1835 835-1835
650(800) 1250 1250 1600 1600
3500 5000 8000 12000 15000
1000 1250 1600 2000 2500
3-400 3-300 3-250 3-200 3-160
2-step 2-step 2-step 2-step 2-step
- - - - -
- I 50-2250 - I 50-2250 - I 50-2250 - I 50-2250 - I 50-2250
12 12 12/16 16 12/16 16 12/16 16 12/16 16
025,032 025,032 025,032,040 025,032,040 025,032,040
200x200 I 220x220 220x220 I 220x220 220x220 I 220x220 250x250 I 250x250 250x250 I 250x250
10 10 10 10 10
10 10 10 10 10
-100+800 -200+950 -200+ 1150 -300+1350 -300+1650
600 900 900 1200 1200
0.001-500 0.001-500 0.001-500 0.001-500 0.001-500
0-150 0-150 0-150 0-150 0-150
Fixed(200x3 step) 800(200x4 step) 800(200x4 step) 1 000(250x4 step) 1 000(250x4 step)
Fanuc Oi- T I Fanuc 18i- T Fanuc Oi- T I Fanuc 18i- T Fanuc Oi- T I Fanuc 18i- T Fanuc Oi-T IFanuc 18i-T Fanuc Oi- T I Fanuc 18i- T
8020 8020 8020 8020 8020
AC30/37 AC37/45 AC37/45 AC60/75 AC60/75
4.0/4.0 7.0/7.0 7.0/7.0 7.0/7.0 7.0/7.0
- I AC11/15 - I AC11/15 - I AC11/15 - I AC11/15 - I AC11/15
75 I 90 75 I 90 75 I 90 90 I 105 90 I 105
4215x2850 5850x3800 6565x4050 7600x5500 7800x6100
3800 I 4300 5200 I 5600 5200 I 5600 6300 I 6900 6300 I 6900
15500 I 16300 24500 I 25300 27500 I 28300 47000 I 49000 51000 I 53000 B Optional accessories
1. Hydraulic chuck & cylinder, size selections.
2. High power motor than spec.
3. Air conditioner for electrical cabinet.
4. Table with manual4-jaw chuck as spec.
(for VL-66, VL-86 series).
5. Power transformer, external.
6. Oil skimmer (Disk type).
7. Toolholder base.
8. Other tool holder & special tool holder.
9. Tool presetter inside (Turning dia. is same as table).
10. Linear encoder of X/Z axis.
11. High & low pressure chucking.
12. Lubricant chiller for spindle bearing & gear.
13. Extend vertical travel (Z axis).
14. Hard jaw fo hydraulic chuck.
15. High pressure coolant through tool holder.
16. Dual gear box for tool live spindle.
17. Chip conveyor, scraper type.
18. VL-1 OOC, 1 OOCM crossrail travel (200x3 step).
19. C NC controller 18i- T.
20. Manual guide i.
21. CE certificate.
22. Tooling.
23. Jig & fixture.
24. Turnkey project.
25. Siemens controller.
15-1
HONOR SEIKI Co., Ltd.
Head office & Factory
No.6, Sec. 2, Chunng-Shan Rd., Hunei Dist., Kaohsiung City, 829 Taiwan
Tel: +886 7 975 9888
Fax: +886 7 975 9999
E - rna i I: honor@honorseiki.com. tw http://www.honorseiki.com.tw
Agent:
2011022000