Professional Documents
Culture Documents
Fund - Machine Desin (Final Report)
Fund - Machine Desin (Final Report)
Presented By :
Nasri 13106037
From this lecture, we know that, as a engineer, we must have the engineer sense about
something, critical mind and ideas. So, from the striving above, our group have been
developed the invention before, its about Automatic Whiteboard Eraser, which could erasure
automatically in any situation of whiteboard. These device equipped with the capillary
humidification which used for make the erasure process more easily, if the boardmarker is
dry, these humidification device will make it wet, so it could be easily to erasure.
We aware if our developed stuff is not good yet overall, but absolutely we have think
harder and digging our ideas to developed these device, so for completing the invention, I
need your critic and impression to developing again this stuff. Thank you
Sincerely yours
Group 5
Chapter 4 Manufacturing
I. Introduction .........................................................................................................
II. Manufacturing Process ........................................................................................
I. Introduction .........................................................................................................
II. Cost Analysis ......................................................................................................
III. Break event point ................................................................................................
Broadly Speaking, the invention relates to technique for automated erasure of non permanent
marking from board, such as whiteboard. The invention can be implemented in numerous
ways, including as method system, apparatus, and computer readable medium. As a system
for automatic erasure of a board, one of embodiment of invention include at least : an eraser
member for use in erasing non permanent marking on the board; a support means for
supporting the eraser member against the board when erasing at least a prtion of the non
permanent marking from the board; and a motor operatively connected to the support means
to drive the eraser member across the board while the support means support the eraser
member against the board. A user activated switch activates the motor when user desires to
eras the non permanent marking from the board, and at least one sensor operatively
connected to the motor, the sensor operating to deactivated the motor. As a system for
automatic erasure of a board, still another embodiment of invention includes at least : a
motor; a pair of roads placed at opposite end of the board, at least one of the rod capable of
being rotatably driven by the motor; first and second capable pulley affixed to each of the
road; a first belt provides across the board and around the first pulley of each of the rod; a
second belt provided across the board and around the first pulley of each of the rods; an
eraser member affixes to the first and second belt; and a user switch to activate the motor.
When the motor is activated, the at least pne of the rods turn to rotates the first and second
pulley affixed to the at least one of the rods, thereby causing the first and second belt to turn
and thereby move the eraser member across the board to erase non permanent marking from
the board.
Introduction
I. Background
The present invention relates to hand-written notation board and, more particularly, to erasure
of hand.written notation board. As we know, white board are well known medium that
provide a convenient surface upon which note, drawing, charts or other hand-written notation
may be made . whiteboard are often used in group discussion as whiteboard facilitate sharing
of individual thought in group discussion. There are two type of board, namely chalkboard
and whiteboard. In whiteboard the notation can be made in multiple colors, the various hand
written notation made on whiteboard are erasable by the manual manipulation of an eraser.
Whiteboard provide several advantages, there are clean white surface which provide of
greater contrast, easier in writing.
Unfortunately, both whiteboard and chalkboard are erased by manual user action, which is
tedious. Typically, a user would obtain an eraser and then apply the eraser tot the surface of
whiteboard in an often non uniform motion to wide off the hand written notation thereon.
Such manual erasure is time consuming and deemed a chore. Following manual eraser the
board is is often spotty, meaning that some remnants of the prior hand written notation
remain. Another disadvantages of manual erasing is that the marker can cause a dust to
develop about the eraser, and thus the user’s hand can be dirtied by the erasure process.
Although electronic whiteboards are available and gaining favor in the marketplace, they are
expensive and have difficulty to performing an erasure function. There are at least two
different types of electronic whiteboard. One type of electronic whiteboard is where the board
is made of plastic or p;astci like material, frequently refered to as screen, that moves back and
forth exposing different surface to write on. Another type of electronic whiteboard is where
the board has affixed surface or screen to write on. Therefore, there is need for improved
approach to erased board. We create a device which can be overcoming the difficulties above,
we called this with “Automatic white board eraser”.
Start
Find m, V, μ, dan ω
Motor Power
Motor
V and t
end
From the 2 basic design above, here we got a problem to decide it, which design sould we
make our main design, so use a concept selection technique.
From the concept selection technique above, we have conclude that the concept 2 is better than
concept 1, so we choose concept 2.
The concept 2 have been developed in more advance, detailed of design are here.
Chapter 3
I. Introduction
The goals of the design process are usually manifold. Clearly the resulting system must
satisfy its functional requirements, and will normally also have to fulfil certain non-functional
requirements which might include such factors as: size; weight; cost and power consumption.
When the operation of a system has implications for safety, the system will also have a set of
safety requirements. These will define what the system must and must not do in order to
ensure the safety of the system. These safety requirements sit alongside the functional
requirements to define what the system developer must achieve.
The ability of a system to satisfy both its functional and its safety requirements is limited by
the presence of faults within the system. Although definitions of this term vary, here the term
‘fault’ is taken to mean any kind of defect within the system. Faults may be
• random: such as hardware component failures
• systematic: such as software or other design faults.
Random faults may be investigated statistically and given appropriate data it may be possible
to make predictions concerning the probability of a component failing within a given period
of time. Systematic faults are not random and are thus not susceptible to statistical analysis. It
is therefore much more difficult to predict their effect on the reliability of a system.
Start
Machine Design MS 4101 12
Erasure request?
Completion Signal?
Deactivate Motor
Reset System
30
20 mm
mm
t 10 m
50mm
t = 2 mm
50 mm
III.
IV.
V.
VI. Asumsi panjang papan tulis yang akan kami buat adalah 2,4 m. Pertama kami
ingin mencari kecepatan konstan yang bias dicapai penghapus dalam waktu 2s.
VII.
VIII.
So, we must searching the synchronous reversible motor with Torsion 80,75 N.mm or
approach from that.
From internet, we have take syncronous reversible motor SD-208 with specification
below :.
And then, from our design, we hope the friction coefficient between whiteboard and eraser is
0.2.
The material properties which would be used in this design is
Polycarbonate Resin
UV Resistance: Good
Clear
Rigid
Specific Gravity: 1.20
3. Transmitted load
Tp 17.65 N . cm 17.65
Wt = = = = 11.925 N
dp/2 2.96/2 1.48
5. Total load
Wt 11.925 N
W= = = 12.69 N
cos φ cos 20 °
Wt . Pd . Ka . Km
σ= Ks.Kb.Kl
F J Kv
1. Face width
F = 12/pd = 12/12 = 1 in = 2.54 cm
2. Base on assumption of uniform load and source, the application factor Ka can be set
to 1.
3. Velocity factor Kv can be estimated by the method below, with gear quality index 6
used (standard)
dp 2.96 cm
Vt = ωp = (60 rpm) (2π) = 79.66 cm/s
2 2(12)
Wt . Pd . Ka . Km
σ= Ks.Kb.Kl
F J Kv
Manufacturing
I. Introduction
Producing the design is critical link in the chain of events that starts with a
creative idea and ends with successful product in the marketplace. In modern
technology, the function of production no longer is a routine activity. Rather,
design, material selection, and processing are intimately related, as shown in
figure 1
Figure 1
Interrelation of design, material, and processing to produce a product
Designing for manufacturing and assembly is important for reducing the cost of a
product by breaking the product down into its simplest components. All members
of the design team can understand the product's assembly sequence and material
flow early in the design process.
Cost Estimation
I. Introduction
An engineering design is not complete untuol we have a good ide of the cost
required to build the design or manufacture the product. Generally the lowest cost
design will be succesfull in a free marketplace. An understanding of the element
that make up cost is vital, because competition between companies and between
nation is fiercer than ever before. Broadly speaking, two classes of situation are
included in cost evaluation :
a. Estimation of the cost of building a plant of installing a process within a plant
to produces a product or line of product.
b. Estimation of the cost of manufacturing a part based on particular sequence of
manufacturing step.
1. Nonrecurring cost : These are one-time cost, which we usually call capital
cost.
2. Recuring Cost : These cost are direct function of manufacturing
operation and occure over and over again. They usually called operating cost
or manufacturing cost.
Another classification division division is is into fixed and variable cost. Fixed
cost are independent of the rate of production of goods; variable cost change with
the production rate.
Fixed cost :
Variable cost :
1. Material
2. Direct labor
3. Direct production supervision
4. Maintenance cost
5. Power and utilities, etc
The method used to develop cost evaluation fall into three categories :
This project covered item are Manufacturing cost estimation, overhead cost.
A. Manufacturing Cost are equal to direct production cost + fixed charges+plant
overhead cost.
1. Raw Material
2. Operating Labor
3. Direct supervisory and clerical labor
4. Utilities
5. Maintenance and repair
B. Overhead Cost is any cost not specifically or directly associated with the
production of identifiable goods or service. The two main categories of
overhead cost are factory or plant overhead and corporate overhead.
Depretiation
Local Taxes
Insurance
Fixed Interest on
Cost investmen
Mechanical Drawing
I. Introduction
The purpose of such a drawing is to accurately and unambiguously capture all the
geometric features of a product or a component. The end goal of an engineering
drawing is to convey all the required information that will allow a manufacturer to
produce that component. Engineering drawings used to be created by hand using
tools such as pencils, ink, straightedges, T-squares, French curves, triangles,
rulers, scales, and erasers. Today they are usually done electronically with
computer-aided design (CAD).
Motor specification
Features: