Highlights

Month target : 27400 MT (Dec’2010)

Month production : 34518 MT (Dec’2010)

Year target ( up to Dec’10) : 273800 MT

Year production (up to Nov ’10) : 291641 MT
3rd quarter target (Oct,Nov,Dec): 96400 MT
3rd quarter production : 98641 MT
Production target and actual
350000
291641
300000 273800

250000

200000 Month Target

Month Prod.
150000
Year Target
100000 Year Prod.

50000 27400 34518

0
Month Target Month Prod. Year Target Year Prod.
Highlights KILN-2

• Kiln campaign days completed as on 27.12.10 : 240days

• Kiln shut down declared on 27.12.2010 at 10.00 a.m. due to
cooler inlet slip seal failure.
• Shut down days planned for 14 days and lit up on 9.01.2010
• Kiln inspection on 30.12.10 and accretion length measured
6 meter and soft in nature from discharge end to 4th tyre.
Highlights KILN-3

• Kiln-3 campaign days completed 205 as on 31.12.2010

• Yearly day average production was 465 mt/day against
417 mt/day in 2009
Areas of concern

• Kiln- 1 out let seal leakage

• Kiln-2 inlet cowling plate damage and leakage
• Kiln-3 cooler inlet rotating slip seal plate worning out
continually.
• Kiln-3 3rd tyre LHS shell temperature high 480 degree
centigrade
 Raw material handling system
MONTH Fed to kiln Fines rejected In %
In MT In MT
Dec’10 Coal 43577.5 5982 13.7

FY10-11 Coal 350501.47 43741 12.47

Dec’10 Ore 51841.2 1030 1.98

FY10-11 Ore 455611.5 15587.5 3.42

Direct feeding of ore

Dec’10 Ore 51841.2 23650 45.62

FY10-11 Ore 455611.5 173589 38.10

 DRI Production (MT)
Previous Year
Current Year
(2010-11)
( 2009-10)
Kiln Budget Actual Actual
Actual Budget Actual
for in in
in for in
FY 09-10
Dec’10 FY 10-11 FY 10-11
Dec’10 Dec’09

77614
#1 2800 10751 79500 86590 11183
(P-87500)
82449 74987
#2 10700 8745 81700 10415
(P-86300)
122602 112474
#3 13900 15022 112600 12236
(P-105900)
265075
TOTAL 27400 34518 273800 291641 33834 (P-279700)
DRI Production (MT) In Kiln-01
Monthly Budget Monthly Actual Cum. Target Cum Prod.

120000

111000

100000 100200
86590
90400

80000 75839
71943 79500
76700

61388 66500
60000
51255 56000

40991 46400
40000
31214 36500

21117 26600
20000
10540
10500 10500
16100 9900 9900 9600 10500 10200 10900 9800 10800
5600
10500 2800
10540 10577 10097 9777 10264 10133 10555 10751
0
3896
APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR
DRI Production (MT) In Kiln-02
Monthly Budget Monthly Actual Cum. Target Cum Prod.

120000
112500

100000 101900
92300
82449
80000 73704 81700

63783 71000

60000 53233 60700

43371 50100
45400
40000 33180
35500
22988
25600
20000 13019
10800 10500 9900 9900 10600 10300 10700 10600 9600 10600
15100
4300
3874 4700
43009145 9969 10192 10191 9862 10550 9921 8745
0
3874
APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR
DRI Production (MT) In Kiln-03
Monthly Budget Monthly Actual Cum. Target Cum Prod.

160000

146500
140000
122602 132600
126500
120000
107580
112600
100000 94111
98700
78379 85200
80000
64264 71300
60000 50592 58900
37353 46100
40000 28983 41100

27500
14550
13600 13900 13600 12800 12400 13900 13500 13900 13900 13900
20000
13600 5000 6100
14550 14433 13239 13672 14115 15732 13469 15022
0 8370
APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR
 Plant Shutdown Days

Current Year Previous Year

(2010-11)
Kiln ( 2009-10)
Actual Actual Actual Actual
Budget
Budget for in in in in
for
Dec10 FY 10-11 FY 09-10
Dec’09
Dec10 Dec’09
18.1 31.9
#1 22 0 0 0
(P-35) (P-15)
25.7 33.9
#2 0 5 0 0
(P-30) (P-18)
10.6 4.5
#3 0 0 14 4.5
(P-18) (P-29)

54.5 70.3
TOTAL 22 5 14 0
(P-83) (P-62)
Plant Breakdown(min.) affecting Prodn.
Current Year
Previous Year
(2010-11)
( 2009-10)
(Blue fonts refer to Operational BD)
Actual
Kiln Budget
Actual
In Actual Actual
in
for Fy10-11 in In
Dec‘10 Dec‘09 Fy09-10
Dec‘10

8 2000 8 2161
#1 720
(0) (154) (0) (867)
624 2760 164 14167
#2 720
(548) (1533) (96) (1429)
131 3821 919 19311
#3 720
(30) (248) (0) (11353)
TOTA 763 8581 1091 35639
2160
L (578) (1935) (96) (13649)
Loss of Production (MT) :
Production LOSS/GAIN
Kiln Target
Actual
Break Shut
in Quality Speed Total
Dec‘10 down down
Dec ‘10

#1 2800 10751 0 2 7634 319 7951

#2 10700 8745 0 140 1610 205 1955

#3 13900 15022 0 44 0 1166 1122

TOTA
34000 27286 0 186 6024 1280 7118
L
Fe M % > 78 % in DRI Lumps

Current Year Previous Year

(2010-11)
( 2009-10)
Kiln Target Actual
Actual
Actual Actual In
for in
in in Fy09-10
FY
fy10-11 Dec‘09
10 -11 Dec‘10

#1 80% 84.6 75.05 81.32 70.75

#2 80% 84.8 79.76 78.9 76.30
#3 80% 87.7 80.53 78.11 73.05
TOTAL 80% 85.7 78.45 79.44 73.36
Raw Material Specific Consumption
Previous Year
Current Year
(2010-11)
( 2009-10)
Budget Actual Actual
Actual Actual
for in in
in in
FY 10 FY 09 - 10
FY 10 -11 Dec‘09
-11 Dec‘10

Ground

Iron Ore 1.600 1.502 1.567 1.505 1.593

Coal 1.290 1.262 1.226 1.206 1.244

Coal Mix ground (in %)

Current Year Previous Year

(2010-11)
( 2009-10)
Coal Budget for Actual Actual Actual
Actual
in in in
in
FY 10 - FY
Dec‘09
11 Dec‘10 FY 10 -11 09 - 10
33.7
SA 40 36.8 44.7 31.77
(Plan:30)
35.7
ECL +Wash 20 48.5 32.7 33.93
(Plan:25)
Linkage+E’ 30.6
40 14.7 22.6 34.30
grade (Plan:45)