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SPME SUBMISSION

TECHNICAL SPECIFICATIONS OF
CUTTING & SPREADING
MACHINES

Submitted By:
Indranil Saha (07)
UG-Technology, Semester-IV
25th April, 2011
Classification of Cutting Machines
STRAIGHT KNIFE CUTTER

Machine parts and their functions:


a) Blade

 Cuts the fabric laterally into a spread.

b) Sharpening device

 Produces degree of keenness in the cutting edge.

c) Blade drive

 Cutting blade is reciprocated vertically in the blade housing by the blade drive.
It’s driven by the motor’s drive.

d) Blade housing

 It’s anchored in the base plate.


 It supports the motor, operating handle and sharpeners

e) Blade guard

 It’s a safety device attached indirectly to the blade housing.

 It has two functions- safety and cutting quality.

 It prevents the cutter from accidentally cutting his positioning hand on top of the
spread.

f) Base plate

 The foundation that supports and helps balance the cutting mechanism.

 It guides the knife in relation to the table surface and elevates the spread off the
cutting table for contact with the blade.

g) Handle

 It moves the cutting machine or the cutter over the lines or area to be cut.

h) Power system

 It provides power to the drives for the motor drive to move blade drive which
drives the blade.

Machines:
1. YAMATA

A. Yamata CZD-3 8" Stand Up Straight Knife


Blade Fabric and Cloth Cutter
 Suitable for mass trimming cotton, woolen, linen leather and
chemical fiber goods, etc.

 Neat cutting, small-curvature radius curvilinear cutting.

 Low noise, stable running, easy to operate and high efficiency.

 Incorporated with an auto knife-grinding device, easier to


operate.
B. Yamata CZD 103 10" Stand Up Straight Knife
Blade Fabric Cloth Cutter with Built-in
Sharpener
 Suitable for mass trimming cotton, woollen, linen leather and
chemical fibre goods, etc.

 Neat cutting, small-curvature radius curvillinear cutting.

 Low noise, stable running, easy to operate and high efficiency.

 Incorporated with an auto knife-grinding device, easier to


operate.

C. Yamata CZD 3 10" Stand Up Straight Knife


Blade Fabric and Cloth Cutter
 Suitable for mass trimming cotton, woolen, linen leather and
chemical fiber goods, etc.

 Neat cutting, small-curvature radius curvilinear cutting.

 Low noise, stable running, easy to operate and high efficiency.

 Incorporated with an auto knife-grinding device, easier to


operate.

D. Yamata CZD 103 6" Stand Up Straight Knife


Blade Fabric and Cloth Cutter machine
 Suitable for mass trimming cotton, woolen, linen leather and
chemical fiber goods, etc.

 Neat cutting, small-curvature radius curvilinear cutting.

 Low noise, stable running, easy to operate and high efficiency.

 Incorporated with an auto knife-grinding device, easier to


operate.
E. Yamata CZD 103 8" Stand Up Straight Knife
Blade Fabric and Cloth Cutter
 Suitable for mass trimming cotton, woollen, linen leather and
chemical fibre goods, etc.

 Neat cutting, small-curvature radius curvillinear cutting.

 Low noise, stable running, easy to operate and high efficiency.

 Incorporated with an auto knife-grinding device, easier to


operate.

F. Yamata CZD 108 5" Stand Up Straight Knife


Blade Fabric and Cloth Cutter 550 Watt, Self
Oiling
 CZD-108 5" is a 5" straight knife cutter with the power of
550W.It is self-oiling. The maximum stackable size of material
to be cut is 5". It weighs 22 pounds.

 Suitable for mass trimming cotton, woolen, linen leather and


chemical fiber goods, etc.

 Neat cutting, small-curvature radius curvilinear cutting.

 Low noise, stable running, easy to operate and high efficiency.

 Incorporated with an auto knife-grinding device, easier to


operate.

2. RELIABLE
A. Reliable XD-629 8" Straight Knife Cloth
Cutting Machine, .65 h.p. , 3400 rpm, 8"
Blade
The XD-629 is designed with a low center of gravity for ease of
handling and features the best power to gravity weight ratio in
the industry.

It is designed for maximum productivity and minimum fatigue.


The XD-629 is the obvious choice when one machine is required to perform many roles. It is
suitable for cutting most light to medium weight fabric.

 Automatic sharpening system

 Low-profile ergonomic design

 1-1/2" stroke

 Best used for:


 Light to medium weight fabrics

 Woven and knit fabric

B. Reliable XD-EU5 5" Straight Knife Cloth Cutting Machine, 1/3 h.p.
, 3400 rpm, 5" Blade
The RELIABLE™ XD-EU5 is the world's best small
straight knife cutting machine. Equipped with an
automatic knife sharpening system, the XD-EU5 uses
the newest and most advanced technology to ensure
the finest cutting quality.

The use of a die cast housing ensures lightweight and


easy operation, while the safety mechanisms assure
the proper protection is provided for the operator.

 Automatic sharpening system

 Low-profile ergonomic design

 Powerfull 1" stroke

 Best used for:


 Light to medium weight fabrics

 Woven and knit fabric


3. CONSEW

A. Model 818 Straight Knife Cloth Cutting Machine with Automatic


Abrasive Belt Sharpener.
 Suitable for cutting all kinds of fabrics from thin
to thick materials.

 818 Series Cloth Cutting Machine.


The base plate is low and the surface is smooth
to make the material travel on it smoothly before
and after cutting.
Fan-guard and Starting switch cover are equipped
for safety reason.

 SPECIFICATIONS:

Model#           Blade Size Cutting Capacity


818-4"            (2-3/8")       (60mm)

818-5"            (3-5/16")           (90mm)


818-6"            (4-1/2")             (110mm)

818-8"            (6-1/2")             (160mm)

818-10"          ( 8-1/2" )             ( 210mm )

FEATURES:
Automatic oil lubrication device.
Oil can be supplied automatically from the oil reservoir to the guide metals and cross
head. Internal oil guard keeps other interior components (parts) clean.

Automatic sharpening device.


All of the 818 series incorporate an abrasive belt sharpening device. Just press down
the sharpening lever and the blade can be sharpened automatically to maintain the
most suitable edge of the blade.

Motor.
The motor is a originally developed motor. It assures a smooth cutting operation
with excellent cutting power and low motor temperature.

4. BLUE STREAK
A. Model 629 Intricate Pattern/Straight Line Multi-ply Cutting

With versatility unmatched by any other straight knife,


the Blue Streak II is the obvious choice when one
machine is required to perform many tasks.

Benefits:
Accuracy -Cutting of intricate patterns and tight
turns due to the low-profile base plate and
narrow silhouette standard.

Continuous, Smooth Running Perfect fit and


continuous running with cross heads, crank and
knife slides that are machined to a tolerance
within .0005"

Efficiency

 Simple handling of the machine due to its low center of gravity and the best
power-to-gravity weight ratio in the industry

 Low maintenance requiring only daily lubricating with the easy-to-use One Shot
single-reservoir oiling system

 Elimination of heat and exhaust from the operator via the rear air intake

 Ability to reduce speed to eliminate fusing, provided by the dual speed option

Durability Built with the highest grade materials available.


Specifications:

Motors
110v, 1ph: Available
220v, 1ph: Available
220v, 3ph: Available
380v, 3ph: Available

Air Powered Consumption: N/Available


Max Air Pressure: N/Available

Single Speed: Standard


Dual Speed: Optional
Variable Speed: N/Available

Weight: 34lbs., 15.4kg.

Horsepower: .65hp, 1ph; .93hp, 3ph

Blade Size: 5", 6", 7", 8", 9", 10", 11.5", 13"
Blade Size in cm: 12.7, 15.2, 17.7, 20.3, 22.8, 25.4, 29.2, 33.0

Cutting Capacity: 3.5", 4.5", 5.5", 6.5", 7.5", 8.5", 10", 11.5"
Cutting Capacity in cm: 8.89, 11.4, 13.9, 16.5, 19.1, 21.5, 25.4, 29.2

Stroke Size: 1.125", 1.25", 1.5", 1.75"


Stroke Size in cm: 2.86, 3.18, 3.81, 4.45

Blades
High Speed Steel: Standard
Carbon Steel: Optional
Teflon Coated: Optional
Wave Edge: Optional
Wave Groove: Optional
Round Tip: Optional
Angled Tip: Optional

Belts
Fine: Available
Medium: Available
Coarse: Available
Rough: Available
Waterproof: Available

Material Handling Options:

 Turntable

 Expandable Roll Carrier

 Pacemaker

 A-frame Roll Rack

5. BRUTE
A. Brute® Model 627
Heavy Duty Multi-Ply Cutting
A versatile straight knife with additional
horsepower for heavy-duty cutting of intricate
patterns or straight lines. This is the most powerful
straight knife cutting machine manufactured in the
world.

Benefits
Heavy-duty Performance - Cutting extra
heavy cloth or an increased number of ply.

Accuracy -Cutting of intricate patterns and


tight turns due to the low-profile baseplate
and narrow silhouette standard.

Continuous, Smooth Running - Perfect fit and continuous running with cross heads,
crank and knife slides that are machined to a tolerance within .0005"

Efficiency

 Simple handling of the machine due to its low center of gravity and the best
power-to-gravity weight ratio in the industry

 Low maintenance requiring only daily lubricating with the easy-to-use One Shot
single-reservoir oiling system
 Built with the highest grade materials available

 Ability to reduce speed to eliminate fusing, provided by the dual speed option

Durability - Elimination of heat and exhaust from the operator via the rear air intake

Specifications:

Motors:
110v, 1ph: Available
220v, 1ph: Available
220v, 3ph: Available
380v, 3ph: Available

Air Powered Consumption: N/Available


Max Air Pressure: N/Available

Single Speed: Standard


Dual Speed: Optional
Variable Speed: N/Available

Weight: 37lbs., 16.7kg.

Horsepower: 1.25hp, 1ph; 2.2hp, 3ph

Blade Size: 5", 6", 7", 8", 9", 10", 11.5", 13"
Blade Size in cm: 12.7, 15.2, 17.7, 20.3, 22.8, 25.4, 29.2, 33.0

Cutting Capacity: 3.5", 4.5", 5.5", 6.5", 7.5", 8.5", 10", 11.5"
Cutting Capacity in cm: 8.89, 11.4, 13.9, 16.5, 19.1, 21.5, 25.4, 29.2

Stroke Size: 1.125", 1.25", 1.5", 1.75"


Stroke Size in cm: 2.86, 3.18, 3.81, 4.45

Blades
High Speed Steel: Standard
Carbon Steel: Optional
Teflon Coated: Optional
Wave Edge: Optional
Wave Groove: Optional
Round Tip: Optional
Angled Tip: Optional
Belts
Fine: Available
Medium: Available
Coarse: Available
Rough: Available

6. AIR BRUTE
A. Air Brute® Model 627XP
Heavy-duty, Air-powered, Multi-Ply Cutting
Similar in design to Eastman's Brute, the Air Brute is
a lightweight pneumatically-powered machine
perfect for cutting intricate patterns and straight
lines. The air power allows for seamless cutting in a
damp environment, where an electric powered
machine cannot be used for extreme dust and fiber
laden conditions.

Benefits:

Pneumatically Controlled

 Cutting of fusible materials such as composites and fiberglass

 Cutting in dusty and fiber laden environments or in wet places where electricity
cannot be use.

Accuracy - Perfect fit and continuous, smooth running with the straight knife's cross
heads, crank and knife slides that are machined to a tolerance within .0005"

Continuous, Smooth running - Cutting of intricate patterns and tight turns due to the
low-profile baseplate and narrow silhouette standard.

Efficiency

 Elimination of heat and exhaust from the operator via the rear air intake

 Low maintenance requiring only daily lubricating with the easy-to-use One Shot
single-reservoir oiling system

 Simple handling of the machine due to its low center of gravity and lightweight
Durability - Built with the highest grade materials available

Specifications:

Motors:
110v, 1ph: N/Available (air powered)
220v, 1ph: N/Available (air powered)
220v, 3ph: N/Available (air powered)
380v, 3ph: N/Available (air powered)

Air Powered Consumption: 30 CFM (49.5mˆ3/h) @ c


Max Air Pressure: 100 psi. (7.0 bar)

Single Speed: Standard


Dual Speed: N/Available
Variable Speed: N/Available

Weight: 25 lbs., 11.4 kg.

Horsepower: .75 hp with air pressure

Blade Size: 5", 6", 7", 8", 9", 10", 11.5", 13"
Blade Size in cm: 12.7, 15.2, 17.7, 20.3, 22.8, 25.4, 29.2, 33.0

Cutting Capacity: 3.5", 4.5", 5.5", 6.5", 7.5", 8.5", 10", 11.5"
Cutting Capacity in cm: 8.89, 11.4, 13.9, 16.5, 19.1, 21.5, 25.4, 29.2

Stroke Size: 1.125", 1.25", 1.5", 1.75"


Stroke Size in cm: 2.86, 3.18, 3.81, 4.45

Blades
High Speed Steel: Standard
Carbon Steel: Optional
Teflon Coated: Optional
Wave Edge: Optional
Wave Groove: Optional
Round Tip: Optional
Angled Tip: Optional

Belts
Fine: Available
Medium: Available
Coarse: Available
Rough: Available
Waterproof: Available

7. MICRO FROG
A. Straight Knife Micro Fog™
Model 629MF / 627MF
Pressure-fed Plastic Cutter
Eastman's Micro Fog pressure feed, blade
lubrication and cooling system has been designed
specifically to eliminate materials from fusing
during the cutting of intricate patterns or straight
lines. A pressure feed premier method of cooling.
This is a perfect choice for cutting plastic and other
fusible materials. The Micro Fog is available in a
standard version, 629MF, and a heavy-duty version,
627MF.

Benefits:
Elimination of Fusing

 Blade cooling via the coolant misting, air flow

 Cooling penetration of each layer of cloth slotted wave blades

Pressure Fed - Compressed air pressure feeding

Choice of Standard or Heavy-duty Performance - Standard horsepower cutting (version


629MF) or the heavy-duty horse power cutting (version 627MF)

Accuracy - Cutting of intricate patterns and tight turns due to the low-profile base plate
and narrow silhouette standard

Continuous, Smooth Running - Perfect fit and continuous running with cross heads,
crank and knife slides that are machined to a tolerance within .0005"

Efficiency

 Simple handling of the machine due to its low center of gravity and the best
power-to-gravity weight ratio in the industry

 Low maintenance requiring only daily lubricating with the easy-to-use One Shot
single-reservoir oiling system
 Elimination of heat and exhaust from the operator via the rear air intake

Durability

 Built with the highest grade materials available

 Additional protection from fusing in tight radius curves

Specifications:

Motors:
110v, 1ph: Available
220v, 1ph: Available
220v, 3ph: Available
380v, 3ph: Available

Air Powered Consumption:


Max Air Pressure: 120psi

Single Speed: N/Available


Dual Speed: Standard
Variable Speed: N/Available

Weight: 34lbs., 15.4kg. (629MF); 37lbs., 16.7kg (627MF)

Horsepower: .65hp, 1ph (629MF); .93hp, 3 ph (627MF)

Blade Size: 6"


Blade Size in cm: 15.2

Cutting Capacity: 4.5"


Cutting Capacity in cm: 11.4

Stroke Size: 1.125", 1.25"


Stroke Size in cm: 2.86, 3.18

Blades
High Speed Steel: N/Available
Carbon Steel: N/Available
Teflon Coated: N/Available
Wave Edge: N/Available
Wave Groove: Standard
Round Tip: N/Available
Angled Tip: N/Available
Belts
Fine: N/Available
Medium: N/Available
Coarse: N/Available
Rough: N/Available
Waterproof: Standard

Material Handling Options:

 A-frame Roll Rack

 Turntable

 Expandable Roll Carrier

 Pacemaker

8. plastic master

A. Straight Knife Plastic Master™ Model 629PM / 627PM

Gravity-fed Plastic Cutter


Eastman's Plastic Master Gravity fed, blade lubrication
and cooling system has been designed specifically to
eliminate materials from fusing during the cutting of
intricate patterns or straight lines. This is a perfect
choice for cutting plastic and other fusible materials
such as PVC, vinyl, and reinforced plastics. The Plastic
Master is available in a standard version, 629PM, and a
heavy-duty version, 627PM, where a moistening
attachment is added.
Benefits:
Elimination of Fusing

 Blade cooling via the coolant misting air flow

 Cooling penetration of each layer of cloth with slotted wave blades

Choice of Standard or Heavy-duty Performance - Standard horsepower cutting (version


629PM) or the heavy-duty horse power cutting (version 627PM)

Accuracy - Cutting of intricate patterns and tight turns due to the low-profile baseplate
and narrow silhouette standard.

Continuous, Smooth Running - Perfect fit and continuous running with cross heads,
crank and knife slides that are machined to a tolerance within .0005"

Efficiency

 Simple handling of the machine due to its low center of gravity and the best
power-to-gravity weight ratio in the industry

 Low maintenance requiring only daily lubricating with the easy-to-use One
Shot single-reservoir oiling system

 Elimination of heat and exhaust from the operator via the rear air intake

Durability - Built with the highest grade materials available

Specifications:

Motors:
110v, 1ph: Available
220v, 1ph: Available
220v, 3ph: Available
380v, 3ph: Available

Air Powered Consumption:


Max Air Pressure: 120 psi.

Single Speed: N/Available


Dual Speed: Standard
Variable Speed: N/Available

Weight: 35lbs., 15.9kg. (629PM); 38lbs. 17.3kg. (627PM)


Horsepower: .65hp, 1ph (629PM); .93hp, 3ph (627PM)
Blade Size: 6"
Blade Size in cm: 15.2
Cutting Capacity: 4.5"
Cutting Capacity in cm: 11.4
Stroke Size: 1.25", 1.25"
Stroke Size in cm: 2.86, 3.18

Blades
High Speed Steel: Available
Carbon Steel: Available
Teflon Coated: Available
Wave Edge: Standard
Wave Groove: N/Available
Round Tip: N/Available
Angled Tip: N/Available

Belts
Fine: N/Available
Medium: N/Available
Coarse: N/Available
Rough: N/Available
Waterproof: Standard

Material Handling Options:

 A-frame Roll Rack

 Turntable

 Expandable Roll Carrier

 Pacemaker

9. GEMSY
A. Cutting Machines. (GEM Series) Sizes 6" / 8" /
10"
 Models GEM Straight Knife Cloth Cutting Machines with Automatic
Abrasive Belt Sharpener.

 Suitable for cutting all kinds of fabrics from thin to thick materials.
Available only in 110 volt.
SPECIFICATIONS:
Model #        Blade Size     Cutting Capacity
818-6” (4-1/2") ( 110mm)
818-8"            ( 6-1/2" )             ( 160mm )
818-10"          ( 8-1/2" )             ( 210mm )
                   

FEATURES:
AUTOMATIC OIL LUBRICATION DEVICE.
Oil can be supplied automatically from the oil reservoir to the guide metals and cross
head. Internal oil guard keeps other interior components (parts) clean.

AUTOMATIC SHARPENING DEVICE.


All of the GEM Series incorporate an abrasive belt sharpening device. Just press down
the sharpening lever and the blade can be sharpened automatically to maintain the
most suitable edge of the blade.

MOTOR
the motor is a originally developed motor. It assures a smooth cutting operation with
excellent cutting power and low motor temperature.
Round Knife Cutting Machine

Eastman Cardinal Round Knives

1. Little Giant(Model BB32)

 Low Lay Cutting up to .625"/1.59cm


The BB32 features a premium quality high torque
universal motor, which maintains its power under heavy
loads. This machine is an economical alternative for
cutting heavier weight materials such as upholstery and
fabrics. Like all Eastman materials such as upholstery
and fabrics. Like all Eastman round knives, the Little
Giant is perfect for cutting large radius curves and
straight lines.
 Benefits

Smooth Cutting

• Eliminated material jamming between blade and plate via the double bevel
blade--perfect for cutting heavier weight materials

Accuracy

• Eliminated cutting distortion due to the Narrow Silhouette Standard and


extremely low base plate

Stability

• Vibration-free cutting with smooth and easy maneuverability

Efficiency

• Simple handling of the machine due to its low center of gravity

• Single-hand engaging of power supply via the Patented Uni-Safe Terminal Block
and Attachment Plug

Durability

• Built with the highest grade materials available

Specifications

Motors
110v, 1ph: Available
220v, 1ph: Available
220v, 3ph: Available
Weight: 4 lbs. 2 oz., 1.87 kg.
Horsepower: .10 hp
Dual Wheel Sharpener: Standard

Sharpening Stone Grits


120 Heavy: Standard
150 Medium: Available
180 Medium: N/Available
220 Fine: Available
Horsepower: .20 hp
Blade Size: 3.25"
Blade Size in cm: 8.26

Cutting Capacity: .625"


Cutting Capacity in cm: 1.59

Blades
Carbon Round: Available
High Speed Round: Standard
High Speed Octagon: Available
Carbon Hexagon: N/Available
High Speed Hexagon: Available

2. Lightweight Cardinal®
Model 534

Lightweight Cutting for Lays up to 2.125"/5.4cm


Eastman's lightweight model 534 Cardinal provides lightweight maneuverability with more than
enough power to cut low lays of wool, cotton, silk and synthetics. Like all Eastman round knives,
the Lighweight Cardinal is perfect for cutting large radius curves and straight lines.

Benefits
Lightweight Power
• Powerful cutting provided by a power packed 34 frame AC universal motor

   

Accuracy
• Eliminated cutting distortion due to the Narrow Silhouette Standard and
extremely low base plate

   

Stability
• Vibration-free cutting with smooth and easy maneuverability

Efficiency
• Simple handling of the machine due to its low center of gravity

• Single-hand engaging of power supply via the Patented Uni-Safe Terminal Block
and Attachment Plug

   

Durability
• Built with the highest grade materials available

Specifications:

Motors:
110v, 1ph: Available
220v, 1ph: Available
220v, 3ph: Available

Single Speed: Standard


Dual Speed: N/Available

Weight: 16lbs., 7.26kg.

Horsepower: .20hp, 1ph; .34 hp, 3ph

Sharpening Stone Grits


120 Heavy: Available
150 Medium: Available
220 Fine: Available
HOT NOTCHERS
 When spreading synthetics or loosely woven knits, it is a common problem for the spread to
shift, resulting in distortion of the lay. By using the Hot Notcher to notch intermittently along
edge of the lay, the spread is held securely and can be shifted to the cutting area without
worry.

 Another useful application for the Hot Notcher is to sear a deep notcher into the spread
which covers the whole area of the table. This deep notcher allows the cutter to keep the
cutting machine base plate under the spread.

 Hot Notchers have been here from a long time. But now their time seems to be ending. Most
of the companies have stopped the manufacture of Hot Notchers and industries have
replaced them with laser equipped notching devices. The main problem that labor face while
using them is that perfect notch cannot be achieved by using them. If the blade overheats
then the notch may become too big and the lay may not be able to pass the quality standards.
The companies who manufacture them these days are-

 Miami

 Eastman

 Wolf

 CNC

1. EASTMAN

Model HVN
Marking and Fusing to Ensure Cutting Accuracy

Eastman's Hot Notcher is a multi-purpose tool used for marking and temporarily fusing loosely
woven fabrics to ensure precise alignment and sewing accuracy.

Benefits

 Cutting Accuracy

 Marking with a visible notch on materials where a slit notch would not be easily seen

 Fusing and spreading of heat sensitive material from top to bottom, thus preventing the
spread from shifting during cutting.
Durability

• Built with the highest grade materials available

Specifications:
Motors

110v, 1ph: Available

220v, 1ph: Available

220v, 3ph: Available

Temperature Control: Standard

Single Punch Trigger: N/Available

Weight: 14 lbs. 4 oz., 6.75 kg.

Mark Diameter in (Inches): N/Available

Mark Diameter in (Millimeters): N/Available

Mark Depth Capacity (Inches): 10"

Mark Depth Capacity (Centimeter): 25 cm.

2. WOLF

SPEEDI-NOTCH
 Gives a rapid, positive, non-raveling seared "V" notch through
natural fiber lays up to 10".

 Variable temperature control lets operator pick correct heat


setting. 115 or 230 volts.
END CUTTERS
1. EASTMAN CUTTERS

The Eastman Blue Jay and the Eastman series of Falcon End Cutters offer significant
improvements in speed, efficiency and accuracy in your end cutting operation. The digitally
controlled Blue Jay automates the task of spreading and cutting material into plies. The track-
guided Falcon enables the spreader to make a fast, perfectly square cut of virtually any
material, no matter how dense, even quilted fabrics and foam up to 1 1/2 inches thick. Included
in Eastman's line of end-cutting systems are:

ATF-II - Auto Track Falcon II

This machine will give you time-saving advantages with automatic operation
since the auto track cuts while the operator walks back to the roll.

CRA-395-375_b - Blue Jay End Cutting and Spreading System

Digital control for greater accuracy and productivity. Pulls single or multiple
plys up to 32 feet long and repeats cycle up to a 9-inch ply height.

FAL-A - Falcon Air / Pneumatic

Falcon Air pneumatic-powered end cutting system.

FAL-4 - Falcon IV End Cutter

The heart of the Falcon line, this manual end cutter produces a clean, straight
cut on both heavy and soft materials.

548FAL-HD5H - Heavy Duty Falcon End Cutter

Heavy Duty Falcon manual spreading and cutting system for heavier
materials.
Auto Track Falcon II

While similar in basic function to the manual Falcon

IV, Eastman's Auto Track Falcon offers the time-saving

advantages of automatic operation. The travel of the

Auto Track's cutting head across the track and

the elevating and lowering of the track-lifting mechanism

are motorized.

The knife may be activated by the operator either at the control panel or with the remote
control. The remote control enables the spreader to activate the Auto Track Falcon's cutting
cycle as soon as he or she is finished pulling the ply down the table.

The Auto Track Falcon utilizes the same powerful Falcon IV cutting head, operating in
conjunction with a .15-horsepower skate motor that drives the knife across the track.

The Auto Track Falcon control panel includes controls for:

o Automatic Cutting Cycle on/off

o Cutting Width

o Track Speed

o Ply Counter

o Blade Sharpening

Motors:  

110v, 1ph: Available

220v, 1ph: Available


60-90 psi Pneumatic: N/Available

Auto Lifter: Available

Manual Lifter: N/Available

Bias Lifter: N/Available

Auto Start: Standard

Auto Stop: Standard

Ply Counter: Standard

Speed Setting: Standard

Set Cutting Width: Standard

Compression Foot: Standard

Manual Switches Available:  

Cam Mount: N/Available

Toggle: N/Available

Handle Press: N/Available

Remote Control: Standard

Cloth Alignment Bar: Optional

Weight w/Track: 5 lbs., 6oz., 2.44kg

Horsepower: .15 hp

Table Widths Available: 48" - 144", 1.22 m - 3.66 m

Blade Size: 4", 10.2 cm

Cutting Capacity: 1/4", 3.20 cm


2. RELIABLE CORPORATION

 End Cutter With 96” Track & Lifter Set (XD-510L)

The RELIABLE™ XD-510L is the perfect labor saving solution for many cutting room applications.

The XD-510L is equipped with a 96" track and lifter set, a set of uprights and piece goods bar for
your roll of material and a retractable handle.

Simply roll out your material, turn the cutter head on, and push the cutting head along the track
using the retractable handle. It's that simple.

Warranty: RELIABLE™ 1 Year

Best used for:


• Light - medium/heavy weight fabric

• Natural and man-made fibers

Features:
• 4" cutting blade

• Built-in sharpening mechanism

• 96" track with lifter set

• High-power electric motor

• Uprights with piece goods bar

• Retractable handle

Die Cutter

1. Crosland
 

This high speed, flexible Automatic Die-Cutter is now one of the most established in the world.

This quality machine is ideally suited for the carton industry where volume production is key. The
flexibility of the gripper system to transfer sheets means a vast range of substrates can be used.

This machine combines high performance with a host of user friendly features. For example there's an
exact register, side lay with sensors and micro-regulator whilst an automatic oil lubricator and automatic
greasing device ensure convenient hassle-free maintenance.

A simple feeder system is complemented by chase turn-over and centre line for quick order change.

Features:
Materials

 Paper from 80 gsm

 Solid board up to 3mm

 PVC

 Polypropylene

 Corrugated board up to B flute

Feeding section
 Side lay sensors

 Pre-loader

 Side guides for accurate feeding

 Direct pallet loading

Die-cutting section

 Centre line system for quick order change

 Forme change in under one minute

 Soft plate system for quick make ready if required

 Knuckle system for maximum cutting pressure

 Touch screen display

 Micro-adjustment of cutting plate

Stripping section

 Triple action stripping with quickset

 Centre-line system

 Can use dedicated stripping dies or standard pin system

Delivery section

 Tab inserter

 Stack delivery

 Grip edge removal (option)

 Counter

Specifications:
1040S revote  

Maximum sheet size 740 x 1040mm


Minimum sheet size 440 x 340mm

Maximum cutting edge 730 x 1040mm

Minimum gripper margin 8mm

Cutting pressure 250 tonnes

Sheet thickness maximum 8mm

Maximum speed 7500 iph

Required power supply 19kw

YT1300NCS  

Maximum sheet size: 950mm x 1300mm

Minimum sheet size: 600mm x 500mm

Maximum cutting edge: 1300mm x 940mm

Minimum gripper margin: 8mm

Cutting pressure: 400 tonnes

Thickness: Manila 0.1 – 1.5mm Corrugated (E, B Flute)


4mm

Inside chase: 1300mm x 978mm

Cutting plate: 1335mm x 960mm

Maximum speed: 5000 iph

Required power supply: 24 kw


Features

Feeding Section

Non-stop feeding is achieved by a pre-loader and secondary hoist.


Fully adjustable feeder head ensures constant feeding of thick and thin paper as wall as E and B flute
corrugated board

Sheet Feeding Device

Easily adjustable stream feeder due to shock absorber system

Side Lay

Push and pull side lay ensures accurate registration


Faulty sheet detection sensor as standard

Touch Screen

Clear and simple readings ensure quick fault finding


Operator friendly controls for easy adjustments
Machine position read out

Gripper bar

New design of gripper bar for accurate high speed operation


Perfect registration achieved with pinch grip action

Die-Cutting Section
Equipped with chase turn-over for easy order change
Equipped with centre line systems on chase for quick order change
Soft plate system as standard

Sizes available

Max Strippin Type of


  Sizes
Speed g Delivery
YT- 740mmX1040m 7200 Strippin
Stack
1040NCS m IPH g
YT- 950mmX1300m 5000 Strippin
Stack
1300NCS m IPH g

This machine has been specially designed for high speed production in the corrugated board industry
providing non-stop production.

The strong bottom suction units on the feeder ensure trouble free feeding of warped sheets.

The centre line system on this machine along with motorized feeder settings and the full stripping
capability make it one of the easiest on the market to set up.

Features

Corrugated Board (All Grades)

Feeding Section
Precise feeding of board by strong suction device
Motorized feeding sections (inlet, side and rear)

Die Cutting Section

Forme changing with under a minute


Centre line system for quick order change
Soft plate system for quick make ready if required
Knuckle system for maximum cutting pressure

Stripping Section

Triple action stripping can use dedicated stripping dies or standard pin system
Centre line system

Delivery Section

Automatic counter ensures accurate batch delivery


Non stop delivery available by roller conveyor system
Side and back guide for perfect stacking

Specifications

Maximum Sheet Size 1700 x 1200 mm

Minimum Sheet Size 600 x 500 mm

Maximum Cutting Size 1700 x 1185 mm

Inside Chase 1750 x 1224 mm

Minimum Gripper Margin 15 mm

Cutting Pressure 400 ton

Maximum Sheet Thickness 11 mm

Maximum Speed 4200 s/h

Total Power (Main Motor) 42.5 (18.75) kw

Total Weight 34 ton


Brilliantly engineered and full of safety features, this range of large format machines is designed to
achieve non-stop production at high speed.

The manual feed system ensures that even the most warped sheets of corrugated board are converted
efficiently without the need to stop production to reset automatic feeder units.

The range of compatible substrates is vast, including paper, plastics, all flutes of corrugated, rigid pvc's,
display boards etc. Forme can be changed in under a minute.

The large sizes available make these machines particularly suitable for the 'Point of Sale' industry where
large sheet sizes and short runs are standard and precise registration is required. The ability to cope
with warped board makes it especially suitable for corrugated sheet plants.

Features
Feeding section
Pre-loading device is standard to reduce downtime
Will feed warped boards efficiently
Equipped with side guide for accurate registration

Die-cutting section
Form can be changed in under one minute
Soft plate system available
Knuckle system for maximum cutting pressures
Centre line system for quick order change

Stripping section
Centre line system for quick set ups
Triple action stripping
Will accommodate dedicated stripping dies and standard male and female stripping pins
Delivery section
Available in batch or stack delivery
Side and back jogging for perfect stacking
Equipped with tab inserter (stack delivery only)

Sizes available

YT-SA 1300 x 950mm

YT-SA 1500 x 1100mm

YT-SA 1700 x 1200mm

YT-SA 1800 x 1300mm

YT-SA 2100 x 1500mm

YT-SA 2500 x 1700mm


Band Knife Cutting Machine

Common features:

a) Used to make only lateral cuts


b) Blade is stationary , the fabric is moved manually on the bed
c) Finer and narrower blades than the vertical reciprocating blades

Advantages:

a) Easy manipulation of tight curves and intricate patterns due to narrower and finer blade
b) These are less labor intensive
1. TAKAYAMA TA-700

TAKAYAMA TA-700

Machine features:

a) This machine is with a special blower


 Which decrease the resistance between fabrics and table
 Enables the fabrics to be moved easily and cut precisely
b) Adjustable speed to fit different fabrics.
c) Comes in air cushion type or drive type(for fabric movement).

Machine specifications:

Feature TAKAYAMA TA – 700

Table size 1200 X 1600mm

Cutting height 180mm

Knife span 700mm


2. RICHPEACE standard series

Richpeace band knife cutting machine

Features:

a) Adopts air-cushion type


Advantages:

a) Straight and accurate cutting from the first layer to the bottom layer
b) Air blowing table provides air cushion for material easy movement
c) Equipped with knife sharpening device, sharpening underneath table no metal pieces
on table surface
d) High accuracy and vertical cutting finish
e) Adjustable knife running speed
f) Special bearing guide design to keep knife moving in same position

Applications: cotton, synthetic fibers, sponge, leather and woven materials.


Technical specifications:

Feature RP- S 500 RP- S 700 RP- S 900 RP- S 1200

Arm Length 500mm 700mm 900mm 1200mm

Thickness of cutting 180mm

Voltage 380v/550W

COMPARATIVE ANALYSIS

s. no. Feature TAKAYAMA TA Series Richpeace standard series

1. Table size 1000X1200 to 1500X2400 1000x1200 to 1500X2400

2. Knife span 550-1200mm 500-1200mm

3. Cutting height 90-250mm 180mm

4. Knife size 0.45X10X3100-4560 Not mentioned

5. Weight 200-330kg Not known

6. Voltage 220/380V 380V


3. OSHIMA Band knife (OB-700A/C OSHIMA)

Features:

 Machine with air blowing and knife blade catcher in case of break, complete with stainless
steel protecting gloves
 Variable speed control of the blade facilitates the cutting of diverse fabrics.
 The blowing from table top makes the airspace under cutting fabric what facilitates the
manoeuvring of it.
 Oshima band knife is equipped with the special detector (responsible for the work of band
knife blade) and the special protecting blade system (protects band knife blade from escape
from the course) in case of break.
 There are 2 electromagnetic catchers which block broken band knife blade.
Owing to this solution working with band knife machine become to be more
safety.
 Stainless steel protective gloves included. Choose only the right size.
 Table size 1200 mm x 1500 mm.
 Gap between the blade and carrier arm is 700 mm.
 Cutting capacity maximum 180 mm.
 Dimension of the band knife blade 3500 x 10 x 0,45 mm.
 Voltage 230V.

4. OMCAN INC.

Their band saws offer fine cutting accuracy and ease of use. The bodies are cast aluminum with
large stainless steel tables. These saws are ideal for small to medium applications. The MSK
features a sliding stainless steel table, a cut regulator, and a pushing lever. The B25 has a sliding
table for better handling of the meat.

SPECIFICATIONS

MSK 74” 10” x .5 HP 110V/60/1 77 lbs. 23” x


8.50” 23.6” x
36.4”
200 60” 7.48” x 1.5 HP 110V/60/1 71 lbs. 17.5” x
7.28” 14” x 28.5”
220 72” 10.62” x 1.5 HP 110V/60/1 95 lbs. 20” x 16” x
8.25” 35”
2000 72” 10.62” x 1.5 HP 110V/60/1 102 lbs. 22” x 18” x
8.25” 35”
B25 78” 7.75” x 1.0 HP 110V/60/1 163 lbs. 19.7” x
7.50” 25.2” x
38.6”
MODEL MSK
Our band saws offer fine cutting accuracy and ease of use. The bodies are cast aluminum with
large stainless steel tables. These saws are ideal for small to medium applications. The MSK
features a sliding stainless steel table, a cut regulator, and a pushing lever.
BLADE CUTTING DIMENSIONS
MODEL HORSEPOWER ELECTRICAL WEIGHT
LENGTH CAPACITY (LWH)
10" H x 8.5 23" x  23.6"  x
MSK 74" 0.5 HP 110V/60/1 77 LBS.
W 36.4"

 MODEL 200 , MODEL 220, MODEL 2000

Their band saws offer fine cutting accuracy and ease of use. The bodies are cast aluminum with
large stainless steel tables. These saws are ideal for small to medium applications.
 

BLADE CUTTING DIMENSIONS


MODEL HORSEPOWER ELECTRICAL WEIGHT
LENGTH CAPACITY (LWH)

200 60" 7.5" x  7.3" 0.9 HP 110V/60/1 71 LBS. 17.5" x 14" x 28.5"

220 72" 11" x  8.3" 1 HP 110V/60/1 95 LBS. 20" x 16" x 35"

2000 72" 11.4" x  8.3" 1 HP 110V/60/1 102 LBS. 22" x 18" x 35"

200 220 2000


SPREADING MACHINES

1. Tuka Spreaders

 Automatic Spreading Machines:


2.

3.
2. Taiwan Spreading Center Enterprise Co., Ltd.

End Cutter Of Automatic (Push One Button, Cut And Lift Auto)

Specifications:

 Size: One Size


 Weight: 35kgs(Not Included Rail)
 Materials: Stainless Steel
 Power: 110V/220V
 Rail Size: 36" TO 108" Available

End Cutter Of Manual(With Short Handle)

Specifications:

 Size: One Size


 Weight: 15kgs
 Materials: Stainless Steel
 Power: 110V/220V
 Rail Size : 36" To 108" Available
Features:

 Easy To Operate For Cutting In Safe And Beautiful Outward Appearance.


 Big Power To Effectively Shear The Cloth Into Desired Thickness
 Even And Exactly Cutting Edge To Save Material And Time

3. Tesan Tekstil Makinalari, Ltd

 Strong and ergonomic design.


 Fast and easy spreading with the help of the pneumatic
lifters.
 Accurate cutting, minimum wastage, high safety.
  Easy usage provided by wireless system.
 Electronic programmable digital ply counter.
 Microprocessor controlled operator panel.
 Large versions are available for home textile
manufacturers

TECHNICAL SPECIFICATIONS

POWER SUPPLY 220V/1kW/50hZ

MAIN MOTOR POWER 100W/24V/4000 RPM

CUTTING MOTOR POWER 125W/24V/3500 RPM

AİR PRESSURE Min. 5 ATU

NET WEIGHT 75 Kg

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