Professional Documents
Culture Documents
17300
17300
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The Source Reduction Forum of the National Recycling Coalition
A program of the National Recycling Coalition (NRC), the Source Reduction Foru~il's(The Forum) goal is to
conserve resources and reduce waste by:
encouraging the efficient use of materials,
developing and promoting source reduction and reuse strategies, and
integrating these strategies with recycling.
The Forum is coordinated by a steering committee composed of national source reduction experts &om commer-
cial, government, university and non-profit sectors. Staff support is provided by the N R C .
Acknowledgments
The National Recycling Coalition would like to thank Sherrie Gruder, University of Wisconsin - Extension Solid
and Hazardous Waste Education Center; Susan Mooney, U.S. Environmental Protection Agency (U.S. EPA),
Region 5; Dan Wehrman, Wisconsin Department ofAdministration; and John Winter, INFORM, Inc. for their
generous assistance in writing, coordinating and editing tllis publication.
This document would not have been possible without the contributions of the rnembers of the Source Reduction
Procurement Work Group. N R C would like to thank the Work Group ~nelnberswho researched and contributed
the case studies provided in thls guide: David Maway, Harding Laws011Associates; Terri Cronin, California
Integrated Waste Management Roard; Joyce Mason, California Integrated Waste Management Board; and Cathy
Berg Moeger, Minnesota Pollution Control Agency. Special thanks are extended to those companies and organi-
zations profiled in the case studies for sharing their source reductiorl procurement successes.
The following Work Group ~nelnbersalso assisted in the development of tlis publication, by providing insightful
conunents and information throughout its develop~nent:Shelley Billik, Warner Bros. Studios; Marjorie Clarke,
City University of NewYork, Center for Applied Studies of the Environment; Eric Friedman, Massachusetts
Operational Services Division; and Eric Nelson, King County Procurement Services Division.
N R C also would like to thank those who reviewed the document, including: Naomi Friedman, National
Association of Counties; Susan Kinsella, Susan Kinsella &Associates; Barbara Halpin and R o n Perkins,
American Plastics Council;Judy Taylor, U.S. EPA Office of Solid Waste; and Jim Wessing and Rosanne Kowal,
Kondex Corporation.
Edgar Miller and Christine McCoy provided N R C staffsupport for coordinating and editing this publication.
N R C would like to thank U.S. EPA Region 5 for providing the kinding to produce this publication.The content of
this document does not necessarily reflect the views and policies of the U. S. EPA, INFORM, or N R C .
Aboul INFORM
I N F O l l M is a national nonprofit organization that identifies practical ways of living and doing business that are environmentally sustainable.
I N F O R M is supported by individual, foundation, Sovernment,and corporate contributions, and by book sales. All contributions are tax-
deductible. A copy of INFOllM's Annual Report may be obtained by contacting the Oftices of Charitiec Registration, 162 Washington
Avenue,Albany, NY 12231, or I N F O l l M .
National Recycling Coalition, Inc., 1727 King Street, Suite 105,Alexandria,VA 22314-2720
Phone: 703/683-9025, Fax: 703/683-9026, Web site: www.nrc-recycle.org
to Prevent Waste and Save Money
Published by the
---
NATIONAL
RECYCLING
COALITION SOU
ed form and in containers that are both refillable H Reduced enlployee risk of exposure to
reduces the environmental inlpacts of producing whether they are in a centralized purchasing
and consunling products and services, and collect- department, scattered throughout an organization
ing and disposiilg of wastes. or part of a purchasing team.The term "purchas-
Buying high-quality equipinent to ilianufacture ing agent" is used throughout this guide to repre-
products, for example, can decrease down-time for sent these purchasers. Others in your
repairs or replacement and inlprove overall pro- organization who are responsible for activities
ductivity. Similarly, reducing or elinlinating the such as operations, facility nlaintenance or waste
use of toxic chenlicals iinproves worker safety and maiiagenient can benefit greatly fi-om the ideas
decreases enlployer liability for worker exposure presented here as well.
to hazardous materials. This guide also can be used to inforni senior
f ~ u ~ c t i o iSoine
~ s . nlay only place occasioi~alorders
through supply catalogs, while others nlay use a
Examples of Organization-Wide
forillal bidding process using specifications that
Source Reduction Policies
carefully describe the product or service they wish
The Walt Disney Company strives to
to procure.
make "Environmentality" an explicit and
Many source reduction activities fall within the
integral part of its corporate business objec-
conventional role of a purchaser, while others, such
tives and operating philosophy. T h e waste
as developing a comprehensive source seductioi~
reduction portion of the Walt Disiley
policy, require broader organizational involvement,
Conlpany's Environnlental Policy reads:
including support fi-om upper management.
Minimize the creation ofwastes in every
fdcet of our operations and business activ-
Develop an Organization-Wide
ities. Dispose of all tvaste conscientiously
Source Reduction Policy
arid creatii~ely by e~zcotrraging a
Having an organization-wide source reduction 'reduce/reuse/recycle' rrze~ztalitl<and by
policy in place will support source reduction pro- developiflg progranls and facilities that
curenlent activities. It is inlportant that manage- prowrote al~djicilitatethis attitude.
nlent makes the conlnlitmeilt to develop and
iinpleinent a source reduction policy. Often, it is Warner Bros. recognizes that their activities
helpful to select one enlployee to coordiilate the can have a profound effect on the environ-
effort. Purchasing agents can play an active role in ment, and they are comnlitted to inininlizing
this process. To iinpleillent and design a source those impacts within their production activi-
reduction policy use these basic strategies: ties. As part of their General Recycling
Guidelines, Warner Bros. promotes source
1. Obtain Management Support reduction as a priority:
Ongoing direction and support from top manage-
T h e best optionfor rnanaging waste is to
ment are inlportant for developiilg source reduc- prevent it in tlzefint place by making
tion policies and goals, as well as prograin double sided copies; re-trsilrg one sided
implementatioi~. pages for drdfts and scratclz paper, proof-
ing doctinzents on the conzpirter before
2. Form a Source Reduction Team printing; using cemrrzic or other reusable
T h e team should include representatives fro111 a ctrps instead of disposables; routing dis-
variety of departments, iizcludiiig purchasing, tribtitions instead of niaking nitrltiple
maintenance, clerical staff and an environn~ei~tal copies; eliminating unnecessary mailings;
coordinator, where applicable. Vendor and end sharitzg newspapers and nzagazines; and
user, or customer, input are often necessary for a reusing interoffice and other types of
source reduction teain to be effective. envelopes as mtrcli as possible.
ideas require behavioral changes (e.g., double- reduction, although changes might also be
sided copying) that will benefit from continuous negotiated at contract renewal time.
education and feedback. Results should be meas- Competitive bid proposals are also an effective
ured and shared with all employees to create the way to evaluate options for returnable, reusable
common focus required to continuously move to or refurbishable products when several very dlf-
the next level of achievement. ferent options are available.
Review Standard or Existing Specifications
Develop a Source Reduction Procurement Plan and Boiler Plate Language - Standard specifi-
A specific source reduction procurement plan can be cations, which are intended for repeated use,
developed to complement an organization-wide should be reviewed to ensure there are no prod-
source reduction policy (See side-bar, p. 9) or it can uct or packaging requirements that would limit
stand alone. Below are several ideas for developing a source reduction options (e.g.,all-or-none claus-
source reduction procurement plan. es). In addition to removing obstacles to source
reduction, the standard specifications should be
1. Review Purchasing Policies revised to include source reduction attributes,
whenever appropriate (e.g., repairability).
Evaluate Purchasing Strategies - Some
Categories for used or rebuilt products can be
strategies are more effective than others for
established within a bid request. Bids for each
incorporating source reduction options. A
category can then be readily identified and com-
detailed description of bid development strate-
pared with bids for new products. If a source
gies and how they may be used to implement
reduction policy has been developed, it should
source reduction can be found in the Appendix.
be inserted into the bid request's standard boiler
In general, performance specifications are an
plate language.
effective approach to: a) encourage source
reduction product design changes by manufac- Look for Opportunities to Share Resources
turers; b) prove that used or rebuilt products and Manage Data - Purchasing agents general-
will meet end users' needs; and c) quantify ly have the unique ability to see what various
durability in order to buy a product that will departments are purchasing. This perspective
last longer. allows the purchasing office to identifjr opportu-
nities for resource sharing within the organiza-
Assess Life-Cycle Costs - For some purchas-
tion (e.g., this could be anything from lab
es, particularly for products that are expected to
chemicals to laptop computers). Purchasing
have a long life, it is important to base a contract
agents must work closely with end users and
award on life-cycle costs. Life-cycle costing eval-
management to use this purchasing information
uates the total cost of ownership, including the
more effectively. For example, a list of excess or
cost of operation and maintenance, rather than
used products could be made available to all
just the initial cost of the product." Use of life-
employees prior to new items being purchased.
cycle costing can lead to the purchase of prod-
Pooling various departments' needs could enable
ucts that have source reduction attributes such as
bulk purchasing and reduce delivery and trans-
greater durability.
portation needs. In addition, purchasing agents
Consider Competitive Bidding - A compet- could keep track of source reduction procure-
itive bidding process is the best way to speci@ a ment ideas and information to assist others in
rebuilt product or a requirement for packaging their future source reduction efforts.
Chapter 2: Incovporating Source Reductioti into Your Procurement Process
Example 1: Purchase duplexing copiers and printers. Benefits: Publishing documents only as they
are needed reduces initial printing
Benefits: Making double-sided copies reduces volumes, the need for warehouse
paper use up to 50 percent. Saves space and the likelihood of discarding
money on paper and postage. obsolete materials.This reduces costs.
End User: Remember to copy and print docu- End User: Estimate immediate and future
ments double-sided. quantities more carefully. Learn to
Pitrchaser: Select copiers and printers where the prepare documents in electronic for-
default mode can be set to double- mat compatible with the software
sided.Work with vendors to provide used by printer (i.e., docutech
employee training. machine or other printer).
Cl~aptev2: Incovpovating Souvce Reduction into Your Procurement Pvocess
Ptlrchaser: Coordinate printer purchases with Ptrrchaser: Make sure pick-up and delivery of
contract printer or in-house printing equipment is as easy as possible;
department. streamline paperwork; encourage
renting for trial use.
Spec$cations: Contract a printing service to deal
with printer specifications or work Specijkations: Rental agreements should be clear
with the in-house printing depart- on time requirements, pick-up and
ment to purchase a software compat- delivery, training and condition of
ible printer. equipment upon receipt and return.
Training: Train printing department to use Training: Training will be necessary for any
new equipment and familiarize employee unfamiliar with the equip-
themselves with the new print-on- ment.Training may be necessary for
demand policy. understanding the rental agreement
regarhng the required condition of the
Management: Demonstrate support for the print-
on-demand policy by budgeting for equipment upon receipt or return.
purchase of compatible hardware and Management: Support renting and understand
software and developing a long-term insurance and liability issues.
plan for 'Omputer and pur- Facilitation: Simple facilitation for purchasing
chases. agent.
Facilitation: Requires long-term strategic planning.
Purchasing agents should work closely
with the computer support staff when 3. Purchase remanufactured, rebuilt or
making large copier purchases or con- refurbishable products.
trac ting lease agreements.
Activities: Specify rebuilt auto parts, remanufac-
tured laser toner cartridges, reinked printer rib-
2. Rent Or lease products Or equipment Or bons and refurbished office partitions, furniture
contract for services. and rebuilt machinery (e.g., copy machines).
Activities: Renting or leasing products and Example: Purchase remanufactured laser toner
equipment can avoid the accumulation of poten- cartridges.
tially obsolete technology. Lease more commonly Benefits: Remanufactured laser toner car-
used equipment (e.g., photocopiers). Consider tridges satisfy the same performance
contracting for services (e.g., printing, waste haul- requirements at a lower cost and
ing or shipping services). reduces waste.
End User: Consider using a rebuilt alternative.
Example: Negotiate contract for tools, equipment and
scientific instrument rental. Encourage employees to Plrrchaser: Confirm quality and industry per-
rent special tools whenever necessary. formance standards for the remanu-
factured product; ensure
Benefits: Renting is cost-effective for occa-
compatibility with in-house equip-
sional tool use and reduces mainte- ment; and identify cost savings.
nance and storage requirements. Consider running trials of several
End User: Identify needs and judge whether models to evaluate them.
renting makes more sense than pur-
chasing; be able to schedule work
effectively.
I'URCHASING S T I I A T E G I E S T O I'IIEVENT WASTE A N D SAVE M O N E Y
Spec$cations: Establish different categories within End User: Ensure proper tire maintenance (i.e.,
the bid for new or used products and air pressure, tire rotation, vehicle
identify the lowest bid w i t h each maintenance) and keep accurate
category. For long term contracts, do records in event of a warranty claim.
a comparison of essential features Pilrchaser: Consider costs over the life of your
such as model, price, warranty and purchase. Manufacturers guarantee
service and repair agreements. the life of your tires, and U.S.
Training: The rebuilt item should be an exact Department of Transportation (U.S.
replacement, and require no addi- DOT) publishes tire tread life fac-
tional training. Having equipment tors, so a simple way to determine
rebuilt or purchasing rebuilt items life-cycle costs for tires would be:
may require some sort of shipping Life-cycle cost = purchase price/
back and forth. Procedures are nec- U.S. D O T Tread Life Factor.
essary for communicating with the Spec$cations: In addition to usual tire specifications,
vendor and packaging the cartridges make it clear that the award will be
for shipping. based on life-cycle costs rather than
Facilitation: Moderate facilitation-requires some the low bid price. Clari$ this process
additional time and resources from for price adjustments if tire fails to
purchasing agent. As long as remanu- meet the performance standards.
factured cartridges meet quality stan- Xaining: Training may be necessary to ensure
dards, this is a simple change for the accurate record keeping and to fulfill
end user. May need to overcome end maintenance requirements.
user resistance based on previous
Management: Public sector organizations wdl need
negative experience with remanufac-
to make sure life-cycle cost is a legit-
tured cartridges.Time required to
imate alternative to buying on low-
research and implement this change
bid.
is moderate.
Facilitation: Simple facilitation by purchasing
agent because U.S. D O T tread fac-
4. Purchase more durable products. tors are available.
Activities: Evaluate frequently replaced items (or Example 2: Use lifecyde cosWlg to evaluate the pur-
frequently purchased repair parts) to determine if a chase of plastic lunber instead ot wood.
more durable product makes sense; purchase a Benefits: Plastic lumber lasts longer than wood
higher quality product; examine in-house repair and requires less maintenance; plastic
schedules, maintenance agreements and extended lumber may be a good option partic-
warranties as methods to extend product life. ularly in aquatic environments or in
remote areas (where maintenance
Example 1: Use liicycie costing to identify the best and replacement of wood is diE-
qudiiwfwmbestprice. cult).
Bengts: High quality tires need to be End User: Consider factors such as location for
replaced less frequently, reducing use to determine if plastic lumber is
long-tern~costs. appropriate. Provide information to
purchasing agent on maintenance
requirements and average life span
for both types of products.
Ptrrchaser: Consider costs over the life of a pur- Specijcations: Consider using the General Services
chase. Considerations include up- Administration's (GSA)
front costs, expected life spans, Biodegradable Cleaners and
maintenance needs and costs and dis- Degreasers Product Attribute Matrix
posal costs. Use American Society for (available from GSA/FSS, Paints and
Testing and Materials standards for Chemicals Center (IOFTI), 400 15th
this material. Street, SW, Auburn, WA 98001-6599,
800/241-7246).The matrix allows
Syecijkations: Inform vendors that award will be
based on life-cycle costs rather than purchasing agents to compare clean-
the low bid price. ing products based on the most criti-
cal environmental attributes
Zaining: Possible installation guidelines may applicable to your location and the
vary. If so, inform end user. product's intended use.
Management: Make sure life-cycle costing is legiti- Training: Custodnns or contractors may need
mate alternative to buying on low- training if application, use or storage
bid. of new products differ from current
Facilitation: Complex facilitation-purchasing practices.
agent must look at costs over the life Management: Support the decision to switch to
of the product, identify new vendors green cleaners and provide input on
and consider installation issues. the environmental attributes that are
most important to the organization.
5. Purchase products containing non- Facilitation: Complex facilitation-comparison of
hazardous material. environmental attributes can be com-
plex. Change is usually easy for end
Activities: Switch from oil-based paint to water- user.
based paint; use non-solvent degreasers; reduce
reliance on battery operated items (e.g., pencil
6. Purchase products that are returnable,
sharpeners, staplers); use integrated pest manage-
reusable or refillable.
ment: use non-toxic cleaners.
Activities: Use bulk beverage dispensers for
Example: Consider using "green" cleaning products.
milk, juice or soft drinks; use refillable bottles for
Benefits: Green cleaning products reduce mdk or soft drinks; receive deliveries in reusable
impacts on human health and the trays (e.g., bakery goods).
environment when compared to tra-
ditional cleaning products. Example: Purchase refillable beverage dispensers
End User: Consider using green cleaners. If and washable glasses for use in the cafeteria or
concentrates are chosen, ensure a employee lounge.
system is in place for proper mixing. BeneJits: Eliminates or reduces the use of
P~rrclzaser: Work with end users and others to throw-away beverage containers and
identify the environmental attributes reduces disposal costs.
and performance goals that are the End User: Food service management needs to
most important to the end user and the develop refill and maintenance
community. schedules and wash and store glasses.
I ' U R C H A S I N G S T R A T E G I E S T O PREVENT WASTE A N D SAVE M O N E Y
Ptrrchaser: Assist end user by providing infor- Specijlcations: Include preferred container size in
mation on equipment use and main- the bid request. Allow for volume
tenance. discounts and indicate your prefer-
Specijlcations: Require h g h quality, energy-effi- ence for refillable, returnable or recy-
cient equipment. Consider service clable bulk containers (if containers
contract options. are necessary).
Training: Food service personnel will need Training: If necessary, provide training on how
training to use and maintain equip- to safely divide, dilute and store bulk
ment. products.
Ptrrchaser: Discuss purchasing commodities in Purchaser: Seek information from vendors and
bulk with end users. Make sure that work directly with them and end
ordering catalogs identify container users to identify ways to reduce
size and price differences. Make sure packaging.
that smaller refillable containers and Specijlcations: Include specific language requesting
spray bottles are accessible to end reductions in the use of secondary
users. packaging.
Cliapter 2: Incorporating Source Reduction into Your Procurement Process
Training: Training may be required if reduced Specijcations: Compare essential features such as
packaging affects receiving or storage price, warranty and service and
procedures. repair agreements.
Management: Support efforts to reduce packaging Zaining: Training may be needed for special-
by promoting resulting waste reduc- ized equipment.
tions and cost savings. Management: Help assess organizational needs;
Facilitation: Requires simple facilitation. make sure the system of sharing
works; support decisions to purchase
additional equipment if shared
8. Share or reuse resources within the resources are inadequate; make a
organization. commitment to purchase high quali-
ty durable equipment.
Activities: Share auto fleet; laptop computers for
Facilitation: Fairly simple for purchasing agent if
use at home or while traveling; audio visual equip-
decision-makers know what they
ment; training supplies; maintain library for refer-
want.
ence material.
......................................................
Example: Use check-out system for laptop comwtem. Conclusion
Benefits: Reduces the number of computers Some of the examples described above may be
that need to be purchased and dis-
familiar to readers. Ideas such as using e-mail and
posed of in the future.
double-sided copying may be instituted because
End User: Computer support departments must they save money and increase efficiency, apart from
recognize the needs of the organiza- the benefits of reducing paper costs and waste.The
tion; employees must cooperate with
fact that these strategies also benefit the environ-
the rules established for checking
ment is an added bonus.
equipment in and out.
Pirrchaser: Purchase user-friendly equipment
with service contracts and warranties.
Consider the need for additional
instruction manuals. Ensure compati-
bility with in-house equipment.
Chapter 3
Source Redr/rtk>trFortm~
......
18
Clzaptev 3: Case Studies
Program Benefits
Who Initiated Chan#e and Why?
Cost Savings: Avoided disposal costs. While the
The change from "contracting-out" to "contract-
carpet is about 30%.more expensive than tradi-
ing-in'' duplication service was initiated by the
tional wall-to-wall carpeting, the longer-life and
company's administrative services group, which
lower replacement and maintenance costs, pro-
includes purchasing staff. The standard of double-
vide savings over the life of the system.
sided copying policy was encouraged by Mentor
Waste Reduction: Avoided disposal of 250,000
Graphics volunteer Recycling Committee, which
pounds of carpeting.
was working on ways to reduce paper use.
ProBram Benefii
Cost Savings: $15,500 per year in reduced
purchases of copy paper and elimination of new
copier purchases.
Cliaptev 3: Case Studies
Waste Reduction: 16 tons of paper annually. company's headquarters. Other efforts to prevent
waste include eliminating printed forms, establish-
Not included in the figures listed above are other
ing a supply re-use program, reducing unwanted
savings resulting from the new contract for on-site
mail received, improving the effectiveness and
copying services, such as eliminating the need to
accuracy of promotional mailing lists and publish-
purchase equipment, different contract prices,
ing software documentation on CD-ROMs in
reduced courier expenses and faster turn-around
place of handbooks.
on copying requests.
These waste prevention efforts save the company
more than $116,000 per year.A volunteer recycling
Additional Information Committee reminds employees to prevent waste
Mentor Graphics Corporation creates electronic and recycle, and has conducted numerous special
design automation software used by engineers and events, including an employee suggestion contest
designers in high-technology industries around the and an on-campus "waste sort" which attracted
world. With close to 1,000 employees in its positive meda attention. Mentor Graphics' recy-
Wilsonvde, Oregon, headquarters Mentor Graphics cling program diverts from the landfill almost 50%
is one of the Portland areas larger employers. of the waste which is not prevented. These efforts
The contract for photocopying services and garnered Mentor Graphics a Businesses for an
double-sided copying policy are only two of Environmentally Sustainable Tomorrow Award
many waste prevention efforts initiated at the from the City of Portland.
Who Initiated the Change and Why? Who Initiated the Change and Why?
The vendor called the utility's marketing depart- When one of the County Commissioners tested
ment and told them about their remanufactured the potential replacement chair, she discovered
lights. The vendor initially began refurbishing that the chair was equipped with a canister of
street lights for reuse at the request of a utility in compressed C02 to provide hydraulic lift. Upon
Louisiana-The vendor determines the cause of the further investigation, the Purchasing Director
failure, remanufactures the components that are determined that the CO? canister could pose a
not working and recycles the remainder (i.e., glass, danger to personnel because the chairs came with
aluminum and ballast). a Material Safety Data Sheet (MSDS). These
MSDSs would need to be kept on file in the event
Program Benefits of an accident. After long discussions about the
c o s t Savings; Reduced cost of purchasing new chairs and the CO? canisters, the county's
remanufactured street lights verse new street Purchasing Director and the Board of
lights.
-
Commissioners instead decided to reupholster
Waste Reduction: 50% of waste generated, or their old meeting room chairs.
91 cubic yards diverted in 1996.
The amount of waste reduced and the cost savings Program Benefits
vary based on the size of the streetlight used and Cost Savings: $7,155 on reupholstering verses
the extent of remanufacturing. the cost of purchasing new chairs, avoided cost
of hazardous waste disposal and staff time to
track the CO2 canisters as potentially hazardous
material.
Kalamazoo C O U ~ ~ V J
Waste Reduction: Eliminated the need to dis-
pose of 54 old conference room chairs and new
Kalamazoo, MI
chairs containing a hazardous waste.
Key Purchases
Reupholstered chairs rather than purchasing
new chairs.
Kalamazoo County Government's Board of
Commissioners' Ofice decided that their meeting
room chairs were beginning to look worn and
they needed to be replaced. A potential replace-
ment chair was found and employees were
allowed to determine if the replacement was ade-
quate for their needs.
So~rmReduction
...... fi>rtrtil
22
Clzapteu 3: Case Studies
The Westin Hotel new tenants. During this process, construction bar-
San Francisco h r p o r t ricades are used to cover the storefront entrance
and limit access to the area under renovation. The
S u n Francisco, Cal$ynia
change to reusable construction barricades was
initiated in 1995.
Key Purchases
Long-life light bulbs and electronic ballast.
Who Initiated the Change and Why?
The management of MissionValley Center want-
Who lnitiated the Change and Why? ed to find a construction barricade that was
In 1995, the Westin Hotel San Francisco Airport durable, attractive and most importantly, inexpen-
developed a comprehensive Environmental Plan. sive.The standard practice was to use construction
Based on this plan and cost savings calculations, the barricades made of plywood, metal or gypsum.
Hotel's Facility Engineer initiated the purchase of This type of barricade was used once and disposed
long-life light bulbs and installation of electronic bal- of along with other materials generated during
last. Although they cost more initially, long-life light renovation.The average cost of the single use bar-
bulbs use less energy, generate less waste and need to ricades was $45-50 per liner foot.
be replaced less frequently thereby cutting labor costs.
The electronic ballast were used to replace magnetic
Program Benefits
ballast, leading to increased lighting efficiency and
w Cost Savings: 40% reduction in the amount
reduced energy costs.
spent on new barricades.
Waste Reduction: 18 tons of solid waste divert-
Program Benefits ed from disposal.
w Cost Savings: 33% reduction in labor costs,
The mall management arranges with a company
lower energy bills and savings on light bulb
to install and remove reusable barricades.The cost
purchases and disposal.
of this service is recovered from the tenant or the
Waste Reduction: Reduced disposal costs and
tenant's contractor.
volumes of light bulbs and ballast.
Additional Information
MissionValley Center has been recognized by the
MissionValley Center City of San Diego for their waste reduction
S u n Diego, Cali$ornia efforts. In addition, they received a waste reduc-
tion award through California Integrated Waste
Management Board's Waste Reduction Awards
Key Purchases
w Reusable construction barricades made of plastic.
-
Program.
Program Benefits
Stonyfield Farmyogurt
Cost Savings: Unit price savings on fruit pur-
Londonderry, New Hampshire
chased in totes vs. buckets.
Waste Reduction: Elimination of a significant
Key Purchases waste stream - plastic buckets, reducing amount
Fruit Preparations in bulk containers. of waste generated by 110 tons per year.
Fruit preparations are the jam-like fruit and sweet- Worker Safety: Reduced injuries from lifting
ener mixture found at the bottom of yogurt con- the five gallon buckets.
tainers. When Stonyfield Farm first started making In addition to the benefits listed above Stonyfield
fruit-on-the-bottom yogurt, they purchased fruits reports increased efficiency and worker produc-
and flavors in five gallon plastic polyethylene tivity as a result of the change.
(HDPE) buckets. Fruit preparations are now pur-
chased in reusable stainless steel totes.
Additional Information
Stonyfield recommends answering the following
Who Initiated the Change and Why? questions before making a change to bulk pur-
The purchasing department realized that they chasing:
could eliminate using the HDPE buckets altogeth- What is the capital outlay necessary to imple-
er, although they never had a problem finding a ment the change?
market for the used buckets. Instead, the processor Are there product quality considerations?
prepares the fruit, packs it in the reusable totes and Do workers need to be trained to manage the
delivers it to Stonyfield's Yogurt Works. The totes new delivery system?
weigh 2000 pounds, requiring that they be handled Is additional equipment needed to deliver the
with a forkhft during the production process. After product to the production line?
the product is used, Stonyfield Farm cleans the Is the bulk packaging less packaging than the
totes as they did buckets. The next time the fruit per unit packaged product?
processor makes a delivery, the totes are back- Does the change simply mean the packaging
hauled to the processing facility where they are waste is transferred back to the supplier?
sterilized and refilled. The totes are made from
Answering these questions will help clarify the
durable stainless steel and can be reused an unhrnit-
benefits of bulk purchasing and whether it makes
ed number of times, or recycled if they are dam-
sense for other companies.
aged.
Stonyfield's change to purchasing fruit prepara-
tions in bulk in reusable totes was largely a func-
tion of volume and usage. When their use of fruit
preparation reached levels where the change
became feasible, they worked closely with the
fruit processor to ensure a smooth transition.
P U I \ C H A S I N G STILATEGIES T O P R E V E N T WASTE A N D SAVE M O N E Y
Source Red~nlrrtbt~
F11run1
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28
Cl~apter3: Case Studies
.
to vendors for reduced purchases of packaging
Key Purchases material.
Purchased "softline" (i.e., clothing, shoes, etc.) Waste Reduction; Elimination of 1.5 billion
merchandise without excess packaging. pounds of excess packaging diverted from dis-
These products were previously wrapped in excess posal.
packaging including inner polybags, tissue, card-
board insets, pins, collar inserts, tape and clips. Additional Information
Target's packaging reduction program was the first
Who Initiated the Change and Why? of its kind in retail. Working with vendors and
Target's top management assembled a team to clearly communicating their packaging needs was
study and identify packaging reduction opportu- critical to the success of the program. Some ven-
nities. Top management appointed a team to dors initially resisted the changes, but Target con-
determine if products they received contained ducted trials that addressed their concerns. To
excess packaging. ensure compliance, Target has a letter of agree-
Management assembled a cross-functional team ment with the vendors regarding their "less-pack-
of 20 people was formed to study merchandise aging" specifications. As a result of this initiative,
encasing (packaging) and its function for "soft- Target employees are able to spend more time
line" products. The team focused on the back- helping customers, rather than unpacking goods.
rooms and stockrooms of the stores. They also
worked closely with numerous vendors and dis-
covered that products were packaged based on
what the vendor believed Target wanted. The
team and vendors worked together closely to
establish new packaging specifications for vendors
to follow when shipping products to Target.
The new specifications included using Target-
approved reusable hangers, folding garments to
eliminate pins, clips, cardboard inserts, etc. and
packing multiple items in one polybag or box
(rather than individually).
Source Red~ictioi~
Forutit
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30
Cllapter 3: Case Studies
how the inventory is managed. However, Kodak ny, and the leading imaging company, in protect-
tries to keep the footprint of its operations as ing the quality of the environment and the health
small as possible. Avoided purchasing and disposal and safety of their employees, customers, and the
costs are important to track to make sure rede- communities in which they operate. This vision
ployment of a particular item is worthwhile. creates, among other things, an expectation that all
Keeping the revenue in terms of actual cash and employees will identify ways to reduce, reuse and
avoided costs greater than the cost of running the recycle the resources they apply to their jobs. IRP
IRP operation is a continuing and critical process. is just one output of that expectation.
Kodak received two solid waste related awards
in 1996. One award was from a regional chapter
Additional Information of the Water and Environment Federation for a
Eastman Kodak Company manufactures various project that reduced the amount of virgin solvent
imaging films, papers, chemicals, and equipment. used to make motion picture film. The other
It is a world leader in imaging with sales of $16 award was from the NewYork State Department
billion in 1996 and world-wide employment of of Environmental Conservation for initiating a
94,800. Kodak's health, safety, and environmental program to recover cellulose acetate from motion
vision is to be recognized as a world-class compa- picture a m .
Nfltior~alRecycling Conliriot~
.,....
31
The Purchasing Process
Natior~alRecyclirlg Coalition
PUI1C:HASING S T l l A T E G l E S T O P R E V E N T W A S T E A N D SAVE M O N E Y
......................................................
Tip: Performance specifications are cru- End User Questionnairesand Pre-bid
cial to encouraging product design Vendor Conferences
source reduction options that reduce the
quantity of materials used, reduce the Given the choices made on a particular purchase,
amount o f consumables required in oper- purchasing agents then write a draft specification.
ation or increase the item's repairability Communication with end users is essential. Some
or reusability. organizations send out written survey questionnaires
to get input; others may informally call a few key
Some organizations will test products according end users on the phone; still others may convene a
to specified performance criteria, and then issue series of committee meetings to discuss the purchase.
an approved list of products that passed. This Communication with potential vendors is
approach limits competition to predictable per- equally important, especially if the purchasing
formers, and can be a useful strategy for reducing agent is experimenting with new requirements.
the risk of untried products. Developing test Purchasing agents often schedule pre-bid vendors
methods and maintaining a QPL can be quite conferences in order to consider draft specifica-
costly both for vendors and for the organization tions and learn of the industry perspective.This is
handling the list. a great opportunity to find out the impact of pro-
Purchasing standards represent an accepted norm posed alternatives on competition. It is also a
for product quality and performance. Standards chance to learn of any new developments in an
may be mandatory, such as federal law that may industry. If desired products are not available, ven-
dictate product safety or environmental compli- dors will often offer to talk to manufacturers
ance. Standards may be voluntary consensus stan- about the potential for product change. This step
dards, such as those developed by the American doesn't necessarily accomplish change, but it does
Society for Testing and Materials (ASTM).ASTM communicate needs to the manufacturer and usu-
standards generally reference detailed test methods ally yields a good industry contact person with
and appropriate performance levels for a wide whom to pursue the discussion.
range of commodities. Government standards are
sometimes accompanied by a QPL, such as the
General Services Administration's specification and Issuing the Bid
QPL for retread tires.Voluntary standards organiza- After the bid has been written, it is sent or distrib-
tions may include some sort of licensing program uted electronically to vendors on a bidders list.
to show which products meet the standards, such The same bidders list would have been used to
as the American Petroleum Institute's program for invite vendors to a pre-bid conference. It is
engine oil. important to make sure that a proposed alternative
Tip: Performance standards are essential is available from the regular list of bidders, or that
for clearly determining whether or not new vendors be added if necessary.
new, used, or rebuilt products can meet
end users' requirements. Referencing
established performance standards is the
most effective way to write performance
specifications.
P U R C H A S I N G S T I L A T E C I E S T O I ' R E V E N T W A S T E AN11 SAVE M O N E Y
Gary Davis, et al. Extended Product Responsibi1ity:A New Principle for Product-Oriented Pollution Prevention, Knoxville,
TN: University ofTennessee, Center for Clean Products and Clean Technologies,June 1997, p. 7-5.
Characterization of Municipal Solid Waste in the United States: 1997 Update. U.S. Environmental Protection Agency, Office of
Solid Waste and Emergency Response, EPA530-R-98-007, May 1998, p. 4.
Climate Change and Waste: Reducing Waste Can Make a Difference. U.S. Environmental Protection Agency, Office of Solid
Waste and Emergency Response, EPA230-K-97-001, September 1998, p. 3.
Greenhouse Gas Emissions from Management of Selected Materials in Municipal Solid Waste. U.S. Environmental Protection
Agency, Ofice of Solid Waste and Emergency Response, EPA530-R-98-013, September, 1998.
Claudia Deutsch,"Taking Penny-Pinching to the Next Level,"The NewYorkTimes, November 6,1996, p. D l .
Bette K. Fishbein and Caroline Gelb, Making Less Garbage:A Planning Guide for Communities, INFORM, Inc., 1992, p. 49.
City of New York, Procurement Policy Board Rules, Revised January 1, 1996, p. ii, and City of New York Department of
General Services, various contract documentation,August 1996.
Model Recycled Product Procurement Policy for Environmentally Preferable Products. King County Recycled Product
Procurement Program Implementation Guide. March, 1997.
l1 Selling Environmental Products to the Federal Government. U.S. Environmental Protection Agency, Office of Pollution
Prevention andToxics, EPA 742-K-97-002, May, 1997.
l2 Dobler, D.W.;Burt, D.N.; and Lee, L. Purchasing and Materials Management:Text and Cases, 5th Edition. McGraw-Hill, 1990,
p. 327-328.
l 3 The Commonwealth of Massachusetts Recycled and Environmentally Preferable Product Procurement Annual Report for
Fiscalyear 1997, Massachusetts Operational Services Division in Conjunction with the Executive Office ofAdministration and
Finance, Executive Ofice of Environmental Affairs and Department of Environmental Protection, November 18,1997.
Resourceful Purchasing:
- A Hands-on U.S. Environmental Protection Agency
Buyers Manual with How-To-Do-It
Comprehensive Procurement Guidelines
Guidance for Source Reduction and
(CPG): U.S. EPAS guidelines list products that
Recycled Products; The Alameda County
are available with recycled content and suggest
Source Reduction and Recycling Board.
minimum content levels for certain products.The
Order by phone: 510/614-1699, site Includes links to information about CPG,
fax: 510/614-1698, or U.S. EPA's Recovery Materials Advisory Notices,
web site: www.stopwaste.oug/fsfere. jz fml Product Fact Sheets and other related sites.
ww,epa.gov/epaoswer/non-hw/procuve.htm
Natior~alRecycling Coalition
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39
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Hotlines Listserv
The Northeast Recycling Council -
U.S. Environmental Protection Agency Environmentally Preferable Products
Procurement Listserv (EPPnet): This listserv
Resource Recovery Act (RCRA) Hotline: links to federal, state, local and private procure-
The Hotline provides fax-on-demand and mail ment and environmental professionals charged
order services for citizens to obtain all EPA pub- with purchasing environmentally preferable prod-
lications related to solid waste management ucts and developing policies for procurement of
issues. 800/424-9346 or within the Washngton products. You must be approved to become a
D.C. metropolitan area 703/412-9810 member of the listserv. For more information,
contact Ellen Pratt: epratt@sover.net
Wastewise Hotline: The Hotline provides
information and publications related to business
and local government source reduction programs
and initiatives. 800/EPA-WISE (372-9473)
Other
Earth's 911: The Hotline provides information
on Reuse and Buying Recycled products.
800/CLEANUF? www. 1800cleanup. 0%
INFORM
Strategies far a better environment