BODY

SECTIONBF

CONTENTS

GENERAL SERVICING (Including all clip & fastener for Z31) BF- 2

BODY END AND DOOR (Including "Opener" and "Power window".

And also including wiring diagram) BF- 6

SEAT (Including "Power seat" and wiring diagram) BF-13

SEAT BELT BF-24

INSTRUMENT (Including "Center console") BF-25

INTERIOR AND EXTERIOR BF-26

WINDSHIELD AND WINDOWS BF-32

T-BAR ROOF BF-37

MIRROR (Including wiring diagram) BF-38

REAR AIR SPOILER AND HIGH-MOUNTED STOP LAMP BF-39

REAR COMBINATION LAMP BF-40

BODY ALIGNMENT - Engine compartment & Underbody

(I ncluding the actual dimensions between the points and the coordinates of the points)

BF-41

* For theft warning system and digital touch entry system, refer to EL section. * For seat belts, refer to MA section.

* Method of reading electrical diagram in BF section is basically the same as in the EL section.

So refer to "HOW TO READ DIAGRAM" in EL section.

* For power supply routing, refer to "POWER SUPPLY" in EL section.

* Black box internal circuits in BF section are a summary of actual circuit.

Use only for studying the operation.

* "Remarks" and "Connections" in electrical diagram show the terminal meaning and actual electrical flow.

* For connector Nos. in wiring diagrams in this section, refer to Harness Layout in EL section.

GENERAL SERVICING

________________________________ Precautions __

• When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent scratches.

• Handle trim, molding, instruments, grille, etc. carefully during removing or installation. Be careful not to

soil or damage them.

• Apply sealing compound where necessary while installing parts.

• When applying sealing compound, be careful that the sealing compound does not protrude from parts.

• When replacing any metal parts (for example body outer panel, members, etc.). be sure to take rust prevention measu res.

______________ Clip and Fastener _

• Clips and fasteners in BF section correspond to the following numbers and symbols.

No. Symbol Shape Removal & Installation Location
Removal: • Front door trim
Remove by bending up with • Back door trim
~ a flat-bladed screwdriver. • L.H. rear side trim
~ • Side window corner
.C§I: r~ molding (2 seater)
I
1== I] = I
SBF092B SBF109B SBF094B
Removal: • Front bumper
Remove with flat-bladed • Rear bumper
screwdrivers or pliers. • Front pillar outer
~ t~~~t garnish
~ • Front floor carpet
• Front seat
-*-~
SBFll0B SBFlllB SBFl12B
Removal: • Luggage floor mat
Tilt clip as indicated by
W _ ~rrow. then d:aw out.
cg c;-~
~
SBF141B SBF142B SBF143B
Removal: • Door weatherstrip
- Remove with flat-bladed Body side weatherstrip
screwdrivers or pliers. •
W 0 "t~=V=f • Hood front sealing
q rubber
~
-*-~
SBF089B SBF090B SBF091 B BF-2

GENERAL SERVICING

___________ Clip and Fastener (Cont'd) _

No. Symbol Shape Removal & Installation Location
Removal: • Rear upper side trim
• Rear lower side trim
W Remove by bending up with
flat-bladed screwdrivers. (2+2 seater)
C§D t~,
SBF365B SBF366B SBF367B
• Rear upper side
Removal: trim
~ Remove by bending up with • Rear wheelhouse
~ a flat-bladed screwdriver.
~, trim (2 seater)
C§D
=~~
SBF564B SBF565B SBF566B
~ • Dash side finisher
~ ~
@D ~ ~
SBF605C SBF606C SBF625C
Removal: • Front seat
U U Flat-bladed
~ "'-~
@D ~;p
1TI? iff saseazc
Finisher
SBF636C SBF638C
Removal: • Fender Protector
Screw out with a Phillips
- i I --'."'~
c§3> ~ ~ i

SBF138B SBF139B SBF140B BF-3

GENERAL SERVICING
Clip and Fastener (Cont'd)

No. Symbol Shape Removal & Installation Location
• Center pillar
i f garnish
~
~ $ C;_J Removal:
Screw out
with a
i Phillips
screwdriver.
SBF363B SBF364B
i • Air inlet grille
i (Dash upper)
SBF140B
~ ~ ~
SBF374B SBF375B
~ Removal: ~~,' • Door weatherstrip
---- /- __ ---- "-~ • Body side weatherstrip
~ ,
~'
~ - /--
~

SBF103B SBF104B SBF147B
Removal: ~Molding • Windsh ield upper &
Type 1 Clip, \ ~. side molding
ell Then bend up .~ 'd
.. €,
~ CD Push
Type 2
Remove
molding
by cutting
SBF653B off the clip. SBF914B
~ 'f Removal: • Sill molding
Remove by bending up
with flat-bladed screwdrivers.
~ r=
~
D L Panel
SBF922B SBF923B SBF924B BF-4

GENERAL SERVICING

___________ Clip and Fastener (Cont'd) _

No.

Symbol

Shape

Removal & Installation

Location

SBF368B

SBF369B

• Rear trim

SBF371B

SBF372B

~ Removal:

i

~

SBF373B

• Spare tire cover

SBF411B

SBF035C

~CliP-B SBF036C ~.J((Grommet)

Clip-A

Removal:

~

-~~

z =-

Fastener Panel Flat-bladed screwdriver

SBF412B

Removal:

,\Flat.bladed screwdriver ,-Finisher

~1'1il_I

flG;t~ ~~~

Body panel

• Back door upper molding

• Front door trim

SBF106B

SBF652B

SEF146B

• Front door lock system

• Back door lock system

BF-5

BODY END AND DOOR

• When removing and installing hood or back door, place a cloth or other padding on hood or back door corners to avoid scratching vehicle body.

• When removing clip or fastener, refer to CLIP & FASTENER.

• Apply sealing compound where necessary when installing parts.

_____________________________ Front End _

• Hood adjustment: Adjust at hinge portion.

• Hood lock adjustment: After adjusting, check hood lock control operation. Apply a coat of grease to

hood locks engaging mechanism.

• Hood opener: Do not attempt to bend cable forcibly. Doing so increases effort required to unlock hood.

• Bumper fascia: It is made of plastic, so do not use excessive force and take care to keep oil away from it.

• When adjusting or removing/installing hood or removing/installing hood switch, check theft warning system operation.

WARNING:

a. Be careful not to scratch hood stay when installing hood. A scratched stay may cause gas leakage.

b. The contents of the hood stay and bumper shock absorber are under pressure. Do not take apart, puncture, apply heat or allow fire near it.

Bumper shock absorber inspection

1. Check shock absorber for oil leakage, cracks or deformation.

2. Function of shock absorber; (1) Place vehicle in front of a wall.

Apply parking brake and place tire stoppers securely.

(2) Place a jack between bumper and wall; jack is positioned squarely with bumper directly in line with

shock absorber to be checked.

(3) Apply pressure to compress shock absorber at least 10.0 mm (0.394 in).

Use a jack with capacity of more than 600 kg (1,323Ib).

(4) Make sure bumper returns to its original position when jack is retracted. Replace if necessary. CAUTION:

It is not recommended to confirm proper installation by driving into walls or other barriers as this could cause personal inju,ry or damage to the vehicle.

When replacing shock absorbers, make sure they are of the same type and rating, and manufactured by the same maker.

BF-6

BODY END AND DOOR

____________ Front End (Cont'd) _

~ 6.3·8.3 (0.64·0.85,4.6·6.1)

Bumper height

*

Front bumper shock absorber

SBF582C

Secondary latch hooking length

Hood adjustment

m Grease up point

Hood switch ~ N·m (kq-m, tt-tb)

* : Bumper assembly

\_ Bumper rubber adjustment Deflection is approx. 2 mm (0.08 in).

[Bumper rubber free height is approx. 13 mm (0.51 inl.l

mounting bolts

*Hood stay

When removing/installing hood stay lower mounting (at stay-body portion), be careful not to drop collar.

Stay

BF-7

BODY END AND DOOR

______________________________ Rear End __

• Back door adjustment: Adjust at hinge for proper back door fit.

• Lock: Adjust lock so that it is in the center of the striker. After adjusting, check back door lock operation.

• Bumper fascia: It is made of plastic, so do not use excessive force and take care to keep oil away from it.

• When adjusting or removing/installing back door or removing/installing back door lock system, check theft warning system operation.

• Bumper shock absorber inspection: It's the same as front bumper. Refer to "Front End".

WARNING:

a. Be careful not to scratch back door stay when installing back door. A scratched stay may cause gas leakage.

b. The contents of the back door stay and bumper shock absorber are under pressure. Do not take apart, puncture, apply heat or allow fire near it.

Back door lock adjustment

Back door lock

~ 15 - 19 (1.5 -1_9.11 -141

Weatherstrip installation Align white marking with

Back door adjustment center hinge.

Adjust at Hinge-Body portion

Bumper reinforcement

Shock absorber

Bumper height

23-311 ~9.1-11_S (0.93-1.2. 6_7 -S.71

~ : N·m [kq-rn, ft-lbl IEEII : Grease up point

* : Bumper assembly mounting bolts and nuts

Shock absorber inspection: Refer to front bumper shock absorber (BODY FRONT ENOl

SBF049D

BF-8

BODY END AND DOOR

_________ Back Door and Fuel Filler Lid Opener _

• Opener cable: Do not attempt to bend cable using excessive force.

• After installation, make sure that back door and fuel filler lid open smoothly.

Fuel filter lid opener

Back door lock

Back door lock

\. f1 UJ ~~prox.

~~ mm (0.04 in)

Fuel filler lid control

Opener handle

SBF389B

BF-9

BODY END AND DOOR

_____________________________ Front Ooor __

• After adjusting door or door lock, check door lock operation.

• When adjusting or removing/installing door or removing/installing door lock system or door switch, check theft warning system operation.

Outside handle adjustment

Turn adjust nut

4.5 (0.177)

or more

0.5 ·1.5 (0.020·0.059)

SBF159B

Unit: mm (in)

Bell crank adjustment

Window stopper adjustment Window guide rail adjustment ®

Window stopper adjustment ® Window gUide rail adjustment CD

Glass adjustment ®

L Power door lock actuator adjustment

Glass adjustment CD-

Striker adjustment

~~-'~~1'1'~ 5.8-; +F\\ ...

~ 01(0 ..

®'--i\

_II Adjusting shim

.. lt = 1 mm (0.04 in)]

Window guide rail adjustment ®

Lock nut

r ~ SF model

-l I[? 00 j L----

~: N'm (kq-rn, ft-Ib) m: Grease-up portion SBF584C

BF-10

BODY END AND DOOR

____________ Front Door (Cont'd) _

POWER WINDOW/WIRING DIAGRAM

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BF-11

BODY END AND DOOR

____________ Front Door (Cont'd) _

POWER DOOR LOCK!WIRING DIAGRAM

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BF-12

SEAT

• When removing or installing the seat trim, carefully handle it to keep dirt out and avoid damage.

____________ Front Manual Driver Seat _

~ 16 -21

11.6 ·2.1.12 ·'7

~

.~.

Remove after seatback trim is ~

rolled back. ~

~ 9.1 -11.8

IO~3 . 12.6.7 . 8.7) ~

z: 31·42

(3.2 - 4.3, 23 - 31)

(1.6 - 2.1,12 -15) ~~ 31-42(3.2-4.3,23-31)

-[

t"l 31 . 42132 ·4.3. " . 31 ~

~ N'm (kg-m, ft-Ib) e: Grease-up points

(Do not apply too much grease as it will drip.}

~ 16 -21

(1.6 - 2.1,12 -15)

SBF527C

BF-13

SEAT

___________ Front Semi Power Driver Seat _

~~31.42

~ (3.2·4.3,23.31)

~ 31 ·42

(3.2 .4.3,23 ·31)

~ 16 ·21 (1.6·2.1, 12 ·15)

BF-14

SEAT

________ Front Semi Power Driver Seat (Cont'd) _

Lumbar support switch

SBF526C

Thigh support air mat

(3.2 ·4.3, 23·31)

• Male-female type air hose connectors have a·rings.

Air pump Be extremely careful that a·rings are not dropped,

Be sure air pump is free from dust, damaged or soiled.

foreign substance, etc. • Be sure air hoses are not crushed.

• If hose connection is disconnected, apply sealant

to hose connection to prevent air leakage. (@ portion only)

N·m (kg-m, ft-Ib) Grease-up points

(Do not apply too much grease as it will dr ip.) Sealant points

BF-15

SEAT

________ Front Semi Power Driver Seat (Cont'd) _

AIR DIAGRAM

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SBF532C

BF-16

SEAT

________ Front Semi Power Driver Seat (Cont'd) _

WIRING DIAGRAM

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SBF530C

BF-17

SEAT

___________ Front Full Power Driver Seat _

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BF-18

SEAT

________ Front Full Power Driver Seat (Cont'd) _

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BF-19

SEAT

________ Front Full Power Driver Seat (Cont'd) _

AIR DIAGRAM

Side support air mat

• Be sure air hoses are not crushed.

• If hose connection is disconnected, apply sealant to

hose connection to prevent air leakage. (® portion only)

• Be sure air pump is free from dust, foreign substance, etc.

• Install safety valve in its proper direction.

• Air pump operates only when each switch is turned ON.

• Male·female type connectors have O·rings.

Be extremely careful that O·rings are not dropped, damaged or soiled.

Hose connection (Pluq-in type)

O·ring

Blue

ON

OFF

Blue

Hose connection [Male-Female connector type)

Sealant portion

®

O-ring

Lumbar support air mat (Upper)

Air pump

[Seatback side]

Air filter

Lumbar support air mat (Middle)

(S)~:=====®~ :]® ~ ®

Z Blue L.:= -.J

O·ring

Lumbar support air mat (Lower)

~® 7 ~c.=_® ___j

[Yellow

O-ring

--- _ --- - ---- ---_ -----

r

Thigh

[Seat cushion side]

SBF531C

BF-20

SEAT

_________ Front Full Power Driver Seat (Cont'd)---------

WIRING DIAGRAM

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BF-21

SEAT

_____________ Front Assist Seat _

• Basically, this seat is the same as manual type front driver seat. 2 + 2 seater model differs from manual type front seat in the warl-in mechanism has been added to it. Befer to the description on manual type driver seat except for walk-in mechanism.

WALK-IN MECHANISM

Release wire adjustment

• Push down reclining device lever so there is

no play, then adjust the release wire. ~

Release lever

Seatback frame

Release wire

Release wire assembly

Release wire assembly

SBF528C

Walk·in wire adjustment

• When assembling, make sure there is no play left.

To release lever (Seatback frame)

BF-22

Striker

SEAT

Rear Seat _

(kq-rn, ft-lb) ~ : Nvrn

SBF587C

BF-23

SEAT BELT

• Refer to MA section for installation of seat belts.

• G LL model has been equipped with seat belts with tension reducer. This unit reduces the force required to pull out seat belt while in use, and lessens pressure on the shoulder and hips for greater comfort.

TENSION REDUCER WIRING DIAGRAM

1111111111111


1 IGNITION SWITCH I
ON or ST I
Ull I ~II I

Wd ~ FUSE BLOCK

@

SEAT BELT

(Main (Main SWITCH·Assist

1.1~1~_SS_) __ +- __ BR:vhar~e~~~1 ~:======~[j~;tS~8ET±r~E~SEjTI @

a:: aJ

TENSION REDUCER-Assist

(Inside retractor)

a:: (Main ~harne ~BR/W

@

harness) seat harness) SWITCH-Driver

G~~ fffl-G~ ~B~

.. :m@r:G_SG

r---+-I ... -- J: _r:

I I -e- ~ Seat cush ion

ground

~ ~ 0 To engine room harness (Ground)

e~ ~~ [@,@])l

r-
ss)
.--
mp)
B
..._ (Main

(Power

SEAT BELT

TENSION REDUCER-Driver

(Inside retractor)

To time control unit (Seat belt warning la

© : Digital meter model ®: Analog meter model

SBF588C

BODY GROUND

TENSION REDUCE OPERATION

'" o

2

OJ c: -;; o

e

...

e

OJ c:

:::l o,

Fully retracted

Seat belt stroke

Fully

pulled out SBF440B

BF-24

INSTRUMENT

• These parts are made of plastic, so do not use excessive force and be careful not to damage them.

• When you remove instrument assembly, you should remove radio, meter and defroster grille.

Remove grilles by raising pawls using flat-bladed screwdriver.

Remove grilles by raising pawls using flat-bladed screwdriver.

Metal~ cliP/ I~'

~-~LPawl

Removal: Instrument combination switch (When removing combination meter, first remove combination switches.)

I nstrument combination switch

*: Instrument assembly mounting screw

First remove nut securing instrument combination switch basement, then remove instrument combination switch.

(Instrument combination switches are secured at hooks and basernents.]

SBF589C

BF-25

INTERIOR AND EXTERIOR

• When removing clip or fastener, refer to CLIP & FASTENER.

• When handling trim or molding, do not use excessive force and take care not to damage them.

______________ Inside Trim _

SIDE, LUGGAGE AND FLOOR TRIM

- Metal clip

SBF590C

BF-26

INTERIOR AND EXTERIOR

____________ Inside Trim (Cant'd) _

ROOF TRIM

Front portion

welt

Front

Windshield

~ "0"' pill" qarnish Welt~~

Roof trim"J

T-bar roof

Rear portion

SBF591C

BF-27

INTERIOR AND EXTERIOR

_________________________________ Exterior ___

• Apply sealing compound where necessary while installing parts.

• When applying sealing compound, be careful that the sealing compound does not protrude from parts.

® (j)

T-bar roof

SBF592C

CD Side guard molding

CD - ® Side guard molding

• Side guard molding is affixed to body panel

with double-faced adhesive tape.

• Remove it only if it is necessary to do so.

• Removal:

1. Heat molding portion to 30 to 40°C (86 to 104° F) with a heat gun.

SBF604C

® Door molding

SBF455A

2. Raise end of molding and, while cutting off bonding agent, detach molding.

• Installation

1. Remove all traces of bonding agent from body panel. Then clean contact face of body.

2. Heat body panel and molding to 30 to 40°C (86 to 104°F) with a heat gun. Then install molding.

BF-28

INTERIOR AND EXTERIOR

_____________ Exterior (Cont'd) _

®,® Door weatherstrip and body side weatherstrip

Apply butyl sealant where necessary while installing the weatherstrip

o

SBF398B

® Sill flare and sill molding

Sill flare

SBF594C

Sill molding

~ Double-faced adhesive tape

Sill molding

SBF639C

® Drip molding

Drip molding

SBF400B

(j) Windshield upper & side molding

Molding

Molding fastener

(Set it when windshield glass is installed.]

Molding clip @20])

(Upper: 8 Places)

5'''' ,4 places _ .>: Body PO""~

Double-faced adhesive tape [When installing fastener, heat body panel and fastener to approx. 30 to 40°C (86 to

104° F)].

SBF401B

® Windshield lower molding

SBF402B

BF-29

INTERIOR AND EXTERIOR

_____________ Exterior (Cont'd) _

® Side window molding Refer to Side Window.

@! Back door weatherstrip

• Attach the weatherstrip by aligning each white marking with the center of each back door hinge.

Body panel

When installing, carefully avoid rolling and turning.

Attach securely

SBF403B

(jJ) Rear panel outer finisher

@ Back door upper molding

SBF596C

@ Back door side molding

Glass \

Screw

Molding grommet

Back door panel

SBF406B

@ Back door lower molding

• Attach the molding to the glass before installing the glass.

SBF407B

BF-30

INTERIOR AND EXTERIOR

_____________ Exterior (Cont'd) _

@

@ T-bar roof sash and T-bar roof side molding They are part of the T-bar roof glass and cannot be removed. (Refer to T-bar Roof).

If they are damaged, you should replace entire T-bar roof glass assembly.

@ T -bar roof weatherstrip

T-bar roof sash

r T-blar roof glass

T-bar roof weatherstrip'

SBF435B

@ T -bar roof side weatherstrip

T-bar roof

T -bar roof glass

T-bar roof side garnish

T -bar roof side weatherstrip

• T-bar roof

~ side molding

Sealinq ~,,:-~~~~~ \

«.:

weatherstrip

Always adjust if it is not sufficiently watertight.

SBF436B

Hood front sealing rubber

Hood front sealing rubber

CJ Front

Headlamp lid

SBF597C

@ Hood rear sealing rubber

Hood rear seal ing rubber

Body panel

SBF598C

BF-31

WINDSHIELD AND WINDOWS

______________ Windshield _

REMOVAL

After removing moldings, remove glass.

Cutting sealant

SBF034B

CAUTION:

Be careful not to scratch glass when removing.

INSTALLATION

• Use genuine Nissan Sealant kit or equivalent. Follow instructions furnished

with it.

• After installation, the vehicle should remain stationary for about 24 hours.

• Do not use sealant which is more than 12 months past its production date.

• Do not leave cartridge unattended with its cap open.

• Keep Primers and sealant in a cool, dry place. Ideally, sealant should be stored ina refrigerator.

Clean bonding surface thoroughly

Glass side

Body side

SBF413B

Body side

,r_J

Glass side

~

WARNING:

Keep heat or open flames away as Primers are flammable.

Install dam rubber

SBF414B

Install molding fastener.

When installing it, heat body panel and fastener to approx. 30 to 40°C (86 to

104°F). Upper &

~ Side Molding Fastener

~ ~Fastener

Panel ble-faced sive tapi

1

Apply primer E

Apply primer A

SBF038B

CAUTION:

Allow Primers to dry for 10 to 15 minutes before proceeding to the next step.

®

CAUTION:

Do not apply Primer A to windshield opening flanges.

A

BF-32

WINDSHIELD AND WINDOWS

____________ Windshield (Cont'd) _

i

....

i

....

I nstall spacers to panel with double-faced tape.

Apply sealant evenly Approximately 8 (0.31)

\~~yer i,P'""

U Vehicle center

300 (11.81) Unit: mm (in)SBF416B

Approximately 11 (0.43)

Unit: mm (in)

SBF417B

Set glass in position and press glass lightly and evenly.

Check for water leakage.

Reference: Period required for sealant to dry to desired hardness.

~ 90 50 25
T 0
25 (77) 1.6 2.9 6.1
5 (41) 3.5 9.1 15.0 Unit: days

CAUTION:

Windshield glass should be installed within 15 minutes of applying sealnt: sealant starts to harden 15 minutes after it is applied.

CAUTION:

Advise the user of the fact that vehicle should not be driven on rough roads or surfaces until sealant has properly vulcanized.

BF-33

WINDSHIELD AND WINDOWS

_____________ Back Door Window _

• Attach the lower molding to the glass before installing the glass.

• Attach the glass stopper (glass upper portion) and the side molding grommet to the panel before installing the glass.

• The remaining procedure for removal and installation is the same as that for the windshield.

Molding fastener

Back door panel

f Upper molding Glass

Joint portion

Back door panel

Glass stopper (At hing center)

1.5 mm (0.059 in)

SBF599C

Screw

Molding grommet

BF-34

WINDSHIELD AND WINDOWS

______________ Side Window _

• When installing glass, assemble molding to glass,

then install glass with butyl seal and nuts.

C§)

~ (2 seater) [Refer to GENERAL SERVICING.]

BF-3S

Inside of rear pillar

(After removing rear upper trim, loosen rt.)

SBF600C

Inside of center pillar

(After removing rear upper trim, loosen it.)

Molding

r

Sealant

Do not add too much as it will ooze out.

MoldIng

Butyl seal

Unit: mm (in)

WINDSHIELD AND WINDOWS

____ Repairing Leaks --.- _

Leaks can be repaired without removing and reinstall ing glass.

If water is leaking between caulking material and body or between glass and caulking material, determine extent of leak by applying water while pushing glass outward.

To stop the leak apply Primer and then sealant to the leak point.

Trimming).~ \ .. ~

~~

Polysulphide or polyurethane sealant

Work into joints

SBF182B

BF-36

T-BAR ROOF

• Handle T-bar roof glass with care so not to damage it.

• Apply sealant to portions susceptible to water leakage if necessary.

• Side molding, sash, lock basement and glass of T-bar roof constitute one unit and cannot be disas-

sembled.

T-bar roof female lock adjustment

T-bar roof garnish

Drain hose

• Be careful not to twist or

distort hose.

Drain hose L~ .t:

I, II

"

<.

Air d'fI~ r ,~,

D,,;, hose ,f /. . '®

• Be careful not to /,':1 / /

twist or distort hose. ."

Drain (Routed through sill inner and drained under rear floor)

T-bar roof glass assembly

T-bar roof weatherstrip

Drain hose

Front pillar lower

----'--=,__ Drain (Drained

__________l between pillar lower and front fender)

m: Grease up point ®: Sealant point

T -bar roof shade

SBF601C

T -bar roof garn ish

BF-37

T-bar roof lock

MIRROR

________________ Door Mirror _

I nitial setting

~ 2.3· 3.0 N'm

(0.23·0.31 kg-m. 1.7 - 2.2 ft-Ib)

Bar Procedure

CD After installing mirror base to door, remove portion ® of temporarily-installed link.

® Hook the bar with the hook and make sure it is hooked

®

securely.

Tilt mirror body backward and while holding mirror, remove temporarily-installed link.

CAUTION:

Never remove temporarily-installed link from mirror body. before hooking the bar with the hook.

SBF434B

ELECTRICAL REMOTE CONTROL DOOR MIRROR/WIRING DIAGRAM

FUSE BLOCK

I111111111111

GL model GLL model

Door mirror defogger equipped model

B~~ Y/L~

DOOR MIRROR DEFOGGER SWITCH

DOOR MIRROR DEFOGGER

DOOR

;:: Y/G-@
OR
0
~Y
ORI




~ ~I I
'-dM MAIN
HARNESS
Cl~ PI
-- ~
ur~I~WI ~ @-Y/
PI
~ ~
1 m
B To engine room ~ -Assist

MAIN HARNESS IB~ WOR/B

R OR

IL Y/L

B B

L OR/L

(White)

DOOR HARNESS - Driver

DOOR MIRROR SWITCH

ASSIST DRIVER
R L U 0 R L U 0
1
11
12
13
21
22
23
2 when operating as indicated by the word

BODY GROUND DOOR MIRROR DEFOGGER INDICATOR LAMP

B~GGER

Y/Lv V ~

Thermistor'

SBF602C

BF-38

•

REAR AIR SPOILER AND HIGH-MOUNTED STOP LAMP

• When installing, make sure that there are no gaps or waves at ends of air spoiler.

High-mounted stop lamp (U.S.A.)

Spoiler

Sealing rubber

/

Sea ling rubber

~ Double-faced

adhesive tape (Canada)

Double-faced

adhesive tape (For U.S.A.)

SBF603C

BF-39

REAR COMBINATION LAMP

____________ Removal and Installation _

• Rear combination lamps are installed with nuts and butyl sealant.

Removal

• Warm up lamp assembly area to a temperature of a little below 60° C (140° Fl.

Q

Installation

• Warm up lamp assembly area to a temperature of a little below 60° C (140°FI.

• Apply butyl seal evenly as it tends to become thin in the corners.

SBF472B

BF-40

BODY ALIGNMENT

• All dimensions indicated in figures are actual ones.

• When a tram tracking gauge is used, adjust both pointers to equal length and check the pointers and

gauge itself to make sure there is no free play.

• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.

• Measurements should be taken at the center of the mounting holes.

• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side is symmetrically the same value.

• Measurement points

The coordinates of the measurement points are the distances measured from the respective dimension lines in the directions of "x", "y" and "z",

Dimension lines: "x" line - Center line of vehicle

"y" line - Center line of front axle (Any measurement point in front of the dimension line refers to a minus It_It value.)

"z" line - Datum line (Any measurement point under the dimension line refers to a minus It_It value.)

_____________ Engine Compartment _

MEASUREMENT

Unit: mm (in)

SBF420B

BF-41

BODY ALIGNMENT
Engine Compartment (Cont' d)

MEASUREMENT POINTS
Points Hole dia. Coordinates mm (in)
mm (in) Detailed points
"x" "y" liZ"
®® 12 (0.47) Hole for front suspension upper mounting (Outside front 540.5 26.8 919.0
hole) (21.28) (1.055) (36.18)
R.H.
'\l
@@ 9 (0.35) r. o~ Hole for fixing front 653.0 -325.0 852.0
fender (25.71 ) (-12.80) (33.54)
Q ~ Hood
o bump" rubber
Front
SBF421B
©© ~)J Hole for fixing har- 395.0 -460.0 490.0
5.4 (0.213) ness clip at upperside
'© .. ~ I \:::;J of front side member (15.55) (-18.11 ) (19.29)
Front
SBF422B
Strut tower @@

®®

8 (0.31)

490.0 (19.29)

Hole for fixing harness clip at upperside of front side member

395.0 (15.55)

100.0 (3.94)

Front side member

SBF423B

11 (0.43)

966.0 (38.03)

Hole for mounting hood hinge

660.0 (25.98)

500.0 (19.69)

\_ Hoodledge reinforce SBF424B

BF-42

BODY ALIGNMENT

__________ Engine Compartment (Cont'd) _

Points Hole dia. Coordinates mm (in)
mm (in) Detailed points
"X" "y" liZ"
'~ Cowl top
® 7 (0.28) -«. Hole for mounting 0.0 520.8 959.0
wiper pivot (0) (20.50) (37.76)
a ®~
Front
SBF425B
I Hood bumper
R.H. r:
C
~ I
.~ Hole for mounting
@® 16 (0.63) 1 [ hood bumper rubber 320.0 -556.5 779.0
on headlamp side (12.60) (-21.91) (30.67)
~ ® housing
Front Q !
Bumper fascia SBF471B BF-43

BODY ALIGNMENT

_____________________________ Underbody __

Q) Q)
-0
-Vi " -0
Q '" -Vi
I ai Q J:
_j ~
0 cc
> cci
-0 It) >
0 .... -0
co . 0
co MEASUREMENT

0;
- ."
ru 0
r -c E
0
E ru
ru ro
ru
ro
ru N
~ +
iii NN
M
ci 8@
~
M 0
,..;
M ee
~ -,
It) r
1 N @ c
M
Ill. E
;- E
@
cUi ~
M'"
N Lri 1D
"' .. N
-_ ;~+ t iii ~
'"
"'''' N ~
N'" r:::c; CDr:: !!! 0
M ....... "'''' "'''' '"
~ ~ NeD tri~ M Ill.
.. !:!!:! =.!:! ,..; ~
®~ M .
M~ M. §
C"ir-: r
.... N
r!:' 8 ~ en
N
,..; '" '"
!:! cci ci
0 !:!
M It)
~__i ,..; ~ 0
....
.... '"
. cci N
~ s !!!
N ~
N :;
N. M •
. . SBF426B

BF-44

BODY ALIGNMENT

___________ Underbody (Cont'd) _

MEASUREMENT POINTS

~ co Q)

0::

{)

Q) OJ
"tl "tl
'u; 'u;
J: 0 0 J:
.J ci
> >
"tl "tl
0 0
co co <=v

o

U:

SBF433B

BF-45

BODY ALIGNMENT

___________ Underbody (Cont' d) _

Points Hole dia. Coordinates mm (in)
mm (in) Detailed points
"x" Ily" liZ"
®® 13(0.51) Hole for front air 385.0 -585.0 388.0
spoiler mounting (15.16) (-23.03) (15.28)

®® 15 (0.59) Hole for water 380.0 251.5 361.6
drainage (14.96) (9.90) (14.24)

®CD 18 (0.71) 365.0 750.0 260.5
(14.37) (29.53) (10.26)

@® 13 (0.51) 255.0 1,500.0 261.0
(10.04) (59.06) (10.28)

2 seater
Hole for locating model
2,800.0
(QCD 13 (0.51) At under side of member 418.5 (110.24) 528.8
(®®,®®,®(f), @®) ( 16.48) 2+2 seater (20.82)
(QCD' (Mi@ model
3,000.0
(118.11 )
~
~ 2 seater
11!JI model
e 3,060.0
(Mi@ 15 (0.59) .i-> Hole for rear 418.5 (120.47) 523.8
~t bumper mounting (16.48) 2+2 seater (20.62)
model
- 3,260.0
SBF427B (128.35)
t ,,"0' cross-
Front member
y ~II@ Hole for mounting
@@ 13 (0.51) S .: Tension rod tension rod bracket 271.0 -465.0 325.5
on underside of (10.67) (-18.31) (12.81 )
A bracket front crossmember
/
~ R.H.
0
SBF428B
- ~l'~1::=0 Hole for locating on
_ ~ member
~~ front suspension
©© 16 (0.63) ~O' member mounting 400.0 -10.0 422.0
¢ ~ portion (15.75) (-0.394) (16.61 )
Front ~~\ (Underside of front
----r--::::: e @ {> side member)
°6
Tension rod R.H.
SBF429B BF-46

BODY ALIGNMENT

___________ Underbody (Cont'd) _

Points Hole dia. Coordinates mm (in)
mm (in) Detailed points
"x" Ily" liZ"
@@ 82.3 (3.240) Q)C]) Front suspension 510.8 80.0 912.6
upper mounting (20.11) (3.150) (35.93)
Q~@ 2 seater
model
, 9 Rear suspension 2,450.2
Q)C]) 54 (2.13) \"'--- shock absorber 489.1 (96.46) 883.0
upper mounting (19.26) 2+2 seater (34.76)
model
2,650.2
SBF430B (104.34)
2 seater
model
1,930.0
®® 15 (0.59) 460.0 (75.98) 402.0
Q'" suspension (18.11) 2+2 seater (15.83)
Rear side / member model
member -:J( ~ mounting 2,130.0
®~ o;iger Hole for locating on (83.86)
~/'j) underside of member 2 seater
<;:) model
t2 ' R.H. 1,900.0
CD CD 13 (0.51) Front 640.0 (74.80) 404.0
Rear (25.20) 2+2 seater (15.91 )
suspension model
member @ ~ 2,100.0
SBF431B (82.68)
2 seater
model
2,497.5
® 74.0 (98.33) 545.0
F'"" drive ~ (2.913) 2+2 seater (21.46)
mounting model
cross member ® Hole for mounting 2,697.5
== - ®=- final drive on (106.20)
15 (0.59) ~t--~~ underside of final
drive mounting 2 seater
Q ~ model
~ 0 IQ 'C::J crossmember
R.H. ~ ~ A L.H. 2,497.5
® - 69.0 (98.33) 545.0
~ F,",' del" (2.717) 2+2 seater (21.46)
mounting bracket model
o ~ Final drive 2,697.5
Front SBF432B (106.20) BF-47