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DABHOL-BANGALORE PIPELINE PROJECT PHASE-1

SPREAD-H
CH628.654 TO CH 746.020
CLIENT :GAIL(INDIA)LIMITED STATUS AS ON 2-May-11

PMC :ENGINEERS INDIA LIMITED REPORT DATE 2-Apr-11

CONTRACTOR :PUNJ LLOYD LIMITED

Mainline Construction Works - Daily Progress Report- (30") -(PUNJLLOYD LIMITED)


SECTION - 1 SECTION - 2
(CH 628.654 to Ch 687.154) (Ch 687.154 to Ch746.020)
SL. NO. ACTIVITY DESCRIPTION UOM REMARKS
DAY'S DAY'S Days
SCOPE PREVIOUS CUM SCOPE PREVIOUS CUM PREVIOUS Total Cum
PROGRESS PROGRESS progress

1 Mainline Route Survey Km 58.50 0.000 45.039 45.039 58.866 - 17.934 17.934 - 62.973 62.973

2 ROU Handed Over Km 58.50 0.000 10.535 10.535 58.866 - 3.40 3.400 - 13.935 13.935
3 ROU Clearing And Grading Km 58.50 0.000 10.535 10.535 58.866 - 3.40 3.400 - 13.935 13.935

4 Trenching Km 58.50 0.000 1.48 1.480 58.866 - 1.071 1.071 - 2.551 2.551
Line Pipe Received ( Size &
5 Thickness as applicable) Km - - -
a 30"D x 10.30T mm Km 30.10 42.465 - - -
b 30"D x11.9 T mm Km 25.60 0.793 13.35 14.14 14.763 0.79 13.350 14.143
c 30"D x 14.3T mm Km 2.80 0.000 2.8 2.800 1.636 1.636 1.636 - 4.436 4.436
6 Stringing Km - - -
30" x 10.3 mm Km 30.104 42.465 - - -
30" x 11.9 mm Km 25.597 0.180 0.971 1.151 14.763 0.18 0.971 1.151
30" x 14.3 mm Km 2.80 0 0.1081 0.1081 1.636 0 0.23 0.230 - 0.338 0.338
7 Bending Nos. - - -
8 Welding - - -
a Total no of joints Nos. 4827 0 67 67 4873 0 11 11 - 78 78
b Welding Joints M/L Nos. 4417 0 64 64 4383 0 - 64 64
c Tie-in Nos. 410 0 3 3 490 0 11 11 - 14 14
d Welding cum Tie-in Km 58.5 0.000 0.750 0.7500 58.866 0 0.171 0.171 - 0.921 0.921
9 NDT / Repairs - - -
a Aut Taken Nos. 3897 3863 - - -
b Accepted Nos. 3897 3863 - - -
c Repair Nos. - - -
d X-Ray Taken Nos. 930 0 50 50 1010 0 11 11 - 61 61
e Accepted Nos. 930 0 44 44 1010 0 11 11 - 55 55
Others Nos. 0 6 6 - 6 6
f Repairs Nos. - - -
g Total Repair Accepted Nos. - - -
h % Total Repair - - -
j Total Joint Accepted Nos. 4827 0 44 44 4873 0 11 11 - 55 55
10 Field Joint Coating Nos. 4827 0 38 38 4873 - 38 38
11 Lowering Km 58.5 58.866 - - -
12 OFC Laying Km 58.5 58.866 - - -
13 Concrete Coating Mtr. 215 404 - - -
14 OFC Jointing Nos. 33 37 - - -
15 Backfilling Km 58.5 58.866 - - -
16 Splicing jts 15 15 - - -
17 River Crossings Nos. 1 - - -
18 Bored Crossings - Casing - - -
SH-03,MDR Ch687,MDR Ch704 &SH-
a SH/Roads Nos. 2 2 7 3 - - 5 84 open cut suggested by EIL/GAIL
b NH Roads Nos. 1 1 1 - - 1
c Railway Crossings Nos. 1 1 1 - - 1
d Others (Canal) Nos. 2 - - -
19 Open cut Crossings - - -
a CTR Nos. 54 25 - - -
b Roads Nos. 5 3 - - -
c Canal/Nala / Water Bodies Nos. 3 4 - - -
20 Hydrotest Km 58.5 58.866 - - -
21 Clean up & Restoration Km 58.5 58.866 - - -
22 Installation of Markers Nos. - - -
23 NOC KM 58.5 58.866 - - -
- -- -
NOTES:
1. Plan of ROU Opening
a. Continue from chainage 715 after cllearence of land owner.
b. Continue from chainage 634.820 after cllearence of land owner.
c.
2. Major Works in Progress
a:Boring at NH-48(Ch 708) (Total 49m out of 62m) completed.
d:Stringing 180mtr (15 Nos) at Ch673
f:Pit Excavation in Progress at canal crossing Ch655
3.Area of Concern
a.Work stopped (grading ) at village Laxmansandhra (Ch674.700) .
b.ROU not opened at Ch 670.40 to Ch 672.500(Gollahali village),Ch
675.200(Kumbathali village)
c:ROW grading stopped at Ch715 due to villagers problem.
d:Trenching Crew Idle at Ch709 front not available
e:Trenching stopped by villagers at Ch 672 due to compensation.
4. Any Other Observations

5. Next Days Programme


a:Boring to be continue at NH-48
DABHOL-BANGALORE PIPELINE PROJECT PHASE-1
SPREAD-H
CH628.654 TO CH 746.020
CLIENT :GAIL(INDIA)LIMITED STATUS AS ON 2-May-11
PMC :ENGINEERS INDIA LIMITED REPORT DATE 2-May-11
CONTRACTOR :PUNJ LLOYD LIMITED

DT / SV / IP / RT Station Works - Daily Progress Report- (Punj Llyod Limited)

SV No. - _19 SV No.-_20 SV No.-_21 SV No.-__22 IP No-_07 RT(Bidadi)


SL. NO. ACTIVITY DESCRIPTION UOM
DAY'S DAY'S DAY'S DAY'S DAY'S DAY'S
SCOPE CUM SCOPE CUM SCOPE CUM SCOPE CUM SCOPE CUM SCOPE CUM Remarks
PROG PROG PROG PROG PROG PROG
A.1 BUILDING WORKS / CIVIL WORKS
1 Excavation Cum
2 Backfilling Cum
3 RCC Sub Str./ Super St. Cum
4 Structural Fabrication / Erection MT
5 Compound Wall / Brick Masonry Cum
6 Flooring & Pipe Supports Sq.M.
7 Road Works Sq.M.
8 Any other items

A.2 Equipment foundation


1 Excavation Cum
2 RCC Cum
3 Backfilling Cum
4 Any other items

A.3 Other RCC Works


1 Launcher & receiver Fdn. Cum
2 DG Set/Solar Power Cum
3 Jib Crane Cum
4 High Light Mast Fdn. Nos.
5 RCC-Pavement Cum
6 Pipe Supports- Process Piping Nos.
7 Pipe Supports- FW Piping Nos.
8 Operator Platform Foundation Cum
9 RCC-Drains Cum
10 RCC-Trench Cum
11 Any other items

B MECHANICAL
1 A/G Pipe - Fabrication ID
2 A/G Pipe - Erection IM
3 A/G Pipe - Support IM
4 A/G Piping - NDT Nos.
5 Hydrotesting IM
6 Operating Platform Str. Fab/Ern. MT
7 Scrapper Launcher / Receiver Nos.
8 Jib crane Installation Nos.
9 Any other items

C ELECTRICAL
1 Earthing & Lighting System Installation Mtr.
2 Cable trays Fabn. & Erection Nos.
3 Power & Control Cable laying Nos.
4 Lighting Cable laying Mtr.
5 Electrical Cable gland Termination Nos.
6 Indoor lighting System / Receptacles Mtr.
7 High lighting mast Nos.
8 Main / Mini UPS Nos.
9 No Load test Nos.
10 Any other items

D INSTRUMENTATION
1 Instrument Calibration Nos.
2 Trays & Trays Support- Fabn. & Erection Mtr.
3 Yoke Supports & JB installation Nos.
4 Signal & Control Cable laying Mtr.
5 Installation of field instruments Nos.
6 Impulse Piping Mtr.
7 Loop checking Nos.
8 Any other items

NOTES:
1. Plan for Land handover of Stations
a.
b.
c.
2. Major Works in Progress
a.Leveling in RT Bidadi today (total 750cum).
b.
c.
3. Area of Concern
a.
b.
c.
4. Status of Bought Out Items
a.
b.
c.
5.Any Other Observations
a.
b.
c.
6. Next Days Programme
a.

Page 2 of 5
DABHOL-BANGALORE PIPELINE PROJECT PHASE-1
SPREAD-H
CH628.654 TO CH 746.020
CLIENT :GAIL(INDIA)LIMITED Status as on : 2-May-11
PMC :ENGINEERS INDIA LIMITED Report Date : 2-May-11
CONTRACTOR :PUNJ LLOYD LIMITED

EQUIPMENT DEPLOYMENT STATUS

MIN. EQUIPMENT
TODAY CUMULATIVE
SR NO. EQUIPMENT DETAIL UOM DEPLOYMENT AS PER REMARKS
MOBILISED MOBILISED
CONTRACT

TOTAL THIS MONTH

PIPE LAYER/ SIDE BOOM- 70MT & ABOVE


1
CAPACITY
NO. 4 6

PIPE LAYER/ SIDE BOOM- 60MT & ABOVE


2 CAPACITY NO. 6 3

PIPE LAYER/ SIDE BOOM- 40MT & ABOVE


3 CAPACITY NO. 2 - -

4 PIPE BENDING MACHINE NO. 2 1


EXCAVATOR/ BACK HOE - Series
5 EX280/300/EQVT. NO. 6 - 4

EXCAVATOR/ BACK HOE - Series


6
EX200/EQVT.
NO. 4 - 10

7 HORIZONTAL AUGER BORING MACHINE NO. 2 1

PIPE CLAMP INTERNAL (PNEUMATIC/


8
HYDRAULIC)
NO. 2 3

CRC automatic WELDING SET, if Specified in


9
WPS
NO. 8 5

SEMI AUTOMATIC WELDING MACHINE ( FOR


10
TIE INS / CROSSINGS / REPAIRS)
SET 28 34

11 SEMI AUTOMATIC WELDING STATION SET 10 - -

12 AUTO UT NO. 2 - 2
13 INDUCTION HEATING EQUIPMENT NO. 4 - - 04Ring Burner

14 DOZER WITH RIPPER- D8 OR EQUIVALENT NO. 2 3

15 DOZER-D7/D6 OR EQUIVALENT NO. 4 - 1


16 HYDRA CRANE ( 8 -10 TON) NO. 2 - 1
17 TYRE MOUNTED CRANE 75 T NO. 2 - 1
18 AIR COMPRESSOR- 300 CFM NO. 6 4
EQUIPMENT DEPLOYMENT STATUS

MIN. EQUIPMENT
TODAY CUMULATIVE
SR NO. EQUIPMENT DETAIL UOM DEPLOYMENT AS PER REMARKS
MOBILISED MOBILISED
CONTRACT

19 AIR COMPRESSOR- 450/600/850 CFM NO. 4 - -


20 AIR COMPRESSOR- 1000 CFM NO. 2 - -
21 DG SET 62.5 KVA to 200 KVA NO. 12 13
22 DG WELDING MACHINE (SMAW) NO. 30 - -
23 BLAST CLEANING MACHINE NO. 5 - 1
24 X-RAY MACHINE NO. 2 2
25 ROCK BREAKER ATTACHMENT NO. 10 2

MONO DRILL CRAWLER MONTED / HAND


26
DRILL (PNEUMATIC) WITH COMPRESSOR
NO. 4'/32 - -

PNEUMATIC DRILL ( Tractor Mounted for


27
Blasting ) WITH COMPRESSOR
NO. 4 - -

WATER LIFTING PUMPS ( 400 TO 1000


28
M3/HR )
NO. 4 - -

29 PRESSURIZATION PUMP - MOTORIZED NO. 2 - -

30 DOZING PUMP NO. 2 - -


31 FLAT BED / SEMI LOW BED TRAILOR NO. 2 - 2
HDD RIG WITH EQUIPMENT & ACCESSORIES
32 SET - -
-Min. Capacity 250 T
33 MANUAL BEVEL CUTTING MACHINE NO. 6 - 3
34 PIPE CLAMP EXTERNAL NO. 6 - 4
35 DEWATERING PUMP NO. - 2
36 HOLIDAY DETECTOR NO. 6 - 1
37 DEAD WEIGHT TESTER NO. 2 - -
38 PIPE TRAILER - F.B NO. 45 3
39 MOBILE WORKSHOP NO. 1
40 MANUAL UT MACHINE NO. 2 2
41 TRUCK NO. 9
42 DUMPER / TIPPERS NO. -
43 DIESEL TANKER NO. 1
44 WATER TANKER NO. 1
45 JCB NO. 3
TOTAL NO. 0 129
REASONS FOR DELAY IN MOBILIZATION (IF ANY):
DABHOL-BANGALORE PIPELINE PROJECT PHASE-1
SPREAD-H
CH628.654 TO CH 746.020
CLIENT :GAIL(INDIA)LIMITED Status as on : 2-May-11

PMC :ENGINEERS INDIA LIMITED Report Date: 2-May-11

CONTRACTOR :PUNJ LLOYD LIMITED

MANPOWER MOBILISATION

TODAY CUMULATIVE
SR NO DESCRIPTION AS PER CONTRACT MOBILISED MOBILISED
REMARKS

SIC/ QA MGR/HSE MGR/ PLNG MGR/WH


1 MGR/LOGISTIC MGR/ LEAD WELDING&NDT 7 - 5
ENGR (KEY PERSONS)
2 PLANNING ENGINEER - 3
3 QA/QC ENGINEER - 2
4 ENGINEER - ALL DISCIPLINES - 11
5 FOREMAN / SUPERVISOR - 16
6 SAFETY OFFICER / SUPERVISOR - 2
7 DRAFTSMAN / SURVEYOR - 4
SEMI AUTOMATIC WELDERS ( Including
8 - 18
Servicing Crew )
9 SMAW WELDER - 22
10 FITTER - 5
11 GRINDER - 12
12 MACHINE OPERATOR - 24
13 BLAST CLEANING CREW - 1 01 crew
14 ELECTRICIAN/ M/C MECHANIC - 11
15 RIGGER - 34
16 PIPE BENDING CREW - 8 01 crew
17 ROCK BREAKER CREW - 1 01crew
18 HDD CREW - 0
19 BORING CREW - 10 01crew
20 INDUCTION HEATING CREW - 1
21 AUTO ULTRASONIC TESTING CREW - 4 01crew
22 X-RAY CREW - 8 01crew
23 MANUAL ULTRASONIC TESTING CREW - 1
24 HYDROTESTING CREW - 1
25 FIELD JOINT COATING CREW - 16 01crew
26 HOLIDAY TESTING CREW - 1
27 UNSKILLED/SKILLED WORKERS - 86
28 STORE OFFICER/KEEPER - 1
29 PLANT & EQUIPMENT MANAGER - 1
30 P& AD OFFICER - 2
31 ADMIN/ INVENTORY & STORE - 4

TOTAL - 315
NOTES:
REASON FOR DELAY IN MOB. TO BE MENTIONED FOR KEY PERSONS IDENTIFIED ABOVE (IF ANY):

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