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Die Mould Technical
Die Mould Technical
Technical Appendix
Number Code D1
Technical Informations D8
7.
Standard or Size
DN DIN 6528
F 2 A H 0600 B DN 30 -L200
2. 4. 6. 8.
N° of teeth Mill Type Shank Form Helix Angle
F T-slot mill A Straight
shank
B Straight
shank with
G Side mill, clamping notch (ISO3338-1)
straight
and
tapered
H Drill slot
mill, straight
and
tapered
J drill slot
mill, face-
cutting and
cutting at
periphery,
straight and tapered
K Die sinking
mill with round
face, face-
cutting
L Die
sinking mill
with round
face, face-
cutting and
cutting at periphery
Special
applications
D Dry Machining
A Aluminium machining
R Non-regrindable end mill
U Key-seating mill
V Hard machining (Vickers)
T Radiused mill
D
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Code for Indexable Inserts DIN 4987 Part 1 and 2
S P K N 12
1. 2. 3. 4. 5.
Insert shape Clearance angle Tolerance class Insert features Size of
indexable
inserts
R
oktagon
O 135° B 5° Indexable inserts O
with odd/even no
of cutting edges F
pentagon
P 108° C 7° Basic shape: A P
H, O, P, S, T, C, E, M, W, R
Tolerance for „m“
Inscrib. Tolerance
circle „d“ class:
Tolerance
value:
M
S
square
90°
D 15° A, F, J
C, H, K
±0,005
±0,013
S
3,9 -10
E, G, L ±0,025
±0,08
G
10 -15 ±0,13
15 -20 M, N ±0,15
triangular 20 -26 ±0,18
T 60° E 20° 26 -32 ±0,20 W T
3,9 -10 ±0,13
10 -15 ±0,20
15 -20 U ±0,27
20 -26 ±0,38 T C
rhomboid 26 -32 ±0,38
C 80° F 25° Tolerance for „d“ D
D 55° A, C, E, G
F, H
±0,025
±0,013 Q E
E 75° 3,9 -10 ±0,05 M
10 -15 ±0,08
M 86° 15 -20 J, K, L ±0,10 V
V 35°
G 30° 20 -26
26 -32
M, N ±0,13
±0,15
U
3,9 -10 ±0,08
10 -15 ±0,13
15 -20
20 -26
U ±0,18
±0,25
B W
trigon 26 -32 ±0,25
W 80° mit N 0°
Basic shape: L, A, B, K
with enlarged
corner angles
Tolerance for „m“ H
A, F, J, ±0,005
rectangular
C, H, K
E, G, L
±0,013
±0,025
L
L 90° P 11° No toler. C
value
M, N, U given
by DIN
rhomboid
Tolerance for „d“ J A
A, C, E, G ±0,025
A 85° F, H ±0,013 B
B 82° O Indicated for
J, K, L
No toler.
value X Special designs K
other clearance
K 55°
angles requiring
M, N, U given
by DIN
describtions. Basic shape: D, V
Tolerance for „m“
A, F, J ±0,005
C, H, K ±0,013
round E, G, L ±0,025
R – ±0,011 R
M, N ±0,015
±0,018
No toler.
value
U given Integers to be preceded
X Special by DIN
by a 0 f size requires
design Tolerance for „d“
A, C, E, G ±0,025
only one code number
F, H ±0,013
3,9 -10 ±0,05
10 -15 M, N ±0,08
15 -20 ±0,10
No toler.
value
J, K, L, U given
by DIN
D
2 up to 2,38
above 2,38 G, M
±0,05
±0,13
®
03 ED (T) R 3
6. 7. 8. 9. 10.
Insert Cutting corner Cutting edge Cutting Manufacturer’s
thickness direction type
designation
Chip breaker
F design milling
sharp 0
N 1
RIGHT-hand and 2
Code letter for the LEFT-hand cutting
E 3
setting angle
χr
rounded 4
s 5
A 45°
L 6
01 1,59 D 60° T
T1
LEFT-hand cutting 7
1,98 E 75° chamf.
02 2,38 F 85°
cutting edges 8
03 3,18 P 90°
9
T3 3,97 Z other S R LF
04 4,76 setting angles cham- RIGHT-hand cutting MF
05 5,56 fered and rounded
06 6,35 Others
T6 6,6
J polished chip flow
07 7,94 surfaces
09 9,52 Code letter for normal
K
double-chamfered
12 12,7 clearance angle of the P chip flow surface
partially chamfered
parallel land
L5 5,0 αn
P W wiper insert
double-chamfered
A 3° and rounded
B 5°
4W 4 finishing insert
C 7°
D 15° Z protection against
torsion
E 20° Position 8 and 9 are optional.
F 25° KENNAMETAL HERTEL will place here
1 finishing
the chip breaker from if required (Symbol 10).
G 30°
N 0°
P 11°
Z other normal
clearance angles
00 sharp
cutting edge
02 0,2 mm
04 0,4 mm
08 0,8 mm
12 1,2 mm
16 1,6 mm
24 2,4 mm
32 3,2 mm
for round inserts
00 inscr. circle inch
M0 inscribed circle metric
D
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Code as per DIN 8029 part 1 for Indexable Insert Mills
125 H 08 N F 90
1. 2. 3. 4. 5. 6.
Cutter Type and/or No. of teeth Cutting Type of Adjusting
diameter size of the direction clamping angle
attachment
Cutters
E Bore diameter 22 mm
F Bore diameter 27 mm
G Bore diameter 32 mm
H Bore diameter 40 mm
J Bore diameter 50 mm
K Bore diameter 60 mm
M Bore diameter 80 mm
Y Special designs
D
4
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T P 16 P 20 [ ]
7. 8. 9. 10. 11. 12.
Insert shape Insert normal Insert cutting Normal Cutting width Manufacturer’s
clearance edge length clearance of full-side, identification
angle of the half symbol
wiper edge SIDE/FACE
cutters
H hexagon A 3°
Integer to be preceded
by a 0 if size requires
A 3°
For Fräsköpfen
Bei face mill cutter
heads figure
entfällt Symbol1111.
1W Number of
adjustable
O octagon B 5° only one code number B 5° is left out
edges
(1 Wiper)
P pentagon C 7° C 7°
FP FIX PERFECT
S square D 15° D 15°
PM Performance
T triangular E 20° E 20° Milling
E rhomboid 75° N 0° N 0°
V rhomboid 35°
W hexagonal insert
with 80° included
angle
L rectangular
A rhomboid 85°
B rhomboid 82°
K rhomboid 55°
R round
X Special
D
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Code as per DIN 8029 part 2 for Indexable Insert End Mills
40 A 3 R 037 E
1. 2. 3. 4. 5. 6.
Cutter Type of cutter Number of Cutting Protruding Shank form
diameter teeth direction length
B
Flatted-straight shank
DIN 1835 part 1 form B
B 75°
C
Whistle notch
straight shank
DIN 1835 part 1 form E
C 60°
D
Threaded straight shank
DIN 1835 part 1 form D
D 45°
E
Morse-taper shank
DIN 228
E
F
Morse-taper shank with
positive drive DIN 2207
Ball-nose-side
Helical end mill and face-cutting K
(more than one insert end mills (more
per slot) Flatted-/threaded straight
than one insert shank DIN 1835 part 1
G 90° per slot) form B and D
L 90°
X
Special designs
Slotting mill
(one and more than
one insert per slot)
H 90° S
End cutting mill HSK, form A,
(more than one insert ISO 12164-1
per slot)
M 0°
Helical end mills
(more than one insert
per slot)
J 90° Special
(i.e. dove tail design,
etc.)
X
D
6
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04 F T P 16 [ ]
7. 8. 9. 10. 11. 12.
Shank size Type of Insert shape Insert normal Insert cutting Manufacturer’s
clamping clearance edge length identification
edge symbol
e.g.
straight shank dia.
C Top clamping H hexagon A 3°
Two- or three-digit
number
S Solid
(one-piece)
Morse-taper size M Top and hole O octagon B 5°
Integer to be preceded
Steep taper size clamping 1W Number of
Integer to be P pentagon C 7° by a 0 if size requires
adjustable
preceded by a 0 if P Hole clamping only one code number
edges
size requires only one
S square D 15° (1 Wiper)
code number
S Screw clamping
through hole T triangular E 20° PM Performance
Milling
W Wedge-type C rhomboid 80° F 25°
clamping behind HPM High
the insert D rhomboid 55° G 30° Performance
Milling
F Wedge-type E rhomboid 75° N 0°
clamping in front
M rhomboid 86° P 11°
HSM High
of the inserts Speed
Milling
K Cassette with V rhomboid 35°
insert
W hexagonal insert
X Special with 80° included
angle
L rectangular
A rhomboid 85°
B rhomboid 82°
K rhomboid 55°
R round
X Special
D
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Hardness Comparison Table
D
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Hardness Comparison Table
The measures in parentheses are not commonly used, they are only indicated as reference values,
D
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Tool Geometries
Lead angle ær
Inclination angle λs γn
αf
Wedge angle β0
αn
γf
e oder R
bf
D
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Symbols, Terms, Formulae
Tightening torque
of clamping screw MAn Nm
ae x ap x vf
Drive power (estimated) Pe = kW
1000 x Q
Q
Material Groups (cm3/kW/min)
1
2 Unalloyed Steel and Cast Steel 20 – 28
3
4 Low Alloy
5 Steel 18 – 26
A 6 and Cast Steel
7 High Alloy
8 Steel and Cast Steel
14 – 20
9 Stainless ferritic/martensitic
10 Steel
R 11 Stainless austenitic
14 – 20
Steel and Cast Steel
S 12 Heat-resistant Alloys 14 – 20
H 16 Chilled Iron 30 – 40
S 17 Titanium and
12 – 16
Titanium Alloys
19 Non-Ferrous Metals 40 – 50
N 20 Aluminium Alloys 70 – 90
22 Composites 60 – 70
D
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Appearance of Wear during Milling
Type of Wear
– Flank and crater wear
2.1
– Comb cracking and splintering
2.2 – Edge build-up
– Plastic deformation
1.2
1.1
Fig. 1
Flank and Crater Wear Comb Cracking and Edge Build-up (Fig. 6)
(Figs. 1, 2 and 3) Splinterings (Figs. 4 and 5)
The normal criterion is the Comb cracking arises due to Edge build-up occurs
flank wear. As with crater thermal shocks on the cutter because of welding of
wear, it is caused mainly by during milling. Excessive workpiece material to the
abrasion. Excessive flank contact time can transform main cutting edge. It reduces
wear produces poorer comb cracking into surface quality and extends
surface finish, increases splintering of the cutting work times. Edge build-up
cutting forces, and can lead edge. Formation of comb occurs mainly at lower
to insert breakage. The cracks on the edge depends cutting speeds and depends
magnitude of flank and crater on cutting speed, carbide on the workpiece/cutting
wear depends on carbide grade, cutting geometry, and material combination as well
grade, cutting speed, feed fz feed fz. as on cutting geometry.
and period of contact of
milling cutter.
Plastic Deformation
(Fig. 7)
Plastic deformation arises
when the rigidity of the
cutting material is so greatly
reduced by elevated cutting
temperatures that the cutting
forces deform the edge.
D
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Trouble Shooting
Chip jam • Chip space too small • Use mill with wider tooth pitch
• Use mill with κ = 45
• Change chip thickness
• Cutting edge with corner radius • Use insert with face chamfer
Surface finish • Cutting edge with corner radius • Plane running errors eliminate/to reduce
• Feed per rev. too high • Reduce
• Use of wiper insert
• Tumbing error of mill on spindle • Correct mounting of mill
• Cleaning of cutting area
• Re-machining of spindle nose/head
D
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Workpiece Material Comparison Table ®
D
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Workpiece Material Comparison Table
D
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Workpiece Material Comparison Table ®
D
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Workpiece Material Comparison Table
36 3.7025 Ti 1 2 TA 1 R 50250
36 3.7124 TiCu2 2 TA 21-24
36 3.7195 TiAl 3 V 2.5
36 3.7225 Ti 1 Pd TP 1 R 52250
37 3.7115 TiAl5Sn2
37 3.7145 TiAl6Sn2Zr4Mo2Si R 54620
37 3.7165 TiAl6V4 T-A 6 V TA 10-13; TA 28 R 56400
37 3.7175 TiAl6V6Sn2
37 3.7175 TiAl6V6Sn2
37 3.7185 TiAl4Mo4Sn2 TA 45-51; TA 57
37 3.7185 TiAl4Mo4Sn2 TA 45-51; TA 57
40 Chilled casting
Hard materials
D
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