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Technical Appendix

Number Code D1

Technical Informations D8

Workpiece Material Comparison Tables D 14


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CODE N° key (with reference to ISO/FDIS 11529-1)

7.
Standard or Size
DN DIN 6528

DK DIN 6527 short

3. DL DIN 6527 long

Edge Type WS Company standard Small


Total length < 60 mm
9.
Speci-
A Solid carbide with WM Company standard fications
continuous edge Medium
Total length >60<75 mm
B Solid carbide with L
interrupted edge WL Company standard Large Edge length

1. D Solid carbide with 5. Total length >75<100 mm


R
continuously brazed edge
Mill Diameter WX Company standard Extra Corner radius
F - Solid Carbide E Solid carbide with
Large
Total length >100 mm Dimensional data
Mill interrupted, brazed edge Dimensional data as 1/100 mm as 1/10 mm

F 2 A H 0600 B DN 30 -L200
2. 4. 6. 8.
N° of teeth Mill Type Shank Form Helix Angle
F T-slot mill A Straight
shank

B Straight
shank with
G Side mill, clamping notch (ISO3338-1)
straight
and
tapered

H Drill slot
mill, straight
and
tapered

J drill slot
mill, face-
cutting and
cutting at
periphery,
straight and tapered

K Die sinking
mill with round
face, face-
cutting

L Die
sinking mill
with round
face, face-
cutting and
cutting at periphery

Special
applications
D Dry Machining
A Aluminium machining
R Non-regrindable end mill
U Key-seating mill
V Hard machining (Vickers)
T Radiused mill

D
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Code for Indexable Inserts DIN 4987 Part 1 and 2

S P K N 12
1. 2. 3. 4. 5.
Insert shape Clearance angle Tolerance class Insert features Size of
indexable
inserts

hexagon Indexable inserts


H 120° A 3° with parallel lands N H

R
oktagon
O 135° B 5° Indexable inserts O
with odd/even no
of cutting edges F
pentagon
P 108° C 7° Basic shape: A P
H, O, P, S, T, C, E, M, W, R
Tolerance for „m“
Inscrib. Tolerance
circle „d“ class:
Tolerance
value:
M
S
square
90°
D 15° A, F, J
C, H, K
±0,005
±0,013
S
3,9 -10
E, G, L ±0,025
±0,08
G
10 -15 ±0,13
15 -20 M, N ±0,15
triangular 20 -26 ±0,18
T 60° E 20° 26 -32 ±0,20 W T
3,9 -10 ±0,13
10 -15 ±0,20
15 -20 U ±0,27
20 -26 ±0,38 T C
rhomboid 26 -32 ±0,38
C 80° F 25° Tolerance for „d“ D
D 55° A, C, E, G
F, H
±0,025
±0,013 Q E
E 75° 3,9 -10 ±0,05 M
10 -15 ±0,08
M 86° 15 -20 J, K, L ±0,10 V
V 35°
G 30° 20 -26
26 -32
M, N ±0,13
±0,15
U
3,9 -10 ±0,08
10 -15 ±0,13
15 -20
20 -26
U ±0,18
±0,25
B W
trigon 26 -32 ±0,25
W 80° mit N 0°
Basic shape: L, A, B, K
with enlarged
corner angles
Tolerance for „m“ H
A, F, J, ±0,005

rectangular
C, H, K
E, G, L
±0,013
±0,025
L
L 90° P 11° No toler. C
value
M, N, U given
by DIN

rhomboid
Tolerance for „d“ J A
A, C, E, G ±0,025
A 85° F, H ±0,013 B
B 82° O Indicated for
J, K, L
No toler.
value X Special designs K
other clearance
K 55°
angles requiring
M, N, U given
by DIN
describtions. Basic shape: D, V
Tolerance for „m“
A, F, J ±0,005
C, H, K ±0,013
round E, G, L ±0,025
R – ±0,011 R
M, N ±0,015
±0,018
No toler.
value
U given Integers to be preceded
X Special by DIN
by a 0 f size requires
design Tolerance for „d“
A, C, E, G ±0,025
only one code number
F, H ±0,013
3,9 -10 ±0,05
10 -15 M, N ±0,08
15 -20 ±0,10
No toler.
value
J, K, L, U given
by DIN

All basic shapes


Tolerance for „s“
A, C, E, F ±0,025
H, J, K, L ±0,025
N ±0,025
U ±0,13
Thickn. „s“

D
2 up to 2,38
above 2,38 G, M
±0,05
±0,13
®

03 ED (T) R 3
6. 7. 8. 9. 10.
Insert Cutting corner Cutting edge Cutting Manufacturer’s
thickness direction type
designation

Chip breaker
F design milling
sharp 0
N 1
RIGHT-hand and 2
Code letter for the LEFT-hand cutting
E 3
setting angle
χr
rounded 4
s 5
A 45°
L 6
01 1,59 D 60° T
T1
LEFT-hand cutting 7
1,98 E 75° chamf.
02 2,38 F 85°
cutting edges 8
03 3,18 P 90°
9
T3 3,97 Z other S R LF
04 4,76 setting angles cham- RIGHT-hand cutting MF
05 5,56 fered and rounded

06 6,35 Others
T6 6,6
J polished chip flow
07 7,94 surfaces
09 9,52 Code letter for normal
K
double-chamfered
12 12,7 clearance angle of the P chip flow surface
partially chamfered
parallel land
L5 5,0 αn
P W wiper insert
double-chamfered
A 3° and rounded
B 5°
4W 4 finishing insert

C 7°
D 15° Z protection against
torsion
E 20° Position 8 and 9 are optional.
F 25° KENNAMETAL HERTEL will place here
1 finishing
the chip breaker from if required (Symbol 10).
G 30°
N 0°
P 11°
Z other normal
clearance angles

00 sharp
cutting edge

02 0,2 mm
04 0,4 mm
08 0,8 mm
12 1,2 mm
16 1,6 mm
24 2,4 mm
32 3,2 mm
for round inserts
00 inscr. circle inch
M0 inscribed circle metric

D
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Code as per DIN 8029 part 1 for Indexable Insert Mills

125 H 08 N F 90
1. 2. 3. 4. 5. 6.
Cutter Type and/or No. of teeth Cutting Type of Adjusting
diameter size of the direction clamping angle
attachment

Face Milling Integer to be


preceded by a 0 if
R right hand C Top clamping
For insert forms R
deduced from:
Cutters size requires only one Inch ø=00
code number
L left hand M Top and hole
metric ø=M0
A Tenon drive, clamping
hexagon socket head N either hand
cap screw (type A in (neutral) P Hole clamping
ISO 6462)
S Screw clamping
B Tenon drive, through hole
cutter retaining screw
(type B in ISO 6462) W Wedge-type
clamping behind
C Centering arbor the insert
having a 7/24 taper
(type C in ISO 6462) F Wedge-type
clamping in front
X Special designs of the insert

Side and Face K Cassette with


Milling insert

Cutters

E Bore diameter 22 mm

F Bore diameter 27 mm

G Bore diameter 32 mm

H Bore diameter 40 mm

J Bore diameter 50 mm

K Bore diameter 60 mm

M Bore diameter 80 mm

N Bore diameter 100 mm

Y Special designs

T Helical End Mill

U Helical Shell Mill

D
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T P 16 P 20 [ ]
7. 8. 9. 10. 11. 12.
Insert shape Insert normal Insert cutting Normal Cutting width Manufacturer’s
clearance edge length clearance of full-side, identification
angle of the half symbol
wiper edge SIDE/FACE
cutters

H hexagon A 3°
Integer to be preceded
by a 0 if size requires
A 3°
For Fräsköpfen
Bei face mill cutter
heads figure
entfällt Symbol1111.
1W Number of
adjustable
O octagon B 5° only one code number B 5° is left out
edges
(1 Wiper)
P pentagon C 7° C 7°
FP FIX PERFECT
S square D 15° D 15°
PM Performance
T triangular E 20° E 20° Milling

C rhomboid 80° F 25° F 25° HPM High


Performance
D rhomboid 55° G 30° G 30° Milling

E rhomboid 75° N 0° N 0°

M rhomboid 86° P 11° P 11°

V rhomboid 35°

W hexagonal insert
with 80° included
angle

L rectangular

A rhomboid 85°

B rhomboid 82°

K rhomboid 55°

R round

X Special

D
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Code as per DIN 8029 part 2 for Indexable Insert End Mills

40 A 3 R 037 E
1. 2. 3. 4. 5. 6.
Cutter Type of cutter Number of Cutting Protruding Shank form
diameter teeth direction length

End mills One- or two-digit


R right hand A
(one insert per slot) number
Plain straight shank
A 90° L left hand
DIN 1835 part 1 form A

B
Flatted-straight shank
DIN 1835 part 1 form B
B 75°
C
Whistle notch
straight shank
DIN 1835 part 1 form E
C 60°
D
Threaded straight shank
DIN 1835 part 1 form D
D 45°
E
Morse-taper shank
DIN 228

E
F
Morse-taper shank with
positive drive DIN 2207

Y other angles Ball nose end


mill (more than G
one insert per Steep taper shank
slot) DIN 2080 part 1
K
T-slot end mills
H
F 90° Steep taper shank for
automatic tool change
DIN 69871 part 1

Ball-nose-side
Helical end mill and face-cutting K
(more than one insert end mills (more
per slot) Flatted-/threaded straight
than one insert shank DIN 1835 part 1
G 90° per slot) form B and D
L 90°
X
Special designs
Slotting mill
(one and more than
one insert per slot)
H 90° S
End cutting mill HSK, form A,
(more than one insert ISO 12164-1
per slot)
M 0°
Helical end mills
(more than one insert
per slot)
J 90° Special
(i.e. dove tail design,
etc.)
X

D
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04 F T P 16 [ ]
7. 8. 9. 10. 11. 12.
Shank size Type of Insert shape Insert normal Insert cutting Manufacturer’s
clamping clearance edge length identification
edge symbol
e.g.
straight shank dia.
C Top clamping H hexagon A 3°
Two- or three-digit
number
S Solid
(one-piece)
Morse-taper size M Top and hole O octagon B 5°
Integer to be preceded
Steep taper size clamping 1W Number of
Integer to be P pentagon C 7° by a 0 if size requires
adjustable
preceded by a 0 if P Hole clamping only one code number
edges
size requires only one
S square D 15° (1 Wiper)
code number
S Screw clamping
through hole T triangular E 20° PM Performance
Milling
W Wedge-type C rhomboid 80° F 25°
clamping behind HPM High
the insert D rhomboid 55° G 30° Performance
Milling
F Wedge-type E rhomboid 75° N 0°
clamping in front
M rhomboid 86° P 11°
HSM High
of the inserts Speed
Milling
K Cassette with V rhomboid 35°
insert
W hexagonal insert
X Special with 80° included
angle

L rectangular

A rhomboid 85°

B rhomboid 82°

K rhomboid 55°

R round

X Special

D
7
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Hardness Comparison Table

Ball Brinell hardness Vickers Rockwell hardness Shore Tensile


inden- hardness hardness strength
tation
Standard Carbide Scale A Scale B Scale C
ball ball 60kg 100kg 150kg
1/16”
mm HB HV HRA HRB HRC Sh N/mm2
940 85,6 68,0 97
920 85,3 67,5 96
900 85,0 67,0 95
(767) 880 84,7 66,4 93
(757) 860 84,4 65,9 92
2,25 (745) 840 84,1 65,3 91
(733) 820 83,8 64,7 90
(722) 800 83,4 64,0 88
2,30 (712)
(710) 780 83,0 63,3 87
(698) 760 82,6 62,5 86
(684) 740 82,2 61,8
2,35 (682) 737 82,2 61,7 84
(670) 720 81,8 61,0 83
(656) 700 81,3 60,1
2,40 (653) 697 81,2 60,0 81
(647) 690 81,1 59,7
(638) 680 80,8 59,2 80
630 670 80,6 58,8
2,45 627 667 80,5 58,7 79
2,50 677 80,7 59,1
601 640 79,8 57,3 77
2,55 640 79,8 57,3
578 615 79,1 56,0 75
607 78,8 55,6
555 591 78,4 54,7 73 2095
2,65 579 78,0 54,0 2010
534 569 77,8 53,5 71 1981
2,70 553 77,1 52,5 1912
514 547 76,9 52,1 70 1893
2,75 (495) 539 76,7 51,6 1854
530 76,4 51,1 1824
495 528 76,3 51,0 68 1824
2,80 (477) 516 75,9 50,3 1775
508 75,6 49,6 1736
477 508 75,6 49,6 66 1736
2,85 (461) 495 75,1 48,8 1687
491 74,9 48,5 1667
461 491 74,9 48,5 65 1667
2,90 444 474 74,3 47,2 1589
472 74,2 47,1 1589
444 472 74,2 47,1 63 1589
2,95 429 429 455 73,4 45,7 61 1510
3,00 415 415 440 72,8 44,5 59 1461
3,05 401 401 425 72,0 43,1 58 1392
3,10 388 388 410 71,4 41,8 56 1334
3,15 375 375 396 70,6 40,4 54 1265
3,20 363 363 383 70,0 39,1 52 1216
3,25 352 352 372 69,3 (110,0) 37,9 51 1177
3,30 341 341 360 68,7 (109,0) 36,6 50 1128
3,35 331 331 350 68,1 (108,5) 35,5 48 1098
3,40 321 321 339 67,5 (108,0) 34,3 47 1059
3,45 311 311 328 66,9 (107,5) 33,1 46 1030
3,50 302 302 319 66,3 (107,0) 32,1 45 1010
3,55 293 293 309 65,7 (106,0) 30,9 43 971
3,60 285 285 301 65,3 (105,5) 29,9 951
3,65 277 277 292 64,6 (104,5) 28,8 41 922

D
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Hardness Comparison Table

Ball Brinell hardness Vickers Rockwell hardness Shore Tensile


inden- hardness hardness strength
tation
Standard Carbide Scale A Scale B Scale C
ball ball 60kg 100kg 150kg
1/16"
mm HB HV HRA HRB HRC Sh N/mm2
3,70 269 269 284 64,1 (104,0) 27,6 40 892
3,75 262 262 276 63,6 (103,0) 26,6 39 873
3,80 255 255 269 63,0 (102,0) 25,4 38 843
3,85 248 248 261 62,5 (101,0) 24,2 37 824
3,90 241 241 253 61,8 100,0 22,8 36 804
3,95 235 235 247 61,4 99,0 21,7 35 785
4,00 229 229 241 60,8 98,2 20,5 34 765
4,05 223 223 234 97,3 (18,8)
4,10 217 217 228 96,4 (17,5) 33 726
4,15 212 212 222 95,5 (16,0) 706
4,20 207 207 218 94,6 (15,2) 32 686
4,25 201 201 212 93,8 (13,8) 31 677
4,30 197 197 207 92,8 (12,7) 30 657
4,35 192 192 202 91,9 (11,5) 29 637
4,40 187 187 196 90,7 (10,0) 618
4,45 183 183 192 90,0 (9,0) 28 618
4,50 179 179 188 89,0 (8,0) 27 598
4,55 174 174 182 87,8 (6,4) 588
4,60 170 170 178 86,8 (5,4) 26 569
4,65 167 167 175 86,0 (4,4) 559
4,70 163 163 171 85,0 3,3 25 549
4,80 156 156 163 82,9 (0,9) 520
4,90 149 149 156 80,8 23 500
5,00 143 143 150 78,7 22 490
5,10 137 137 143 76,4 21 461
5,20 131 131 137 74,0 451
5,30 126 126 132 72,0 20 431
5,40 121 121 127 69,8 19 412
5,50 116 116 122 67,6 18 402
5,60 111 111 117 65,7 15 382

The measures in parentheses are not commonly used, they are only indicated as reference values,

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Tool Geometries

At the mill View S


P
Clearance angle α0 λs

Flank clearance angle αf


0 ær
(radial clearance angle) N S
F
Rear clearance angle αp N
F
P 0
(axial clearance angle)
Normal clearance angle αn
Section P-P Section 0-0
(axial clearance angle)
Rake angle γ0
β0
γp α0
Flank rake angle γf
γ0
(radial rake angle)
Rear rake angle γp αp
(effective rake angle)
Normal rake angle γn
(effective rake angle) Section N-N Section F-F

Lead angle ær
Inclination angle λs γn
αf
Wedge angle β0

αn
γf

At the cutting edge


Face chamfer bf

Corner chamfer e
Corner radius R
Rake angle of cutting edge γ

True rake chamfer bγ
γ
Side rake chamfer bα

e oder R
bf

D
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Symbols, Terms, Formulae

Slot depth, width of contact (radial) ae mm

Depth of cut (axial) ap mm

Feed per revolution f = vn f mm/rev.


v
Feed per tooth (Cutting edge) fz = f mm/tooth
zxn
Cutting speed vc = d x π x n m/min
1000
Maximum cutting speed
for unbalanced tools vc max = 1000 m/min

Feed rate vf = fz x z x n mm/min


v x 1000 1
Revolutions per minute (RPM) n = c min-
dxπ
vf
Effective No. (Qty.) of teeth z =
fz x n
ae
Average chip thickness hm = fz x d1 mm

Tightening torque
of clamping screw MAn Nm
ae x ap x vf
Drive power (estimated) Pe = kW
1000 x Q
Q
Material Groups (cm3/kW/min)
1
2 Unalloyed Steel and Cast Steel 20 – 28
3
4 Low Alloy
5 Steel 18 – 26
A 6 and Cast Steel
7 High Alloy
8 Steel and Cast Steel
14 – 20
9 Stainless ferritic/martensitic
10 Steel

R 11 Stainless austenitic
14 – 20
Steel and Cast Steel

S 12 Heat-resistant Alloys 14 – 20

13 Malleable Cast Iron 13.1 white (GTW)


28 – 34
13.2 black (GTS)
14.1 GG10-GG20
F 14 Grey Cast Iron 14.2 GG25-GG30 35 – 50
14.3 GG35-GG40
15 Spheroidal Graphite 15.1 ferrit. GGG35-GGG55
30 – 40
Cast Iron 15.2 pearlit. GGG60-GGG80

H 16 Chilled Iron 30 – 40

S 17 Titanium and
12 – 16
Titanium Alloys

18 Hardened Steel 18.1 Hardened Steel


H 12 – 16
18.2 Manganese Steel 12%

19 Non-Ferrous Metals 40 – 50

N 20 Aluminium Alloys 70 – 90
22 Composites 60 – 70

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Appearance of Wear during Milling

Type of Wear
– Flank and crater wear
2.1
– Comb cracking and splintering
2.2 – Edge build-up
– Plastic deformation

Flank and Crater Wear Range


1. Flank wear
2.4 1.1 Angle chamfer/secondary cut
1.2 Angle chamfer/main cut
1.3 Main cut (average depth of cut)
2.3 1.4 Depth of cut notch
2. Crater wear
1.4 2 1 Crater width to cutting edge
2 2 Crater width
2.3 Crater depth
1.3 2.4 Crater length

1.2
1.1

Fig. 1

Fig. 2 Fig. 4 Fig. 6

Fig. 3 Fig. 5 Fig. 7

Flank and Crater Wear Comb Cracking and Edge Build-up (Fig. 6)
(Figs. 1, 2 and 3) Splinterings (Figs. 4 and 5)
The normal criterion is the Comb cracking arises due to Edge build-up occurs
flank wear. As with crater thermal shocks on the cutter because of welding of
wear, it is caused mainly by during milling. Excessive workpiece material to the
abrasion. Excessive flank contact time can transform main cutting edge. It reduces
wear produces poorer comb cracking into surface quality and extends
surface finish, increases splintering of the cutting work times. Edge build-up
cutting forces, and can lead edge. Formation of comb occurs mainly at lower
to insert breakage. The cracks on the edge depends cutting speeds and depends
magnitude of flank and crater on cutting speed, carbide on the workpiece/cutting
wear depends on carbide grade, cutting geometry, and material combination as well
grade, cutting speed, feed fz feed fz. as on cutting geometry.
and period of contact of
milling cutter.

Plastic Deformation
(Fig. 7)
Plastic deformation arises
when the rigidity of the
cutting material is so greatly
reduced by elevated cutting
temperatures that the cutting
forces deform the edge.

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Trouble Shooting

Problem Possible Reasons Actions

• Extensive wear • Earlier insert change


Insert breakage • Wrong insert position • Remachining of insert/insert exchange
• Wrong insert mounting • Correct insert mounting
• Too brittle cutting grade • Select tougher cutting grade
• Unsuitable cutting edge geometry • Select geometry with higher stability
• Cutting edge overload • Reduce chip thickness
• Unfavourable positioning of mill and • Improve positioning of mill and
workpiece workpiece
• ”Curled” chips • Horizontal spindle: upward milling
• Vertical spindle: remove chips

• Too brittle cutting grade • Select tougher cutting grade


Splintering of • Unsuitable cutting edge geometry • Select geometry with higher stability
cutting edge • Unfavourable positioning of mill and • Improve positioning of mill and
workpiece workpiece
• Vibrations/Chatter • Avoid

Vibrations/ • Unfavourable rigidity of machine,


workpiece, clamping, tool
• Improve

Chatter • Unfavourable positioning of mill and • Improve positioning of mill and


workpiece workpiece
• Too many teeth in cut • Use mill with wider tooth pitch
• Unfavourable tooth contact • Select mill with unequal tooth pitch
• Change speed (Resonance!)
• Unfavourable cutting edge geometry • Select rather positive geometry
• Increase feed per tooth
• Cantilever length too long • Cantilever length as short as possible

Chip jam • Chip space too small • Use mill with wider tooth pitch
• Use mill with κ = 45
• Change chip thickness

• Temperature of chip – cutting edge • Increase cutting speed


Edge built-up contact zone too low • Select coated carbide

• Temperature of chip – cutting edge • Increase cutting speed


Sticking chips contact zone too low • Select coated carbide
• Improve positioning mill – workpiece

Comb crackings • Insufficient resistance to heat


alternations
• Reduce cutting speed

Transverse cracks • Insufficient resistance to heat


alternations
• Reduce feed per tooth
• Select tougher grade

• Hard marginal zone • Select grade with higher wear resistance


Wear notch • Select smaller approach angle

Extensive • Extensive wear • Select grade with higher wear resistance


• Climb milling
flank wear • Reduce cutting speed

Formation of burrs • Edge sharpness too low


• Cutting force too high
• Select sharper cutting edges
• Select rather positive geometry
• Unfavourable direction of cutting force • Select smaller approach angle

Workpiece • Edge sharpness too low


• Cutting force too high
• Select sharper cutting edges
• Select rather positive geometry
breakage • Unfavourable direction of cutting force • Select smaller approach angle
• Change positioning mill – workpiece
• Brittle workpiece material • Climb milling
• Before milling, chamfering of tool exit

• Cutting edge with corner radius • Use insert with face chamfer
Surface finish • Cutting edge with corner radius • Plane running errors eliminate/to reduce
• Feed per rev. too high • Reduce
• Use of wiper insert
• Tumbing error of mill on spindle • Correct mounting of mill
• Cleaning of cutting area
• Re-machining of spindle nose/head

• Tumbing error of mill on spindle • Reduce chip thickness


Recutting • Use smaller mill
• Select smaller approach angle
• Earlier insert change

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Workpiece Material Comparison Table ®

Material Germany France Great Britain Italy Sweden Spain USA


group W.NR. DIN AFNOR BS UNI SS UNE AISI/SAE

1-5 Unalloyed steel, cast steel, machining steel

1.1 1.0401 C15 CC12 080M15 C15C16 1350 F.111 1015


1.1 1.0402 C22 CC20 050A20 C20C21 1450 F.112 1020
1.1 1.1141 Ck15 XC12 080M15 C16 1370 C15K 1015
1.2 1.0036 USt37-3 FE37BFU
1.2 1.0715 9SMn28 S250 230M07 CF9SMn28 1912 11SMn28 1213
1.2 1.0718 9SMnPb28 S250Pb CF9SMnPb28 1914 11SMnPb28 12L3
2.1 1.0501 C35 CC35 060A35 C35 1550 F.113 1035
2.1 1.0503 C45 CC45 080M46 C45 1650 F.114 1045
2.2 1.1158 Ck25 XC25 070M25 C25 1025
2.2 1.1183 Cf35 XC38TS 060A35 C36 1572 1035
2.2 1.1191 Ck45 XC42 080M46 C45 1672 C45K 1045
2.2 1.1213 Cf53 XC48TS 060A52 C53 1674 1050
2.2 1.5415 15Mo3 15D3 1501-240 16Mo3KW 2912 16Mo3 ASTM A204 GrA
2.2 1.5423 16Mo5 1503-245-420 16Mo5 16Mo5 4520
3 1.0050 St50-2 FE50
3 1.7242 16 CrMo 4 18 CrMo 4 18 CrMo 4
3 1.7337 16 CrMo 4 4 A 18 CrMo 4 5 KW A 387 Gr. 12 Cl.
3 1.7362 12 CrMo 19 5 Z 10 CD 5.05 3606-625 16 CrMo 20 5
4 1.0060 St60-2 FE60-2
4 1.0535 C55 070M55 C55 1655 1055
4 1.0601 C60 CC55 080A62 C60 1060
4 1.1203 Ck55 XC55 070M55 C50 C55K 1055
4 1.1221 Ck60 XC60 080A62 C60 1678 1060
4 1.1545 C 105 W1 C 100 KU
4 1.1545 C 105 W1 C 100 KU
5 1.0070 St70-2 FE70-2
5 1.7238 49 CrMo 4
5 1.7561 42 CrV 6
5 1.7701 51 CrMoV 4 51 CDV 4 51 CrMoV 4

6-9 Low-alloy steel, cast steel, machining steel

6 1.2067 100Cr6 Y100C6 BL3 100Cr6 L3


6 1.2067 100 Cr 6 Y 100 C 6 BL3 100 Cr 6 L3
6 1.2067 100 Cr 6 Y 100 C 6 BL3 100 Cr 6 L3
Steel

6 1.2210 115CrV3 100C3 107CrV3KU L2


6 1.2241 51CrV4
6 1.2419 105WCr6 105WC13 10WCr6 2140 105WCr5
6 1.2419 105 WCr 6 105 WC 13 107 WCr 5 KU
6 1.2542 45WCrV7 BS1 45WCrV8KU 2710 45WCrSi8 S1
6 1.2550 60WCrV7 55WC20 58WCr9KU ~2710 S1
6 1.2713 55NiCrMoV6 55NCDV7 F.520.S L6
6 1.2721 50NiCr13 ~2550
6 1.2762 75 CrMoNiW 6 7
6 1.2762 75 CrMoNiW 6 7
6 1.2842 90MnCrV8 90MV8 BO2 88MnV8KU O2
6 1.3505 100Cr6 100C6 534A99 100Cr6 2258 52100
6 1.5622 14Ni6 16N6 14Ni6 15Ni6 ASTM A350LF5
6 1.5732 14NiCr10 14NC11 16NiCr11 15NiCr11 3415
6 1.5752 14NiCr14 12NC15 655M13 3415;3310
6 1.6511 36CrNiMo4 40NCD3 816M40 38NiCrM04(KB) 33NiCrMo4 9840
6 1.6523 21NiCrMo2 20NCD2 805M20 20NiCrMo2 2506 20NiCrMo2 8620
6 1.6546 40NiCrMo22 311-TYPE 7 40NiCrM02(KB) 40NiCrMo2 8740
6 1.6582 35CrNiMo6 35NCD6 817M40 35NiCrMo6(KB) 2541 4340
6 1.6587 17CrNiMo6 18NCD6 820A16 14NiCrMo13
6 1.6657 14NiCrMo34 832M13 15NiCrMo13 14NiCrMo131
6 1.7033 34Cr4 32C4 530A32 34Cr4(KB) 35Cr4 5132
6 1.7035 41Cr4 42C4 530M40 42Cr4 5140
6 1.7045 42Cr4 42C4TS 530A40 41Cr4 2245 42Cr4 514
6 1.7131 16MnCr5 16MC5 (527M20) 16MnCr5 2511 16MnCr5 5115
6 1.7176 55Cr3 55C3 527A60 5155
6 1.7218 25CrMo4 25CD4 1717CDS110 25CrMo4(KB) 2225 55Cr3 4130
6 1.7220 34CrMo4 35CD4 708A37 35CrMo4 2234 34CrMo4 4137;4135
6 1.7223 41CrMo4 42CD4TS 708M40 41CrMo4 2244 42CrMo4 4140;4142
6 1.7225 42CrMo4 42CD4 708M40 42CrMo4 2244 42CrMo4 4140
6 1.7262 15CrMo5 12CD4 2216 12CrMo4
6 1.7335 13CrMo4 4 15CD3.5/4.5 1501-620-Gr27 14CrMo45 14CrMo45 ASTM A182
6 1.7361 32CrMo12 30CD12 722M24 32CrMo12 2240 F.124.A
6 1.7380 10CrMo9 10 1501-622Gr31;45 ASTM A182 F.22
6 1.7715 14MoV6 3 1503-660-440 13MoCrV6
6 1.8159 50CrV4 50CrV4 735A50 50CrV4 2230 51CrV4 6150
6 1.8159 50 CrV 4 735 A 50 51 CrV 4 2230 6150
6 1.3501 100 Cr 2 100 C 2 E 50100
6 1.5710 36NiCr6 35NC6 640A35 3135
6 1.5736 36 NiCr 10 30 NC 11 3435
6 1.5755 31 NiCr 14 18 NC 13 653 M 31

D
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®
Workpiece Material Comparison Table

Material Germany France Great Britain Italy Sweden Spain USA


group W.NR. DIN AFNOR BS UNI SS UNE AISI/SAE
6-9 Low-alloy steel, cast steel, machining steel

7 1.7733 24 CrMoV 5 5 20 CDV 6 21 CrMoV 5 11


7 1.7755 GS-45 CrMoV 10 4
7 1.8070 21 CrMoV 5 11 35 NiCr 9
7 1.8509 41CrALMo7 40CAD6,12 905M39 41CrAlMo7 2940 41CrAlMo7
8 1.8523 39CrMoV13 9 897M39 36CrMoV12
8 1.2311 40 CrMnMo 7 35 CrMo 8 KU
9 1.4882 X 50 CrMnNiNbN 21 9 Z 50 CMNNb 21.09
9 1.5864 35 NiCr 18

10-11 High-alloy steel, cast steel


10 1.2343 X 38 CrMoV 5 1 Z 38 CDV 5 BH 11 X 37 CrMoV 5 1 KU X 37 CrMoV 5 H 11
10 1.2344 X 40 CrMoV 5 1 Z 40 CDV 5 BH 13 X 40 CrMoV 5 1 1 KU 2242 X 40 CrMoV 5 H 13
10 1.2379 X 155 CrVMo 12 1 Z 160 CDV 12 BD 2 X 155 CrVMo 12 1 KU D2
10 1.2436 X 210 CrW 12 X 215 CrW 12 1 KU 2312 X 210 CrW 12
10 1.2581 X 30 WCrV 9 3 Z 30 WCV 9 BH 21 X 30 WCrV 9 3 KU X 30 WCrV 9 H 21
10 1.2601 X 165 CrMoV 12 X 165 CrMoW 12 KU 2310 X 160 CrMoV 12
10 1.2606 X 37 CrMoW 5 1 Z 35 CWDV 5 BH 12 X 35 CrMoW 05 KU F.537 H 12
10 1.5662 X8Ni9 1501.509;50 X10Ni9 XBNi09 ASTM A353
10 1.5680 12Ni19 Z18N5 2515
11 1.3202 S 12-1-4-5 BT 15 HS 12-1-5-5 12-1-5-5
11 1.3207 S 10-4-3-10 Z130WKCDV BT42 HS 10-4-3-10
Steel

11 1.3243 S 6-5-2-5 KCV 06-05-05-04-02 HS 6-5-2-5 2723 6-5-2-5 T 15


11 1.3246 S 7-4-2-5 Z110 WKCDV 07-05-04 HS 7-4-2-5 7-4-2-5 M 35
11 1.3247 S 2-10-1-8 Z110 DKCWV 09-08-04 BM 42 HS 2-9-1-8 2-10-1-8 M 41
11 1.3249 S 2-9-2-8 BM 34 2-9-2-8 M 42
11 1.3343 S 6-5-2 Z85WDCV BM2 HS 6-5-2-5 2722 M35

12-13 Stainless steel, cast steel

12 1.4000 X6Cr13 Z6C13 403S17 X6Cr3 2301 F.3110 403


12 1.4001 X6Cr14 F.8401
12 1.4002 X6CrAl13 Z8CA12 405S17 X6CrAl13 405
12 1.4006 (G-)X10Cr13 Z10C13 410S21 X12Cr13 2302 F.3401 SUS410
12 1.4016 X8Cr17 Z8C17 430S15 X8Cr17 2320 F.3113 430
12 1.4021 X20Cr13 Z20C13 420S37 X20Cr13 2303 420
12 1.4027 G-X20Cr14 Z20C13M 420C29
12 1.4086 G-X120Cr29 452C11
12 1.4104 X12CrMoS17 Z10CF17 441S29 X10CrS17 2383 F.3117 430F
12 1.4113 X6CrMo17 Z8CD1701 434S17 X8CrMo17 2325 434
12 1.4340 G-X40CrNi27 4
12 1.4417 X2CrNiMoSi19 5 2376 S31500
12 1.4720 X20CrMo13
12 1.4724 X10CrA113 Z10C13 403S17 X10CrA112 F.311 405
12 1.4742 X10CrA118 Z10CAS18 430S15 X8Cr17 F.3113 430
12 1.4762 X10CrA124 Z10CAS24 X16Cr26 2322 446
12 1.4034 X46Cr13 Z40CM 420S45 X40Cr14 2304 F.3405
13 1.4057 X20CrNi17 Z6CNi6.02 431S29 X16CrNi16 2321 431
13 1.4125 X 105 CrMo 17 Z 100 CD 17 X 105 CrMo 17

D
15
Workpiece Material Comparison Table ®

Material Germany France Great Britain Italy Sweden Spain USA


group W.NR. DIN AFNOR BS UNI SS UNE AISI/SAE
14.1 Austenitic stainless steel

14.1 1.4301 X5CrNi18 9 Z6CN18.09 304S15 X5CrNi18 10 2332 F.3551 304


14.1 1.4310 X12CrNi17 7 Z12CN17.07 301S21 X2CrNi18 07 2331 F.3517 301
14.1 1.4311 X2CrNiN 18 10 Z2CN18.10 304S62 X2CrNiN18 10 2371 304LN
14.1 1.4312 G-X10CrNi18 8 Z10CN18.9M 302C25
14.1 1.4350 X5CrNi18 9 Z6CN18.09 304S31 X5CrNi18 10 2332/2333 F.3551 304
14.1 1.4362 X2CrNiN23 4 Z2CN23-04AZ 2327 S32304
14.1 1.4401 X5CrNiMo 17 12 2 Z6CND17.11 316S16 X5CrNiMo17 12 2347 F.3543 316
14.1 1.4404 X2CrNiMo18 10 Z2CND17.12 316S12 X2CrNiMo17 12 2343/2348/2553 316L
Stainless steel

14.1 1.4410 G-X10CrNiMo18 9 Z5CND20.12M


14.1 1.4429 X2CrNiMoN 17 13 3 Z2CND17.13 316S63 X2CrNiMoN17 13 2375 316LN
14.1 1.4435 X2CrNiMo 18 14 3 Z2CND17.12 316S13 X2CrNiMo17 12 2353 316L
14.1 1.4436 X5CrNiMo 17 13 3 Z6CND18-12-03 316S33 X8CrNiMo17 13 2343/2347 316
14.1 1.4438 X2CrNiMo 18 16 4 Z2CND19.15 317S12 X2CrNiMo18 16 2367 317L
14.1 1.4500 G-X7NiCrMoCuNb25 20 23NCDU25.20M
14.1 1.4541 X10CrNiMoTi18 10 Z6CNT18.10 321S12 X6CrNiTi18 11 2337 F.3553 F.3523 321
14.1 1.4550 X10CrNiNb Z6CNNb18.10 347S17 X6CrNiNb18 11 2338 F.3552 F.3524 347
14.1 1.4552 G-X7CrNiNb18 9 Z4CNNb19.10M 347C17
14.1 1.4571 X10CrNiMoTi18 10 Z6NDT17.12 320S17 X6CrNiMoTi17 12 2350 F.3535 316Ti
14.1 1.4583 X10CrNiMoNb18 12 Z6CNDN17 13B X6CrNiMoNb 318
14.1 1.4585 G-X7CrNiMoCuNb18 18 X6CrNiMoTi17 12
14.1 1.4828 X15CrNiSi20 12 Z15CNS20.12 309S24 309
14.1 1.4845 X12CrNi25 21 Z12CN25 20 310S24 X6CrNi25 20 2361 F.331 310S

14.2 Austenitic/ferritic stainless steel (Duplex)

14.2 1.4460 X8CrNiMo27 5 2324 S32900


14.2 1.4462 X2CrNiMoN22 5 3 Z2CND22-05-03 2977
14.2 1.4821 X20CrNiSi25 4 Z20CNS25.04
14.2 1.4823 G-X40CrNiSi27 4

15-16 Grey cast iron

15 0.6010 GG10 Ft10D G10 110 CLASS20


15 0.6015 GG15 Ft15D GRADE150 G 15 115 FG 15 CLASS25
16 0.6020 GG20 Ft20D GRADE220 G 20 120 FG 20 CLASS30
16 0.6025 GG25 Ft25D GRADE260 G 25 125 FG 25 CLASS35
16 0.6030 GG30 Ft30D GRADE300 G 30 130 FG 30 CLASS45
16 0.6035 GG35 Ft35D GRADE350 G 35 135 FG 35 CLASS50
16 0.6040 GG40 Ft40D GRADE400 140 CLASS55

17-18 Cast iron with nodular cast iron


Cast iron

17 0.7033 GGG35.3 07 17-15


17 0.7040 GGG40 FCS400-12 SNG420/12 GGG 40 07 17-02 GGG 40 60-40-18
17 0.7043 GGG40.3 FGS370-17 SNG370/17 07 17-12
17 0.7050 GGG50 FGS500-7 SNG500/7 GGG 50 07 27-02 GGG 50 80-55-06
18 0.7060 GGG60 FGS600-3 SNG600/3 GGG 60 07 32-03 GGG 60
18 0.7070 GGG70 FGS700-2 SNG700/2 GGG 70 07 37-01 GGG 70 100-70-03

19-20 Malleable cast iron

19 0.8040 GTW-40 MB40-10 W410/4 GMB40 GTW 40


19 0.8045 GTW-45 GMB45 GTW 45
19 0.8055 GTW-55 GTW 55
19 0.8065 GTW-65 GTW 65
19 0.8135 GTS-35 MN35-10 B340/12 810 GTS 35 32510
19 0.8145 GTS-45 P440/7 852 GTS 45 40010
20 0.8035 GTW-35 MB35-7 W340/3 GTW 35
20 0.8155 GTS-55 MP50-5 P510/4 0854 GTS 55 50005
20 0.8165 GTS-65 MP60-3 P570/3 0856 GTS 65 70003
20 0.8170 GTS-70 M870-2 P690/2 0862;0864 GTS 70 90001

21-25 Aluminium alloy


Nonferrous metals

21 3.0255 Al99.5 A59050C L31/34/36 1000


21 3.3315 AlMg1
23 3.1655 AlCuSiPb
23 3.1754 G-AlCu5Ni1,5
23 3.4345 AlZnMgCu0,5 AZ 4 GU/9051 L 86 811-04 7050
23 3.2373 G-AlSi 9 Mg
23 3.2381 G-AlSi 10 Mg
23 3.2382 GD-AlSi10Mg
23 3.2383 G-AlSi10Mg (Cu) LM 9 4253 A 360.2
23 3.2383 GK-AlSi 10 Mg (Cu) LM 9 4253 A 360.2
23 3.2581 G-AlSi 12 LM 6 4261 A 413.2
23 3.2582 GD-AlSi 12 4247 A 413.0
23 3.2583 G-AlSi 12 (Cu) LM 20 4260 A 413.1
23 3.3561 G-AlMg 5
23 3.5101 G-MgZn4SE1Zr1 G-Z4TR MAG 5 ZE 41

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Workpiece Material Comparison Table

Material Germany France Great Britain Italy Sweden Spain USA


group W.NR. DIN AFNOR BS UNI SS UNE AISI/SAE

23 3.5103 MgSE3Zn2Zr1 G-TR3Z2 MAG 6 EZ 33


23 3.5106 G-MgAg3SE2Zr1 G-Ag 22,5 MAG 12 QE 22
23 3.5812 G-MgAl8Zn1 G-A9 MAG 1 AZ 81
23 3.5912 G-MgAl9Zn1 G-A9Z1 MAG 7 AZ 91
24 2.1871 G-AlCu 4 TiMg
24 3.2371 G-AlSi 7 Mg 4218 B
Nonferrous metals

26-28 Copper alloys

26 2.1090 G-CuSn 7 ZnPb U-E 7 Z 5 Pb 4 C 93200


26 2.1096 G-CuSn 5 ZnPb U-E 5 Pb 5 Z 5 LG 2 C 83600
26 2.1098 G-CuSn 2 ZnPb
26 2.1176 G-CuPb 10 Sn U-E 10 Pb 10 LB 2 C 93700
26 2.1182 G-CuPb15Sn U-Pb 15 E 8 LB 1 C 93800
27 2.0240 CuZn15 CuZn 15 CZ 102 C23000
27 2.0265 CuZn30 CuZn 30 CZ 106 C26000
27 2.0321 CuZn 37 CuZn 36, CuZn 37 CZ 108 C 2700, C2720 C27200,C27700
27 2.0592 G-CuZn 35 Al 1 U-Z 36 N 3 HTB 1 C 86500
27 2.0596 G-CuZn 34 Al 2 U-Z 36 N 3 HTB 1 C 86200
27 2.1188 G-CuPb20Sn U-Pb 20 LB 5 C 94100
27 2.1292 G-CuCrF 35 CC1-FF C 81500
27 2.1293 CuCrZr U-Cr 0,8 Zr CC 102 C 18200
28 2.0966 CuAl 10 Ni 5 Fe 4 U-A 10 N Ca 104 C 63000
28 2.0975 G-CuAl 10 Ni B-148-52
28 2.1050 G-CuSn 10 CT 1 C 90700
28 2.1052 G-CuSn 12 UE 12 P Pb 2 C 90800

31-32 Fe-based heat-resistant alloys

31 1.4558 X 2 NiCrAlTi 32 20 NA 15 N 08800


31 1.4562 X 1 NiCrMoCu 32 28 7 N 08031
31 1.4563 X 1 NiCrMoCuN 31 27 4 Z 1 NCDU 31.27 N 08028
31 1.4864 X12NiCrSi Z12NCS35.16 330
31 1.4864 X 12 NiCrSi 36 16 Z 12 NCS 35.16 NA 17 N 08330
32 1.4958 X 5 NiCrAlTi 31 20
Heavy machining materials

32 1.4977 X 40 CoCrNi 20 20 Z 42 CNKDWNb

33-35 Ni/Co-based heat-resistant alloys

33 2.4360 NiCu30Fe NU 30 NA 13 Monel 400


33 2.4610 NiMo16Cr16Ti Hastelloy C-4
33 2.4630 NiCr20Ti NC 20 T HR 5, 203-4 Nimonic 75
33 2.4642 NiCr29Fe NC 30 Fe Inconel 690
33 2.4810 G-NiMo30 Hastelloy C
33 2.4856 NiCr22Mo9Nb NC 22 FeDNb NA 21 Inconel 625
33 2.4858 NiCr21Mo NC 21 Fe DU NA 16 Incoloy 825
34 2.4375 NiCu30 Al NU 30 AT NA 18 Monel K-500
34 2.4668 NiCr19FeNbMo NC 19 Fe Nb Inconel 718
35 2.4669 NiCr15Fe7TiAl NC 15 TNb A Inconel X-750
35 2.4685 G-NiMo28 Hastelloy B
35 2.4694 NiCr16Fe7TiAl Inconel 751

36-37 Titanium and titanium alloys

36 3.7025 Ti 1 2 TA 1 R 50250
36 3.7124 TiCu2 2 TA 21-24
36 3.7195 TiAl 3 V 2.5
36 3.7225 Ti 1 Pd TP 1 R 52250
37 3.7115 TiAl5Sn2
37 3.7145 TiAl6Sn2Zr4Mo2Si R 54620
37 3.7165 TiAl6V4 T-A 6 V TA 10-13; TA 28 R 56400
37 3.7175 TiAl6V6Sn2
37 3.7175 TiAl6V6Sn2
37 3.7185 TiAl4Mo4Sn2 TA 45-51; TA 57
37 3.7185 TiAl4Mo4Sn2 TA 45-51; TA 57

40 Chilled casting
Hard materials

40 0.9620 G-X 260 NiCr 4 2 Grade 2 A 0512-00 Ni- Hard 2


40 0.9625 G-X 330 Ni Cr 4 2 Grade 2 B 0513-00 Ni- Hard 1
40 0.9630 G-X 300 CrNiSi 9 5 2 Ni- Hard 4
40 0.9635 G-X 300 CrMo 15 3

41 Hardened cast iron

41 0.9640 G-X 300 CrMoNi 15 2 1


41 0.9645 G-X 260 CrMoNi 20 2 1
41 0.9650 G-X 260 Cr 27 Grade 3 D 0466-00 A 532 III A 25% Cr
41 0.9655 G-X 300 CrMo 27 1
41 0.9655 G-X 300 CrMo 27 1 Grade 3 E A 532 III A 25% Cr

D
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