BHEL BHOPAL

EM DIVISION

REF No.: EM/ PMD-WC /001 DATE: 15/03/2011

SUB: ENROLMENT OF CONTRACTORS FOR DIFFERENT KIND OF WORKS IN EM

BLOCK FOR UPDATION OF PMD.

EM GROUP COMPRISING OF MAINLY IMM, LEM AND PLM DEPARTMENTS

MANUFACTURING MOTOS AND HYDROGENERATORS AND OTHER RELATED
PRODUCTS WISH TO OFFLOAD VARIOUS MANUFACTURING ACTVITIES AS PER
REQUIREMENTS WITHIN THE PREMISES ( IN BLOCK NO 2 AND NEW BLOCK) AND
WISH TO UPDATE THE LIST OF THE EXISTIGN CONTRACTERS FOR EXPANSION OF
THE VENDOR BASE AND COMPETETIVENESS.

APPLICATIONS ARE, THERFORE, REQUESTED FROM VARIOUS CONTRACTORS

FOR ENROLMENT IN THE PMD (PRODUCT MANAGERS DIRECTORY) OF
ELECTRICAL MACHINE GROUP DIVISIONS FOR CARRYING OUT VARIOUS WORKS
THROUGH WORKS CONTRACT.

THE EXISTING REGITERED CONTRACTERS WILL CONTINUE TO REMAIN IN PMD

BUT THEY CAN APPLY FOR OTHER WORKS CATEGORIES IF THEY WISH TO. AND
NEW CONTRACTERS DESIROUS OF DOING THE WORK WILL HAVE TO APPLY
AFRESH. EXISTING CONTRACTERS ALSO WILL HAVE TO APPLY AFRESH FOR
OTHER CATEGOREIS IN WHICH THEY ARE NOT REGISTERED IN PMD.

THE CONTRACTORS APPLYING SHOULD HAVE RELEVANT AND SUITABLE

EXPERIENCE IN THE FIELD FOR A PERIOD OF MINIMUM ONE YEAR FOR WHICH
THEY ARE APPLYING.

THE TYPE OF WORK CAN BE CATEGORISED AS BELOW :-

VARIOUS OPERATION OF EM DIVISION

1- ASSEMBLY & DESPATCH PREPARATION: ASSEMBLY OF MOTORS,

VARIOUS ASSEMBLIES INVOLVED IN HYDROGENERATORS LIKE ROTOR,
BOTTOM BRACKETS, And TOP BRACKETS, THRUST BEARING AND GUIDE
BEARING AND OTHER SUB ASSEMBLIES.

2- CLEANINING & HOUSE KEEPING: - CLEANING OF SHOP FLOOR AREA,

REMOVAL OF CHIPS FROM MACHINES, SHIFTING OF CHIPA AND WASTE
MATERIALS TO SCRAP YARD, HOUSEKEEPING, PROPER STORAGE OF
MATERIAL IN STORES, SHOP FLOOR AND MAINTAINING OTHER 5-S
ACTIVITIES etc.
3- COMPUTER WORK: TYPING OF DAY- TODAY OFFICAL LETTERS AND
OTHER DTP WORKS & PREPARATION OF VARIOUS DOCUMENTS

4- CORE BUILDING:- CORE MAKING FOR HYDROGENERATORS & MOTORS,

SETTING, STACKING, PRESSING, CLAMPING, WELDING, DRESSING,
SHRINKING, BAR DRIVING, OVEN HEATING

6- DRILING GREATER THAN 4MT:- DRILLING ON VARIOUS COMPONENTS OF

HYDROGENERATORS AND MOTORS AND THEIR ASSEMBLIES

7- DRILLING UP TO 4MT: - DRILLING ON VARIOUS COMPONENTS OF

HYDROGENERATORS AND MOTORS AND THEIR ASSEMBLIES

8- HORIZONTAL BORER-: VARIOUS OPEARATIONS OF HORIZONTAL BORER ON

HYDROGENRATOR AND MOTOR COMPONENTS AND ASSMEBLIES

9- LATHE LARGE:- VARIOUS OPEARATIONS OF LATHE ON

HYDROGENRATOR AND MOTOR COMPONENTS AND ASSMEBLIES

10- LATHE SMALL:- VARIOUS OPEARATIONS OF HORIZONTAL BORER ON

HYDROGENRATOR AND MOTOR COMPONENTS AND ASSMEBLIES

11- MILLING & MISC MCING: - VARIOUS OPEARATIONS OF MILLING AND

OTHER MISCELLANEOUS MACHINES SUCH AS GRIDNIGN ETC ON
HYDROGENRATOR AND MOTOR COMPONENTS AND ASSMEBLIES

12- PLANO MILING: - VARIOUS OPEARATIONS OF PLANOMILLING MACHINE

SUCH AS GRIDNING ETC ON HYDROGENERATOR AND MOTOR
COMPONENTS AND ASSMEBLIES

13- PROCESS PLANT: - VPI, DIPPING AND THE PROCESS INVOLVING

PREHEATING, VACCUM, RESIN INJECTION, & CURING OF JOBS OF
DIFFERENT KIND OF MOTORS AND RUNNING OF VPI PLANTS.

14- SHIPPING & MATERIAL HANDLING:- INTER/INTRA DEPARTMENT

MOVEMENT OF MATERIALS, LOADING OF DOCKETS/MATERIALS IN
VARIOUS SHOPS, HANDING OVER OF MATERIALS AS PER PFR’S TO
DESPATCH CELL.

15 – TESTING: - COMPLETE TESTING OF ASSEMBLED MOTORS, OPERATION OF

TEST PLANT.

16- VERTICAL BORING: - VARIOUS OPEARATIONS OF VERTICAL BORER ON

HYDROGENRATOR AND MOTOR COMPONENTS AND ASSMEBLIES
17- WINDING : - WINDING OF HYDROGENERATOR STATORS, MOTORS STATOR
& ROTORS, and EXCITER &TG ROTORS ETC. BRAZING OPERATION, PUTTY
PRESSING, and ELECTRICAL TESTINGS OF ELECTRICAL MACHINES &
HYDRO GENERATORS.

18- WORKS TESTING: - THIS IS A CRITICAL WORK INVOLVING COMPLETE

ASSEMBLY OF HYDROGENERATOR, GETTING IT DISMANTLED, HANDING
OVER OF ITS PFR’S / MATERIAL TO DESPATCH SECTION

19- JOB PAINTING: - CLEANINGS AND SURFACE PREPARATION FOR PAINTING

OF HYDRO GENERATORS, ELECTRICAL MACHINES & COMPONENTS AS
PER REQUIRED SPECIFICATION

20- OVEN OPERATIONS:- OPEARATION OF THE OVEN INCLUDING LOADING,

TEMP SETTIGN, JOB LOCATION SETTING, GETTTIGN HE JOB DON AS PER
PROCESS REQUIREMETNS SUCH AS HEATING, PERHEATING, CURING
FOR HYDROGENERATIOR AND MOTOR COMPONENTS ETC

21- BALANCING: - OPERATION OF THE BALANCING MACHINE FOR MOTOR

ROTOR, SHAFT AND HYDROGENERATOR ROTOR BALANCING ON
BALANCING MACHINES AND ON TEST BED AS PER SPECIFICATIONS.

22- MISC WORK: - MATERIAL SHIFTING (INTRA & INTER BAY), JOB MOVEMENT
INSIDE FACTORY BY USING JUMBO, TROLLEYS AND FORK LIFTER.

24- CNC MACHINE OPERATIONS:- OPERATION OF CNC MACHIENS IN THE EM

BLOCK SUCH AS GORATU, VDF, SAFOP, CRAVEN LATHES, VERTIAL
BORERS RETROFITETED AND NEW MARIO AND ALL OTHER CNC
MACHINES

25- MACHINE SHOP DEBURRING: - FILING, GRINDIGN, DEBURRIGN

OPERATION ON ALL HYDROGNERATOR AND MOTOR COMPONENTS AND
ASSMBLIES AFTER MACHINING & OTHER OPEARATIONS AND MAKING
THEM BURR FREE

26- TOOLING ACTIVITIES:- OPERATION OF TOOL & CUTTER GRINDERS,

SURFACE GRINDER, SPARK EROSION MACHINE, JIGS FIXTURE UPKEEP&
THEIR PROPER STORAGE , DRAWING STORE UPKEEP AND ISSUE OF
TOOLS AND DRAWINGS AND THEIR PROPER STORAGE, CLEANING AND
REPAIR OF TOOLS AND FIXTURES , SERVICING OF TOOLS

27- GENERAL WELDING, GAS CUTTING & GAS HEATINGS: - GENERAL

WELDING, GAS CUTTING & GAS HEATINGS, PREHEATING, SURFACE
PREPARATION, POSTHEATING, DRESSING AND SLAG REMOVAL, GETTING
DP TESTED OF HYDROGENERATOR AND MOTOR COMPONENTS AND
ASSEMBLIES

28. CRANE OPERATION : - OPERATION OF OVERHEAD CRANES, JIB CRANES

INSIDE THE BLOCK
 THE REQUIRED DOCUMENTS ARE:-

1- PERMANENT ACCOUNT NUMBER (PAN).

2- ESI, REGISTRATION
3- PF REGISTRATION
4- VALID LABOUR LICENSE WITH VALIDITY OF ATLEAST ONE YEAR FROM
THE DATE OF TENDER OPENING.
5- EXPERIENCE CERTIFICATE/ DOCUMENT FOR THE NATURE OF WORK
COMPLETED BY THEM. SINCE THE WORKS MENTIONED ABOVE DEMAND
HIGH DEGREE OF QUALITY, SUITABLE EXPERIENCE IN THE SPECIFIED
FIELD IS DESIRED. COPIES OF WORK COMPLETION CERTIFICATES/ POs TO
BE ENCLOSED

THE APPLICATION MAY BE SENT TO AGM (LEM) BLOCK II, CENTRAL WING, GROUND
FLOOR, B.H.E.L. BHOPAL 462022, LATEST BY DT: 07/04/2011.

THE APPLICATION OF THE PARTIES WITHOUT ALL DOCUMENTS AND LATER THAN
THE ABOVE DATE WILL NOT BE CONSIDERED

FOR ANY FURTHER DETAILS OR CLARIFICATIONS, UNDERSIGNED CAN BE

CONTACTED

RAJESH PATIL
SR. ENGINEER (LEM)
PHONE NO : 0755- 2503328 / MO: 9425605054