PV GAS - SOUTH

PV ENGINEERING

CNG HIP PHC TRM M

D N:
A IM:
CH U T:

KCN M XUN A TN THNH B RA VNG TU

CNG TY CP KINH DOANH KH HA LNG MIN NAM

NH THU
EPC:

CNG TY CP T VN U T V THIT K DU KH

GIAI ON:

THIT K BN V THI CNG

PHN PHI
n v

S lng

PVGAS-S
PVE-GPE
PVE-DEC
Cng ngh
Xy Dng

THUYT MINH H THNG

O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

iu Khin

C Kh
in
PCCC
Khc
Tng:
PVGAS SOUTH J.S.C

(Ph duyt)

04/2009

Xut bn xem xt

N.G.T

L.D.H

N.V.P

LXB

Ngy XB

M t

T.Hin

K.Tra

CNTK

PV ENGINEERING J.S.C

S Ti Liu:

CN- TRUNG TM T VN U T V THIT K

(PVE-DEC)

XXX-05-PHI-A4-001
10 Trang
(Bao gm c trang ny)

Ti liu v cc thng tin trong ny l ti sn ca cng ty c phn T vn u t v thit k Du kh; khng c khai thc, s dng, ph t
hay s dng theo bt k hnh thc no khi khng c s cho php. Nu c thc mc, xin lin h theo in thoi s: 84 8 6.2971767 hoc email:
pve@pvengineering.com.vn

PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

MC LC
1.
2.
3.

Gii thiu chung................................................................................................................. 3

Cc tiu chun p dng: ..................................................................................................... 3
H thng o lng, iu khin:.......................................................................................... 4
3.1
M t H Thng o lng, iu khin...................................................................... 4
3.2
Nguyn l hot ng ca H Thng o Lng, iu Khin..................................... 4
3.3
H thng iu khin PLC ........................................................................................... 5
3.4
Tnh nng h thng iu khin PLC........................................................................... 6
3.5
My vi tnh.................................................................................................................. 6
4. H thng bo chy: ............................................................................................................ 6
4.1
Gii thiu chung ......................................................................................................... 6
4.2
M t h thng bo chy............................................................................................. 7
4.3
Nguyn l hot ng ca h thng bo chy:............................................................. 7
5. H thng cp kh nn iu khin........................................................................................ 9
6. Ngun in cung cp v h thng tip t......................................................................... 9
7. Cp iu khin v Gland cp ............................................................................................. 9
8. H thng thng tin lin lc............................................................................................... 10

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

1.

Gii thiu chung

H thng o lng, iu khin t ng ca trm np CNG Hip Phc c thit k
nhm m bo iu khin t ng theo chc nng vn hnh ph hp thit k cng
ngh, iu khin an ton, x l tnh hung k thut theo ch lp trnh.
H thng bo chy s c thit k v lp t m bo an ton trong qu trnh vn
hnh ca trm.
H thng o lng, iu khin, bo chy s c thit k trn c s tch hp cc thit
b iu khin tin tin, c tnh module, c tnh m nhm m bo kh nng m rng h
thng khi c nhu cu tng cng sut ca trm.
H thng iu khin, bo chy c trang b h thng PLC (Programe Logic
Control) l b iu khin chng trnh Logic, c s lng I/O ph hp cho h
thng o lng, iu khin v bo chy.
Khu vc o m, khu vc my nn v khu vc cm np s c iu khin v
gim st t phng iu khin CNG Hip Phc.
Ti phng iu khin trung tm ngi vn hnh c th quan st c lu lng,
nhit , p sut, tng thi ng m ca cc van tng cm thit b.
H thng thng tin lin lc c thit k m bo thng tin lin lc cho nh my
trong qu trnh vn hnh v sn xut.
Vic thit k, lp t thit b, chy th h thng o lng, iu khin, Bo chy v
Thng tin lin lc s phi tun th theo cc tiu chun quc t v mt s hng mc p
dng tiu chun quy phm ca Vit Nam, ph hp vi gam thit b hin c trn th
trng hin nay.

2.

Cc tiu chun p dng:

-

ISA S 55.1

nh ngha v k hiu cho cc thit b iu khin

(Instrument Symbols and Identification).

IEC 60079

Thit b in trong mi trng chy n

IEC 60331

c tnh chng chy ca cp in

IEC 60332

Th nghim cp in trong mi trng chy

BS 5345

La chn thit b in trong mi trng chy n

BS 7671

Quy nh mu ca cp in

TCVN 5334

Thit b kho Du v sn phm Kh

Quy phm k thut an ton trong thit k v lp t.

TCVN3254

Yu cu v an ton chng chy

TCVN3255

Yu cu v an ton chng n

TCVN5738

Yu cu k thut v h thng d v bo chy.

TCVN5760

Yu cu v lp t v s dng h thng cha chy

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

trong cc cng trnh.

-

ANSI MC96.1 S o lng nhit ca thit b dn nhit cch ly.

API RP 500

Phn vng lp t cho thit b in trong cng trnh Du kh

API RP 520

Tnh ton, chn la v lp t thit b x p an ton

trong nh my Lc Du, Phn 1 v phn 2

API RP 550

Lp t thit b v h thng iu khin trong

nh my Lc Du

API RP 551

X l thit b o lng

API RP 552

Truyn tn hiu (Transmission Systems)

API RP 554

X l thit b o lng v iu khin

API 598

Th nghim v kim tra Van

API 6FA

Kim tra van trong mi trng chy

IP 15

Quy phm phn vng chy n trong lp t cng trnh

Du kh

NFPA

Tiu chun Hip hi phng chy quc gia M

3.

H thng o lng, iu khin:

3.1

M t H Thng o lng, iu khin

H thng o lng, iu khin bao gm cc thit b sau:
+

Thit b o nhit

Thit b o v truyn nhit

Thit b o p sut

Thit b o v truyn p sut

Thit b o v truyn lu lng

Van ng khn cp

Van an ton p sut

Van iu chnh p sut

Tt c cc tn hiu o lng, iu khin s c u ni vi h thng PLC t ti

phng iu khin trung tm. Sau nh b lp chng trnh Logic h thng s thc
hin cnh bo, ng/ m cc thit b khi cn thit
3.2

Nguyn l hot ng ca H Thng o Lng, iu Khin

Vic iu khin x l cc tin hiu o lng, iu khin c thc hin t h thng
PLC. H thng PLC c nhim v nhn cc tn hiu t cc thit b o lng, iu khin
hin th, cnh bo v iu khin cc thit b.

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

Qu trnh iu khin h thng o Lng, iu Khin s c thc hin nh sau:

Cm o m:
Tn hiu lu lng, p sut, nhit t Flow computer FC-01 v FC-02 o c trn
hai nhnh cng ngh c truyn v t iu khin t ti nh iu khin trung tm ca
trm CNG Hip Phc gim st, iu khin, vn hnh thng qua cp RS-485.
Mi thng s lu lng xut ra ti mi im xut u c hin th ti ch trn mn
hnh LCD ca 02 thit b o m lu lng loi Turbine Meter FT-301, FT-302.
Cc van Shutdown valve s ly tn hiu iu khin t h thng iu khin F&G (cc
u d kh, u d la, u d khi, u d nhit, nt nhn bo ng,) v truyn tn
hiu trng thi ng/ m v h thng iu khin t ti phng iu khin trung tm
trm CNG Hip Phc.
Cm my nn CNG:
Tn hiu nhit , p sut ca mi my nn K-101, K-102, K-103 c truyn v t
iu khin t trong nh iu khin trung tm gim st, iu khin, vn hnh thng
qua cp RS-485.
Cc van Shutdown valve s ly tn hiu iu khin t h thng iu khin F&G (cc
u d kh, u d la, u d khi, u d nhit, nt nhn bo ng,) v truyn tn
hiu trng thi ng/ m v h thng iu khin t ti phng iu khin trung tm
trm CNG Hip Phc.
Trm np xe bn CNG:
Cc van Shutdown valve s ly tn hiu iu khin t h thng iu khin F&G (cc
u d kh, u d la, u d khi, u d nhit, nt nhn bo ng,) v truyn tn
hiu trng thi ng/ m v h thng iu khin t ti phng iu khin trung tm
trm CNG Hip Phc.
3.3

H thng iu khin PLC

Cc thit b o lng cng ngh truyn cc tn hiu cng ngh v h thng iu khin
trung tm v t chng trnh c lp sn h thng iu khin trung tm s pht ra
cc lnh ph hp. Cc chc nng chnh ca h thng iu khin:
+

Hin th trng thi, tnh trng v cc cnh bo mi khi h thng c s c.

In cc bo co v tnh trng ca h thng v cc thng s cng ngh ca trm m

theo bo co ngy, tun.

Cc thng s v cng ngh nh: p sut, nhit , lu lng s c a v h

thng iu khin trung tm v c hin th ln mn hnh nhn vin vn hnh
theo di trong qu trnh hot ng ca trm.

Hin th s cng ngh ca trm m theo bn v s cng ngh (P&ID).

Trng thi lm vic ca cc thit b sau s c hin th trn mn hnh h thng
iu khin trung tm:
-

Cc thit b o nhit

Cc thit b o p sut

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

3.4

Cc thit b o lu lng

Cc trng thi ng/m ca van cng ngh

Tnh nng h thng iu khin PLC

H thng iu khin ca kho cha v trm xut da trn nn tng b iu khin lp
trnh PLC vi kh nng kim sot, theo di, iu khin cc qu trnh cng ngh. Cu
hnh c bn ca b iu khin lp trnh PLC gm:
+

Module vi x l lp trnh logic PLC.

Module tn hiu s vo (Digital Input).

Module tn hiu s ra (Digital Output).

Module tn hiu tng t vo (Analog Input).

Module tn hiu tng t ra (Analog Output).

Module iu khin PI

Module iu khin PID

Module ngun cung cp.

Cc module, thit b ph tr khc nh module giao din, b iu gii modem

ty thuc vo chng loi, nh sn xut h thng.

Cc phn mm lp trnh h thng chuyn dng ty thuc vo chng loi, nh sn

xut h thng.

3.5

My vi tnh
(dng cho giao tip gia ngi v h thng iu khin)
Cu hnh ti thiu:
CPU: Intel Core 2 Duo processor 2GHz , 2MB L2 Cache (hoc tt hn)
B nh lm vic: 2GB
Dung lng cng: 250GB
Ethernet tc cao, kt ni RJ45: 02 cng
a quang: DVD Rewritable
Mn hnh: LCD 21
Km theo: chut, bn phm, cng USB
H iu hnh: Windows Operating system license

4.

H thng bo chy:

4.1

Gii thiu chung

iu khin, an ton ca trm np CNG Hip Phc c la chn bng h thng bo
chy. H thng c thit k hp l bo m cho trm hot ng vi hiu sut v mc
an ton cao nht; thi gian x l s c phi nhanh v chnh xc:

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

4.2

Tt c cc thit b bo chy s c b tr cc v tr ph hp.

Tt c cc tn hiu bo chy c truyn v h thng PLC c t ti phng

iu khin trung tm.

M t h thng bo chy
H thng bo chy bao gm cc thit b sau:
+

u d la

u d kh

u d khi

u d nhit

Nt nhn bo ng

n bo ng v ci bo ng

Nt nhn dng khn cp

Tt c cc tn hiu bo chy s c u ni vi h thng PLC t ti phng iu

khin trung tm. Sau nh b lp chng trnh Logic h thng s thc hin cnh
bo, ng/ m cc thit b khi cn thit
4.3

Nguyn l hot ng ca h thng bo chy:

H thng iu khin PLC nhn tn hiu 4-20mA t cc u d la v u d kh. Tn
hiu 4-20mA ca u d kh s tng ng vi 0-100% nng kh r r. Cc bo
ng, cnh bo s c a ra ti gi tr 20%, cnh bo v c lp an ton khu vc ti
gi tr 40% CNG b r r.
i vi tn hiu t cc u d khi, u d nhit, nt nhn bo ng s c a v
mch x l logic bng cc chuyn mch relay, contact c trang b trong t. Khi c
nguy c chy n xut hin s thc hin lnh bo ng pht ra bng ci v n bo
ng; lnh ng cc van dng khn cp khu vc lin quan, dng khn cp hot ng
ca ton trm (Emergency Shutdown).
Vic ng cc van dng khn cp c t ng thc hin t mch logic bng cch
ngt ngun 24VDC ca cc van in t (Solenoid valve) c nhim v cp kh lin tc
cho cc van dng khn cp.
Vic dng khn cp s c thc hin ti phng iu khin bng cng tc EMS. Khi
thc hin vic dng khn cp tt c cc thit b cng ngh s dng hot ng, cc van
dng khn cp SDV s c ng.
Qu trnh iu khin h thng bo chy s c thc hin nh sau:
Ti khu vc nh iu khin v khu vc nh t my pht in:
+

Trong trung hp u d nhit HD-401 bo nhit nh t my pht in, h

thng s thc hin lnh bo ng ti cc ci HR-501 v n BC-501.

Mt trong cc u d khi SD-501, SD-502 d c khi ti cc phng thuc khu

nh iu khin, h thng s thc hin lnh bo ng ti cc ci HR-501 v n

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

BC-501.
+

Trong trng hp c chy c pht hin bi nhn vin vn hnh ti trm, c th

thc hin bo chy bng vic n gy tm knh ca nt bo chy MA-501 thc
hin lnh bo chy.

Ti khu vc cm my nn kh CNG:
+

Trong trng hp cc u d kh GD-201, GD-202 pht hin c d kh nng

20%-40%, h thng s thc hin lnh bo ng ti cc ci HR-201, HR-501 v
n BC-201, BC-501.

Trong trng hp u d kh GD-201, GD-202 pht hin c d kh nng

trn 40%, h thng s thc hin lnh bo ng ti cc ci HR-201, HR-501 v
n BC-201, BC-501 ng tt c cc van cng ngh SDV-201, SDV-202, SDV301, SDV-302, SDV-303, v dng cc my nn kh CNG CMP-01, CMP-02.

Mt trong cc u d la FD-201, FD-202 pht hin c la, h thng s thc hin

lnh bo ng ti cc ci HR-201, HR-501 v n BC-201, BC-502.

Trong trng hp c hai u d la FD-201, FD-202 pht hin c la, h thng

s thc hin lnh bo ng ti cc ci HR-201, HR-501 v n BC-201, BC-502,
ng tt c cc van cng ngh SDV-201, SDV-202, SDV-301, SDV-302, SDV303, v dng cc my nn kh CNG CMP-01, CMP-02.

Trong trng hp c chy c pht hin bi nhn vin lm vic ti nh my, c

th thc hin bo chy bng vic n gy tm knh ca nt bo chy MA-201
thc hin lnh bo chy.

Ti khu vc trm m CNG:

+

Trong trng hp cc u d kh GD-301, GD-302, GD-303 pht hin c d kh

nng 20%-40%, h thng s thc hin lnh bo ng ti cc ci HR-201,
HR-501 v n BC-201, BC-502.

Trong trng hp u d kh GD-301, GD-302, GD-303 pht hin c d kh

nng trn 40%, h thng s thc hin lnh bo ng ti cc ci HR-201, HR501 v n BC-201, BC-501 ng tt c cc van cng ngh SDV-201, SDV-202,
SDV-301, SDV-302, SDV-303, v dng cc my nn kh CNG CMP-01, CMP02.

Mt trong cc u d la FD-301, FD-302 pht hin c la, h thng s thc hin

lnh bo ng ti cc ci HR-201, HR-501 v n BC-201, BC-502.

Trong trng hp c hai u d la FD-301, FD-302 pht hin c la, h thng

s thc hin lnh bo ng ti cc ci HR-201, HR-501 v n BC-201, BC-502,
ng tt c cc van cng ngh SDV-201, SDV-202, SDV-301, SDV-302, SDV303, v dng cc my nn kh CNG CMP-01, CMP-02.

Trong trng hp c chy c pht hin bi nhn vin lm vic ti nh my, c

th thc hin bo chy bng vic n gy tm knh ca nt bo chy MA-301

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

thc hin lnh bo chy.

+

Trong trng hp s c nguy him khn cp c pht hin bi nhn vin lm

vic ti trm, nhn vin vn hnh s ngay lp tc nhn nt EMS-301 thc hin
lnh dng khn cp hot ng ca ton trm (Emergency Shutdown).

Ti khu vc trm o m:

5.

Trong trng hp cc u d kh GD-8301, GD-8302 pht hin c d kh nng

20%-40%, h thng s thc hin lnh bo ng ti cc ci HR-8301, n BC8301 ti trm o m, v truyn tn hiu v DCS ti trm GDS G Du hin
th trn mn hnh iu khin, trn t FSS, n v ci ti phng iu khin GDS
G Du.

Trong trng hp u d kh GD-8301, GD-8302 pht hin c d kh nng

trn 40%, h thng s thc hin lnh bo ng ti cc ci HR-8301, n BC-8301
ti trm o m, v truyn tn hiu v DCS ti trm GDS G Du bo ng
trn mn hnh iu khin, trn t FSS, n v ci ti phng iu khin GDS G
Du, ng thi ng tt c cc van cng ngh SDV-8301, SDV-8302.

Trong trng hp c chy c pht hin bi nhn vin lm vic ti nh my, c

th thc hin bo chy bng vic n gy tm knh ca nt bo chy MA-8301
thc hin lnh bo chy.

H thng cp kh nn iu khin
Kh iu khin dng phc v trong vic ng, m thit b v c cung cp cm
thit b gim p t trm o m c p sut t 5 10 kg/cm2, bng ng ng dn
chnh c ng knh ng l 1, v ng nhnh c kch thc l 1/2.
Thit b ng dn kh iu khin t ng ng chnh ti thit b u c ch to theo
c tnh k thut v vt liu ca ng dn (carbon steel). Cc tiu chun p dng nh
ANSI B36.19M, ASME B31.3
Yu cu ti thiu i vi ng dn kh iu khin l:
+

ng knh ng:

1/4

dy ng:

0.065

Tt c cc thit b khc u c ch to t vt liu thp khng r (SS316).

6.

Ngun in cung cp v h thng tip t

Ngun cung cp cho t iu khin l ngun 220VAC t UPS.
Ngun cung cp cho t PLC ca trm l 24VDC t UPS.
H thng tip t cho h thng iu khin l tip t sch (Clean earthing) tch bit
vi h thng tip an ton ca trm (Grounding).
Cp cho tn hiu analog c lp bc trng kim loi v li thp cho tng cp hai li cp
(Cable screens and drain wires) s c ni t mt u ti t iu khin trong phng
iu khin, khng ni t ti thit b ngoi hin trng.

7.

Cp iu khin v Gland cp

S ti liu.: XXX-05-PHI-A4-001

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PV GAS SOUTH /PV ENGINEERING

CNG HIP PHC TRM M
THUYT MINH H THNG O LNG, IU KHIN, BO CHY
V THNG TIN LIN LC

Cp iu khin c s dng cho u ni truyn tn hiu t cc thit b ngoi hin

trng vi h thng iu khin PLC. Cp l loi chng chy n c v bc PVC, tit
din li cp l 1.5mm2 s dng cho vic truyn tn hiu v phng iu khin, tit din
li cp l 2.5mm2 s dng cho vic ng, m cc van dng khn cp v cc thit b
ci, n v nt nhn bo ng.
Mt s yu cu c bn i vi cp:
+

Trong trng hp s dng cho tn hiu s (Digital) i hi cp phi c in p

chu ng l 300V/500V.

Trong trng hp s dng cho tn hiu tng t (Analog) i hi cp phi c

in p chu ng l 300V/500V. Cc li cp phi l loi i xon, chng nhiu.

Cp dng cho h thng bo chy phi l loi chng chy theo tiu chun IEC60331. i vi h thng iu khin s dng loi cp chm chy theo tiu chun
IEC-60332.

Cp dng cho u ni t phng iu khin ti thit b an ton ni ti mch IS

phi l cp c v mu xanh.

Cp dng cho u ni t phng iu khin ti thit b chng n hoc thit b nm

trong khu vc an ton mch Non-IS phi l cp c v mu en.

Cable gland l loi s dng cho cp chng chy, n. Cable gland lm bng vt liu
ng, chng n c s dng cho khu vc nguy him.
8.

H thng thng tin lin lc

Nh thu s phi cung cp, thit lp cu hnh v lp t mng thng tin lin lc gm 02
in thoi v 02 my fax n nh phc v cho cc phng lm vic ti nh iu khin.
Cc line in thoi s c kt ni vi mng PSTN Vit Nam.
H thng internet s c lp t bao gm mt modem t nht l 5 ports cc my
tnh trong phng lm vic ti nh iu khin kt ni vi mng internet ton cu.

S ti liu.: XXX-05-PHI-A4-001

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