Professional Documents
Culture Documents
1.VTPS Experience150409
1.VTPS Experience150409
LIFTING SCHEDULE BY 190 DAYS . DELAYS IN MOBILISATION OF HIGH CAPACITY CRANES . INCESSANT RAINS AND UNFAVOURABLE SOIL CONDITIONS AFFECTED MATERIAL FEEDING AND TRANSHIPPMENT . DELAY IN CONTRACT AWARDENCE DELAY IN MATERIAL RECEIPTS .
BOILER
HT
contd
ALL PLATFORMS IN THE INNER CAVITY COMPLETED TO ENSURE WELDING WORKS MAINTAINED CONTINUITY . INTERACTION AND FOLLOW UP WITH BHEL TRY FOR DESPATCH OF MATERIALS AS REQD IN TIME . DETAILED PLANNING WITH SUB CONTRACTOR AND A DETAILED WORK SCHEDULE AND REQUISITE SKILLED MANPOWER AND TOOLS AND PLANTS ENSURED. THE PERCENTAGE OF REPAIRS CARRIED OUT WAS LESS THAN 0.03% AND THIS REASULTED IN SAVING OF TIME AND RESOURCES.
ESP
ALL PASSES OF ESP MECHANICAL
READINESS WITH LEAK TESTS COMPLETED BOTH FD FANS AND ID FAN -A RUN AND GD TEST COMPLETED BEFORE LIGHT UP INTERLOCKS
ID FAN B CUSTOMER FOUNDATION NOT
INSULATION
FOLLOWING DUCTS INSULATION COMPLETED BEFORE LIGHT UP ALL GAS DUCTS ALL SECONDARY AIR DUCTS . BOTH FD FANS ACOUSTIC INSULATION COMPLETED . TOTAL BOILER INSULATION AFTER COMPLETION OF FURNACE LEAK TEST. ALL FUEL,WATER AND STEAM SIDE DRAINS INSULATED IN A PHASED MANNER BEFORE LIGHT UP .
STEAM BLOWING
H.T EST OF REHEATER ,CRH AND HRH LINES COMPLETED BEFORE COMMENCEMENT OF 1ST STAGE ST.BLOWING . TEMPRORARY LINES ERECTED FOR BOTH STAGES BEFORE COMMENCEMENT OF STEAM BLOWING . INSULATION OF LINES COMPLETED . TOTAL TIME TAKEN FOR SB START TO FINISH IS 13 DAYS. ALL THE AUX LINES ALSO STEAM BLOWN .
TOTAL INSTRUMENTATION OF LUB OIL, JACK OIL AND SEAL OIL SYSTEM COMPLETED AND INTERLOCKS LOGICS AND PHYSICAL OPERATIONS MADE READY FROM CONTROL ROOM BEFORE BARRING GEAR. CONTROL FLUID PIPING FLUSHING COMPLETED ON 20-03-09
DE-AERATOR OVERFLOW AND DRAINS WERE DIVERTED FROM UFT TO SDFT, HOTWELL MAKE UP AND CONDENSOR CW WATER BOX DRAIN WERE TEMPORARILY CONNECTED TO FILL THE CONDENSOR FASTER. FILLING COULD BE DONE IN 4 HOURS. FILL TEST WAS COMPLETED DURING KEYS FIXING ALL 3 CEPS AND BOTH THE VACUUM PUMPS WERE OPERATIONAL FROM CONTROL ROOM BEFORE FIL L TEST ALL GLAND SEALING LINES WERE COMPLETED IN ALL RESPECTS.
MANY HIGH PRESSURE VALVE GLANDS FAILED AT DIFFERENT STAGES DURING HT OF BOILER.FW HT,BOILER HT DELAYED BY 15 DAYS EACH
ALL DMCW PUMPS (BOTH SG AND TG) SEALS FAILED WITHIN 2 MONTHS OF OPERATIONS BECAUSE OF SEALS FAILURE. DIFFERENT SEALS ARE INSTALLED
CUSTOMER CIVIL FRONTS FOR PA FANS AND ID FAN B DECKS WERE DELAYED.GENERALLY ALL CIVIL AND FONDATIONS FOR EQUIPMENTS,DUCTS,STRUCTURES WERE DELAYED AND OFTEN SITE HAD TO READJUST THEIR PLANS ACCORDING TO FRONT AVAILIABILITY.THIS RESULTED IN DIFFICULTIES AND DELAYS. DURING RAINS WORKPROGRESS WAS AFFECTED DUE TO LACK OF PROPER ACCESS AND SLUSHY CONDITIONS
SUGGESTIONS
REUSABLE HOSES WITH ADDITIONAL FLANGES TO SIMPLIFY CONTROL FLUID FLUSHING IN TG AND TDBFPS. TEMPORARY STEAM HOSES DURING ERECTION FOR CLEANING AND THERMAL SHOCKS.SUCH HOSES ARE EMPLOYED IN REFINERIES NASH PORTABLE TEST KIT. SURFACE GRINDER IS TO BE USED DURING FINAL ALIGNMENT AND PACKERS MACHINING AFTER DECK FLOATING. AIR EJECTORS FOR WATER DISPOSAL
SUGGESTIONS
BLOWERS ATLEAST THREE NOS TO COMPLETE LEAK TEST WHILE DUCTS ERECTION AND BEFORE FANS MECHANICAL RUN STEAM BLOWING DEVICE FOR IVS AND ESVS LIKE LP BYPASS VALVES OF CCI WHICH IS FAIL SAFE AND EASY TO USE