SERVICE MANUAL

PORTABLE DVD SERVICE MANUAL

MODELS : DP181/DP181BP/DP181T
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

MODELS : DP181/DP181BP/DP181T

P/NO : AFN31016493

AUGUST, 2006

CONTENTS
SECTION 1 . . . . SUMMARY SECTION 2 . . . . EXPLODED VIEWS SECTION 3 . . . . ELECTRICAL SECTION 4 . . . . REPLACEMENT PARTS LIST

1-1

SECTION 1 SUMMARY
CONTENTS

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS ............. 1-3 SERVICING PRECAUTIONS ................................................................................................... 1-4 SPECIFICATIONS ...................................................................................................................... 1-5

1-2

PRODUCT SAFETY SERVICING GUIDELINES FOR VIDEO PRODUCTS

CAUTION : DO NOT ATTEMPT TO MODIFY THIS PRODUCT IN ANY WAY, NEVER PERFORM CUSTOMIZED INSTALLATIONS WITHOUT MANUFACTURERS APPROVAL. UNAUTHORIZED MODIFICATIONS WILL NOT ONLY VOID THE WARRANTY, BUT MAY LEAD TO YOUR BEING LIABLE FOR ANY RESULTING PROPERTY DAMAGE OR USER INJURY. SERVICE WORK SHOULD BE PERFORMED ONLY AFTER YOU ARE THOROUGHLY FAMILIAR WITH ALL OF THE FOLLOWING SAFETY CHECKS AND SERVICING GUIDELINES. TO DO OTHERWISE, INCREASES THE RISK OF POTENTIAL HAZARDS AND INJURY TO THE USER. WHILE SERVICING, USE AN ISOLATION TRANSFORMER FOR PROTECTION FROM A.C. LINE SHOCK. SUBJECT : X-RADIATION 1. BE SURE PROCEDURES AND INSTRUCTIONS TO ALL SERVICE PERSONNEL COVER THE SUBJECT OF X-RADIATION. THE ONLY POTENTIAL SOURCE OF X-RAYS IN CURRENT T.V. RECEIVERS IS THE PICTURE TUBE. HOWEVER, THIS TUBE DOES NOT EMIT X-RAYS WHEN THE HIGH VOLTAGE IS AT THE FACTORY SPECIFIED LEVEL. THE PROPER VALUE IS GIVEN IN THE APPLICABLE SCHEMATIC. OPERATION AT HIGHER VOLTAGES MAY CAUSE A FAILURE OF THE PICTURE TUBE OR HIGH VOLTAGE SUPPLY AND, UNDER CERTAIN CIRCUMSTANCES, MAY PRODUCE RADIATION IN EXCESS OF DESIRABLE LEVELS. 2. ONLY FACTORY SPECIFIED C.R.T. ANODE CONNECTORS MUST BE USED. DEGAUSSING SHIELDS ALSO SERVE AS X-RAY SHIELD IN COLOR SETS, ALWAYS RE-INSTALL THEM. 3. IT IS ESSNTIAL THAT SERVICE PERSONNEL HAVE AVAILABLE AN ACCURATE AND RELIABLE HIGH VOLTAGE METER. THE CALIBRA TION OF THE METER SHOULD BE CHECKED PERIODICALLY AGAINST A REFERENCE STANDARD, SUCH AS THE ONE AVAILABLE AT YOUR DISTRIBUTOR. 4. WHEN THE HIGH VOLTAGE CIRCUITRY IS OPERATING PROPERLY THERE IS NO POSSIBILITY OF AN X-RADIATION PROBLEM. EVERY TIME A COLOR CHASSIS IS SERVICED. THE BRIGHTNESS SHOULD BE RUN UP AND DOWN WHILE MONITORING THE HIGH VOLTAGE WITH A METER TO BE CERTAIN THAT THE HIGH VOLTAGE DOES NOT EXCEED THE SPECIFIED VALUE AND THAT IT IS REGULATING CORRECTLY, WE SUGGEST THAT YOU AND YOUR SERVICE ORGANIZATION REVIEW TEST PROCEDURES SO THAT VOLTAGE REGULATION IS ALWAYS CHECKED AS A STANDARD SERVICING PROCEDURE. AND THAT THE HIGH VOLTAGE READING BE RECORDER ON EACH CUSTOMERS INVOICE. 5. WHEN TROUBLESHOOTING AND MAKING TEST MEASUREMENTS IN A PRODUCT WITH A PROBLEM OF EXCESSIVE HIGH VOLTAGE, AVOID BEING UNNECESSARILY CLOSE TO THE PICTURE TUBE AND THE HIGH VOLTAGE SUPPLY. DO NOT OPERATE THE PRODUCT LONGER THAN IS NECESSARY TO LOCATE THE CAUSE OF EXCES SIVE VOLTAGE. 6. REFER TO HV. B+ AND SHUTDOWN ADJUSTMENT PROCEDURES DESCRIBED IN THE APPROPRIATE SCHEMATIC AND DIAGRAMS (WHERE USED). SUBJECT: IMPLOSION 1. ALL DIRECT VIEWED PICTURE TUBES ARE EQUIPPED WITH AN INTE GRAL IMPLOSION PROTECTION SYSTEM, BUT CARE SHOULD BE TAKEN TO AVOID DAMAGE DURING INSTALLATION, AVOID SCRATCHING THE TUBE. IF SCRATCHED REPLACE IT. 2. USE ONLY RECOMMENDED FACTORY REPLACEMENT TUBES. SUBJECT : TIPS ON PROPER INSTALLATION 1. NEVER INSTALL ANY PRODUCT IN A CLOSED-IN RECESS, CUBBYHOLE OR CLOSELY FITTING SHELF SPACE. OVER OR CLOSE TO HEAT DUCT, OR IN THE PATH OF HEATED AIR FLOW. 2. AVOID CONDITIONS OF HIGH HUMIDITY SUCH AS: OUTDOOR PATIO INSTALLATIONS WHERE DEW IS A FACTOR, NEAR STEAM RADIATORS WHERE STEAM LEAKAGE IS A FACTOR, ETC. 3. AVOID PALCEMENT WHERE DRAPERIES MAY OBSTRUCT REAR VENTING. THE CUSTOMER SHOULD ALSO AVOID THE USE OF DECORATIVE SCARVES OR OTHER COVERINGS WHICH MIGHT OBSTRUCT VENTILATION. 4. WALL AND SHELF MOUNTED INSTALLATIONS USING A COMMERCIAL MOUNTING KIT. MUST FOLLOW THE FACTORY APPROVED MOUNTING INSTRUCTIONS A PRODUCT MOUNTED TO A SHELF OR PLATFORM MUST RETAIN ITS ORIGINAL FEET (OR THE EQUIVALENT THICKNESS IN SPACERS) TO PROVIDE ADEQUATE AIR FLOW ACROSS THE BOTTOM, BOLTS OR SCREWS USED FOR FASTENERS MUST NOT TOUCH ANY PARTS OR WIRING. PERFORM LEAKAGE TEST ON CUSTOMIZED INSTALLATIONS. 5. CAUTION CUSTOMERS AGAINST THE MOUNTING OF A PRODUCT ON SLOPING SHELF OR A TILTED POSITION, UNLESS THE PRODUCT IS PROPERLY SECURED. 6. A PRODUCT ON A ROLL-ABOUT CART SHOULD BE STABLE ON ITS MOUNTING TO THE CART. CAUTION THE CUSTOMER ON THE HAZARDS OF TRYING TO ROLL A CART WITH SMALL CASTERS ACROSS THRESHOLDS OR DEEP PILE CARPETS. 7. CAUTION CUSTOMERS AGAINST THE USE OF A CART OR STAND WHICH HAS NOT BEEN LISTED BY UNDERWRITERS LABORATORIES, INC. FOR USE WITH THEIR SPECIFIC MODEL OF TELEVISION RECEIVER OR GENERICALLY APPROVED FOR USE WITH T.V.S OF THE SAME OR LARGER SCREEN SIZE. 8. CAUTION CUSTOMERS AGAINST THE USE OF EXTENSION CORDS, EXPLAIN THAT A FOREST OF EXTENSIONS SPROUTING FROM A SINGLE OUTLET CAN LEAD TO DISASTROUS CONSEQUENCES TO HOME AND FAMILY.

SAFETY CHECKS
AFTER THE ORIGINAL SERVICE PROBLEM HAS BEEN CORRCTED. A CHECK SHOULD BE MADE OF THE FOLLOWING.

SUBJECT : FIRE & SHOCK HAZARD

1. BE SURE THAT ALL COMPONENTS ARE POSITIONED IN SUCH A WAY AS TO AVOID POSSIBILITY OF ADJACENT COMPONENT SHORTS. THIS IS ESPECIALLY IMPORTANT ON THOSE MODULES WHICH ARE TRANSPORTED TO AND FROM THE REPAIR SHOP. 2. NEVER RELEASE A REPAIR UNLESS ALL PROTECTIVE DEVICES SUCH AS INSULATORS, BARRIERS, COVERS, SHIELDS, STRAIN RELIEFS, POWER SUPPLY CORDS, AND OTHER HARDWARE HAVE BEEN REINSTALLED PER ORIGINAL DESIGN. BE SURE THAT THE SAFETY PURPOSE OF THE POLARIZED LINE PLUG HAS NOT BEEN DEFEATED. 3. SOLDERING MUST BE INSPECTED TO DISCOVER POSSIBLE COLD SOLDER JOINTS, SOLDER SPLASHES OR SHARP SOLDER POINTS. BE CERTAIN TO REMOVE ALL LOOSE FOREIGN PARTICLES. 4. CHECK FOR PHYSICAL EVIDENCE OF DAMAGE OR DETERIORATION TO PARTS AND COMPONENTS. FOR FRAYED LEADS, DAMAGED INSULATION (INCLUDING A.C. CORD). AND REPLACE IF NECESSARY FOLLOW ORIGINAL LAYOUT, LEAD LENGTH AND DRESS. 5. NO LEAD OR COMPONENT SHOULD TOUCH A RECIVING TUBE OR A RESISTOR RATED AT 1 WATT OR MORE. LEAD TENSION AROUND PROTRUNING METAL SURFACES MUST BE AVOIDED. 6. ALL CRITICAL COMPONENTS SUCH AS FUSES, FLAMEPROOF RESISTORS, CAPACITORS, ETC. MUST BE REPLACED WITH EXACT FACTORY TYPES, DO NOT USE REPLACEMENT COMPONENTS OTHER THAN THOSE SPECIFIED OR MAKE UNRECOMMENDED CIRCUIT MODIFICATIONS. 7. AFTER RE-ASSEMBLY OF THE SET ALWAYS PERFORM AN A.C. LEAKAGE TEST ON ALL EXPOSED METALLIC PARTS OF THE CABINET, (THE CHANNEL SELECTOR KNOB, ANTENNA TERMINALS. HANDLE AND SCREWS) TO BE SURE THE SET IS SAFE TO OPERATE WITHOUT DANGER OF ELECTRICAL SHOCK. DO NOT USE A LINE ISOLATION TRANSFORMER DURING THIS TEST USE AN A.C. VOLTMETER, HAVING 5000 OHMS PER VOLT OR MORE SENSITIVITY, IN THE FOLLOWING MANNER; CONNECT A 1500 OHM 10 WATT RESISTOR, PARALLELED BY A .15 MFD. 150.V A.C TYPE CAPACITOR BETWEEN A KNOWN GOOD EARTH GROUND (WATER PIPE, CONDUIT, ETC.) AND THE EXPOSED METALLIC PARTS, ONE AT A TIME. MEASURE THE A.C. VOLTAGE ACROSS THE COMBINATION OF 1500 OHM RESISTOR AND .15 MFD CAPACITOR. REVERSE THE A.C. PLUG AND REPEAT A.C. VOLTAGE MEASUREMENTS FOR EACH EXPOSED METALLIC PART. VOLTAGE MEASURED MUST NOT EXCEED 75 VOLTS R.M.S. THIS CORRESPONDS TO 0.5 MILLIAMP A.C ANY VALUE EXCEEDING THIS LIMIT CONSTITUTES A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED IMMEDIATELY. A.C. VOLTMETER

GOOD EARTH GROUND SUCH AS THE WATER PIPE. CONDUIT. ETC

PLACE THIS PROBE ON EACH EXPOSED METAL PART

SUBJECT: GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH APROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

1-3

SERVICING PRECAUTIONS
CAUTION : Before servicing the PORTABLE DVD covered by this service data and its supplements and addends, read and follow the SAFETY PRECAUTIONS. NOTE : if unforeseen circumstances create conflict between the following servicing precautions and any of the safety precautions in this publications, always follow the safety precautions. Remembers Safety First: General Servicing Precautions 1. Always unplug the PORTABLE DVD AC power cord from the AC power source before: (1) Removing or reinstalling any component, circuit board, module, or any other assembly. (2) Disconnection or reconnecting any internal electrical plug or other electrical connection. (3) Connecting a test substitute in parallel with an electrolytic capacitor. Caution : A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not spray chemicals on or near this PORTABLE DVD or any of its assemblies. 3. Unless specified otherwise in this service data, clean electrical contacts by applying an appropriate contact cleaning solution to the contacts with a pipe cleaner, cotton-tipped swab, or comparable soft applicator. Unless specified otherwise in this service data, lubrication of contacts is not required. 4. Do not defeat any plug/socket B+ voltage interlocks with whitch instruments covered by this service manual might be equipped. 5. Do not apply AC power to this PORTABLE DVD and/or any of its electrical assemblies unless all solid-state device heat sinks are cerrectly installed. 6. Always connect test instrument ground lead to the appropriate ground before connection the test instrument positive lead. Always remove the test instrument ground lead last. Insulation Checking Procedure Disconnect the attachment plug from the AC outlet and turn the power on. Connect an insulation resistance meter(500V) to the blades of the attachment plug. The insulation resistance between each blade of the attachment plug and accessible conductive parts (Note 1) should be more than 1Mohm. Note 1 : Accessible Conductive Parts including Metal panels, Input terminals, Earphone jacks, etc. Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grouned-tip soldering iron to solder or unsolder ES devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classified a anti-static can generate electrical charges sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charge sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protec tive package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil, or comparable conductive material).

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. Caution : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Normally harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES device.)

1-4

SPECIFICATIONS
[DVD player]
Power supply Power consumption Weight External dimensions(W X D X H) Signal system Laser Frequency range (audio) Signal-to-noise ratio(audio) Dynamic range(audio) Harmonic distortion(audio) Operatingconditions(audio) DC 9.5V (AC adapter terminal),DC 7.4V (Battery) 12 W with battery 12.6 ibs (0.66kg)(without battery pack) 7.5 x 6.9 x 1.2 inches (191 x 175 x 31mm) PAL Semiconductor laser, wavelength 650 nm (DVD),780nm(CD) DVD linear sound:48KHZ sampling 4 HZ to 20KHZ 96KHZ sampling 4 HZ to 44 KHZ More than 95dB More than 95dB 0.08% Temperature: 41F to 95F, Operation status: Horizontal

[Connectors]
Video input/output(VIDEO IN/OUT) Audio output (optical audio) Audio input/output (AUDIO IN/OUT, analog audio) Earphone terminal 1.0V(P-P),75R,negative sync x 3.5m x 1 Optical connector ( 3.5mm) x 1 2.0Vrms (1 KHZ,0 dB), 3.5m x 1
3.5mm stereo mini jack x 1

[Liquid Crystal Display]

Panel size Projection system Driving system 7 inches (16:9) TN color transmission TFT active matrix

1-5

SECTION 2 EXPLODED VIEWS

CONTENTS

EXPLODED VIEWS .....................................................................................................................2-2

1. CABINET AND MAIN FRAME SECTION ................................................................................2-2 2. ACCESSORY SECTION ...........................................................................................................2-3

2-1

1
292 A00 A48

A
295 USB 293 296 A52A 260 278 A46 MAIN 262 275 267 LCD 277 284 285 283 264 277 282 A46A KEY A45A A44A BATTERY 265 266 275 281 A42 A51 272

A40

1. CABINET AND MAIN FRAME SECTION

EXPLODED VIEWS

2-2

A49A

INVERTER

2. ACCESSORY SECTION
834 833

806

900

808

2-3

SECTION 3 ELECTRICAL
CONTENTS

LCD PART ................................................................................................................3-2 LCD TROUBLE SHOOTING GUIDE .....................................................................3-3 LCD BLOCK DIAGRAM ........................................................................................3-5 LCD CIRCUIT DIAGRAMS ....................................................................................3-7 LCD PRINTED CIRCUIT DIAGRAMS ....................................................................3-9 MAIN PART ............................................................................................................3-11 MAIN ELECTRICAL TROUBLE SHOOTING GUIDE...........................................3-11 DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING..............3-15 MAIN BLOCK DIAGRAMS ...................................................................................3-23 MAIN CIRCUIT DIAGRAMS .................................................................................3-25 MAIN PRINTED CIRCUIT DIAGRAMS ................................................................3-47

3-1

LCD PART
1) Power measuring
Measure each power after power supply. C46(-):-10V, C45(+):+15V,C83:+7.5V,C85(+):+5V,C38(+):3.3V

2) VCOM waveform adjustment

Adjust the VCOM level while changing the VR1 as below waveform by using the scope in the C90.

63.5s 63.5

4.6V GND 0.7V

5.3Vp-p 5. 3Vp-p

Vcom Waveform

3-2

LCD TROUBLE SHOOTING GUIDE

Appear shadow form interference in black background DESPLAY CONDITION? There is only bring light.(LCD B/D abnormal) U101(MP1411) OUTPUT 5V U102(MP1411) OUTPUT 3V3 YES NO FB104 OUTPUT 3V3 YES NO JACK(J504) PINS18, 19, 20 3V3 YES NO L19 3V3 YES Y SIGNAL OUTPUT? C SIGNAL OUTPUT? YES NO R. G .B SIGNAL OUTPUT? YES NO VCOM SIGNAL?(6.5VPP) IC(U2) Check and Replace IC(U1) Check and Replace NO Check U201 Pin 218 Output SY Check U201 Pin 221 Output SC Check and replace L19 Check and replace Jack(J504) Main B/D on located Check FB104 NO Check and replace U101(MP1411) U102(MP1411) INVERTOR ABNORMAL

3-3

LCD MODE CONT SIGNAL? ALL LOW(MORMAL CONDITION)? YES

NO MAIN B/D Check

TFT LCD PRESSURE VOLTAGE? +15V,- 10V,+5V YES

NO

Power source and D2,D3,U5 Check

NO TFT LCD NORMAL? YES NO COLOR ADJUSTING NORMAL? YES NO EACH CONNECTOR? YES NO END

Replace

Readjust as adjustement standard

Replace and Reassemble

Replace

3-4

LCD BLOCK DIAGRAM

+5V +15V -10V OEV OEH TERAMINS

LCD 7 INCH INNOLUX

T100A

STV STH CKV VCOM RGB U/D L/R

+3V3

+2.5V

+2.2V

INVERTER BOARD

DC-DC CONV

CVBS_IN SC SY VIDEO IN

3-5

3-6

LCD CIRCUIT DIAGRAMS

12

L2 SY 2.7uH C5 680pF C6 330pF R1 75

C1 47nF S_Y VDD33 1 7 9 15 17 23 63 66 69 77 26 35 47 56 80 91 27 46 57 78 89 U1 60 75 96 AVDD33 VDD33 VDD22

VDD22 L1 FB +7.5V + C2 0.1uF C3 0.1uF C4 100uF/6.3V R3 + 10K C7 47uF/10V C8 81 82 83 84 85 86 87 88 90 38 39 40 41 42 43 44 45 49 50 52 53 54 71 72 62 65 68 IOB IOG IOR C27 4.7uF/16V 0.1uF AVDD33 D1 OUT GND VDD22 82.6ma + U2 CM1117SCM223 2.5V L7 1 IN5819 3 IN 2 C31 0.1uF + VDD33 FB C32 47uF/6.3V 2 C30 47uF/6.3V 4 3 2 1 4 3 2 1 RP2 3 2 1 4 R16 1K RP3 82 C20 22P +15V -10V 82 6 7 8 5 STH1 STH2 L6 FB100 CPH1 + R2 20K BIAS

5VD L3 2.7uH

11

L4 SC 2.7uH C11 390pF C12 560pF R6 75

C10 47nF S_C

R4 4.7K

R5 4.7K S_C

DVDD AVDD DPLLVC25

AVDDB AVDDB AVDDG AVDDG AVDDR AVDDR AVDD33B AVDD33G AVDD33R AVDD33

VDD25 VDD25 VDD25 VDD25 VDD25

VDD33 VDD33 VDD33 VDD33 VD33 VD33

6 5 4 14 13 12 22 21 20 3 11 19

AC0/ACB0 AC1/ACB1 AC2/ACB2 CVBS0/AY0 CVBS1/AY1 CVBS2/AY2

+ C9 10uF/10V

10uF/10V

S_Y

10
L5 CVBS C16 680pF C17 330pF R9 75 SDA SCL 27MHZ Y1 R10 2 R11 2 R12 R13 1 33 1 33 R R 2.7uH C15 47nF AV C13 0.1uF R7 1K C14 0.1uF R8 1K AV

CVBS3/ACR0 CVBS4/ACR1 CVBS5/ACR2 CBMID CGMID CRMID IICA3/SDA SCANB/SCL XTALI XTALO XCLK2MC RSTB CPUINT/SCANST VREF VREFIN VREFOUT FIB1 PWM

VDT0 VDT1 VDT2 VDT3 VDT4 VDT5 VDT6 VDT7

JP1 AVCC VB VG VR DVCC CPH1 STH1 STH2 OEH L/R VCOM VCOM OEV U/D CKV STV2 STV1 DVCC C24 C25 4.7uF/16V 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 AVSS AVDD VC VB VA DVSS DVDD CPH1 CPH2 CPH3 STHR STHL OEH Q1H LR VCOM VCOM OEV U/D CKV STVL STVR VGH VGL VCC GND CON26

RP1

82 5 6 7 8 5 6 7 8 L/R U/D STV1 STV2 OEV CKV OEH VCOMO

TERAWINS T100

VCLK RL UD STV1 STV2 GOE GCLK LP/OEH POL/VCOM/HSO STH1/HSO STH2/DE CPH1/LLCK1 CPH2/LLCK2 CPH3/LLCK3 RSET COMP IOB IOG IOR

29 30 92 93 36 28 31

9
2 C18 22PF R14 1M 1 C19 VDD33 22PF 1 R15 4.7K RESET_T 2 + C21 0.1uF C22 22uF/16V C23 0.1uF

FIELD/XbusWR VBIVALID/XbusRD

100 73 74 99 34

RSET

AVSSD AVSS33B AVSS33G AVSS AVSS33R DPLLGND 59 64 67 76 70 95

AGNDB AGNDB AGNDG AGNDG AGNDR AGNDR

+7.5V BIAS

+ C26 105 C28 0.1uF R17 39K R18 430 C33 1uF R19 1M VG C29 0.1uF

97 98

33 32

2 8 10 16 18 24

25 37 48 51 55 58 79 94 61

GND GND GND GND GND GND GND GND DVSS

NC1 NC2

C34 IOG 1 +

L8 +7.5V Q1 2N3904 7VD5 BIAS L10 10uH C41 R22 C42 100pF C39 22uF/16V + C40 0.1uF R23 39K R24 430 C43 1uF R25 1M VR C44 D2 Q2 2N3904 3 +15V 17V C45 4.7uF/25V R28 150 10K 100 100pF C54 C53 R29 10K 1uF 3 2 +7.5V BIAS C58 1uF 1 0.1uF BAT54S C66 0.1uF R31 39K R32 430 C70 1uF R33 1M VB C72 IOB 1 2 + 3 Q3 2N3904 C71 0.1uF 1 0.1uF BAT54S 0.1uF BAT54S C67 0.1uF 3 2 D6 C68 C69 2 3 0.1uF BAT54S D7 1 R30 510 D4 C56 C57 2 3 C59 1uF D5 1 C55 1uF -10V 10V C46 4.7uF/25V D3 0.1uF 126ma C36 0.1uF + 10uH C35 47uF/6.3V C37 0.1uF + AVDD33

L9

10uH VCC_3V3

10uF/10V R20 150 R21 10K

C38 47uF/6.3V

JP2 SPL+ SPL2 1

100

JP3 SPR+ SPR2 1

IOR VDD22

10uF/10V R26 C47 47uF/6.3V + C48 0.1uF C49 0.1uF C50 0.1uF C51 0.1uF C52 0.1uF R27

JP4

SPLSPL+ SPRSPR+
CVBS GND SY GND SC GND SDA SCL GND RESET_T GND

AVDD33

5
C60 47uF/6.3V + C61 0.1uF C62 0.1uF C63 0.1uF C64 0.1uF C65 0.1uF

VDD33

4
C73 47uF/6.3V + C74 0.1uF C75 0.1uF C76 0.1uF C77 0.1uF C78 0.1uF

VCC_3V3

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 0.8-20PIN

10uF/10V R34 150 R35 10K

R36 100

C79 100pF

L11 10uH VCC_3V3 C82 0.1uF C80 0.1uF C81 47uF/10V

L12

5.4uH 1

D8 2 5819 C83 22uF/16V C84 22uF/16V 7VD5 3

U3 GND VIN

78L05 VOUT 1 5VD

C85 0.1u

C86 22uF/16V

3
5VD 10uF/16V C87 R37 8.2K 1

VR1 10K 3 R38 2K R39 150R(10K)

R40 10K R42 10K

R41 20K 1 2 3 4 R45 10K

U4 U5 V+ A OUT A- IN B OUT A+ IN B- IN GND B+ IN 3414 470p C92 8 7 6 5 C90 VCOM R43 150k C91 18p 10uF/16V + 1 2 3 4 EO SS IN FREQ SHDN VDD GND SW AAT1102 8 7 6 5

C88 273 5 1

VCOMO

IN

R44 20K

EN

GND

4 R46 51K C93 0.1u R47 10K

SW

C89

10uF/16V

U6 MP1540 3

FB

-10V C94 4.7uF/25V

3-7

3-8

LCD PRINTED CIRCUIT DIAGRAMS

1. MAIN P.C. BOARD
( TOP VIEW )

( BOTTOM VIEW )

3-9

3-10

MAIN PART
MAIN ELECTRICAL TROUBLE SHOOTING GUIDE
A. POWER (DC-DC CONVERTER) CIRCUIT

NO POWER ON by ADAPTOR
YES

NO POWER ON by BATTERY
YES

Is ADAPTOR OUT 9.5V.OR 12V

YES

NO

Replace ADAPTOR

Is BATTERY OK?
YES

NO

Replace BATTERY

Is1D3 OK.
YES

NO

Replace 1D3

A
YES

NO +1.8V

NO +3.3V

NO +5V

NO AUDIO 5V

NO LCD 3V3

Replace IC(U101)

Replace IC(U103)

Is IC(1U2) 3.3v OK?

NO

Replace IC(1U2).

NO Is IC(U105) pin2 1.8V OK?

Replace IC(U105).

3-11

B. AUDIO OUT ABNORMAL

C. AUDIO IN/SPEAKER ABNORMAL

AUDIO OUT ABNORMAL

YES

AUDIO IN/SPEAKER ABNORMAL

Check Audio Jack & Mode

YES

Check Audio Jack & Mode S/W

Check AUDIO 5V
YES

Is CON404 OK ?

Replace CON404

Check Signals from MPEG

YES

Is Speakers OK ?

Replace Speakers

Replace IC(U401)

Replace IC(U406)

D. VIDEO OUT ABNORMAL

E. VIDEO IN ABNORMAL

VIDEO OUT ABNORMAL

YES

VIDEO IN ABNORMAL
YES

Check Video Jack & Mode

YES

Check Video Jack & Mode

YES

Check Video signals from MPEG

YES

Check Jack J505

YES

Check IC(U501)

Refer to LCD part

3-12

F. PICTURE ABNORMAL

G. DISC ERROR

PICTURE ABNORMAL
YES

DISC ERROR
YES

Check the disc.

YES

Check Disc
YES

(If OK)

YES(If OK)

Check MPEG_CLK Signal of MPEG part YES(If OK) Check MPEG (IC U201) YES(If OK) Replace B/D

Replace B/D

3-13

H. MPEG Circuit

Power ON

Logo ON? YES

NO

Check Power&Clk Circuit OK Check Flash and SDRAM Block OK Check Reset Circuit OK

OK

Check SPHE8281 Video Output and Video Filter Circuit

Disc in and close tray YES Disc Logo Begin Rotate ? YES Can Read The Disc and play OK? YES Audio Ouput OK? YES NO NO NO Check Cover Limit Switch OK Pls Refer RF/Servo Debug Part to Check Servo Block OK Check 8281 Audio Ouput Waveform (Pin196, 201, 202, 203) OK Check Audio DAC CS4391 Waveform (Pin13,14,18,19) OK OK END Check Audio Filer and OP Circuit

3-14

DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING

1 SYSTEM 27MHz CLOCK IS AT 27MHz (8202D) 1.1 SPHE8202D MIAN CLK at 27MHz

FIG1.1 Vp-p:2.36V F:27MHZ (8202D pin 77)

1.2 SDCLK at 121MHz

FIG1.2 Vp-p: 2. 55V F:121MHz (8202D pin 113)

3-15

2. DISC TYPE JUDGMENT WAVEFORM 2.1 CD TYPE JUDGMENT WAVEFORM

FIG2.1 CD TYPE

2.2 D5 TYPE JUDGMENT WAVEFORM

FIG2.2 D5 TYPE

3-16

2.3 D9 TYPE JUDGMENT WAVEFORM

FIG 2.3 D9 TYPE

3. FOCUS ON WAVEFORM 3.1 FOCUS ON WAVEFORM

FIG 3.1

3-17

4. SPINDLE CONTROL WAVEFORM(NO DISC CONDITION)

FIG 4.1

5. TRACKING CONTROL REALTED SINGNAL

FIG 5.1

3-18

FIG 5.2

6. RF WAVEFORM

FIG 6.1 RFOP

3-19

7. AUDIO OPTICAL AND COAXIAL OUTPUT (ASPDIF)

FIG 7.1 ASPDIF

8.VIDEO OUTPUT WAVEFORM 8.1 FULL COLOR SIGNAL CVBS

FIG 8.1 CVBS

3-20

8.2 Y

FIG 8.2 Y

8.3 C

FIG 8. 3 C

3-21

9. AUDIO OUTPUT FROM AUDIO DAC 9.1 AUDIO L/R

FIG 9.1 AUDIO L/R

9.2 AUDIO RELATED SIGNAL

FIG 9.2

3-22

DISC HP JACK

RONT

SPINDLE MOTOR

M
SP _L+/-,SP_R+/-

1. OVERALL BLOCK DIAGRAM

MAIN BLOCK DIAGRAMS

POWER BLO CK
/A_MUTE DC+9.5V BAT7.6V

3-23
} BATTERY/
FRONT
DCPWR

POWER JACK

DECK MECHANISM

PICK UP

U203 26V160TE-70 U204 S24C021CS U401 CS4391 U402 NJM4580M U403 NJU4052B V U406 TPA6011

U202 IS42S1640 0-7T 0

A,B,CD,E,F,

STEPP ING MOTOR

MDI1,SUBA,SUBB FRONT A_SP _AMP_EN MPEG /SP _MUTE

DVDLDOCDLDO, ,

M
I2C_CLK I2C_DATA AU_XCK AU_BCK AU_LRCK AU_D0 VRST#

RA[ 00:20] RD[0:7] REE ROE R_CS1 RESET_B

MA[00:11] DQ[00:15] BA[0:1] DCLK DCKE DQM[0:1] CS# RAS# CAS# WE#

U404 NJM4580M

OPTI -A_OUT

U301 BA5888 SY

USB Board 27MHz

SLED+,SLED-

H+/-,H1+/-,H2+/-,H3 +/-,SA1,SA2,SA3

U101 MP1411 DVD_CTRL

U103 MP1411 A-5V U5 MPS151 1 -14.5V +7.5V DVB_CTRL +15V Standby

U102 MP1411

FOC+,FOC-,RAD+,R AD-

CVBS JACK CVBS

DMEA,FGIN

U302 BA6849

U201 SPHE828 1A-256 MPEG/DSP/RF/DVB

U2
TERAWIN S T100A
SC

FCO,TCO,SCO, STBY,V1P4

LCD BLOCK

VCC_5V, USB_DM,USB_DP ,GND

+15V,-14.5V,+7.5V

BATERY BL OCK
POWER
BAT7.6V

POWER

U901 SI4435D Y

BAT_SENSE DC_SENSE VCC PWM

DC+9.5V

U902 SI4435 S-8232A LFT

FRONT BLOCK

E+5V

Q111

SP _AM P_EN BF1_FM_CS VIDEO_IO_CON AUDIO_CD_CON VFD_TXD VFD_SCK

}
BAT_SENCE,DC_SENCE U603 74VHCT541 AV FD_TXK AV FD_SCK AVFD_CS

MPEG

U903
Audio-5V

STANDBY

GT631 2 (CLV2.9)

SAM_I,SAM_U

U104 TPS 60400

VCC 3.3V

DC+9.5V

A_VIDEO_IO_CON A_AUDIO_CK_CON A_SP_AMP_EN

}
RC601 TSOP6238 Q602 2N3904

AUDIO

A+3.3V

U105 CM1117-ADJ

+1.8V

U 601 MC80F024
KEY_M

5MHz LED

E+5V M+5V VCC_5V VCC A+5V LCD_3V3 VCC_3V3 U105 CM1117SCM223 ADJ APLLVCC3 AUDIO_5V A-5V WCC3 SD_VCC3 RF3.3V USB_PLL3.3 A3.3 PLL3.3V APC3.3V DVD 1V8 DVCC3 U4 AT1780 +15V -10V +7.5V

U101

MP1411

U102

MP1411

2.POWER(DC-DC CONVERTER)BLOCK DIAGRAM

From AC Adapter 9.5v/12v

3-24

U103

MP1411

MAIN CIRCUIT DIAGRAMS

1. MAIN POWER CIRCUIT DIAGRAM

12

P+A D100 1N5822 C103 103 R114 U101 1 2 3 4 5 NC BS NC IN SW SS EN COMP FB GND MP1411 0.22uF(224) R107 10K/1% TP116 R108 5.6K R106 39K 10 9 8 7 6 C105 392 C118 C128 OPEN A-5V LCD_5V LCD_3V3 BAT_SENSE DC_SENSE D102 1N5822 C109 103 U102 TP118 BAT_OUT CE107 10uF/25V C122 0.22uF(224) R104 10K/1% R105 2K TP122 TP107 TP115 1 3 2 9V_IN CE111 100uF/25V C115 0.1uF TP101 R102 120K/1% D104 1N5822 1 2 BAT_OUT C116 CE112 220uF/25V 0.1uF C117 0.1uF FB104 10uH VCC_3V3 LCD_3V3 C127 0.1uF R109 24K 1 2 3 4 5 NC BS NC IN SW SS EN COMP FB GND MP1411 10 9 8 7 6 C107 C129 392 0.1uF R118 10K C106 OPEN GND R103 0 STANDBY L102 22uH VCC_3V3 C110 0.22uF(224) CE102 100uF/10V CE108 100uF/10V STANDBY VCC_3V3 0.1uF R116 10K VCC_5V AUDIO_5V L101 1C3 22uH VCC_5V TP100 BAT_OUT C104 0.22uF(224) 100K VCC_5 C111 0.22uF(224) CE103 CE101 100uF/10V 100uF/10V 1C10 9V_IN

P+A 9V_IN BAT_OUT E+5V VCC_5 VCC_5V AUDIO_5V

9,12 9,12 8,12 6,8,9,12 2 2 2,6,7,8,9,10

11

E+5V

BAT_OUT

10

CE104 10uF/25V

C123

A-5V LCD_5V LCD_3V3

6 8 8

BAT_SENSE 9 DC_SENSE STANDBY VCC_3V3 9 2,9 2,3,4,8,9

GND

2,3,4,5,6,7,8,9,10,12

TP102

J101

POWERJACK

R101

39K/1%

P+A TP104

D103 ss24 C124 103

L104

22uH AUDIO_5V C125 0.22uF(224) CE121 100uF/10V CE109 100uF/10V TP113

TP105 BAT_SENSE U103 TP108 DC_SENSE TP109 TP114 BAT_OUT 1 2 3 4 5 NC BS NC IN SW SS EN COMP FB GND MP1411 0.22uF(224) R115 0.1uF 0.1uF 10K/1% TP106 R119 5.6K R121 39K 10 9 8 7 6 0.1uF C108 STANDBY 392 R113 10K C112 C113 OPEN

4
C126

R110 39K/1%

R111 47K/1%

CE110 10uF/25V C120

C114

3
U104

C121

1uF R150 0 VCC_5V TP112 FB105 1 CE106 10uH A-5V 2 2 E+5V

L105 10uH AUDIO_5V 2 CE105 10uF/16V IN

GND

OUT

Cfly+

Cfly-

TP110

TP111

TPS60400 4

SOT23 E3

10uF/16V 1

C B E3
1

C B 2N3904

2N3906

INDEX&POWER
Sunday, July 16, 2006

3-25

3-26

2. POWER CIRCUIT DIAGRAM

DVCC3

12
L121 50 C141 0.1uF + C142 47uF/10V

GND

11
L106 50

APLLVCC3

C149 0.1uF

VCC L107 50

M+5V

C151 CE119 0.1uF + 47uF/10V MGND A+5V MGND 47uF/10V C160

C163 0.1uF

GND

10

VVCC3 L110 L109 50 C152 0.1uF +C153 47uF/10V C140 1uF 50 C156 0.1uF RFGND VGND A+5V

VCC CE114

5V Power for Video Buffer & Motor Driver & OPU

VCC_5V C157 R124 10K 1 2 3 Q111 2 2F2301P C158 47uF/10V 0.1uF L111 10UH C159 0.1uF VCC

VCC VCC3

8 1,3,4,8,9

VCC3

100uF/10V A3.3 DVD_CTRL A+5V M+5V VCC_5V STANDBY VCC_3V3

A3.3 DVD_CTRL A+5V M+5V VCC_5V STANDBY VCC_3V3

6,8 3 5 1 1 1,9 1,3,4,8,9

SD_VCC3 L113 50 C161 + C162 47uF/10V L116 A3.3 50 L114 VCC_3V3 RF3.3V R139 2.2 (0805) PLL3.3V

DVD_CTRL C183 0.1uF

R130 5.1K

0.1uF

Q106 R128 5.1K 2N3904

DVCC3 APLLVCC3

DVCC3 APLLVCC3 VVCC3 SD_VCC3 RF3.3V PLL3.3V APC3.3V USB_PLL3.3

3 3 3 4 3 3 3,5 3

50

C165 0.1uF

C166 47uF/10V

C167 0.1uF RFGND

VVCC3 SD_VCC3 RF3.3V

RFGND R140 0 (0805) APC3.3V C170 USB_PLL3.3 L120 0.1uF RFGND 50 C172 0.1uF GND + C173 47uF/10V RFGND + C171 47uF/10V

PLL3.3V APC3.3V

USB_PLL3.3

+1.8V AUDIO_5V VPLLVCC1.8 VCC_5 GND

VCC1.8 AUDIO_5V VPLLVCC1.8 VCC_5 GND TGND

3 1,6,7,8,9,10 3 1 1,3,4,5,6,7,8,9,10,12 11

4
VCC_3V3

GND

U105 CM1117SCM223 1.8V SOT223 TAB 4 3 IN OUT 2 + CE118 100uF/6.3V R146 620 330

FB108 100

VPLLVCC1.8 TGND +1.8V C181 0.1uF R148 + C180 0.1uF 100uF/6.3V 10 C182

1 R147

VGND

AUD_GND

TP140

POWER
Sunday, July 16, 2006 GND RFGND GND MGND GND VGND GND AUD_GND GND TGND

3-27

3-28

3. SPHE8202D DSP CIRCUIT DIAGRAM

12

VCC1.8 GND C240 C251 0.1uF C250 0.1uF C211 C215 1uF C209 47pF C208 47pF

VREF0 PD FD

656_D7

R225

NC

RA20

C217 V_BIAS C223 C224 C222 R231

0.1uF NC 0.1uF 0.1uF 360

GND VVCC3 VVCC3 GND GND GND 2 SW202 1 COVER_SW 2 3 SW201 R212 1 4 10K 3 4 VCC3

11

TV_DAC5 TV_DAC3 TV_DAC0

TV_DAC5 TV_DAC3 TV_DAC0

8 8 8 GND

0.1uF

0.1uF C207 0.068uF R201 1.5K

R211 R230

5.1K V_COMP 5.1K V_REF LGIN C210 NC NC GND RFGND VGND V_FSADJ

DVCC3 VIDEO INTERFACE RFO I2C_CLK I2C_DATA IIC GND RF3.3V AU_D0 AU_LRCK AU_BCK AU_XCK SPDIF_OUT C212 1uF C216 1uF C204 0.1uF C201 0.1uF 5 PUHRF RFIP PUHRF R233 GND VVCC3 C221 680pF C226 680pF C225 680pF C227 680pF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 0 U201 C218 1uF C253 0.1uF C252 0.1uF C203 0.1uF C205 GND 0.1uF C214 0.01uF C206 680pF C219 100pF R232 RFI 256 255 254 253 252 251 0.1uF 250 C213 249 1.2K(1%) 248 RF3.3V 247 PLL3.3V 246 245 244 243 RFGND 242 241 240 239 238 237 236 235 PLL3.3V 234 DVCC3 233 232 231 230 229 228 227 226 656_D7 225 224 GND 223 222 GND TV_DAC5 221 220 VVCC3 219 TV_DAC3 218 217 GND 216 VVCC3 215 214 213 GND 212 VVCC3 TV_DAC0 211 V_REF 210 V_FSADJ 209 V_BIAS 208 V_COMP 207 V_V_SYNC 206 V_H_SYNC 205 AU_XCK 204 AU_BCK 203 202 GND 10K R235 AU_LRCK 201 VRST 33 R238 200 /A_MUTE 10K 33 R228 R236 199 R226 VIDEO_IO_CON 33 R237 198 10K 197 DVCC3 AU_D0 196 SPDIF_OUT 195 194 193 VCC_3V3 R221

10

I2C_CLK I2C_DATA

4,6 4,6

20K

The Cover Limit

Switch

RFGND

R229

AU_D0 AU_LRCK AU_BCK AU_XCK SPDIF_OUT

6 6 6 6 6

C202 0.1uF

R_SUNIF_CLK R_SUNIF_FRAME R_SUNIF_GNT R_SUNIF_D0 R_SUNIF_D1 R_SUNIF_D2 R_SUNIF_D3

R_SUNIF_CLK 10 R_SUNIF_FRAME 10 R_SUNIF_GNT 10 R_SUNIF_D0 10 R_SUNIF_D1 10 R_SUNIF_D2 10 10 R_SUNIF_D3

AUDIO INTERFACE

Debug Po r t
J201 VCC3

AGCOP AGCON FLTIN FLTIP RFO RFRP AGCCAP GMRES RF_AVDD DS_AVDD SLVL CNIN RFI PLL_DS_AVSS LGIN LPFNIN FDFLT PDFLT VREFO LPFN LPFO PLL_AVDD E_VDD_O3 E_MX38/656_D0 E_MX37/656_D1 E_MX36/656_CLK E_MX35/656_D2 E_MX34/656_D3 E_MX33/656_D4 E_MX32/656_D5 E_MX31/656_D6 R_A20/656_D7 E_VSS NC VSS_TVA2 TV_DAC5 VDD_TVA2 TV_DAC4 TV_DAC3 VSS_TVA1 VDD_TVA1 TV_DAC2 TV_DAC1 VSS_TVA0 VDD_TVA0 TV_DAC0 V_REFOUT V_FSADJ V_BIAS V_COMP UA0_TX/GPIO UA0_RX/GPIO A_XCK/GPIO A_BCK/GPIO VSS_K6/VSS_O6 A_LRCK/GPIO AUD3/GPIO AUD2/GPIO AUD1/GPIO VDD_O5 AUD0/GPIO IECTX/GPIO IECRX/GPIO AUD4/GPIO

C244 4 3 2 1 V_V_SYNC V_H_SYNC GND VGND 0.1uF

C235 100pF DPDD DPDC DPDB DPDA

A B C D

HEADER 4X1

GND 5 5 5 DVDLDO CDLDO MDI GND VREF1 VREF2 RFGND + C229 0.1uF C247 47uF/10V GND GND GND C254 820pF C234 300pF C237 0.1uF GND 5 TCO GND C238 820pF C239 1000pF R208 R209 110K 20K GND

F E RFGND

7
DVB_CTRL DVD_CTRL VRST DVB_CTRL DVD_CTRL VRST 2 2 6 5 5 VREF1 VREF2

C220 0.1uF +

C246 47uF/10V

R205 C249 0.01uF RF3.3V R206

0 CDMDI APC3.3V 33K(1%)

LCD_open PWRCTL_LCD

LCD_open

PWRCTL_LCD 8 LCD_ON/OFF9 SP_AMP_EN9

TP202

LCD_ON/OFF

C230 0.22uF C231 C232 0.01uF 0.01uF C233 GND 0.047uF R207 NC C236 330pF GND RF3.3V GND RF3.3V RD7 RD6 RD5 RD4 RD3 RD2 RD1 GND RD0 RWE ROE

8,9 VIDEO_IO_CON /SP_MUTE 7 6

5

/A_MUTE AUDIO_CD_CON LCD_SIZE

TP244

/A_MUTE

AUDIO_CD_CON 9 LCD_SIZE 9

FCO

5
F E

5 5

F E

5 DPDA 5 DPDB 5 DPDC 5 5 DPDD 10 6600_27MHZ_O DPDA DPDB DPDC DPDD 6600_27MHZ_O

SPDCO GND

R210 C241 0.1uF C242 0.1uF R213

2.2K

DFCT/GPIO VDD_K1 GPIO/TRAY_IS_IN GPIO/TRAY_IS_OUT GPIO/ttio0_4 VSS_O1/VSS_K1 GPIO/ttio1_5 GPIO/ttio2_6 GPIO/ttio3_7 VDD_O1 GPIO R_CS4_B/GPIO R_CS3_B/GPIO R_CS2_B/GPIO R_CS1_B/GPIO RST_B IR_IN/GPIO VFD_CLK/GPIO VFD_STB/GPIO VFD_DATA/GPIO R_A0 R_A19 R_A18 R_A17 R_A16 E_VDD_K0 R_A15 R_A14 R_A13 R_A12 R_A11 E_VDD_O1 CLKIN CLKOUT USB_GND USB_VDD USB_DP USB_DM VSS_PLLA VDD_PLLA VSS_PLLV VDD_PLLV M_D7 M_D6 M_D5 M_D4 M_D3 VDD_O2 M_D2 M_D1 M_D0 M_WE_B M_CAS_B M_RAS_B VSS_O2 M_CS0_B/GPIO M_BA0 M_D15 M_D14 M_D13 VDD_K2 M_D12 M_D11 M_D10

SCO

15K COVER_SW

/M_RESET

5 5

DMEA FGIN RF3.3V LDSW

/M_RESET 4,9,10
VCC_3V3
R224

R214

4.7K

5 VCC3

RFIP RFIS RFSUM DPDA DPDB DPDC DPDD DVDD DVDC DVDB DVDA CDB CDA CDF CDE RF_AVSS APC_AVSS DVDLDO CDLDO DVDMDI CDMDI APC_AVDD SRV_AVDD V21 R33K V165 SVOTST RFRPPH RFRPBH RFRPMEAN SBADPH SBAD FEO TEO TEOLP OPVIP OPVIN OPVOP SRV_AD_AVSS VRGD AD_DA_VDD DA_TEO DA_FEO DA_VSS E_VDD_O0 R_D7 R_D6 R_D5 R_D4 R_D3 R_D2 R_D1 E_VSS R_D0 R_WE_B R_OE_B SPDC_OUT/GPIO SC_OUT/GPIO SC1_OUT/GPIO TRAY_OUT/GPIO DMEA/GPIO FGIN/GPIO HOMESW/GPIO LDSW/GPIO

SPCA8202D-256pin

VSS_ADA VDD_ADA GPIO GPIO GPIO GPIO R_A1 R_A2 R_A3 R_A4 E_VDD_K1 R_A5 R_A6 R_A7 R_A8 E_VDD_O2 R_A9 R_A10 M_A12/GPIO M_CS1_B/GPIO GPIO/M_D16/SUNIF_D3 GPIO/M_D17/SUNIF_D2 VSS_O5/VSS_K5 GPIO/M_D18/SUNIF_D1 GPIO/M_D19/SUNIF_D0 GPIO/M_D20/SUNIF_CLK GPIO/M_D21/SUNIF_FRAME GPIO/M_D22/SUNIF_GNT GPIO/M_D23 VDD_K4 M_DQM2/GPIO/INT M_DQM3/GPIO GPIO/M_D24 GPIO/M_D25 GPIO/M_D26 GPIO/M_D27 VDD_O4 GPIO/M_D28 GPIO/M_D29 GPIO/M_D30 GPIO/M_D31 M_A3 M_A2 M_A1 VSS_O4/VSS_K4 M_A0 M_A10 M_BA1/GPIO M_DQM0/GPIO M_DQM1/GPIO M_A4 VDD_K3 M_A5 M_A6 M_A7 M_A8 M_A9 M_CKE/GPIO VSS_O3/VSS_K3 M_CLKO VDD_O3 M_A11/GPIO M_D8 M_D9

192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129

GND 4 3 2 1 RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8

RN203

DVCC3 PWRCTL_LCD 5 6 /A_JACK_IN 7 /V_JACK_IN 8 HP_SENSE

33(8P4R) R_SUNIF_CLK

close t 8202 D
VCC1.8

C228 10pF GND

DVCC3 RA9 RA10 I2C_DATA I2C_CLK R_SUNIF_D3 R_SUNIF_D2

GND R_SUNIF_D1 R_SUNIF_D0 R_SUNIF_CLK R_SUNIF_FRAME R_SUNIF_GNT R244 33AUDIO_CD_CON VCC1.8 R239 33

APLLVCC3 PLL3.3V APC3.3V USB_PLL3.3 VCC3 VPLLVCC1.8 VCC1.8 DVCC3 RF3.3V VVCC3 VCC_3V3 VCC_3V3

APLLVCC3 PLL3.3V APC3.3V USB_PLL3.3 VCC3 VPLLVCC1.8 VCC1.8 DVCC3 RF3.3V VVCC3 VCC_3V3 VCC_3V3 10K

2 2 2,5 2 1,2,4,8,9 2 2 2 2 2 1,2,4,8,9 1,2,4,8,9

R234

4 3 2 1 MA3 MA2 MA1 MA0 MA10 M_BA1 DQM0 DQM1 MA4 MA5 MA6 MA7 MA8 MA9 M_CKE

LCD_open RN201 /SP_MUTE 4 5 SP_AMP_EN 3 6 LCD_ON/OFF 2 7 LCD_SIZE VCC_3V3 1 8 DVCC3 4.7k(8P4R) 5 M_REQ 6 VFD_SCK 7 VFD_TXD 8 VFD_RXD RN202 33(8P4R) IR_IN IR_IN GND

VCC1.8

SDRAM_CLK MA11 MD8 MD9

GND SDRAM_CLK DVCC3 4

MA[0..11] MD[0..15] M_CS0 M_CAS M_RAS MWE M_CS0 M_BA0 M_BA1 M_CKE DQM0 DQM1 RD[0..7] RA[0..20] ROE RWE R_CS1

MA[0..11] MD[0..15] M_CS0 M_CAS M_RAS MWE M_CS0 M_BA0 M_BA1 M_CKE DQM0 DQM1 RD[0..7] RA[0..20] ROE RWE R_CS1

4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4

4.7K

M_REQ VFD_SCK VFD_TXD

R204 4.7K

MD2 MD1 MD0 MWE M_CAS M_RAS

PIN82 PIN83 PIN84 RA0 RA19 RA18 RA17 RA16

RESET_B Q211 OPEN C266 OPEN VCC1.8

MD12 MD11 MD10

RA15 RA14 RA13 RA12 RA11

OPEN

R246 OPEN

M_CS0 M_BA0 MD15 MD14 MD13

MD7 MD6 MD5 MD4 MD3

VFD_SCK

R_CS1 /M_RESET

USB_DP USB_DM

CLKIN CLKOUT

OPEN

TP245

50

C265

DVD_CTRL DVB_CTRL

M_REQ

R215 4.7K

R247

65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128

RESET

VCC_3V3

VFD_TXD 9
R245 OPEN
R223 4.7K

1 D211 3 OPEN

RF3.3V

VCC1.8

GND USB_PLL3.3

GND APLLVCC3 GND

VFD_RXD VCC_3V3

L201

VFD_RXD 9
GND Y201

OPEN IR_IN

CLKOUT R243 R216 0 CLKIN open 6600_27MHZ_O

2
HP_SENSE /A_JACK_IN

TP201 TP5A8

HP_SENSE 7 /A_JACK_IN 6

27MHz R219 4.7K 4,9,10 RESET_B

RF3.3V

USB_DM USB_DP

8 8

VCC1.8

GND

VPLLVCC1.8

DVCC3

R227

DVB_CTRL R203 DVD_CTRL R202

open open

GND

GND

GND

1,2,4,5,6,7,8,9,10,12

/V_JACK_IN

/V_JACK_IN 8

C243 33pF

C245 33pF

H/W CONF G I
PIN82 PIN83 PIN84 R218 R222 R217 10K VCC3 10K VCC3 10K VCC3 VCC3 VCC3 VCC3 GND RFGND GND VGND GND RFGND

SPHE8202D DSP
Sunday, July 16, 2006

GND

3-29

3-30

4. SDRAM & FLASH & EEPROM CIRCUIT DIAGRAM

12

11

MA[0..11] MD[0..15] MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 DQM0 DQM1 MWE M_CAS M_RAS M_CS0 R241 33 M_CKE RAM_CLK M_BA0 M_BA1 C255 23 24 25 26 29 30 31 32 33 34 22 35 15 39 16 17 18 19 37 38 20 21 6 12 46 52 GND EliteMT M12L 64164A 54-Pin TSOPII(400mil x 875mil) SD_VCC3 U202 RN205 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10/AP A11 LDQM UDQM WE CAS RAS CS CKE CLK BA0 BA1 VSSq VSSq VSSq VSSq SDRAM 1Mx16x4-7 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 NC NC/RFU VSS VSS VSS VDD VDD VDD VDDq VDDq VDDq VDDq 2 4 5 7 8 10 11 13 42 44 45 47 48 50 51 53 36 40 28 41 54 1 14 27 3 9 43 49 D0 D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 D11 D12 D13 D14 D15 4 3 2 1 5 6 7 8 33(8P4R) RN207 4 3 2 1 5 6 7 8 33(8P4R) 4 3 2 1 4 3 2 1 MD0 MD1 MD2 MD3 MD4 MD5 MD6 MD7 MD8 MD9 MD10 MD11 MD12 MD13 MD14 MD15

10

3 3

RD[0..7] RA[0..20] U203 25 24 23 22 21 20 19 18 8 7 6 5 4 3 2 1 48 17 16 9 26 28 RWE R289 10K GND 11 12 47

7
3 3 3 3,9,10 R_CS1 ROE RWE RESET_B

RA1 RA2 RA3 RA4 RA5 RA6 RA7 RA8 RA9 RA10 RA11 RA12 RA13 RA14 RA15 RA16 RA17 RA18 RA19 RA20 R_CS1 ROE

A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 CE OE WE RST BYTE

DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15/A-1

29 31 33 35 38 40 42 44 30 32 34 36 39 41 43 45

RD0 RD1 RD2 RD3 RD4 RD5 RD6 RD7 3 3 3 3 3 3 3 3 3 3 DQM0 DQM1 MWE M_CAS M_RAS M_CS0 M_CKE SDRAM_CLK M_BA0 M_BA1

RN206 5 6 7 8 33(8P4R) RN204 5 6 7 8 33(8P4R)

RA0

GND

NC NC NC RY/BY VCC GND GND

10 13 14 15 37 46 27 FLASH_POWER FLASH_POWER

10pF GND

GND

C256 0.1uF

VCC3 SD_VCC3 GND

VCC3 SD_VCC3 GND

1,2,3,8,9 2 1,2,3,5,6,7,8,9,10,12

MX29LV800/MX29LV160 TSOP-48

GND

5
FLASH_POWER VCC3 C257 VCC3 L202 VCC3 50 C263 R240 VCC WP SCL SDA 8 7 6 5 10K GND I2C_CLK I2C_DATA 3,6 3,6 GND R242 0.1uF 10K GND 10uF/16V + C258 C259 0.1uF C260 0.1uF C261 0.1uF C262 0.1uF SD_VCC3

4
U204 1 2 3 4 A0 A1 A2 GND 24C02

0.1uF

3
GND

I2C ADDR = 0XA0

SDRAM & FLASH & EEPROM

1
Sunday, July 16, 2006

3-31

3-32

5. RF & MOTOR DRIVER CIRCUIT DIAGRAM

12
C
1 A+5V

C2 E

3 APC3.3V

2SB1132
R332 0 GND R301 100K 470 AA PWRA C311 2 3 C318 Q303 2N3904 R331 470 LDSW 100K DVDLD 2 D301 IN4148 GND GND GND 0.1uF 3 R306 4.7 + C317 47uF/10V 0.1uF 4.7 R305 APC3.3V

11
CDVR DVDVR R311 NC R300 R329 R322 0

C316 47uF/10V

R328 1 Q301 2SK3018

Q304 R303 1 R304 Q305 2SB1132 0 DVDLDO DVDLDO 3 2SB1132 CDLD D302 IN4148 0 CDLDO CDLDO 3

10

GND GND GND

NC

Q302 2SK3018 1 R330

U301 BA5954FP / AT5954 HSOP28

GND

FCO

VINFC

10K 7.5K

BIAS
R318 22K C312 330pF 2 3 CFCerr1 CFCerr2

+ 7.5K

Driver

VOFC+ VOFC-

14 13 R312 R314 1 1

FOC+ FOC-

25

20K

J301

TopRay
FOC+ RADRAD+ FOCGND L301 L302 MDI DVDVR CDVR VREF1 C300 0.1uF F E PUHRF PWRA DPDA DPDB DPDC DPDD GND A+5V 10uH DVDLD GND 10uH CDLD

X2
VNFFC

8
TCO VREF2 C322 0.1uF MGND R316

20K
26 27 22K C314 330pF 25 24 VINTK BIAS CTKerr1 CTKerr2

10K 7.5K

+ 7.5K
BIAS

Driver

VOTK+ VOTK-

15 16 R302 R313 1 1

RAD+ RAD-

X2
VNFTK

20 12 11 SLED+ SLED-

7
SCO R319 10K R327 10K C313 2200pF

4 5 6

VINSL+ VINSLVOSL

+ -

10K

+ 25K

Driver

VOSL+ VOSL-

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

DPDA DPDB DPDC DPDD LDSW DVDLDO CDLDO VREF1 PUHRF MDI E F

DPDA DPDB DPDC DPDD LDSW DVDLDO CDLDO VREF1 PUHRF MDI E F

3 3 3 3 3 3 3 3 3 3 3 3

A+5V APC3.3V GND VREF2 FGIN

A+5V APC3.3V VREF2 FGIN

2 2,3 3 3 3 3 3 3 3

DMEA DMEA SPDCO SPDCO SCO SCO TCO TCO FCO FCO M+5V

BIAS
23 VINLD

10K

+ 15K

26

Driver

VOLD+ VOLD-

17 18 GND

ELCO-CON24(Bottom) GND

M+5V GND 1,2,3,4,6,7,8,9,10,12

6
M+5V PreGND PGND2 PGND GND1 8 9 21 Vcc PVcc1 PVcc2

STBY GND2

28

DMEA

BA5954FP

10

19

29

30

22

MGND

M+5V

C323 0.1uF MGND R324 1 R326 1 R325 1 R323 0 U302 BA6849FP HSOP28 27 MREF 26 RNF 28 VM 26 RNF A3 A2 A1 2 4 7 C320 C306 0.1uF C310 1000pF C309 1000pF C304 0.1uF

C307 0.1uF

C301 0.1uF

C302 0.1uF

M+5V HH3H3+ H2H2+ H1H1+ R308 H+ SA1 SA2 SA3 SLED+ R315 R310 SLED1 2 3 4 5 6 7 8 9 10 11 12 13

J302 1 2 3 4 5 6 7 8 9 10 11 12 13

M+5V MGND M+5V MGND C305 C303

M+5V 0.1uF

R309 SA3 SA2 SA1 0.1uF 10 100 MGND C319 0.1uF MGND

0.1uF

DRIVER

25 SPDCO MGND R321 C315 10K 0.047uF R320 R317 0 0 EC ECR 22 21 23 MGND C321 0.1uF VREF2 18 19 24 DMEA 20 MGND 16 17 FGIN CNF C324 0.1uF

VCC EC ECR ST/-SP SB FG2 FG FR BR CNF

GAIN CONTROL TSD TL Start/Stop Short Brake FG signal(H3) Rotation Detect Brake Mode
GND

H1+ H1H2+ H2H3+ H3-

9 10 11 12 13 14 15

H1+ H1H2+ H2H3+ H3R307 100 HC308 1000pF

0 0

FPC CON13-1mm(top contact)

SPINDLE

GND

HALL BIAS

VH

BA6849FP

MGND

29 30

GND GND

MGND

RF & MOTOR DRIVER

Sunday, July 16, 2006

3-33

3-34

6. AUDIO CIRCUIT DIAGRAM

12

11
AUDIO_5V

E+5V

D402

Q405 2N3906
3 R402 0

R445 12K

Q407 2N3904
1

Q416 OPEN
1

Q410 OPEN
1

IN4148 2

Q406 KRA103S
1 3 3 3

Q412 2N3904
3 1

R443 4.7K 2

D401 1

Q414 KRA103S
3 3 R446 12K

TP410 1

R444 10K

IN4148

1 R440 8.2K TP411 3 R404 7.5K C403 1000P R407 1.8K AUDIO_5V CE401 10uF/16V R449 8.2K C405 270P R414 100 R406 1.8K C404 270P

Q404 OPEN
1

10

R442 4.7K

Q403 2N3904

Q409 2N3904

Q411 OPEN

/A_MUTE

/A_MUTE

GND

C401 0.01U

C402 0.1U

C428 10uF/16V 1 2 3 4 5 6 7 8 9 10 A_MUTE RESET VL AOUT_ASDATA/DSD AOUT_A+ SCLK/DSDB VA LRCK/DSDMODE AGND MCLK AOUT_B+ M3/DSDCLK AOUT_BM2 B_MUTE M1 CMOUT M0 FLT+ 20 19 18 17 16 15 14 13 12 11

L403 10UH

C406 0.1U

C407 0.1U

VRST

R450 8.2K

ABCK ALRCK ACLK SCL SDA

U402 NJM4580M C413 0.1U

CE402 10uF/16V

L402 10UH

R401 51

CS4391
C417

C409 1U

C412 392

3,4

I2C_DATA

SDA

R415 4.7K

C421 1U

0.1U

3,4

I2C_CLK

SCL

U401
RN401

R408 7.5K

R409 270P 1.8K C420 1000P C411 R411 270P 1.8K R413 100

16 15 14 13 12 11 10 9

C434 22uF/16V

A-5V

C422

Y0 VDD X2 U403 Y2 X1 Y X NJU4052BV Y3 X0 Y1 X3 INHIBIT A VEE B VSS

ASDAT0

C408 0.1U

L404 10UH

C414 392

AUDIO_5V

1 2 3 4 5 6 7 8

VRST

C430 10uF/16V

R403 4.7K

L401 10UH

R421 100K

A3.3

TP418

R448 1K

1 R441 1K 3

Q415 KRA103S
R418 1K

Q402 2N3904

R417 1K 3

R447 1K

Q413 2N3904
3 3
L406 10UH

Q408 KRA103S

C432 22uF/16V TP412 C433 22uF/16V

A-5V

R405 7.5K

TP413

C436 R416 TP415 10uF/16V 220 C416 0.1U C426 0.1U

TP409 R422 0

A_AUDIO_CD_CON 9

TP414

R420 100K

3 3 3 3

AU_XCK AU_BCK AU_LRCK AU_D0

AU_XCK AU_BCK AU_LRCK AU_D0

1 2 3 4 33

8 7 6 5

ACLK ABCK ALRCK ASDAT0

R419 TP416 C437 10uF/16V 220

TP417

TP422 R423 0

A_VIDEO_IO_CON 9

C435 22uF/16V

R410 7.5K

R412 8.2K

L405 TP42110UH

AUDIO_5V

C423 27P R438 220

Q401 KRA103S
2

C415 0.1U TP407 3

L409 10UH

C427 0.1U

A3.3

TP401 AUDIO_5V C429 10uF/16V C418 0.1U

L408 10UH R431 0

A3.3

R432 0

R439 100K

SPDIF_OUT

ASPDIF

CON401
Drive IC

GT404

B401 B403 B402

U404

0 300 0

R433 330 R434 330

OPEN OPEN

TP405

R428 220 R427 220

CE403 10U/10V

TP403

NJM4580M

5
LED

C466 10uF/16V

R430 10K

R429 10K

7 6 8 3 4 5 2 1

GT401

C419 0.1U TP406 C410 0.1U

C438 10uF/16V

R426 560

CE404 10U/10V C439 10uF/16V

C440 10uF/16V
L407 10UH

C441 10uF/16V

TP404

TP402

R436

GP1FD310TP

R435

C424C425 470P470P

A-5V

4
R437 220

GND

GND

1,2,3,4,5,7,8,9,10,12

R425 100K

R424 560 TP419

A_MUX_OUT_L 7 A_MUX_OUT_R 7
TP420

3 7 7 7 7

/A_JACK_IN MUTE_L+ MUTE_LMUTE_R+ MUTE_R-

TP408

E+5V GND

1,8,9,12 1,2,3,4,5,7,8,9,10,12

2,8

A3.3

1,2,7,8,9,10 AUDIO_5V 1 A-5V

AUDIO
Sunday, July 16, 2006

3-35

3-36

7. TPA0102 CIRCUIT DIAGRAM

12

A5V

R463 2 Q418 10k 2N3904 3 R467 1k 1

/SP_MUTE 3

11
U406 GND R457 OPEN SPR1 2 3 4 5 1uF + 6 7 C450 + ML_OUT R465 8.2K 1uF 1uF + C452 C454 R468 OPEN 1uF 8 9 10 11 SPL12 PGND ROUTPVDD RHPIN RLINEIN RIN VDD LIN LLINEIN LHPIN PVDD LOUTROUT+ SE/BTL HP/LINE VOLUME SEDIFF SEMAX AGND BYPASS FADE SHUTDOWN LOUT+ PGND 24 23 22 21 20 19 18 17 16 15 14 13 SPL+ GND + 2.2uF + C451 R453 10k 2 R466 0 C464 10uF/16V 3 R464 open Q417 open 1 R455 1K R458 100K VOL_CTRL R485 A5V 18K C448 2.2uF
C444 C443

SP_R-

SP_R+
R456 1K
L412 50

10
1uF + MR_OUT R459 1uF 8.2K C445 C446

A5V

TP428 R460 4.7K R480 NC R461 4.7K R462 6.8K

R454 10K TP425

AUDIO_5V A5V
C467
100U/10V L411 50

1,2,6,8,9,10

AUDIO_5V

C449

open
C442

0.1U

0.1U CE406

0.1U

9 A_SP_AMP_EN

TPA6011

SP_L+ SP_LMUTE_L-

8 8 6 6

HSJ1493-01-010
+ +

MUTE_RGT406 GT408 C455

B405 0 B404 0

C465 A_MUX_OUT_L C463 47uF/10V A_MUX_OUT_R 47uF/10V ML_OUT MR_OUT

CON404 7 6 5 4 3 7 6 5 4 3 VOL2 2 1 2 1

1 2 6 3 4 5

TP426 TP427

R470 0

C459 100uF/10V C460 100uF/10V

TP430

SP_L+

R471 0

A_MUX_OUT_L6 A_MUX_OUT_R 6

J402 HP JACK

R478 1K R474 1K 1000P

C456 1000P

GND
AUDIO_5V

1,2,3,4,5,6,8,9,10,12

3 HP_SENSE

GT410

R473 15K

R472 4.7K
B409 300

HSJ1493-01-010
3
1 2 6 3 4 5 GT409 GT411 C457 R476 R477 1K 1K 1000P
B407 0 B406 0

R469 0

C461 100uF/10V

SP_R+
R452 0 C462 100uF/10V

TP431

2
R479 15K

R475 4.7K

J403 HP JACK
B408 300

C458 1000P

MUTE_R+ MUTE_L+

6 6

TP429

Sunday, July 16, 2006

TPA0102
P Q R S T

3-37

3-38

8. VIDEO PORT CIRCUIT DIAGRAM

12

11
C501 L501 3 TV_DAC0 TV_DAC0 R501 R521 0 C507 100pF C512 100pF 10pF 1uH CVBS 16 U501 C513 22pF DVD_CVBS TP522 VGND VGND CVBS_IN 14 11 5 2 13 10 6 3 1 4B1 3B1 2B1 1B1 4B2 3B2 2B2 1B2 S TP520 + CE504 10uF/16V C509 104 ESD(15pF) C521 0 Q502 C522 22pF /V_JACK_IN GND OE 15 R514 10 AUDIO_5V C508 104 4.7K 4 3 1 2 5 6 L505 0 AUDIO_5V C520 ESD(15pF) J505 VIDEO IN/OUT

VCC

10

75

FSAV330

VGND

4A 3A 2A 1A

12 9 7 4

L506

R512 100 R513 A3.3

9
C514 L508 3 TV_DAC3 TV_DAC3 R504 0 C515 100pF R505 22pF 75 (1%) VGND VGND VGND TP502 CVBS_IN C516 100pF 10pF 1.8uH TFT/SY C502

TP523 VIDEO_IO_CON

0=in,1=out 13 14

TP524

L502 VIDEO_IN 0 L510 TP504 TP505 TP506 TP507 TP508 TP509 TP510 TP503 J504 /V_JACK_IN AUDIO_5V A3.3 VIDEO_IO_CON VCC_3V3

TFT/SY 0 L511 TFT/SC 0 C503 L503 10pF 1.8uH TFT/SC C504 100pF R507 22pF 75 (1%) C505 100pF C506

SY SC

SPLSPL+ SPRSPR+
VIDEO_IN

/V_JACK_IN AUDIO_5V A3.3

3 1,2,6,7,9,10 2,6

SY SC
MCU_SDA MCU_SCL LCD_RST

TV_DAC5

TV_DAC5

R506

TP511 TP512 TP513

VGND

VGND VGND

TFT Cover Limit Switch TP516

BAT_OUT CE501 10uF/25V +

TP515 L507FB/1206 C517 0.1uF + CE502 100uF/25V GND 3 2 1 CON3 1 TP525 D501 open C519 0.1uF TP501

LCD_3V3 LCD_3V3 CE503 47uF/10V

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CON20

VIDEO_IO_CON 3,9 VCC_3V3 1,2,3,4,9

GND

GND

1,2,3,4,5,6,7,9,10,12

BAT_OUT VCC

BAT_OUT VCC LCD_3V3 LCD_5V

1,12 2 1 1

J501

LCD_3V3 LCD_5V

TP517

4
TP519 PWRCTL_LCD R515 4.7K C518 ESD(15pF)2

SPLSPL+

SP_LSP_L+ SP_RSP_R+ MCU_SDA MCU_SCL LCD_RST

7 7 7 7 9 9 9

GND

SPRSPR+

3
6
4

J503 USB TYPEA 4 3 2 1

3

MCU_SDA F1 C6 S075 L504 R508 R509 C510 0 22 22 VCC USB_DM USB_DP 3 3 R288 10K C511 NC R502 15K R503 15K 1 2 3 4 5 6 7 CON14 GND LCD_open WAKEUP KEY_P KEY_M NAVIGATION E+5V 3 9 9 9 9 1,6,9,12 VCC3 MCU_SCL LCD_RST PWRCTL_LCD

GND GND GND GND GND

2 1

1:GND 2:D+

3:D4:VCC

J502

PWRCTL_LCD 3

NC

VIDEO PORT
Sunday, July 16, 2006

3-39

3-40

9. MCU CIRCUIT DIAGRAM

12

L603

AUDIO_5V

VFD_RXD
11
R635 10K
E+5V

VFD_RXD

U603
VCC 20 19 1 9 8 7 6 5 4 3 2 G2 G1 11 12 13 14 15 16 17 18 Y8 Y7 Y6 Y5 Y4 Y3 Y2 Y1 A8 A7 A6 A5 A4 A3 A2 A1

C621 10UH 0.1U

Signal Power Up (3.3V=>5V)

L601

TP617

TP622

7 A_SP_AMP_EN
10
E+5V TP614

SP_AMP_EN3
TP615 TP616

10UH E+5V

LCD_ON/OFF

BAT_SENSE

R619 4.7K

DC_SENSE

41 THERMISTER

43 NAVIGATION

CHARGE

KEY_P

74VHCT541
9
44
E+5V

KEY_M

C1 0.1U

42

39

38

37

36

35

34

40

U601
R616 10K R618 10K R642 10K 33 32 31 30 29 28 27 26 25 24 23 LCD_SIZE IR

VDD

GREEN OPEN

1 2 3 4 5

RB1 RB2 RB3 RB4 AD4 RB6 RB7 RE6 RE5 RE4

VCC_3V3

TP602

RED

HW RESET
,4,10 /M_RESET
TP601

R634 4.7K

C602 D603 R602 0 1 2 0.1U

R603 0

1,2 STANDBY

VSS

AN0

AN7

AN6

AN5

AN4

AN3

AN2

AN1

P03

/REST XOUT XIN P25 VDD0 VSS0 X1 X2 25 RD1 IC0(VPP) RD0

10uH

L602

6 A_VIDEO_IO_CON 6 A_AUDIO_CD_CON AVFD_TXD AVFD_SCK /AVFD_CS

TP618 TP619

E+5V R646 10K C632 0.1U C609 10U/10V C601 0.1U

E+5V

VIDEO_IO_CON 3,8 3 VFD_TXD AUDIO_CD_CON 3 VFD_SCKVFD_TXD M_REQ VFD_SCK 3 M_REQ 3

KEY_P
TXD RXD A_VIDEO_IO_CON VFD_RXD AVFD_TXD AVFD_SCK

8 8

KEY_M

NAVIGATION 8 CHARGE 12

NTSC R610 0 R615 10K PAL E+5V

R645 10K

CHARGE_ENABLE

6 7

12 THERMISTER DC_SENSE 1 BAT_SENSE 1

/AVFD_CS

8 9

LCD_ON/OFF3 LCD_SIZE MCU_SDA 3 8 8 8 1,6,8,12 1,2,6,7,8,10 1,2,3,4,8 1,12

6
E+5V

8
RED

WAKEUP
3

10 2 11

MCU_SCL LCD_RST E+5V AUDIO_5V

R614 R613

E+5V
R620

Q602

GREEN

220

5
R622 220

REMOCON FORMAT DATA MODE

13

14

15

16

17

18

TX

R633 OPEN

2N3904
R6056.8K 10K R604 56K 1

19

20

12

21

SOUT

VDD1

RE3 RC0 RC1 RE2 RE1 RE0

SCK

SIN

22

VCC_3V3 9V_IN
100K

LCD_SDA

LCD_SCL

E+5V
3

R617 10K

E+5V
4
3

E+5V Q601
1 R648 100K

HOLD
4.7K

X601 /REST C604 22p 5MHz C605 22p

LCD_RST

R632 OPEN

9V_IN

R626 OPEN R612 R611 E+5V OPEN IR 100K /REST R627 OPEN

J601 GND TXD RXD 1 2 3 4 HEADER 4X1

R641 100

Q605 2N3906
2 2

R630 220

R631 220

GND

OUT

VDD

3
R609 open 1 1 R649 0 2 U602 aat3522 D601 open R624 0
TP612

2N3906

E+5V

RC601 TSOP6238
MCU_SDA
E+5V

MCU_SCL
C611 R639 R638 C612 1 100p R636 10K 100 100 7 6 5 2 2 VCC_MCU R637 10K

Q603 2N3904
3 3 R628 220 R621 220

Q604 2N3904
R623 220 R629 220

R625 330
TP613

100p

U604 WP VCC SCL A0 A1 SDA A2 VSS 24C016A 8 1 2 3 4

IR_IN C626 0.1U

LCD_SCL LCD_SDA C608 10U/16V

3 C625 0.1U

2
D605 GREEN LED D606 RED LED

C607 open

C610 0.1uF

IR_IN

3 1,2,3,4,5,6,7,8,10,12

RESET PART
1

GND

3-41

3-42

10. CHARGING CIRCUIT DIAGRAM

12

GND DC+9.5V BAT_IN

D901 R915 1 2 3 4

U902 1 2 3 4 Si4435 R927 VCC R904 51 10 8 7 6 5 8 7 6 5

L901

33UH P+A C908 C907 104 R926

SAM_I

11
D903 IN4148

IN5822

C902 47U/25V

C906 104

R903 10k

Q902 2N3904

10K

D902 IN5822 100U/25V P10K R924 R925 C911 104

0.15 R928

0.15 R929

10
R907 1K R908 3.6K TEST1

Q903 2N3904 Q904 C912 47U/25V U901

VREF

150K(1%) C913 104 R910 2N3906 2k Q905 9013 PWM 3.6K R913 10K R911 9L7 9L6 1206-100 1206-100
P+ SAM_U

GND R906 R905 51K(1%) NC

C910 104

R912 KA431 0.5% C914 3.6K 104

TJ901

1 2 3 4

P+ R936FB/330 THERMISTER R921FB/330 P9L5 9L4 1206-100 1206-100

R914 1k

R916 1k

4 HEADER VCC

DC+9.8V P+

VREF PWM R919 R918 51K R932 1K SAM_T C903 C916 104 104
SAM_U SAM_I

Q906 2N3904 U903 1 2 3 4 5 6 7 8 9 10 GT6312(CLV2.0) 20 19 18 17 16 15 14 13 12 11

PORTE0 TEST1 TEST2 VREF

R917 1k

R902 10K

10K

DCPWR
5
R901 100K 5 6 7 8 4 3 2 1 C901 0.1U

PORTE.2 PORTE.1 PORTE.3 PORTE.0 PORTD.2 PORTD.1 PORTD.3/PWM1 PORTD.0 PORTC.3/PWM0 PORTC.1VREF PORTC.0/OSCO PORTC.3/T0 OSC1 /RESET VDD GND PORTA.0/AN0 PORTB.3/AN7 PORTA.1/AN1 PORTB.2/AN6

R9201K VCC
TP702 TEST1

CHAGER
TP703

R9358.2K C905
SAM_T

TEST2

104

R922 R923 10K 10K

Q901 SI4435DY
4

VCC R933 10K

ce
C904

R934 CHARGE_ENABLE 1K

104

3
C915 0.047U

TP701

THERMISTER

0.15 R930 CHARGE

3-43

3-44

11. INVERTER 2995C CIRCUIT DIAGRAM

12

11

10

J1
6

F1 1 2 3 R2 10R C3 10uF/16V 3 Q1 2N3904 2 C7 105 2

L1 22uH R1 5.1K

C1 4.7uF X5R 16V 1

D1 SS14 2 + C5 104 C6 2 223 1 D2 13V 1 D3 1SS355 2 R4 1K J2 1 2 CON2-1.25

ON/OFF

CON3-1.25

C4 10uF/16V L2 3

C2 10uF/20V 22uH Q2 STS3402 2

U1 VCC

AP1624 EXT GND FB 5 1 1

ON/OFF D4 R3 10K R5 NC

C8
3

CE

103 1

5V6

C9 103

R6 5.1K

R7 15R 1%

R8 NC

3-45

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MAIN PRINTED CIRCUIT DIAGRAMS

1. MAIN P.C. BOARD (TOP VIEW)

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2. MAIN P.C. BOARD (BOTTOM VIEW)

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3. USB P.C. BOARD

(TOP VIEW) (BOTTOM VIEW)

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4. INVERTER P.C. BOARD

(TOP VIEW) (BOTTOM VIEW)

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5. KEY P.C. BOARD

(TOP VIEW) (BOTTOM VIEW)

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