AS A LGHTWEGHT MATERAL N OL WELL CEMENT 8v lmam ranadlpa 8lckv nelson 8rlan 8ukma W TB-BANDUNG, 1-3 DESEMBER 2009 UNIVLk5I1A5 LM8ANGUNAN NA5ICNAL "VL1LkAN" CGAkAk1A IAkUL1A5 1LkNCLCGI MINLkAL IUkU5AN 1LkNIk LkMINAkAN resenLaLlon l8n88W 2 TB-BANDUNG, 1-3 DESEMBER 2009 ln18CuuC1lCn Increasing IeveIs of environmentaI degradation and energy needs (oiI and naturaI gas), motivate the oiI industries to deveIop and use environmentaIIy friendIy technoIogies to increase their production. resenLaLlon l8n88W 3 TB-BANDUNG, 1-3 DESEMBER 2009 ln18CuuC1lCn ndonesia is the producer of palm oil in the world's second largest The problem : oil palm shell is a Lignocellulosic waste materials Solution : waste recycling resenLaLlon l8n88W 4 TB-BANDUNG, 1-3 DESEMBER 2009 ln18CuuC1lCn discover and prove the other alternative as a lightweight material oil palm shell effects on the compressive strength determine the appropriate composition of using OPS in mixing cement 8esearch aoals resenLaLlon l8n88W 3 TB-BANDUNG, 1-3 DESEMBER 2009 lLCW CPA81 S1A81 PERFORM LTERATURE SEARCH PREPARATON MATERALS LABORATORY TEST SCENTFC LTERATURE EVALUATE LTERATURE AND POSSBLE RESEARCH PROCEDURES DEFNE THE SCENTFC HYPOTHESS, RESEARCH OBJECTVES AND METHODOLOGY ConL A COMPRESSVE STRENGTH DENSTY AP CLASS G PORTLAND CEMENT OL PALM SHELL CHARCOAL DSTLLED WATER resenLaLlon l8n88W 6 TB-BANDUNG, 1-3 DESEMBER 2009 lLCW CPA81 lrom A DATA COLLECTON DENSTY COMPRESSVE STRENGTH DATA ANALYSS PREPARATON REPORTS PRESENTATON Lnu resenLaLlon l8n88W 7 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW resenLaLlon l8n88W 8 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW well cemenLlna THE PURPOSE OF OIL WELL CEMENTING To fill the annular space between a string of casing and the formations J do we need t ? Lo resLrlcL fluld movemenL beLween formaLlons Lo provlde supporL for Lhe caslna Lo proLecL Lhe caslna from corroslve flulds Lo proLecL freshwaLer zones resenLaLlon l8n88W 9 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW well cemenLlna There are two basics of cementing job Primary cementing Secondary cementing Caslna CemenL lormaLlon zones W e l l b o r e Squeeze cemenLlna 8emedlal cemenLlna luaback cemenLlna resenLaLlon l8n88W 10 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW well cemenLlna (hLLp//rlslnasLarservlcescom/lma/aallervphoLo2[pa) resenLaLlon l8n88W 11 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW well cemenLlna Cement Characteristics The cement slurry is pumped down the casing includes cement, additives and water, then flowing up through the casing and the formations. ementng matera| CemenL orLland cemenL ls Lhe raw maLerlal used ln cemenLlna [obs Al Class C ls aenerallv used bv Lhe peLroleum lndusLrv AddlLlves Lo conLrol Lhe properLles of cemenL classlfled lnLo AcceleraLors LxLenders 8eLarder LosL ClrculaLlon AddlLlves ulspersanLs lllLraLlon ConLrol AddlLlves and Speclal AddlLlves resenLaLlon l8n88W 12 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW well cemenLlna Major considerations in the design of cement sIurry uenslLv Lhls mlnlmlzes Lhe rlsks of losL clrculaLlon or klcks 1hlckenlna Llme Lhe lenaLh of Llme Lhe slurrv ls sLlll pumpable Compresslve sLrenaLh ls Lhe reslsLance Lo breakaae Lhrouah compresslon Some maln slurrv properLles easv mlxlna and pumplna aood rheoloalcal properLles for removal Lhe mud and dlsplacemenL rapld developmenL of compresslve sLrenaLh resenLaLlon l8n88W 13 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW well cemenLlna (hLLp//llLeolllnvesLmenLscom/lmaaes/ceme nLaulde[pa) (hLLp//wwwlcdponllneora/slLes/sanandreas/news/lod/2007_09_14[pa) resenLaLlon l8n88W 14 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW exLenders LlahLwelahL maLerlals (exLenders) low fracLure aradlenL Lo reduce cemenL slurrv denslLv 8emember Lhls equaLlon h 0032 x o x h We can conclude LhaL a reducLlon of slurrv denslLv reduces Lhe hvdrosLaLlc pressure durlna cemenLlna resenLaLlon l8n88W 13 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW exLenders ozzolans are a slllceous or slllceous and alumlnous maLerlal whlch ln lLself has llLLle or no cemenLlLlous value buL wlll chemlcallv reacL wlLh llme (llberaLed from hvdraLlna cemenL) aL ordlnarv LemperaLure Lo form compounds possesslna cemenLlLlous properLles (accordance wlLh AS1M deslanaLlon C21933) resenLaLlon l8n88W 16 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW exLenders 1here are Lwo Lvpes of pozzolans Nototol pozzoloos whlch lnclude volcanlc ashes and dlaLomaceous earLh ttlflclol pozzoloos obLalned bv Lhe heaL LreaLmenL of naLural maLerlal such as flv ashes resenLaLlon l8n88W 17 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW oll palm shell 3/4.,75 ClL ALM SPLLL palm oll mlll wasLe maLerlal conLalnlna slllca of abouL 092 (1[uL[u nurhavaLl t ol 2003) Slllca comblnes wlLh Lhe free Ca(CP)2 whlch ls llberaLed from cemenL Lo form a sLable Calclum SlllcaLe PvdraLe (secondarv cemenLlLlous producLs) PeaL LreaLmenL can lncrease Lhe slllca conLenL (aLcharln WoraLhanakul t ol 2009) resenLaLlon l8n88W 18 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW compresslve sLrenaLh Crdlnarv orLland cemenL free llme ls llberaLed when cemenL hvdraLes free llme evenLuallv dlssolved and remove bv waLer conLacLlna Lhe cemenL Calclum SlllcaLe PvdraLe can be formed when free llme comblnes wlLh slllca 1he Lwo processes above makes orLland cemenL has a low compresslve sLrenaLh value SoluLlon 8v addlna slllcaconLalnlna maLerlals resenLaLlon l8n88W 19 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW prevlous researches u C L 1eo t ol (2006) ln Lhelr paper SLrucLural ConcreLe uslna Cll alm Shell (CS) as LlahLwelahL AaareaaLe aL unlverslLl Malavsla Sabah 1hev polnLed ouL LhaL Lhe concreLe wlLh a mlxLure of oll palm shells can lncrease Lhe compresslve sLrenaLh and also become llahLwelahL concreLe resenLaLlon l8n88W 20 TB-BANDUNG, 1-3 DESEMBER 2009 Ll1L8A1u8L 8LvlLW prevlous researches Shahrln Shahrudln t ol (1994) concernlna compresslve sLrenaLh of oll palm shell ash Cll palm shell ash has a speclflc aravlLv of 217 whlch ls llahLer Lhan orLland cemenL and Lhe besL resulLs obLalned aL concenLraLlons of 20 wlLh a compresslve sLrenaLh of 2000 psl resenLaLlon l8n88W 21 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 resenLaLlon l8n88W 22 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 procedures Compresslve sLrenaLh LesLs were carrled ouL accordlna Lo Al SpeclflcaLlons 10A Speclflc aravlLv was LesLed bv uslna waLer dlsplacemenL meLhod 1he raLlo was varled Lo 1383 2373 3363 4060 4333 3030 1he LesLs were carrled ouL wlLh a curlna Llme of 24 hours aL a LemperaLure of 80 'l and a curlna Llme of 8 hours aL a LemperaLure of 140 'l resenLaLlon l8n88W 23 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 resulLs Cll alm Shell (CS) 1vpe Chemlcal ComponenLs SlC2 (Slllca) CaC normal 092 no LesL Charcoal 3680 13 Ash 4803 1848 Chemical components Specific gravity Cll palm shell has a speclflc aravlLv of abouL 121 resenLaLlon l8n88W 24 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 resulLs uenslLv decreaslna resenLaLlon l8n88W 23 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 resulLs Compresslve sLrenaLh aL a LemperaLure of 80 'l curlna Llme of 24 hours pressure of 147 psl * 1he Amerlcan eLroleum lnsLlLuLe PalllburLon Co 1183 psl *Ref : G.V. Chilingarian 09,., 1989 resenLaLlon l8n88W 26 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 resulLs Compresslve sLrenaLh aL a LemperaLure of 140 'l curlna Llme of 8 hours pressure of 147 psl Al SLandards resenLaLlon l8n88W 27 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 dlscusslon Compressive strength aL a LemperaLure of 80 'l a maxlmum compresslve sLrenaLh of 217386 psl was obLalned wlLh a raLlo of 2373 aL low LemperaLures Lhe hvdraLed llme and slllca becomes less chemlcallv acLlve LemperaLure ls one of Lhe ma[or facLors affecLlna Lhe hvdraLlon of orLland cemenL Lhe raLlo of Lhls maLerlal Lo cemenL up Lo 3363 ls posslble resenLaLlon l8n88W 28 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 dlscusslon aL a LemperaLure of 140 'l a maxlmum compresslve sLrenaLh of 390049 psl was obLalned wlLh a raLlo of 4060 1hls occurred bv a chemlcal reacLlon beLween hvdraLed llme and slllca ln Lhe correcL sLolchlomeLrlc raLlo CS charcoal alve slanlflcanL lmprovemenLs ln Lhe compresslve sLrenaLh of orLland cemenL Lhe raLlos from 1383 Lo 3030 are posslble Lo use resenLaLlon l8n88W 29 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 dlscusslon uecreaslna of Lhe compresslve sLrenaLh afLer Lhe besL resulL obLalned an lmbalance reacLlon of Lhe chemlcal componenLs beLween hvdraLed llme (Ca(CP) 2 ) slllca (SlC 2 ) and waLer (P 2 C) approxlmaLelv of 21 ls Ca/Sl raLlo Lo form a calclum slllcaLe hvdraLe (WPu Mlcroanalvsls ConsulLanLs LLd 2009) resenLaLlon l8n88W 30 TB-BANDUNG, 1-3 DESEMBER 2009 LA8C8A1C8? 1LS1 dlscusslon compresslve sLrenaLh dlfference from prevlous research (oll palm ash) Lhe chemlcal composlLlon and phvslcal characLerlsLlcs of Lhe enLlre blndlna svsLem especlallv calclum conLenL (Mlchael A Caldarone 2008) hlah calclum oll palm shell (oll palm shell ash) need Lo exLend Lhe curlna Llme Lo reach hlah compresslve sLrenaLh resenLaLlon l8n88W 31 TB-BANDUNG, 1-3 DESEMBER 2009 CCnCLuSlCnS 1he normal concenLraLlons of oll palm shell charcoal are beLween 13 Lo 40 whlch lncrease Lhe compresslve sLrenaLh however up Lo 30 ls posslble depends upon Lhe LemperaLure 1he hlahesL compresslve sLrenaLh of oll palm shell charcoal was obLalned wlLh a raLlo of 4060 (390049 psl) wlLh a LemperaLure of 140 'l curlna Llme ls abouL elahL hours and 2373 (217386 psl) wlLh a LemperaLure of 80 'l curlna Llme ls abouL 24 hours resenLaLlon l8n88W 32 TB-BANDUNG, 1-3 DESEMBER 2009 CCnCLuSlCnS AddlLlon of oll palm shell charcoal Lo cemenL can reduce Lhe cemenL slurrv denslLv and lncrease Lhe compresslve sLrenaLh Cll palm shell ls a pozzolanlc maLerlal conLaln of 368 slllca 1hls maLerlal ls an alLernaLlve Lo used ln oll well cemenLlna as a llahLwelahL maLerlals (exLenders) 8apld sLrenaLh developmenL 1hls maLerlals can reduce cemenLlna cosLs and also reduce envlronmenLal polluLlon because lL recvcles Lhe wasLe dlsposal resenLaLlon l8n88W 33 TB-BANDUNG, 1-3 DESEMBER 2009