SALIENT FEATURES OF 500 MW BOILER

TYPE OF BOILER:
Single Drum Top supported, Fusion welded WW Panel, Controlled circulation system, Tangential fired, Radiant Dry Bottom Pulverized coal fired outdoor Balanced Draught Cut corner 51mm OD WW Tubes at 63.5 mm pitch Rap around Buck stay system

FIRST PASS:
Boiler Furnace Depth -15.7972mtr Furnace Width -19.177mtr Height of Furnace (upto Radient roof)64.168mtr.

SECOND PASS:
Depth -13.716mtr Width -19.177mtr Total Height of Boiler- 90mtr.

BOILER EXPANSION DETAILS

FIRST PASS: Vertically Downward Expansion at Ring Header (10.250mtr elev.) : 330mm Horizontal Expansion at Ring Header (10.250mtr elev.) : 36mm SECOND PASS : Vertically Downward Expansion at Ring Header (44.060mtr elev.) : 174mm Horizontal Expansion at Ring Header (44.060mtr elev.) : 58mm

 BOILER DRUM EXPANSION : Vertical Downward Expansion at 75.333mtr elev.=29mm Horizontal Expansion at 75.333mtr elev.= 53mm

BOILER PARAMETERS (BMCR)

STEAM FLOW AT SH OUTLET PRESSURE OF SUPERHEATED STEAM TEMP.OF SUPERHEATED STEAM STEAM FLOW AT REHEATER OUTLET ENTRY PRESSURE OF REHEATED STEAM ENTRY TEMP. OF REHEATED STEAM EXIT PRESSURE OF REHEATED STEAM ENTRY TEMP. OF REHEATED STEAM 1625 t/h 178 kg/sq.cm 540 0C 1392.4 t/h 45.04 kg/sq.cm 337 0C 42.39kg/sq.cm 540 0C 254.5 0C 283 0C 357 0C

FEED WATER INLET TEMP. FEED WATER TEMP BEFORE ECO. FEED WATER TEMP AFTER ECO. -

TEMP.AT LTSH OUTLET TEMP.AT S/H DIVISIONAL OUTLET TEMP.AT FINAL S/H OUTLET -

436 0C 488 0C 540 0C

DESIGN PARAMETERS OF BOILER

BOILER DRUM PRESSURE209 kg/sq cm SH OUTLET PRESSURE 191 kg/sq cm FINAL SH TEMP. 540 0C REHEATER OUTLET PRESSURE 52.4 kg/sq cm BOILER HYD. TEST PRESSURE 313.5 kg/sq cm REHEATER HYD. TEST PRESSURE - 78.6 kg/sq cm

HEATING SURFACE OF BOILER

ECONOMISER WATER WALL STEAM COOLED WALL LTSH SH DIVISIONAL PANELS PLATEN SH (FINAL SH) SH ROOF RH FRONT COILS RH REAR COILS 20000 sq mtr 7000 sq mtr 2010 sq mtr 8500 sq mtr 2025 sq mtr 2200 sq mtr 830 sq mtr 4128 sq mtr 3500 sq mtr

TOTAL HEATING SURFACE AREA = 50193 sq mtr

WATER HOLDING CAPACITY OF BOILER

BOILER DRUM (FULL) : CIRCULATION SYSTEM : ECONOMISER : SUPERHEATER(LTSH,SH Div. Panel, Final SH): REHEATER : 60 cubic mtr 170 cubic mtr 150 cubic mtr 130 cubic mtr 105 cubic mtr

TOTAL VOLUME :

615 cubic mtr

DM WATER REQUIRED FOR HYD. TEST (DRAINABLE) : 420 cubic mtr

SOOT BLOWER DETAILS

WALL SOOT BLOWERS : 88 Nos. (FUTURE - 16 Nos.)
(FRONT & REAR AT EACH ELEVATION - 6 Nos. EACH, RHS &LHS -5 Nos. EACH, TOTAL 4 ELEVATIONS)

LRSB APH SOOT BLOWERS

: 40 Nos. (FUTURE - 4 Nos.) :2 Nos.

COMPARISON BETWEEN NATURAL & ASSISTED CIRCULATION BOILERS

S/H S/H

DRUM

DRUM

BOILER WALLS

BOILER WALLS

ECO

ECO

CC PUMP

FEED LINE RING HEADER

FEED LINE RING HEADER

NATURAL CIRCULATION BOILER (SUB CRITICAL BOILER 30MW-250MW) DRUM CG. 26 MTR 58 MTR
FORCE CAUSING FLOW OF WATER THROUGH TUBES

ASSISTED CIRCULATION BOILER (500MW) DRUM CG 75.33 MTRS

F = WCOLD X H1 - W HOT X H2

CRITICAL BOILERS OR ONCE TROUGH OR MONOTYPE BOILER

S/H

SEPERATOR

WATER

ECO DRAIN

FEED PUMP

BOILER WALLS

STEAM

IMPORTANT FEATURES OF 500 MW BOILER

C.C. PUMPS ORIFICE PLATES IN BOTTOM RING HEADER RIFLED TUBES IN WATER WALLS DIVISIONAL SUPERHEATERS ECO LINK CONNECTIONS FROM BOTTOM OF BOILER DRUM DOWN COMMERS CONNECTION TO ONLY BOTTOM RING HEADER. ECO RECIRCULATION CONNECTION TO BOTTOM RING HEADER REAR. 2 NOS. TRISECTOR TYPE AIR PREHEATERS. 8 NOS. BOWL MILLS ( XRP 1043 TYPE) & GRAVEMETRIC 36 SIVE FEEDER ( FEEDER LOCATION 21 ML ) 4 NOS OIL ELEVATION & 8 NOS. COAL ELEVATION. 2 NOS. I.D FANS, 2 NOS. F.D.FANS, 2 NOS. SEAL AIR FAN, 11 SILENCERS , 20 SAFETY VALVES HEA INNITERS. COAL CONSUMPTION 8400 T/HR.

NUMBER OF TUBES & DIAMETERS

DESCRIPTION
RISER TUBES( W/W O/L HDR. TO DRUM) WATER WALL ( FUSION WELDED ) HANGER TUBES SCREEN TUBES REAR ARCH EXTENDED SIDE W/W PANEL ECONOMISER LTSH DIVISIONAL PANELLETE FINAL SUPERHEATER REAHEATER RADIENT ROOF 1ST PASS SUPER HEATER CONNECTION TUBES(DRUM TO RADIENT ROOF ) B.P. SIDE WALL ( FRONT ) B.P. SIDE WALL ( REAR ) B.P. ROOF TUBES B.P.FRONT SCW TUBE B.P.REAR WALL TUBE

NO. OF TUBES / PANELS

68 NOS. FRONT-269 NOS., REAR-269 NOS, LHS-212 NOS, RHS-212 NOS. 44 NOS. 177 NOS. 177 NOS. LHS-37 NOS.& RHS-37 NOS. 92 X 3 BANKS 62 X 2 BANKS 6 ASSY. & 8 PANELS i.e. 48 NOS. 25 COILS FRONT-74 NOS. & REAR 74 NOS. 150 NOS. 21 NOS. 60 NOS. 31 NOS. 126 NOS. 126 NOS. 137 NOS.

DIAMETER OF TUBE IN MM
159 51 63.5 63.5 63.5 63.5 38.1 47.63 44.5 51 54 63.5 159 63.5 51 51 51 51

SAFETY VALVES LOCATION

M.S.LINE HRH LINE CRH LINE DRUM

SAFETY VALVE ERV

(ELECTROMATIC RELIEF VALVE)