HIGH PERFORMANCE VERTICAL MACHINING CENTER

HIGH PERFORMANCE VERTICAL MACHINING CENTER

at an
The XV series is built with state-of-the-art technology in mind and packed with features at price you can afford. With all the features loaded on the new XV series, it will help diversify your machining capabilities and keep your manufacturing costs down. It will be one of the most valuable investments you've ever made.
F E A T U R E S

Powerful & unique IDD spindle AC digital servo & spindle drives 10,000rpm max. spindle speed AICC with 40 blocks look ahead Servo motors with absolute encoder High speed rigid tapping Custom macro B Tool path graphics Helical interpolation & 1,280 meters of memory 8.4 TFT color display PCMCIA slot for flash memory & modem card Handheld remote manual pulse generator RS-232C interface

High speed swing-arm ATC system Random access & bi-directional tool magazine THK linear guideways Servo motors directly coupled to ball screws Pre-tensioned ball screws Handheld coolant & air gun Spindle air seal Cutting air blast Lubrication system Heat exchanger for electrical cabinet High efficiency coolant equipment system Oil skimmer Rugged MEEHANITE castings

ACCURACY
Standard Tolerances

ISO 10791-4
Full Length 0.010mm (0.00039") 0.007mm (0.00028")

JIS B 6338
(1985)

Axial Travel Positioning A

Repeatability

0.003/300mm (0.00012"/12) 0.002mm (0.00008")

All values shown above are measured for machine in good air conditioned environments.

VDI/DGQ3441 is equivalent to A of ISO10791-4, and PS is equivalent to R.

Isolated Direct Drive

1

Direct Coupling The spindle motor is directly coupled to the spindle. This unique IDD spindle design successfully reduces noises, backlash, and vibration which are found normally from the spindles driven by belt or gears. Powerful Spindle Motor The spindle is driven by FANUC high torque Vector Drive AC spindle motor. Symmetrical Headstock The wall of the headstock is symmetrically designed, which allows the entire headstock to homogeneously absorb the thermal expansion and avoids thermal deformation. Unclamping Cushion Unclamping cushion protects the spindle bearings from the tool unclamping force, which extends the spindle life. Higher Precision Spindle Encoding Feedback CNC control receives the feedback of spindle speed which can ensure the best performance of rigid tapping. Larger Spindle Diameter To enhance spindle cutting rigidity, this machine offers large spindle diameter of 70mm and up to 12mm thickness of spindle wall. Spindle Air Curtain Newly developed technology with positive air flow prevents the spindle bearings from being contaminated by coolant mist and fine chips during high speed cutting. Spindle Air Blast Every time the machine changes its tool, the standard accessory of spindle air blast will automatically clean the spindle taper.

3 4 6
2.8" (70mm)

7 8
150mm 5.9"

kgf-m

lb-ft

kW HP

kgf-m lb-ft 12.98 93.88

(opt.)
5min. 5min. 10min.

kW 22 20

HP 30 26 23

7.14

51.64

10min. 10min.

9.74 70.45

SPINDLE TORQUE

4.87 3.57

35.23 25.82

SPINDLE TORQUE

30min. cont. 30min. cont.

11

15

7.14 51.64 5.36 4.87 4.14 3.65 3.33 2.14 1.46 1.07 0.73

30min.

10min. 30min. cont

17

15 20 13.7 18 11 7.5 15 10

7.5 5.5 4

10 7 5

7.23 1500 4500 8000 10,000 rpm

38.77 cont 35.22 29.94 26.40 24.09 15.48 10.56 7.74 5.28 1500 3000 4000

10,000 rpm

SPINDLE SPEED

POWER

TORQUE

SPINDLE SPEED

POWER

TORQUE

kgf-m

lb-ft

(opt.)
30min..

(opt.)
kW HP kgf-m lb-ft 12.98 93.88 11.69 84.56 9.74 70.45 kW
1min. 5min. 10min. 1min. 5min. 10min. 30min. cont.

HP

4.87

35.23

3.57

25.82

cont.

30min.

7.5 5.5

10 7

22 20.3 20 18.5 18 15 11 7.5

30 27.2 26.8 24.8 24.1 20.1 14.8 10.1

SPINDLE TORQUE

SPINDLE TORQUE

cont.

7.14 6.49 6.01 5.84 4.87 2.68 1.97 1.80 1.46 1.07 0.73

51.64 46.94 43.47 42.24 35.23 19.38 14.25 13.02 10.56 7.74 5.28

30min.

cont.

L H

0.73 0.98 0.54 0.72 10,000 rpm

L H

1500

4000

1500

3000

8000

10,000 rpm

SPINDLE SPEED

POWER

TORQUE

SPINDLE SPEED

POWER

TORQUE

 Exceptional Accuracy
The XV series is built to handle the tight-tolerance work on a 24/7 basis. This is accomplished by using high quality components and no shortcuts are taken through our manufacturing process. Every XV machine passes the tests of ball-bar and laser calibration to ensure the highest standard in the industry.

Cutting Tests

FACE MILL

S45C Steel

3mm
0.12
Tool Blade Spindle speed Feedrate Width of cut Depth of cut 80mm (3.15) 5 600rpm 300mm/min.
(11.8ipm)

Depth of Cut

65mm (2.56) 3mm (0.12)

FACE MILL

S45C Steel

273CC
16.6 in3/min.
Tool Blade Spindle speed Feedrate Width of cut Depth of cut 63mm (2.48) 6 1,515rpm 2,273mm/min.
(89.5ipm)

Material Removal Rate

60mm (2.36) 2mm (0.08)

DRILL
N
Drill

S45C Steel

29mm
1.14
Tool Flute Spindle speed Feedrate 29mm (1.14) 2 1,317rpm 263mm/min.
(10.35ipm)

450mm

(16.1

LOAD

300kg )
(660 lb

(17.7)

410m

TAP
m

S45C Steel

560mm

(22)

Tool Spindle speed Feedrate

M20
(7.87ipm)

TAP

M20, 2.5 Pitch 80rpm 200mm/min.

Rapid Feedrate

960xtra Wide
E
3

) (37.8 ase B mm

X 36 m/min.1,417ipm Y 36 m/min.1,417ipm Z 24 m/min. 945 ipm

Machine weight:

3,000kg (6,614 lb)

 Optimum Rigidity
The body structure of the XV series offers the best precision and rigidity. FEM analysis is adopted to simulate the structural deformation of the body under various conditions. This analysis ensures the suitable mass arrangement and rib construction of the machine for constant stability under the intensive load of heavy-duty cutting.

Cutting Tests
S45C Steel

FACE MILL

3mm
0.12
Tool Blade Spindle speed Feedrate Width of cut Depth of cut 80mm (3.15) 5 600rpm 300mm/min.
(11.8ipm)

Depth of Cut

65mm (2.6) 3mm (0.12)

FACE MILL

S45C Steel

327CC
19.9 in3/min.
Tool Blade Spindle speed Feedrate Width of cut Depth of cut 63mm (2.48) 6 1,515rpm 2,727mm/min.
(107.4ipm)

Material Removal Rate

60mm (2.36) 2mm (0.08)

DRILL
Drill

S45C Steel

29mm
1.14
Tool Flute Spindle speed Feedrate 29mm (1.14) 2 1,667rpm 333mm/min.
(13.1ipm)

540mm

(20.5

LOAD

500kg (1,100 lb)

(21.2)

520mm

TAP
1,020mm
(40.2)
TAP

S45C Steel

Tool Spindle speed Feedrate

M20
(7.9ipm)

M20, 2.5 Pitch 80rpm 200mm/min.

Rapid Feedrate

( 2.9) 0mm id4 Base 1,09 xtra W e E

X 36 m/min.1,417ipm Y 36 m/min.1,417ipm Z 24 m/min. 945 ipm

5,350kg (11,795 lb)

Machine weight:

 Superb Versatility
The XV series offers high speed, great accuracy, strong rigidity and added value of multi-application. The XV series is designed to meet today's the highest machining requirements. The XV series is perfect for automotive, job shops, aerospace, electronics, medical and mold making industries.

Cutting Tests (opt.)

S45C Steel

FACE MILL

8mm
0.31
Tool Blade Spindle speed Feedrate Width of cut Depth of cut 80mm (3.15) 5 600rpm 300mm/min.
(59.1ipm)

Depth of Cut

65mm (2.6) 8mm (0.31)

FACE MILL

S45C Steel

712CC
43.4 in3/min.
Tool Blade Spindle speed Feedrate Width of cut Depth of cut
Y

Material Removal Rate

63mm (2.48) 6 1,500rpm 3,600mm/min.

(141.7ipm)

60mm (2.36) 3.3mm (0.13)

DRILL
Drill

S45C Steel

A T

44mm
1.73
Tool Flute Spindle speed Feedrate
(21.2)

44mm (1.73) 2 1,207rpm 241mm/min.

(9.5ipm)

540mm

520mm (20.5)
LOAD

1,270mm (50)

TAP
TAP

S45C Steel

1,000kg (2,200 lb

Tool Spindle speed Feedrate

M30
(6.9ipm)

M30, 3.5 Pitch 50rpm 175mm/min.

Rapid Feedrate

) 57.2 mm (de Base ,454 Wi

Extr a

X 24 m/min. 945 ipm Y 24 m/min. 945 ipm Z 24 m/min. 945 ipm

6,700kg (14,770 lb)
5

Machine weight:

 Side-mounted tool magazine 20T: XV560A 24T: XV1020A & XV1250A

The dual-arm type ATC is designed to minimize non-machining time for the most demanding applications. A tool-to-tool change cycle takes only 3.5sec.;chip-to-chip changes are accomplished in less than 5.5sec. The side-mounted tool magazine holds up to 24 tools; tool selection is bi-directional and takes the shortest random path. Dual-arm type ATC

BT-40
TOOL SHANK

CAT-40
PULL STUD

MAS-P40-1

SPECIAL

UNIT: mm

UNIT: mm

With YCM Enhanced i-Operation Plus Software

To compliment the rigid construction of the XV series, the advanced MXP-100FA control is integrated to boost up even higher performance of machining capability. The control is packed with the latest and greatest technology, a user-friendly interface, and high productivity arrays of features: 8.4" TFT color display AICC with 40 blocks look ahead 4ms block processing time AICC II with 200 blocks look ahead (opt.) 2ms block processing time (opt.) Jerk control (opt.) Helical interpolation Rigid tapping Custom macro B 1,280m program storage length 400 pairs tool offset 400 total registered programs 48 pairs of workpieces coordinate system HRV control Extended parts program editing (cut, copy, and paste) G-menu functions Tool data table for easy tool position setup Extensive alarm description & troubleshoot instructions Calculator function & workpiece coordinate offset setting

PCMCIA interface for future expansion

G-menu

Pop-up alarm display High speed machining Calculator function

mode

High performance
machining mode

Solid graphic
simulation

 ATC

DIMENSIONS

UNIT: mm inch

1,660 65.35" 2,090 82.28" 2,740 107.87" 448.5 17.7"

2,120 83.46"

230 9.06" 30

2 0.08"

110 4.3" 14 0.55"

100 100 3.9" 3.9"

420 16.54"

1992 78.43" 23 0.9"

2,167 85.31"

2,478 97.56"

0.5 0.02"

9 0.35" 27.5 1.08"

75 57 R6 26. R

7
MAX 125 4.9" 410 16.2" 10

1,850 72.83"

600 23.62" (Door Open)

202 8.0" Stroke 115 4.5" 560 22.0"

Table size

1,622 63.86" 700 27.56"

2,272 89.45"

T-slots
H8

DIMENSIONS ATC

UNIT: mm inch

410 16.2" MAX 125 4.9" 580 22.8"

202 8.0"

Table size
3.9" 2.4" 60

690 27.17"

115 4.5"

10
Stroke

460 18.11 688 27.09

R R2 675 6. 57

100 100 100

520 20.47"

3.9"

3.9"

1,120 44.09" 3 0.12"

18 0.71"

H8

T-slots
30 32 1.26"

0.5 0.02"

13 0.51" 31 1.22"

3,040 119.69

2,445 96.26"

1,670 65.75 1,150 45.28 1,050 41.34

2413 95.00"

2,780 109.45 CTS: 3,110 122.05

216 8.50"

2,300 90.55 2,965 116.73

150 5.91

1,290 50.79 2,150 84.65

2,580 101.57"

3,430 135.04

2.4" 3.9"

60 100

MAX 125 4.9"

410 16.2"

10

ATC

DIMENSIONS

202 8.0"

1,275 50.20" (Door open) 330 12.99" 3,100 122.05"

R R3 90 5. 0 43 "

UNIT: mm inch

580 22.8"

2,125 83.66" 2,820 111.02" 3,135 123.43"

T A B L E

STROKE

2,975 117.13" CTS: 3,165 124.61"

115 4.5" 645 25.4"

2,310 90.94"

2,060 81.10"

1,880 74.02"

1,030 40.55"

Table size

925 36.42" 1,350 53.10"

T-slots

540 21.26" 3 0.12" 30

2,385 93.90"

2,240 88.19"

2,460 96.85"

695 290 27.36" 11.42"

60 100 2.4" 3.9" 100 3.9" 100 3.9"

100

60 3.9" 2.4"

18 0.71"

0.5 13 0.02" 0.51" 31 1.22"

32 1.26"

520 20.47" H8

SPECIFICATIONS
SPINDLE

TRAVEL

Spi nd le Spe ed Spi nd le Pow e r Spi nd le Tape r

X V 560A
5.5/7.5/11kW 7.4/10/15HP

XV1020A
45~10,000rpm

XV125 0A

5.5/7.5/11kW (7.5/11/15/22kW) 7.4/10/15HP (10/15/20/30HP) BBT40

X- ax is Tra ve l Y-ax is Tra ve l Z-ax is Trav el D is t an ce B etwe e n Sp in dle Nos e & Ta b l e To p Ta ble Siz e N o . T- sl o ts x S iz e x Pi tch

560mm 22.0" 410mm 16.1" 450mm 17.7" 110~560mm 4.3"~22.0" 700 x 420mm 27.6" x 16.5" 3 x 14mm x 100mm 3 x 0.55" x 3.9" 300kg 660 lb

1,020mm 40.2" 520mm 20.5" 540mm 21.3" 150~690mm 5.9"~27.2" 1,120 x 520mm 44.1" x 20.5"

1,270mm 50.0"

105~645mm 4.1"~25.4" 1,350 x 520mm 53.1" x 20.5"

TABLE

5 x 18mm x 100mm 5 x 0.7" x 3.9" 500kg 1,100 lb 1,000kg 2,200 lb 24/24/24m/min. 945/945/945ipm

FEEDRATE

Max . Load o n Ta b l e R a pid F ee d ra te ( X/Y /Z )

36/36/24m/min. 1,417/1,417/945ipm 1~10,000mm/min. 0.04~394ipm

( op t. )

ATC

C u t t ing F ee d ra te
20T

To ol M aga zine C a p a ci t y Max . Tool We igh t ( P e r P ie c e ) Max . Tool Dim en s i o n s

24 (30T) 6kg 13.2 lb 90 x 300mm (76 x 300mm) 3.54" x 11.81" (2.99" x 11.81") JIS B 6338 (1985) 0.003/300mm 0.00012"/12" 0.002mm 0.00008" 5.5kg/cm2 78.2psi

( op t. )

90 x 250mm 3.54" x 9.84" ISO 10791-4 0.010mm 0.00039" 0.007mm 0.00028"

ACCURACY (Linear)

Pos it ioni ng A R epe at ab il it y R

GENERAL

Pne um at ic S upp l i e r Pow er Co ns ump ti o n Mac hi ne Wei gh t

24kVA (25kVA) 3,000kg 6,614 lb 5,350kg 11,795 lb

28kVA (30kVA) 6,700kg 14,770 lb

Note: The manufacturer reserves the right to modify the design, specifications, mechanisms,etc. to improve the performance of the machine without notice. All the specifications shown above are just for reference.

ACCESSORIES
560A 1020A 1250A Tool Kit Work Lamp Pilot Lamp Oil Skimmer Heavy Duty Coolant Pump Circular Coolant Nozzle Full Chip Enclosure Coolant Gun Air Gun Spindle Air Blast Cutting Air Blast Spindle Air Seal Central Lubrication System Guideway Cover (X/Y/Z) Oil-mist Collector Leveling Blocks and Foundation Bolts

std. opt. none

560A 1020A 1250A Mechanical, Electrical, and Operating Manuals Heat Exchanger for Electrical Cabinet Single Chip Auger Dual Chip Augers Safety Door CE Coolant Through Spindle System Chip Conveyor Spindle Cooling System 4th Axis Rotary Table Automatic Power Off Device Auto Tool Length Measurement System Data Server CNC Control: FANUC MXP-100FA

Air Gun & Coolant Gun Oil Skimmer Spindle Cooling System (opt.) M.P.G. Handwhell Spindle Air Seal Cutting Air Blast

10

EV

EV

Remote Monitoring System

A remote monitoring system

14001

5M1E003-00

122010-E11-2000