METAL CUTTING PRINCIPLES

Second Edition

Milton C. Shaw
Professor Emeritus of Engineering Arizona State University

New York Oxford OXFORD UNIVERSITY PRESS 2005

CONTENTS

Preface to the Second Edition ix Preface to the First Edition xi Symbols xiii

1 Introduction 1 2 Typical Cutting Operations 9 3 Mechanics of Orthogonal Steady State Cutting 4 Elastic Behavior 39 5 Plastic Behavior 45 6 Fracture 79 7 Dynamometry 100 8 Shear Strain in Steady State Cutting 127 9 Shear Stress in Cutting 142 10 Friction 154 11 Wear and Tool Life 170 12 Cutting Temperatures 206 13 Cutting Fluids 265 14 Tool Materials 307 15 Work Material Considerations 349 16 Complex Tools 388 17 Surface Integrity 432 18 Chip Control 479 19 Optfmization 499 20 Modeling of Chip Formation 523

15

vii

viii

CONTENTS

21 22 23 24

Wavy Chip Formation 536 Sawtooth Chip Formation 544 Precision Engineering 573 603 Unusual Applications of the Metal Cutting Process Index 633