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Manual Servicio Er-250 y 350
Manual Servicio Er-250 y 350
Manual Servicio Er-250 y 350
SERVICE Manual
ELECTRONIC CASH REGISTER CONTENTS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Precaution Statements Product Specifications Installation and Operation Disassembly and Assembly Alignment and Adjustment Troubleshooting Exploded Views and Parts List Block Diagram PCB Parts List Schematic Diagrams
About this Manual This service manual describes how to perform hardware service maintenance for the SAM4S ER-350 Series Electronic Cash Register. Notes Notes may appear anywhere in the manual. They describe additional information about the item. Precaution symbols . Indicates a Safety Precaution that applies to this part component. . Indicates the part or component is an electro-statically sensitive device. Use caution when handling these parts.
Copyright 2004 by Shin Heung Precision. All right reserved. This manual may not, in whole or in part, be copied, photocopied, reproduced, translated or converted to any electronic or machine readable from without prior written permission of Shin Heung Precision . SAM4S ER-350M/F SERIES Service Manual First edition. JAN 2004. V1.0 Printed in KOREA
Note: Before using this Electronic Cash Register (ECR) for the first time, leave it powered on in the REG mode for at least twenty-four hours. This allows the Ni-MH battery, which maintains the memory of the ECR while the power is off, to charge completely. Proper disposed of batteries is required. Refer to your local codes for disposed requirements.
1 Precaution Statements
Follow these safety, servicing and ESD precautions to prevent damage and to protect against potential hazards such as electrical shock.
CAUTION Danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Dispose used batteries according to the manufacturers instructions.
ATTENTION ll y a danger dexplosion sil y a remplacement incorrect de la batterie. Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur. Mettre au rebut les batteries usages conformment aux instructions du fabricant.
1-1
1 Precaution Statements
1-2
2 Product Specifications
Specifications are correct at the time of printing. Product specifications are subject to change without notice. See below for product specifications.
Dimensions 400(W) 450(L) 111(H) Body Packing Carton Weight: Weight: 12.2 Kg 15.2 Kg Dimensions 400(W) 450(L) 266(H) Dimensions 504(W) 555(L) 365(H)
2-1
2. Product Specifications
(H) (V)
Electric solenoid Operation Roll: Width: 57.5 mm 28V 10% Printer head 24V 10% Solenoid and Printer Motor 5V 6% Encoder sensor and Reset Sensors (left and right) Approx. 1.5 million lines Approx. 700g Not for Head life
2-2
Product Specifications
2-2 Appearance
2-2-1 Appearance Dimensions (mm)
Figure2-1 Dimensions
Printer Cover Impact Dot Printer Keyboard Drawer Drawer Lock Key Mode Switch RS-232 Serial I/F Connector Operator Display Rear Display Figure2-2 Feature Locations
2-3
Pin 2 3 5
Pin 3 2 5 4
Frame
2-4
3-1
Figure 3-3. Interface Board Installation 1. Disconnect the ECR from the external power outlet. 2. Lift off the printer Cover(A).(Page7-1) 3. Remove the two screws on Upper Case and lift it up(B).(Page7-1) 4. Remove connectors from the red and white connectors on lift it up. 5. Remove the Upper Case(B) and Key-Board(D).(Page7-1) 6. Insert the Interface Board on the Lower Case and insert connector(5P) CN17 on Main PCB. 7. Replace the connections at the red and white connectors on Main PCB. 8. Reposition Upper Case(B) and key-Board(D) on Lower Case and replace two screws.(Page7-1) 9. Replace the Printer Cover(A).(Page7-1) 10.Re-connect the ECR to the power outlet.
3-2
Figure 3-5. Drawer Installation 1. Before inserting the ribbon cassette, turn the knob (see Figure 3-6) counterclockwise to prevent twisting the ribbon. 2. Insert the ribbon cassette as shown in Figure 3-6. Pay particular attention to the placement of the ribbon the Print Head. 3. After inserting the ribbon cassette, turn the knob counterclockwise again to make sure the ribbon moves freely in the cassette.
3-3
3-4
3-3 Operation
Note: Before using this Electronic Cash Register(ECR) for the first time, leave it powered ON in the REG mode for a at least 24 hours. This allows the Ni-Cad battery, which maintains the ECRs memory while the power is OFF, to fully charge.
Key VD REG X Z P C
Function Use to void (correct) items outside of a sale. The Register is inoperable. Use for normal registrations. Use to read register reports and perform other manager functions. Use to read register reports and reset totals to zero. Use to program the register Use for H/W tests and special setting.
The mode keys can be used to access the following key lock positions
Mode VOID X Z PGM S Void, Off, Register, Manager Off, Register, Manager Off, Register, Manager, Clear Totals Void, Off, Register, Manager, Clear Totals, Program Void, Off, Register, Manager, Clear Totals, Program, Service Mode Accessible Position Remark
Table3-2 Key Function Note : The Key can be removed from the key lock in the OFF or REGISTER position.
3-5
3-3 Operation
3-3-2 Initial Clear
The Initial Clear procedure clears keyboard lock-ups and clears most error conditions. This procedure finishes the current transaction / operation and clears the Temporary Memory Buffers. An Initial Clear does not affect register programming. Nor does it erase Totals stored in RAM memory PROCEDUR 1. 2. 3. 4. Turn the Mode key to the S position. Connect the AC Power Plug into a power outlet while pressing the +%, VD and TAX keys. After clearing all RAM memory the register prints the following line:
Caution: An Initial Clear causes balancing discrepancies if it is performed while in the middle of a transaction. WARNING: if you Power ON the ECR while the display connector on the PCB is open, the initial burst of current may harm the system. The CPU is especially sensitive to power surges. WARNING: Do an Initial Clear once only. Doing an Initial Clear more than once erases all programming and Totals.
3-6
3-3 Operation
3-3-3 Service Mode Diagnostics(Continued)
3-3-3-(d) Mode Key Test
Procedure 1. Press the 3 key 4 times. Then press the CHARGE key. Rotate the Mode key from P mode VD mode. 2. Position to show on the display each Modes code. 3. Press the C key to exit the routine.
3-7
MEMO
3-8
A B
1. Remove 4 screws in the Frame Assembly to separate to the Head Cover and Ribbon Frame.(Figure4-1) 2. Separate the E-Ring (RE5.0) to separate the Shaft Paper Guide from the Frame Assembly. (Figure4-2) 3. Separate the E-Ring(RE4.0) Remove the screws to separate the Paper Guide Assembly from the Frame Assembly. (Figure4-2)
4-1
Figure 4-3 4. Separate the FPC of head from the connector on the Printer PCB.(Figure4-3) 5. Separate the Motor Wire and Solenoid Wire under the Printer PCB. (Figure4-3) 6. Remove the 3 screws under the Printer PCB for separating the PCB from the Frame Assembly. (Figure4-3)
Gear Ratchet
Figure 4-4 Disassembling Clutch Assembly 7. Dissemble the Gear Clutch assy and the Gear PF idle from the Shafts.(Figure4-4) 8. Dissemble the Solenoid assy from the Frame Assembly. (Figure4-4) 9. After disassembling the Gear HF-2, disassemble the PP in the Lead Cam Hole. (Figure4-4) 10. Disassemble the Gear Ratchet from the L part of the Lead Cam. (Figure4-4) 4-2 SAM4S ER-350 SERIES
Figure 4-5 Separating Ribbon Feed Block 11.Disassemble the Gear 1st Reduction. The Gear 2nd Ruction. Disassembly the Gear RF and the Motor Assembly from the Frame Assembly.(Figure4-5) 12.Remove the screws to separate the Bevel Assembly and disassemble the Gear RF Bevel-1 through the hole in the Frame Assembly. (Figure4-5)
SP
Gear HF-1
Figure 4-6. Separating Head Feed Block 13. Remove the 2 screws of the Head Assembly. Lever and disassemble the Head Assembly.(Figure4-6) 14. After remove the screws disassemble the spacer and the Head Pin Guide in the Head Carriage Assembly. (Figure4-6) 15. After separating the Gear HF-1. remove the SP in the right side hole in the Lead Cam. (Figure4-6) SAM4S ER-350 SERIES 4-3
A
Shaft Carriage
Ad.Lever
Figure 4-7. Separating Head Feed Block-1 16. Disassemble the E-Ring (R2.5) and remove the Shaft Carriage through the hole C in the Frame Assembly (Figure4-7). 17. Remove the Poly Bearing-2 in hole A in the shaft head Guide(Figure4-7) 18. Move the Shaft Head Guide through the Head Carriage Assembly the hole A in the Frame Assembly(Figure4-7)
Figure 4-8, Separating Lead Cam 19. After removing the Lead Cam from the Frame Assembly, remove the Poly Bearing-1.(Figure4-8) 20. Remove the PW and RE(5.0) 2PCS from the Lead Cam. (Figure4-8) 4-4 SAM4S ER-350 SERIES
Gear Roller-1
Figure 4-9. Separating Paper Feed Block-2 21. Remove Gear Roller-1 from the Rubber Roller.(Figure4-9) 22. Remove Gear PF from the Rubber Roller.(Figure4-10) 23. Remove the SP from hole B on the Shaft Roller from the Frame Assembly. (Figure4-10) 24. Remove the Spring Roller and the Shaft Roller from the Frame Assembly. (Figure4-10) 25. Remove the RE(2.5). (Figure4-10)
Platen Platen Paper Guide
B
Parallel Pin
D A
Figure 4-10. Separating Paper Feed Block 26. After disassembling the Platen Paper Guide From Hook D of the Frame Fixing Plate, disassemble the Platen from the Frame Assembly.(Figure4-10) 27. Disassemble the Spring Pin in the hole C. (Figure4-10) 28. Disassemble the Parallel Pin in the hole B, the Paper Feeder and Gear PF from the Rubber Roller. (Figure4-10) 29. After disassemble the Poly Bearing-2, disassemble the Rubber Roller in the hole A of the Frame Assembly. (Figure4-10) 30. Disassemble the Side Frame L. R Assembly from the Frame Fixing Plate. (Figure4-10) SAM4S ER-350 SERIES 4-5
4-2 Reassembling
4-2-1 ERP-200 Printer Reassembling
When you reassemble the Printer do the reverse sequence of the Disassembling procedure.
4-6
5-1
MEMO
5-2
6 Troubleshooting
This chapter describes the methods for determining the source of malfunctions in this ECR.
6-1
6. Troubleshooting
6-2
A. ASS'Y COVER-PRINTER
B. ASS'Y CASE-UPPER
C. ASS'Y-PRINTER
D. ASS'Y-KBD
E. ASS'Y CASE-LOWER
F. ASS'Y-DRAWER
A-1
A-2
7-2
C-5
m
C-13
7-3
B-7
c
B-6
B-16 B-17
d f
B-14 B-15
Figure7-4 Upper Case Assembly
No B-1 B-2 B-3 B-4 B-5 B-6 B-7 B-8 B-9 B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17
Parts-No. JK72-40207A 6002-000319 JK70-10004A 6002-000319 6002-000172 JK96-00187A JK72-40901A JK72-40209B JK92-01231A JK72-00015A 6001-000367 JK70-40305A JK72-00012A JK72-00012B JK70-10407A 6002-000175 JK92-01241A 6002-000175
Description/Specification PMO-COVER MODE S/W;HIPS(V0) SCREW-TAPPING;PH,+,2,M3,L8,ZPC(YEL) IPR-BRKT MODE_S/W SCREW-TAPPING;PH,+,2,M3,L8,ZPC(YEL) SCREW-TAPPING;PH,+,2,M4,L15 ELA ETC-MODE S/W PMO-WINDOW DISPLAY;PC PMO-WINDOW TURRET;PC PBA TURRET PMO-TURRET BODY;HIPS(V0) SCREW-MACHINE;FH,+,M4,L10 ICT-SHAFT MOLDING;ER-350F,STD,SUM 24L PMO-CASE UPPER;ER-350,STD PMO-CASE UPPER;ER-350F(FISCAL),STD IPR-BRKT WINDOW PCB;SECC T1.2 SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(YEL) PBA DISPLAY;ER-350,FUTABA,10G SCREW-TAPPING;PWH,+,2,M3,L8,ZPC(YEL)
Q'ty 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 4 1 4
Serviceable Y Y Y Y Y Y Y Y Y Y Y
Remark
ER-350F,STD
Y Y Y Y Y Y Y
7-4
E-20
b
E-2
r
q f
E-7
E-6
e p
E-10 E-3
k m
E-12
E-4
s j
E-16
E-19
h
GND PLATE+I/F GND WIRE GND PLATE+C/LOWER GND PLATE+POWER CORD GND WIRE GND PLATE+SENSOR GND WIRE GND PLATE+D/R GND WIRE BRKT-PORT+I/F GND
C/LOWER+BRKT CASING
C/LOWER+MIN BD
7-5
D-9
D-10
D-11
D-12
D-8
7-6
c. ASS'Y HOUSING
c2
d11
a8
d6 d7 d8 d10 d9 d5 d4
d3 b7 b5 b4 b8 b9
b10
d. ASS'Y LOCK
d2 d1
b6
b. ASS'Y TRAY-TILL
b2
e3 e6 e7 e8
b12 b11
e4 e2 e1 e5
b3
b1
e. ASS'Y BOTTOM
c. ASS'Y HOUSING
d6 d7
d11
d8 d10 d9 d5 d4
d3 b7 b5 b4 b8 b9
b10
d. ASS'Y LOCK
d2 d1
b6
e3
b. ASS'Y TRAY-TILL
b2
e6 b3
b1
e4 e2 e7 e8 e1 e5
e. ASS'Y BOTTOM
b12
b11
a1
c3 c1
c. ASS'Y HOUSING
c2
d11
d6 d7 d8 d10 d9 d5 d4
a5
d3 b7 b5 b4 b8 b9
b10
d. ASS'Y LOCK
d2 d1
b6
e3
b. ASS'Y TRAY-TILL
b2
e6 b3
b1
e4 e2 e7 e8 e1 e5
e. ASS'Y BOTTOM
b12
b11
7-7
7-7 Drawer
7-7-2 Parts List
7-7-2-(a) ASSY BILL-COIN (4B/8C, 5B/5C)
No. a a-1 a-2 a-3 a-4 a-5 a-6 a-7 a-8 a-9 a-10 Code No. JK97-20014A JK97-00407A JK72-40267A 6107-000134 JK70-10314A 6002-000175 6002-001078 JK70-10304A JK72-40269A JK72-20088A JK72-40268A JK72-20090A JK72-20089A Description / Specification MEA-UNIT BILL COIN: A-TYPE, 4B8C MEA-UNIT BILL COIN: A-TYPE, 5B5C PMO-LEVER PRESS: A-TYPE,POM SPRING ES: SUS304 IPR-HOLDER LEVER: A-TYPE,T1.2,ZPC SCREW-TAPPING: PWH,+2,M3,L8,ZPC(YEL) SCREW-TAPPING: PWH,+2,M3,L5 IPR-PLATE HOLDER: A-TYPE,SBHG-1,T1.2 PMO-PANEL PARTITION: A-TYPE,HIPS,BLK PMO-BILL COIN TILL: A-TYPE,4B8C,HIPS,BLK PMO-BILL COIN TILL: A-TYPE,5B5C,HIPS,BLK PMO-COIN PARTITION: A-TYPE,4B8C PMO-COIN TILL: A-TYPE,4B8C,Q`ty 1 1 4 4 4 3 4 1 3 1 1 6 1 Design-Location Serviceable Y Y Y Y Y Y Y Y Y Y Y Y Y Remark
7-8
7-7 Drawer
7-7-2 Parts List
7-7-2-(c) ASSY HOUSING
No. c Code No. JK97-01074A JK97-01074B JK75-00026A c-1 c-2 c-3 JK75-00026B JK75-10386A JK73-20207A Description / Specification MEA-COVER HOUSING: A-TYPE,BASIC MEA-COVER HOUSING: A-TYPE,NONE HOLE,OPTION MEA-SUB HOUSING: A-TYPE,BASIC MEA-SUB HOUSING: A-TYPE,NONE HOLE,OPTION MEC-ROLLER: DRAWER,DR-10-B1/ 19 REX-PAD DRAWER: DRAWER,NR,BLK Q`ty 1 1 1 1 2 2 Design-Location Serviceable Y Y Y Y Y N Remark
7-9
MEMO
7-10
8 Block Diagram
Front Display
Rear Display
Vpp
Power Part
VDI VF
Display Driver
RESET
ROM (Program) RAM (Data) RTC (RP5C15) Battery (Back-Up) Clock 32.768kHz Cash Drawer
Printer ERP-200N
Fiscal EPROM
Display Driver
Clock 12MHz
8. Block Diagram
MEMO
8-2
TRANS
D2 B.D1 Q11(FISCAL) Q8 TRA1 TRA2,TRA3 IC5,IC14 IC6, IC7 IC12 IC10 IC8,IC9 IC4 IC11(WINBOND,78B32 IC17(FISCAL) IC13 IC15 IC16 IC2 IC1 IC18(FISCAL) IC3 R42 RA5 RA1,2,3,4 C1 CE1 CE7 CE6 CA1,3,4,5,6,7 X2 X1 BUZZER FUSE IC15 CN13 CN14 CN11(ALL CLEAR) CN2(DISPLAY/VF),RE CN9(MOTOR),BLK CN4,17(P/SENSOR),RED CN6(DISPLAY),RED CN16(DRAWER) PRT 12P CN1(POWER CORD) CN7(RS-232C),IVORY CN12(MODE KEY),IVO
9-1
D1,D10
D12,D5,D6,D3,D7,D8 D4 D13,D9,D14,D25 ZD4,5 R21 ZD3 ZD1 Q10,Q4,Q3,Q6,Q5,Q7 Q2,Q9 R33,34,35 R58,44 R53 R37,52,54 R38,R24,R40,R48 R49,R45,R28,R13 R41,R22,R11,R39 R26,7,25,60 R10,R8,R2,R14,R50 R16,R15,R6 R12,51 R56,R29,R20,R23,R3 R43,R27 R19 R18 R55 R30,31,32 R17 R36 R9 R5 R4 R1 C38,C32,C16,C17,C3 C23,C33,C15,C22,C8 C41,C37,C45,C28 C14,C46,C27,C21 C26,C4,C6,C29,C30 C40,C18
2201-000119
C-CERAMIC,DISC:100nF,+80-20%,50V,Y5V,TP,
25
9-2
9-3
9-4
10 Schematic Diagrams
[ Schematics Sheet Content ]
1. Main PCB Schematics.(Program EPROM 512K) 1) CPU and Memory Block -----------------------------------------------2) Printer and Keyboard Block-------------------------------------------3) Fiscal Block ---------------------------------------------------------------4) Power Block---------------------------------------------------------------2. Main PCB Schematics.(Program EPROM 1M) 1) CPU and Memory Block -----------------------------------------------2) Printer and Keyboard Block-------------------------------------------3) Fiscal Block ---------------------------------------------------------------4) Power Block---------------------------------------------------------------10-6 10-7 10-8 10-9 10-2 10-3 10-4 10-5
3. Interface PCB Schematics. --------------------------------------------4. Display PCB Schematics. 1) VFD Front PCB Schematics ---------------------------------------2) VFD Rear PCB Schematic-----------------------------------------5. Fiscal PCB Schematics. ----------------------------------------------
10-10
10-1
FB6
AA,3.5x0.6x6.5mm
2 3 4 5 6 7 8 9
A(0)
1N4148 D15
A(14) A(15)
2 3
A1 B1
/WR
74HC574
A(1)
GND VCC
A(13)
74HC574
74HCT541 VCC
74HCT541 VCC
CA4 100pF
10
1 19 2 3 4 5 6 7 8 9 20
2 3 4 5 6 7 8 9
FB5
AA,3.5x0.6x6.5mm
9 8 7 6 5 4 3 2
CN-BOX-3P
R30
R31
NO POP
R32
2 3 4 5 6 7 8 9
180K
180K
1 2 3
1 2 3
8 7 6 5 4 3 2 1
1 2
R35
4
R34 R33
100 100
C23 100nF
1 2 3 4 5 6
(COMPULSORY)
10nF C13
10nF C12
CN13
10nF C11
IC4:3
180K
10-2
TRIGGER
RA5 1K
2 3 4 5 6 7 8 9 10 10 9 5 4
28V
NO POP VCC
1
IC9:1
7
TRA2 STA471A
D(0:7)
2 3 4 5 6 7 8 9 20 3
IC7 IC9:2
1 13 10 4
A(0:15)
5
8 6 4 2
9 7 5 3
IC9:3 IC9:6
12
6 3 2
HEAD #5 HEAD #8
CA5 100pF
11
2 3 4 5 6 7 8 9
D0 VCC Q1 D1 Q2 D2 Q3 D3 Q4 D4 Q5 D5 Q6 D6 Q7 D7 Q8 IC9:4
8
19 18 17 16 15 14 13 12 1
D16
A(12)
G1 GND
14 1 10 8
4 5 6 7
NC NC NC A2 B2 CLK
2
6 7 8 1
28V COMM 28V COMM PRT DISCON HEAD #1 C29 100nF 24V
G2 IC8:1
7
12 11 10 9
D17
A(2) A(3) A(4)
74LS05 IC8:2
6 4
D19
A(5)
1 2 3 4 5 6 7 8
D20 IC8:3 1K 1K 1K
A(6) A(7)
D21
D22
2 3 4 5 6 7 8 9
19 18 17 16 15 14 13 12 1
11
OE R23 10K
STORBE
D4 1N4003
A(8)
Drawer
C36 82pF
/RD
VCC
3 2 1
R20 10K
CN8
2 1 2
IC14
20
Q6 KSC945-G
TRA3 STA471A
8 6 4 2
FROM CN6 #8
18 17 16 15 14 13 12 11
D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7)
9 7 5 3
VCC
18 17 16 15 14 13 12 11
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7 CN3
1 2 3
R46 NO POP
R47 NO POP
1 19 2 3 4 5 6 7 8 9
VCC
24V
1 3 2 7
R45 1K
3
D8
4
VCC
CLERK NO POP
1N4003
2 1
5 6
VCC 74LS14
2 14
Q9 KSC945-G
1
8 9
IC4:1
7
C28 100nF
10
PRT_10P
ER-350F MAIN PCB (PGM ROM : 512K) PRINTER & KEYBOARD PART 2003-12-02 ER-350(512K) 3 1.0 KSH 5
(KEY BOARD)
28V
VCC
VCC
VCC
VCC
24V
R25 2.2K
3 1 2 3 3 2 1 1 2 8
R26 2.2K R8 4.7K IC3 R11 1K AU1 BUZZER KA555 C10 100nF FILM
9 1 2 3 4 8 7 6 5
CE11 1uF 50V R12 6.8K Q5 KSC945-G GND VCC TRIG DC OUT TS RESET CTR R15 VCC 4.7K R16 4.7K R19 47K
ZD3 UZ3.9B
R10 4.7K
R9 51
R18 18K
R17 27K
R21 1K R13 1K CE5 R14 100uF 4.7K 16V R6 4.7K CE3 10uF 50V C14 100nF Q3 KSC945-G IC8:4
8
Q4 KSC945-G
2 3 4 5 6 7 8 9
R53 220
2 3 4 5 6 7 8 9 11
1D VCC 1Q 2D 2Q 3D 3Q 4D 4Q 5D 5Q 6D 6Q 7D 7Q 8D 8Q LE GND OE
VCC
19 18 17 16 15 14 13 12 1
27C512
IC13
KM62256
BAT1 3.6V
14 14
27 22 20
A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14) A(15)
10 9 8 7 6 5 4 3 25 24 21 23 2 26 27 1
OE
22
W78C32C
11 12 13 15 16 17 18 19
D(0) D(1) D(2) D(3) D(4) D(5) D(6) D(7)
11 12 13 15 16 17 18 19
2 3 4 5 6 7 8 9
10
RS232_RXD RS232_TXD INT1
1 2 3 4 5 6 7 8 9
18 17 16 15 14 13 12 11 10
A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7) A(8) A(9) A(10) A(11) A(12) A(13) A(14)
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
ALE PSEN A8 A9 A10 A11 A12 A13 A14 A15 P3.0 P3.1 INT0 INT1 P3.4 P3.5 WR RD GND
30 29 21 22 23 24 25 26 27 28 10 11 12 13 14 15 16 17
(DISPLAY)
9 31 39 38 37 36 35 34 33 32 1 2 3 4 5 6 7 8 18 19
RST EA AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 P1.0 P1.1 P1.2 P1.3 P1.4 P1.5 P1.6 P1.7 X1 X2
20
RF5C15
RA3 4.7K
R29 10K
1 2 3 4 5 6 7 8
9 8 7 6 5 4 3 2
RA2 4.7K
VF CN7
1 2
VCC
C16 100nF
C21 100nF
C22 100nF
C26 100nF
C27 100nF
C38 100nF
C40 100nF
3
RS232_TXD
TO I/F B'D
2 1
CON-BOX;2P,2.5MM,ST
CN-BOX-5P
ER-350F MAIN PCB (PGM ROM : 512K) CPU & MEMORY PART 2003-12-02 ER-350(512K) 2 1.0 KSH 5
2 3 4 5 6 7 8 9
C35
74HC573
R22 1K
C9 100nF FILM
Q7 KSC945-G 74HCT05
555_RESET
TRIGGER
P/FAIL
VCC
VCC
A(0:15) D(0:7)
VBT
A(15)
D9 EK-04 IC16
IC11
40
20
IC12
CA1 100pF
A(0) A(1) A(2) A(3) A(4) A(5) A(6) A(7)
VBT
C34
10-3
/RD /WR
82C55
10-4
A(0:1) PB(0:7) D(0:7) PC(0:7) PA(0:7)
IC17 24V
FROM CPU #5(P1.4)
34 33 32 31 30 29 28 27
D0 D1 D2 D3 D4 D5 D6 D7 IC18 MC7812
1
PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7
4 3 2 1 40 39 38 37
D13 EK-04
A(0) A(1)
RESET 8255_EN
5 36 9 8 35 6
18 19 20 21 22 23 24 25
R52 330
VCC
FROM CPU #4(P1.3) F/PWR_EN (JUMP WIRE; A TO A) 26
R50 4.7K
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
FIS_1M CPU #3(P1.2) PA3 PA2 PA1 PA0 PC7 PC6 PC5 PC4 PC0 PC1 PC2 PC3 PB0 PB1
14 15 16 17 13 12 11 10
D25 EK-04
R60 2.2K
TO FISCAL B'D
ER-350F MAIN PCB (PGM ROM : 512K) FISCAL PART 2003-12-02 ER-350(512K) 4 1.0 KSH 5
POWER TRANS 3
2
C3 100nF
Q1 KSD73
C4 100nF R3 10K
POWER CORD 230V 50Hz or 110V 60Hz C2 NO POP R1 0.33ohm 1W R-WIRE,WRN IC1 24V
CN1
C1 4.7nF
VCC L1
ER-350,140 UH
N.C.
D2 1N5822
1 2 3 4
FB1 C7 150pF
AA,3.5x0.6x6.5mm
C8 100nF
R4 36K R-Metal,1%
R5 12K R-Metal,1%
VF 7 D7 1N4003
10G 9G
3300uF/16V 470uF/16V
ER-350F MAIN PCB (PGM ROM : 512K) POWER PART 2003-12-02 ER-350(512K) 1 1.0 KSH 5
10-5
C 37 100nF C 35 VBT I 13 C /E C /E O VC C NC
1 30 22 24
2 3 4 5 6 7 8 9
R 53 220 FB4
27C 1001
D0 D1 D2 D3 D4 D5 D6 D7
D( 0) D( 1) D( 2) D( 3) D( 4) D( 5) D( 6) D( 7) A( 0) A( 1) A( 2) A( 3) A( 4) A( 5) A( 6) A( 7)
13 14 15 17 18 19 20 21
2 3 4 5 6 7 8 9 11
1D VC C 1Q 2D 2Q 3D 3Q 4D 4Q 5D 5Q 6D 6Q 7D 7Q 8D 8Q LE G N D O E
VC C
19 18 17 16 15 14 13 12 1
2 3 4 5 6 7 8 9
KM 62256
W 78C 32C
11 12 13 15 16 17 18 19
D( 0) D( 1) D( 2) D( 3) D( 4) D( 5) D( 6) D( 7)
10
R S232_R XD R S232_TXD I T1 N
VD I VC C SP CN6 VC C
2 3 4 5 6 7 8 9
C 18 100nF
D( 7) D( 6) D( 5) D( 4)
BAT1 3. 6V VC C
14
A( 0) A( 1) A( 2) A( 3)
27 22 20
12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2
1 2 3 4 5 6 7 8 9 31 1
9 8 7 6 5 4 3 2
18 17 16 15 14 13 12 11 10
10 9 8 7 6 5 4 3 25 24 21 23 2 26 1
ALE PSEN A8 A9 A10 A11 A12 A13 A14 A15 P3. 0 P3. 1 I T0 N I T1 N P3. 4 P3. 5 WR RD G ND
30 29 21 22 23 24 25 26 27 28 10 11 12 13 14 15 16 17
(I D SPLAY)
9 31 39 38 37 36 35 34 33 32 1 2 3 4 5 6 7 8 18 19
20
FB7
3. 0m m 6x5. 1
R A3 4. 7K
R 29 10K
1 2 3 4 5 6 7 8
VC C R 36 3. 3K CN7 X2
5
VF CN2
1
VC C
2 4 3
C 16 100nF
C O N - X; 2. M , BO 2P, 5M ST
2 1
C N - XBO 5P
2 3 4 5 6 7 8 9
30pF
D( 0) D( 1) D( 2) D( 3) D( 4) D( 5) D( 6) D( 7)
74H C 573
10-6
28V
3 2 1
VC C
VC C
VC C
VC C
24V
R 25 2. 2K R8 4. 7K I3 C R 11 1K
3 2 8 3 1 2 3 2
R 26 2. 2K R7 2. 2K AU 1 BU ZZER
1
VC C R 24 1K R 22 1K C 20 100nF
4
R 15 VC C 4. 7K
R 16 4. 7K
ZD 3 U Z3. 9B R 19 47K
R 10 4. 7K
R9 51
R 18 18K
R 17 27K
ZD 6 U Z3. 9B
8 7 6 5
N O PO P R 28 1K
2 9
C E5 R 14 100uF 4. 7K 16V
C9 100nF FI LM
TR I G ER G
P/ L FAI
D 11 1N 4148 VC C D 10 1N 4148
R ESET
VC C C 32 100nF C 33 100nF
VC C
A( 15) 0: D ( 7) 0:
VBT
A( 15)
VC C C A7 100pF
40 20
I 12 C C A3 100pF
D9 EK04 30pF I 16 C
A( 14)
I 15 C
I 11 C
C A1 100pF
A( 0) A( 1) A( 2) A( 3) A( 4) A( 5) A( 6) A( 7)
VBT
C E8 100uF 16V
1. 0
TR I G ER G
VC C
3. 0m m 6x5.
FB2 FR O M I 3 #3 C PR T_12P
12 11 14
R A5 1K
2 3 4 5 6 7 8 9 10 10 9 5 4
28V
VC C
I 9: C 1
7
TR A2 STA471A
D ( 7) 0:
I7 C
20 3
74LS05 I 9: C 2
1 13 10 4
8 6 4 2
A( 15) 0:
5
I4 N I3 N I2 N I1 N
O U T4 O U T3 O U T2 O U T1
9 7 5 3
I 9: C 3 I 9: C 6
12
6 3 2
H EAD #5 H EAD #8
FB6
A( 1)
G N D VC C
A( 13)
74H C 574
74H C T541 VC C
D( 0) D( 1) D( 2) D( 3) D( 4) D( 5) D( 6) D( 7)
18 17 16 15 14 13 12 11 2 3 4 5 6 7 8 9
D I O N N EC TI N SC O
74H C T541 VC C
C A4 100pF
BAT_LO W PR T_D I O N SC
1 19 2 3 4 5 6 7 8 9 20
O E1 Y0 O E2 Y1 A0 Y2 A1 Y3 A2 Y4 A3 Y5 A4 Y6 A5 Y7 A6 A7 G N D I5 C FR O M C N 6 #8
2 3 4 5 6 7 8 9
FB5
9 8 7 6 5 4 3 2
R 30
R 31
R 32
2 3 4 5 6 7 8 9
180K
180K
1 2 3
1 2 3
8 7 6 5 4 3 2 1
1 2
R A4 4. 7K C N 12 ( O D E KEY) M
3 2 1
R 35
4
R 34 R 33
100 100
C N 11 ( ALL C LEAR ) 1- O N 2 2- O FF 3
C 23 100nF
1 2 3 4 5 6
( O M PU LSO R Y) C
10nF C 13
10nF C 12
C N 13
10nF C 11
C N 17 ( EN D P/ SEN SO R ) R ussi a
CN4 ( EN D P/ SEN SO R )
I 4: C 3
180K
2 3 4 5 6 7 8 9 11
A( 12)
1N 4148 D 15 A1 B1
/ R W
74H C 574
C A5 100pF I 9: C 5
9 10 2 3 1 14 13 4 5 6 7
D( 0) D( 1) D( 2) D( 3) D( 4) D( 5) D( 6) D( 7)
2 3 4 5 6 7 8 9
D 0 VC C D1 D2 D3 D4 D5 D6 D7 I 9: C 4
8
NC NC NC A2 B2 C LK G ND
14 1 10 2 15
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 R 71 6. 8K
1
19 18 17 16 15 14 13 12
6 7 8 1
PR T_D I O N SC
D 16 G1
8
A( 2) A( 3) A( 4)
12 11 10 9
D 17 C 42 82pF VC C I6 C
20 5 3
D 18 I 8: C 2
6 4
74LS05
D 19
A( 5)
1 2 3 4 5 6 7 8
D 20 I 8: C 3 1K 1K 1K
TO C N 15 #12 TO D 25 ( M P W I E) JU R
A( 6) A( 7)
C N 14 ( KEY BO AR D ) R 41 R 40 R 39
F/ EPR O M _EN F/ R _EN PW
D 21
6. 2V I4 N I3 N I2 N I1 N
1
CN9 O U T4 O U T3 O U T2 O U T1
10 9 7 5 3 1 2
D 22
R 42 150ohm R - et O xi M al de 2W
SpoolM ot or D5 1N 4003 C N 16
1 2
D( 7) D( 6) D( 5) D( 4) D( 3) D( 2) D( 1) D( 0)
2 3 4 5 6 7 8 9
D 0 VC C D1 D2 D3 D4 D5 D6 D7 VC C C LK G ND
10
Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8
1
19 18 17 16 15 14 13 12
11
OE R 23 10K
STO R BE
D4 1N 4003
A( 8)
D r er aw
C 36 82pF
/D R
D6 1N 4003 TO C N 6 #7 CN8
2 1 1 2
VC C VC C C A6 100pF
1
P/ L FAI
R 20 10K
3 2 1
I 14 C
20
VC C R A1 4. 7K
Q6 KSC 945G
8 6 4 2
I4 N I3 N I2 N I1 N
1
O U T4 O U T3 O U T2 O U T1
10
18 17 16 15 14 13 12 11
D( 0) D( 1) D( 2) D( 3) D( 4) D( 5) D( 6) D( 7)
9 7 5 3
St p am N O PO P R 37 330 R 38 1K
VC C
10
Y0 Y1 Y2 Y3 Y4 Y5 Y6 Y7
1 19 2 3 4 5 6 7 8 9
VC C
24V
1 3 2 7
R 45 1K
3 2
D8
4
VC C
1N 4003
1
5 6
VC C 74LS14
2 14
Q9 KSC 945G
1
8 9
I 4: C 1
7
C 28 100nF
10
PR T_10P
ER 350F M AI PC B N ( M R O M :1M ) PG PR I TER & KEYBO AR D PAR T N 2003- 02 12ER 350( ) 1M 3 KSH 5
( KEY BO AR D )
1. 0
10-7
10-8
PO W ER TR AN S 3
2
24V
4 BD 1 G BL01
3
C5 100nF FI LM R2 4. 7K
3 2 1 1
C3 100nF
Q1 KSD 73
C4 100nF R3 10K
CN1
C1 4. 7nF
VC C L1
ER 350, U H 140
C - er i C am c 250V VD I SP 5 D3 1N 4003
8 7 6 5
N. . C
D2 1N 5822
1 2 3 4
DC SC SEN SE SE VC C TC I N G ND M C 34063A
FB1 C7 150pF
AA, 5x0. 5m m 3. 6x6.
C8 100nF
C E4 100uF 16V
R4 36K R - et , M al1%
R5 12K R - et , M al1%
VF 7 D7 1N 4003
10G 9G
C E7 3300uF 16V 8
1. 0
/D R / R W
82C 55
PA( 7) 0: A( 1) 0: PB( 7) 0:
I N
2 1
I 18 C M C 7812 O UT G ND
3
D ( 7) 0: PC ( 7) 0:
C 30 100nF D 24 1N 4148
I 17 C
D( 0) D( 1) D( 2) D( 3) D( 4) D( 5) D( 6) D( 7)
34 33 32 31 30 29 28 27
D0 D1 D2 D3 D4 D5 D6 D7
PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7
PA0 PA1 PA2 PA3 PA4 PA5 PA6 PA7 D 13 EK04 D 12 1N 4003
1
4 3 2 1 40 39 38 37
R ESET 8255_EN
5 36 9 8 35 6
/D R / R W A0 A1 R ESET /S C
18 19 20 21 22 23 24 25
VC C TO FI AL B' SC D
26
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
R 50 4. 7K
F/ R _EN FR O M I 6 #12 ( M P W I E) PW C JU R
C 46 100nF VC C G ND
7
PC 0 PC 1 PC 2 PC 3 PC 4 PC 5 PC 6 PC 7
PC 0 PC 1 PC 2 PC 3 PC 4 PC 5 PC 6 PC 7
14 15 16 17 13 12 11 10
ZD 5 1N 4735A 6. 2V
R 60 2. 2K
D 25 EK04
555_R ESET TO I 3 #4 C
1. 0
10-9
10-10
VCC R4 10K R3 10K Q2 KSC945-G
2 1 3
R2 2.2K VCC
1 2 3 4 5
CON-DSUB;9P,FEMALE,ST 1 6
VCC
16
VCC
2
VCC
1 3
CE3 10uF 50V R1 4.7K T1IN T1OUT T2IN T2OUT R1OUT R1IN R2OUT R2IN GND
14 7 13 8
RXD
CN3:F BD1
7 8 9
TXD
GND
Note] CN1 #4 : ER-550 Use for Handshaking. ER-350 Not Connection in Main Board.
F1 F1
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
G10 G9 G8 G7 G6 G5 G4 G3 G2 G1
13 14 15 16 17 18 19 20 21 22
G9 G8 G7 G6 G5 G4 G3 G2 G10 G1
P7 d com P9
1 2 3 4 5 6 7 8 9 10 11 12
VF
P1_A P2_B P3_F P6_E
h P10
P5_C
P4_G
P7_D
P8_DP
P10_H
23 24
F2 F2
3300uF 10V
V1 VFD;10-LT-50G/GK,10DIG,FUTABA
0123456789
[C1] RUSB: YES (MAIN B'D CE7 470uF16V) CON-BOX;2P,2.5MM,ST ER-350/380: NO POP
1 2
VF
D2 EK-04
CN3:A CN3:B
U1 IC-VFD;UCN5812AF,DIP,28P
1 28
P3_F P4_G P6_E P8_DP G9 G8 G7 G6 G5 G4 G3 G2 G1 P7_D P5_C P2_B P1_A P10_H G10 P6_E VF P1_A P2_B P5_C P8_DP P7_D SEN_DISPDISCON G1 G2
CN2:A CON-BOX;22P,2MM,2R,ST
BLK BLUE P3_F P4_G G10 G9 G8 G7 G6 G5 G4 G3
VBB VDD
VCCVDISP J21
VFD_SDIN
CON-BOX;8P,2.5MM,ST
3
VFD_LATCH VFD_SCLK VFD_STORBE SEN_DISPDISCON
1 3 5 7 9 11 13 15 17 19 21
2 4 6 8 10 12 14 16 18 20 22
1 2 3 4 5 6 7 8
SDOUT
14
GND
O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 O12 O13 O14 O15 O16 O17 O18 O19 O20
26 25 24 23 22 21 20 19 18 17 12 11 10 9 8 7 6 5 4 3
4
OLD PCB INFOR. JK41-10005A V2.2 2001-03-21 ARRAY = 4
A3 B C
V1.0
10-11
1 2
P1_A P2_B P3_F P4_G P5_C P6_E P7_D P8_DP
F1 F1
V1 VFD;10-LT-50G/GK,10DIG,FUTABA
CN1:A BLK CN1:B CN1:C CN1:D CN1:E CN1:F CN1:G CN1:H CN1:I CN1:J CN1:K
G2
3 4 5 6 7 8 9 10 11 12
P1 P2 P3 P4 P5 P6 P7 P8 P9 P10
G10 G9 G8 G7 G6 G5 G4 G3 G2 G1
0123456789
CN2:A BLUE CN2:B CN2:C CN2:D CN2:E CN2:F CN2:G CN2:H CN2:I CN2:J CN2:K
13 14 15 16 17 18 19 20 21 22 23 24
G10 G9 G8 G7 G6 G5 G4 G3 G2 G1 F2 F2
VF1
10-12
3 2 1 A B
e P6 f P3 P7 d P4 g h P10 P1 a P5 c P2 b dp P8 com P9
C
Size
A3
VFD REAR PART V1.0
1
VC C
R6
R7
R8
R9
R 10
R 11
R 12
D ( 7) 0:
A( 16) 0:
D0 D1 D2 D3 D4 D5 D6 D7
R 13
4. * 8 7K
2
CN1
A16 A3 A2 A1 A0 A15 A14 A13 A12 A8 A9 A10 A11 D7 D2 D6 D5 D4 D3 A16 A15 A13 A14 /E C A12 A4 A11 A5 A10 A6 A7 A17
C2 100nF CHI P VC C
A9
D0 D1 D2 D3 D4 D5 D6 D7
/E C
13 14 15 17 18 19 20 21
R3
A17
D2 D I D EO SK14 R5 4. 7K
VC C
32
12 11 10 9 8 7 6 5 27 26 23 25 4 28 29 3 2
0 JP2 0
D1 D I D EO SK14 JP1 0
3
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29
2 4 6 8 10 12 14 16 18 20 22 24 26 28 30
BO AR D -N H AR , I 30P
D1 D0
R2 560 R4
V1 1
27C 1001
1. 2K Q1 M M BT2222A R1 4. 7K
2
3
ZD 1 1N 4735A 6. 2V
A3
D at e Fie N am e l
10-13
MEMO
10-14
UPDATE LOG
Application Date Page Part # Notes (Cause & Solution) S/Bulletin
Use this page to record any special servicing information such as Service Bulletins or Supplements. When possible, record changes to Code numbers directly on the actual Parts List. Always record Service Bulletin numbers and Application Dates on this log to ensure that your data is always as current as possible. SAM4S ER-350 SERIES
Shin Heung Precision . JAN 2004 Printed in KOREA. V1.0 Code No. : JK68-60926A