Professional Documents
Culture Documents
Ecokleen Bag Filter Catalogue
Ecokleen Bag Filter Catalogue
For Flue Gas Particulate Pollution Control De dusting systems Product recovery in Dryers/Coolers
Pushpa Heights, 1 st Floor, Bibwewadi Corner, Pune 411 037.India Tel: +91-20-64005334, 65240946 ,24212390 Fax: +91 -20-24210128 E-mail: mktg@ecokleen.com Web: www.ecokleen.com
The group employs skilled and experienced engineering staff has more than 200 Engineers in various disciplines. The group three manufacturing locations, well equipped with plant machinery to supply equipment of high sophistication performance.
Group Companies have technology tie ups for some of the prod ucts with the best names in the relevant products such as Mattes Engineering GmbH of Germany for Ammonia Absorption Refrigeration Plants and IAC BOET STOPSON of France for Acoustic Canopies for DG Sets, Compressors, Machinery, Noise Silencers for Engines, Blowers, Compressors, Valve exhaust, Acoustic Louvers & Baffles and with Lamont Kassel GmbH and Co KG of Germany for High pressure Steam Boilers , Hot Water Boilers and Thermic Fluid Heaters in India and globally.
current)
Vs
Ecokleen
(Co
Recovery of particulate matter from exhaust gas is vital for any industry and in many instances a bag filter is deployed to separate fine particles from air/gas .to recover, finished product and /or to limit the particulate pollution of flue gases emitting from the plant. A conventional bag filter in most of the cases employ the Counter Current principle for filtration. In a Counter current principle of filtration, as conventionally carried out, due to the bottom entry of the dirty flue gas, the already filtered particles which are dropping down due to the pulsing action, again partly get entrained in the incoming flue gas, there by increasing the dust loads for filtration and limit the efficiency of filtration due to the limiting Can velocity As a result of this several problems are encountered leading to unstable operation and Unplanned shutdowns as a result of the following causes. F F Frequent bag chocking - hence high plant shut down time. Higher pressure drops across bag filter hence higher blower electrical power. Bag chocking, resulting in reduction in plant capacity. reduced flow & therefore
Vs
Co
current
Ecokleen Co current
The above illustration furnishes the comparison between the two principles of filtration and It can be well imagined that, for any given filtration area provided, the Counter current filter is bound to suffer for more dust loads due to the entrainment of the already filtered particles, hence leading to the re entrainment and chocking problems.
Ecokleen have overcome these short falls by unique design of gas/powder co current flow pattern and using advanced modelling procedure for design of bag filter Ecokleen bag filters are co-current gas flow (Indian patent awarded). Here in the air/gas and dust to be separated flows in downward direction in bag house chamber as depicted in the illustration above The co-current flow avoids entrainment of dust in air/gas avoiding bag chocking, higher-pressure drops leading to reduced plant capacity, unstable operation and shutdowns.
It has been thus proved that due to this COCURRENT filtration principle Ecokleen Bag filters works with lower pressure drops leading to a stable operation. It has been observed from several field operations that the pressure drop never exceeds 100 mm WC.
Realising the above, Ecokleen has developed cyclone cum bag filter, which uses the patented Co current filtration technology clubbed with the cyclone design. Such an arrangement as compared to the two stage particulate separation, has lower pressure drop, requires less space, and has single point collection.
Working Principle of Ecokleen Bag Filter and Cyclone cum Bag Filter
Working principle of Ecokleen co current design Bag filters And Cyclo ne cum bag filter.
The dust-laden air enters in to the cyclone chamber, 1. 2. The powder separates due to cyclonic action and then enters into the bag filter chamber. Air is uniformly distributed avoiding channelling while the powder separated by cyclone sl ides down from sides.
3. 4. 5. 6. 7. 8.
Initially a coat of material forms on the bags. Subsequently, the coat acts as the filtering medium. The dust accumulated on filter elements while the air passes through the filter bags from outside to inside. The accumulated powder dislodged from the bags by reverse pulsejet air intermittently. The dislodged powder falls on bottom cone and it discharges through powder discharge valves. The dust free air is suck by induced draft fan and is exhausted to atmosphere. Knockers provided on conical sticky/hygroscopic materials. portion especially for
Main components of Ecokleen Bag Filter and Cyclone cum Bag Filter
1. Air entry Cyclone chamber and Bag filter housing:
All the components of the Bag filter-housing casing are designed individually considering the application. Ample safety factors are provided for bursting strength of the casing. Adequate stiffening is provided for mechanical strength. Materials of construction are chosen accordin g to the nature of the flue gas, temperature and corrosive behaviour. The design of the hoppers is carried out with adequate valley angles depending on the material characteristics. Air entry Bustle type construction ensures uniform distribution of air at the entry there by ensuring no chocking. A most important feature for maintenance is the ease for bag replacement. Bag removal is carried from f top, hence facilitating maintenance, in dust free atmosphere. We carefully select filter bag fabric considering temperature, particulate size, air-to- cloth ratio, and properties of material to be separated and the particulate emission guarantees. The Felt media bag minimizes pressure fluctuations giving uniform and high collection efficiency. Specially selected Anti-stick coating on bags minimizes bag chocking.
2. Filter bags:
3. Bag cages:
The cage forms the most important support member for ensuring long life of the Bags. Ecokleen Bag filters invariably have Cages made out of larger diameter bars to make the assembly rigid an often-overlooked aspect by many other manufacturers. The pitch between bars kept providing adequate support by cages. This avoids flex line failure between the vertical wires. Careful selection of fit between cage and bag avoid premature bag failure. If bag is oversized then bags may have internal abrasion along vertical lines causing bag failure.
Sharp edges on Pan are avoided as they cut / damage the bag where it comes in contact, with the edge of Pan.
4.
Cage, Ventury
assembly:
Higher thickness ventury mounting plate uniform pressure is applied - seals better. Ventury are cast rigidity in clamping reducing leakages. Special Silicone gasket ensures Leak-proof joint between ventury and ventury mounting plate. Clamps provided to hold the bags on cages and seal for leakages. Clamps are always made from Stainless Steel to prevent bag damage.
Robust Positive Clamping Assembly of Venturys ensures no slippage of the Assembly and no loosening leading to a stable performance
How Ecokleen Bag Filter and Cyclone cum Bag Filter pays for itself?
Ecokleen Bag Filter: The pressure drop across Ecokleen Bag Filter is 100 mm WC while that of conventional Bag Filter is 150 mm WC. Thus, Ecokleen reduces the load on fan by 50 mm WC. Table below gives the power savings for different airflow rates. Sr. Gas flow Power saved Power 3 rate (m /hr) per hour per (kWh) (kWh) 1,000 5,000 10,000 15,000 20,000 0.21 1.05 2.10 3.15 4.20 1,680 8,400 16,800 25,200 33,600 saved Savings annum per annum (Rs) 6,972/34,860/69,720/1,04,580/1,39,440/-
1. 2. 3. 4. 5.
Note: Working hours per year considered is 8000 Electricity tariff rate considered is 4.15 Rs/kWh Ecokleen Cyclone cum Bag Filter: The total pressure drop across Ecokleen cyclone cum bag filter is typically 125 mm WC. The total pressure drop across conventional cyclone is 100 mm WC and across bag filter is 150 mm WC totalling to 250 mm WC. Thus, Ecokleen reduces the load on fan by 125 mm WC. Table below gives the power savings for different airflow rates. Sr. Gas flow Power saved Power rate per hour per (m3/hr) (kWh) (kWh) 1,000 5,000 10,000 15,000 20,000 0.52 2.60 5.20 7.80 10.40 4,192 20,800 41,920 62,400 83,840 saved Savings annum per annum (Rs) 17,398/86,320/1,73,980/2,58,960/3,47,936/-
6. 7. 8. 9. 10.
Note: Working hours per year considered is 8000 Electricity tariff rate considered is 4.15 Rs/kWh
Optional Extras:
Air bleeding arrangement A temperature monitored automatic Air bleeding arrangement avoids exposure of bags to higher temperatures and ensures longer bag life. The temperature of air entering bag house sensed. If the temperature of air increases above set limit, pneumatically actuated damper opens and fresh air sucked in and mixes with process air lowering its temperature. A Manual damper is also provided when automatic damper is under maintenance
Ecokleen Pollution Control Pvt. Ltd. Pushpa Heights Ground Floor, Bibvewadi corner, Pune 411037 , INDIA Tel : +91 20 64005334, 65240946 Fax : 020 24210128 E Mail : mktg@ecokleen.com Web: www.ecokleen.com