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Say Ngo - Thung Quay
Say Ngo - Thung Quay
= = =
Lng vat lieu kho tuyet oai:
) )
)
1 1 2 2
1 1
1, 000 1 0.35 650 ( / )
k
k
G G G
G kg h
= =
= =
Nang suaat cua san pham saay:
2 1
1, 000 269.66 730.34 ( / ) G G W kg h = = =
II. Tnh can bang nang lng:
Cong thc xac nh cac thong so cua tac nhan say:
- AUp suaat hi bao hooa:
4, 026.42
exp 12 ( )
235.5 ( )
b
P bar
t C
=
+
' '
(CT 2.31/31|1|)
- o chua am:
0.621 (kg am/kg khong kh)
b
a b
P
d
P P
L
=
L
(CT 2.18/28|1|)
0.621
1
( )
0.621
1
a
b
a
b
P
P
d
P
P bar
d
+
' '
+
' ' |
P
a
0.981 (bar): aup suaat khi quyen.
- Enthalpy:
)
k a
pk pa
I i d i
C t d r C t
= + L
= L + + L
(CT 2.24/29|1|)
Trong ou:
i
k
, i
a
(kJ/kg) : enthalpy cua 1kg khong khi kho vao 1kg hi
nuc.
C
pk
1.004 (kJ/kg.K) : nhiet dung rieng cua khong khi kho.
C
pa
1.842 (kJ/kg.K) : nhiet dung rieng cua hi nuc.
r 2,500 (kJ/kg) : an nhiet houa hi cua nuc.
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 12
) 1.004 2,500 1.842 ( / )
1.004
(kg am/kg khong kh kho)
2, 500 1.842
2, 500
( )
1.004 1.842
I t d t kJ kg
I t
d
t
I d
t C
d
= L + + L
L
=
+ L
,
L
+ L |
- The tich rieng:
3
288
( / khoi kho)
a b
T
m kg
P P
4
L
=
L
(CT VII.8/94|6|)
Trong ou, P
a
, P
b
laay n vo lao N/m
2
.
2 Xac nh cac thong so trang thai cua tac nhan say trong qua trnh
say ly thuyet:
a. Thoang soa trang thaui cuua khoang khi ngoaoi trooi (A).
Khong khi ngoaoi troi cou:
- Nhiet o : t
0
27C
- o am : 75
AUp suaat hi bao hooa:
4,026.42
exp 12 0.035 ( )
235.5 27
b
P bar
= =
+
' '
o chua am:
0
0.75 0.035
0.621 0.01707 (kg am/kg khong kh)
0.981 0.75 0.035
d
L
= =
L
Enthalpy:
)
0
1.004 27 0.01707 2,500 1.842 27 70.632 ( / ) I kJ kg = L + + L =
The tich rieng:
)
5
3
0
288 27 273 10
0.905 ( / khoi kho)
0.981 0.75 0.035
m kg 4
L + L
= =
L
-. Thoang soa trang thaui cuua khoui loo sau -uoang oat (B), -uoang hooa tron
(B).
Tinh toaun quau trinh chauy:
Thaonh phaan nhien lieu than s dung: chon than Tuyen Quang.
Nguyen toa Haom lng ()
C 57
H 4.6
O 2.6
N 0.2
S 1.6
Tr (Tro) 19
A (Nuc) 15
(ang VII14/219|5|)
Nhiet tro cao cua nhien lieu:
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 13
)
)
33,858 125, 400 10,868
33,858 0.57 125, 400 0.046 10,868 0.026 0.016
24,958.78 ( / nhien l ieu)
.
" C H O S
kJ kg
= L + L
= L + L
=
(CT 3.2/53|1|)
Nhiet tro thaap cua nhien lieu:
2, 500(9 )
24,958.78 2,500(9 0.046 0.15)
23,548.78 ( / nhien lieu)
t .
" " H A
kJ kg
= +
= L +
=
(CT 3.4/53|1|)
Lng khong khi kho lyu thuyeat cho quau trinh chauy:
)
)
0
11.6 34.8 4.3
11.6 0.57 34.8 0.046 4.3 0.016 0.026
8.170 ( / nhien lieu)
C H S O
kJ kg
= L + L +
= L + L +
=
Trong thc tea do tuoy thuoc vaoo viec to chuc quau trinh chauy vao
o hoaon thien cua buoang oat mao khong khi kho thc tea L e
chauy heat 1kg nhien lieu lun hn lng khong khi kho lyu thuyeat. Do
ou ta cou:
b
0
-
+ + + +
|
=
+
|
(CT 3.15/57|1|)
Trong ou:
- Chon hieu suaat buoang oat
b
0.6.
- Chon nhiet o cua khoui loo sau hooa tron t
1
70C.
- C
nl
0.12 kJ/kg.K : nhiet dung rieng cua than.
- t
nl
27C
- Enthalpy cua hi nuc: 2,500 1.842 ( / ) i t kJ kg = + L (CT 3.16/57|1|)
4 Trong khong khi ngoaoi troi:
0
2,500 1.842 27 2,549.734 ( / )
a
i kJ kg = + L =
4 Trong hi nuc chua trong khoui sau buoang hooa tron:
2, 500 1.842 70 2,628.940 ( / )
a
i kJ kg = + L =
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 14
) )
)
)
b
1
9 1 9
24,958.78 0.6 0.12 27 2, 628.940 9 0.046 0.15
1.004 70 1 9 0.046 0.15 0.19
13, 478.50 ( / )
C nl nl a pk
" C t i H A C t H A Tr
kJ kg
+ + + + =
|
= L + L L +
L L + + =
|
=
) )
) )
0
0 0 1 0
8.17 0.01707 2,628.940 2,549.734 1.004 70 27
363.761 ( / )
a a pk
d i i C t t
kJ kg
+ =
|
= + =
|
=
13, 478.500
37.053
363.761
- = =
Cac thong so cua khoi loo:
ong hoi nouc trong khoui loo.
- Sau buoang oat:
b 0 0
(9 )
(9 0.046 0.15) 1.5 8.17 0.01707
0.773 (kg am/kg nhi en lieu)
a
G H A d - @= + + L L
= L + + L L
=
(CT 3.20/58|1|)
- Sau buoang hooa tron:
0 0
(9 )
(9 0.046 0.15) 37.053 8.17 0.01707
5.731 (kg am/kg nhien lieu)
a
G H A d - = + + L L
= L + + L L
=
(CT 3.21/58|1|)
hoai long khoui khoa.
- Sau buoang oat:
) )
) )
b 0
1 9
1.5 8.17 1 0.19 9 0.046 0.15
12.501 (kg khoi kho/kg nhi en lieu)
k
Tr H A - @= L + + +
= L + + L +
=
(CT 3.23/59|1|)
- Sau buoang hooa tron:
) )
) )
0
1 9
37.053 8.17 1 0.19 9 0.046 0.15
302.969 (kg khoi kho/kg nhien l ieu)
k
Tr H A - = L + + +
= L + + L +
=
(CT 3.24/59|1|)
Bo chua am cuua khoui loo.
- Sau buoang oat:
1
0.773
0.06184 (kg am/kg khoi kho)
12.501
a
k
G
d
@
@= = =
@
(CT 3.26/59|1|)
- Sau buoang hooa tron:
1
5.731
0.01892 (kg am/kg khoi kho)
302.969
a
k
G
d
= = = (CT 3.27/59|1|)
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 15
nthalpy cuua khoui loo. (kJ/kg khong khi)
- Sau buoang oat:
b b 0 0
1
24,958.78 0.6 0.12 27 1.5 8.17 0.01707
12.501
1,267.427 (kJ/kg khoi kho)
C nl nl
k
" C t d
I
- + + L L
@=
@
L + L + L L
=
=
(CT 3.31/60|1|)
- Sau buoang hooa tron:
b 0 0
1
24,958.78 0.6 0.12 27 37.053 8.17 0.01707
302.969
120.014 (kJ/kg khoi kho)
C nl nl
k
" C t d
I
- + + L L
=
L + L + L L
=
=
(CT 3.32/60|1|)
hiet o khoui loo. (C)
- Sau buoang oat:
)
1 1
1
1
2,500 1,267.427 2,500 0.06184
995.454
1.004 1.842 1.004 1.842 0.06184
I d
t C
d
@ @ L L
@= = =
@ + L + L
1
995.5 t C @
- Sau buoang hooa tron:
)
1 1
1
1
2, 500 120.014 2,500 0.01892
70
1.004 1.842 1.004 1.842 0.01892
I d
t C
d
L L
= = =
+ L + L
AUp suaat hoi -ao hooa. (bar)
- Sau buoang oat:
1
4, 026.42
exp 12 6,180.454 ( )
235.5 995.5
b
P bar
@= =
+
' '
- Sau buoang hooa tron:
1
4, 026.42
exp 12 0.307 ( )
235.5 70
b
P bar
= =
+
' '
Bo am tong oai.
- Sau buoang oat:
5
1
0.981
1.44 10
0.621
6,180.454 1
0.06184
@= = L
+
' '
- Sau buoang hooa tron:
1
0.981
0.09448
0.621
0.307 1
0.01892
= =
+
' '
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 16
The tich rieang.
- Sau buoang oat:
)
5
3
1 5
288 995.5 273 10
4.095 ( / khoi kho)
0.981 1.44 10 6,180.454
m kg 4
L + L
@= =
L L
- Sau buoang hooa tron:
)
5
3
1
288 70 273 10
1.038 ( / khoi kho)
0.981 0.09448 0.307
m kg 4
L + L
= =
L
c. Thoang soa trang thaui cuua tauc nhaan saay sau -uoang saay (C).
Trong thieat bo saay duong khoui loo laom chaat voa cung caap nhiet lng
cho vat lieu saay voa thai am ra moi trong, quau trinh saay lyu thuyeat
lao quau trinh khong cou ton thaat do vat lieu saay, do thieat bo chuyean tai
mang i, khong cou ton thaat do toa ra moi trong qua cauc keat caau bao
che, . mao ch cou ton thaat do tauc nhan saay mang i. Do ou, bao nhieu
nhiet lng khoui loo cung caap cho vat lieu saay hoaon toaon duong e
tauch am khoi vat lieu. Khi am tauch khoi vat lieu, lai bay vaoo trong
khoui, do ou am a mang toaon bo nhiet lng mao khoui a maat tra lai
dui dang an nhiet houa hi r vao nhiet vat lyu cua hi nuc C
pa
t. Vi vay,
quau trinh saay lyu thuyeat baeng khoui loo c xem lao quau trinh aung
enthalpy.
Ta cou cauc thong soa cua tauc nhan saay sau quau trinh saay lyu thuyeat
c xauc onh nh sau:
- Enthalpy: I
20
I
1
120.014 kJ/kg khoui kho.
- Chon nhiet o aau ra cua tauc nhan saay lao t
20
36C.
- AUp suaat hi bao hooa:
2
4, 026.42
exp 12 0.059 ( )
235.5 36
b
P bar
= =
+
' '
- o chua am:
20
120.014 1.004 36
0.03268 (kg am/kg khoi kho)
2, 500 1.842 36
d
L
= =
+ L
- o am tng oai:
1
0.981
0.8313
0.621
0.059 1
0.03268
= =
+
' '
- The tich rieng:
)
5
3
2
288 36 273 10
0.955 ( / khoi kho)
0.981 0.8313 0.059
m kg 4
L + L
= =
L
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 17
Trang thaui cuua tauc nhaan saay trong quau trinh saay lyu thuyeat
ai lng
Khong khi
ngoaoi troi
(A)
Tauc nhan
saay sau
buoang oat
()
Tauc nhan saay
sau buoang hooa
tron ()
Tauc nhan saay
ra khoi thieat bo
saay (C)
t (C) 27 995.5 70 36
() 75 0.0014 9.448 83.13
d (kg am/kg kk) 0.01707 0.06184 0.01892 0.03268
I (kJ/kg kk) 70.632 1,267.427 120.014 120.014
P
-
(-ar) 0.035 6,180.454 0.307 0.059
4 (m
3
/kg kk) 0.905 4.095 1.038 0.955
3 Can bang nang lng cho thiet b say ly thuyet:
Gia s lng khoui vaoo, ra thieat bo saay lao khong oi, ki hieu lao
0
@(kg/h).
Theo phng trinh can baeng vat chaat:
0 1 1 1 0 20 2 2
0
20 1
d G d G
W
d d
@ @ + = +
@ =
(CT 7.14/131|1|)
Lng khoui kho caan thieat e boac hi 1kg am:
0
0
20 1
1 1
72.67 (kg khoi kho/h)
0.03268 0.01892
l
W d d
@
@= = = =
(CT 7.14/131|1|)
0 0
72.67 269.66 19,596.19 ( / ) l W kg h @ @ = L = L =
Phng trinh can baeng nhiet cho thieat bo saay lyu thuyeat:
) )
0 0 1 0 0 20 0
" I I I I @ @ = = (CT 7.15/131|1|)
Nhiet lng tieu hao trong quau trinh saay lyu thuyeat:
)
0
19,596.19 120.014 70.632 967, 699.05 ( / ) " kJ h = =
Nhiet lng tieu hao rieng:
0
0
967,699.05
3,588.59 (kJ/kg am)
269.66
"
6
W
= = =
4 Can bang nang lng cho thiet b say thc:
Trong thieat bo saay thc, ngoaoi ton thaat nhiet do tauc nhan saay mang i, trong
thieat bo saay thuong quay, coon cou ton thaat nhiet ra moi trong Q
mt
, vao ton
thaat nhiet do vat lieu saay mang i Q
V
.
Trong thieat bo saay thuong quay, khong s dung nhiet bo sung vao thieat bo
khong cou thieat bo chuyen tai, do ou Q
S
0, Q
CT
0.
hiet long a vaoo thieat - saay.
- Nhiet lng do tauc nhan saay nhan c trong buoang oat, buoang hooa
tron:
)
1 0
I I @
- Nhiet lng do vat lieu saay mang vaoo: )
1 1
1 ' a '
G W C W C t + L
|
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 18
hiet long a ra khoui thieat - saay.
- Nhiet lng ton thaat do tauc nhan saay mang i : )
2 0
I I @
- Nhiet vat lyu cua vat lieu saay mang ra :
2 2
2 ' '
G C t L L
- Nhiet lng ton thaat ra moi trong : Q
mt
.
Can baeng nhiet lng vaoo ra thieat bo saay, ta cou:
) ) )
1 1 2 2
1 0 1 2 0 2 ' a ' ' ' mt
I I G W C W C t I I G C t " @ @ + + L = + L L +
|
Trong ou
2 1
G G W = , ta xem
2 1
' ' '
C C C = = .
Vay nhiet lng tieu hao trong quau trinh saay thc:
) ) )
2 1 1
1 0 2 0 2 ' ' ' mt a '
" I I I I G C t t " W C t @ @ = = + L + L L
at
)
2 1
2 ' ' ' '
" G C t t = L : ton thaat nhiet do vat lieu saay mang i.
) )
1
1 0 2 0 ' mt a '
" I I I I " " W C t @ @ = = + + L L
Xeut cho 1kg am caan boac hi:
) )
1
1 0 2 0 ' mt a '
6 l I I l I I 6 6 C t @ @ = = + + L
Trong ou:
2 1
1
; ;
' mt
' mt
" "
6 6 l
W W d d
@ = = =
at
1
a ' ' mt
C t 6 6 = L
4 Xauc onh q
V
:
)
2 2
1
' k a
C C C = + L (CT 7.40/141|1|)
Trong ou:
C
V
(kJ/kg.K) : nhiet dung rieng cua vat lieu saay vui o am
2
.
C
k
1.7 (kJ/kg.K) : nhiet dung rieng cua vat lieu kho.
C
a
4.1868 (kJ/kg.K) : nhiet dung rieng cua am.
) 1.7 1 0.11 4.1868 0.11 1.974 ( / . )
'
C kJ kg K = + L =
1
0
27
'
t t C = = :nhiet o vat lieu saay vaoo thieat bo, laay baeng nhiet o moi trong.
2
2
3 36 3 33( )
'
t t C = = = : nhiet o ra khoi thieat bo saay cua vat lieu
saay. Ta chon nho hn nhiet o aau ra cua tauc nhan saay 35C.
Vay
4 Xauc onh C
a
.t
V1
:
1
4.1868 27 113.044 (kJ/kg am)
a '
C t L = L =
4 Xauc onh q
mt
:
Ton thaat nhiet ra moi trong q
mt
thong chieam khoang 35 nhiet
lng tieu hao hu ich.
) 0.03 0.05
mt hi
6 6 =
Trong ou nhiet tieu hao hu ich c xauc onh:
1
hi h a ' '
6 i C t 6 = L + (CT VII24/192|5|)
Mao i
h
2,545.54 (kJ/kg am)
2, 545.54 113.044 32.078 2, 464.574(kJ/kg am)
hi
6 = + =
0.05 0.05 2, 464.574 123.229(kJ/kg am)
mt hi
6 6 = L = L =
Vay 113.044 32.078 123.229 42.263 (kJ/kg am) < 0 = =
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 19
2 1
I I : trang thaui cua tauc nhan saay sau quau trinh saay thc naem dui
ong I I
1
.
5 Cac thong so cua tac nhan say sau qua trnh say thc:
Bo chua am cuua tauc nhaan saay.
)
2 1 2 1
I I d d = + (CT 7.30/138|1|)
) )
1 2 1 1
2
2
(kg am/kg khoi kho)
pk
C t t d i
d
i
+
=
(CT 7.31/138|1|)
Trong ou:
1
2
2, 500 1.842 70 2,628.940 (kJ/kg)
2, 500 1.842 36 2,566.312 (kJ/kg)
i
i
= + L =
= + L =
) )
2
1.004 70 36 0.01892 2,628.940 42.263
2, 566.312 42.263
0.03246 (kg am/kg khoi kho)
d
+ +
=
+
=
nthalpy.
2
1.004 36 0.03246 2,566.312 119.446 (kJ/kg khoi kho) I = L + L =
(CT 2.24/29|1|)
Bo am tong oai.
1
0.981
0.8259
0.621
0.059 1
0.03246
= =
+
' '
Trang thaui cuua tauc nhaan saay trong quau trinh saay thc
ai lng
Khong khi
ngoaoi troi
(A)
Tauc nhan
saay sau
buoang oat
()
Tauc nhan saay
sau buoang hooa
tron ()
Tauc nhan saay
ra khoi thieat bo
saay (C)
t (C) 27 995.5 70 36
() 75 0.0014 9.448 82.59
d (kg am/kg kk) 0.01707 0.06184 0.01892 0.03246
I (kJ/kg kk) 70.632 1,267.427 120.014 119.446
P
-
(-ar) 0.035 6,180.454 0.307 0.059
4 (m
3
/kg kk) 0.905 4.095 1.038 0.955
Lng khoui kho caan thieat e boac hi 1 kg am trong quau trinh saay thc:
2 1
1 1
73.86 (kg khoi kho/kg am)
0.03246 0.01892
l
d d
@= = =
Lng khoui kho caan thieat:
73.86 269.66 19, 917.09( / ) 5.53( / ) l W kg h kg s @ @ = L = L = =
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 20
Nhiet lng tieu hao e boac hi 1kg am:
) )
1 0
73.86 120.014 70.632 3,647.355 (kJ/kg am) 6 l I I @ = = =
Lu lng thea tich cua tac nhan say trong qua trnh say thc:
Lu lng the tich cua tauc nhan saay trang thaui truc khi vaoo buoang
saay:
3
1 1
1.038 5.53 5.74( / ) ' m s 4 @ = L = L =
Lu lng the tich cua tauc nhan saay trang thaui ra khoi buoang saay:
3
2 2
0.955 5.53 5.28( / ) ' m s 4 @ = L = L =
Lu lng the tich trung binh cua tauc nhan saay:
3 1 2
5.74 5.28
5.51( / )
2 2
tb
' '
' m s
+ +
= = =
7 Lng nhien lieu tieu hao:
Lng nhien lieu (than) tieu hao e boac hi 1kg am:
b
3,647.355
0.244 (kg than/kg am)
24,958.78 0.6
C
6
b
"
= = =
L L
Lng nhien lieu tieu hao trong 1 gio:
0.244 269.66 65.797 ( / ) b W kgthan h = L = L =
8 Hieu suat thiet b say:
2, 464.574
100% 100% 67.57%
3,647.355
hi
TS
6
6
= L = L =
III. Tnh thoi gian say:
Trong thieat bo, chon caunh ao tron cou dang caunh nang, cou cauc thong soa
sau:
- He soa iean aay: . 0.18 (ang 6.1/177|2|)
- Gouc gaap cua caunh nang: 140.
- Thong soa ac trng cho caau truuc caunh:
2
0.576; 0.122
C
T T
F h
D D
= =
- He soa lu yu ean dang caunh trong thuong: oai vui caunh nang, m 0.5.
Thoi gian saay c xauc onh theo:
)
)
)
)
1 2
1 2
120 120 0.18 850 0.35 0.11
2 32 2 0.35 0.11
89.416 (phut) =1.49(h)
1 29 phut
'
A
h
. p
t
L L L L
= =
+ +
| |
=
=
(CT 6.44/178|2|)
Thoi gian vat lieu lu truu trong thuong (hay thoi gian vat lieu i heat chieau daoi
thuong):
1
1
(phut)
T
T
m k
n D tg
t
-
L L
=
L L
(CT 6.39/174|2|)
Trong ou:
k
1
: he soa lu yu ean ac tinh chuyen ong cua vat lieu, trong saay xuoi
chieau, chon k
1
0.7.
n : toac o quay cua thuong, chon n 1 voong/phuut.
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 21
- : gouc nghieng cua thuong (- 1.51.7), chon - 1.5.
1
0.5 0.7 8
89.744 (phut)
1 1.2 1.5 tg
t
L L
= =
L L
(thoa ieau kien t
1
> t)
IV. Tnh toan thiet b chnh:
Xac nh cac kich thc c ban cho thuong say:
The tich cua thuong quay:
3
269.66
8.427 ( )
32
T
W
' m
A
= = = (CT 10.2/207|1|)
Chon ong kinh thuong theo tieu chuan D
T
1.2 m. (ang XIII.6/359|7|)
Chieau daoi cua thuong:
2
2 2
4 4 8.427
7.451 ( )
4 1.2
T T
T
T
D '
' m
D
6
6 6
L
= = = =
L
Ta chon chieau daoi thuong L 8 m.
)
8
6.67 3.5; 7
1.2
T
D
= (thoa t le gia chieau daoi vao ong kinh
thuong)
Tieat dien cua thuong saay:
2 2
2
1.2
1.131( )
4 4
T
T
D
F m 6 6 = L = L =
The tich thc cua thuong:
2 2
3
1.2
8 9.048 ( )
4 4
T
T
D
' m
6 6 L
= = L =
Tieat dien t do cua thuong saay:
) )
2
1 1 0.18 1.131 0.927( )
td T
F F m . = = =
2 ieam tra be daoy thuong:
Thuong c chea tao baeng theup khong r, mauc theup X18H10T, cou cauc
thong soa sau:
- Khoai lng rieng : p 7,900 kg/m
3
(ang XII.7/313|7|)
- He soa dan nhiet : 2 16.3 W/m.K (ang XII.7/313|7|)
- CUng suaat cho pheup tieu chuan : |9|
*
140 N/m
- Giui han bean keuo : 9
k
540 x 10
6
N/mm
2
(ang XII.7/313|7|)
- Giui han bean chay : 9
ch
220 x 10
6
N/mm
2
(ang XII.7/313|7|)
Thuong saay cou dang hinh tru naem ngang, chea tao baeng phng phaup haon,
thuong laom viec aup suaat khi quyen.
4 He soa bean moai haon
h
: chon haon t ong dui lup thuoac, haon giaup
moai, 2 phia.
Vui ong kinh D > 700mm, chon
h
0.95. (ang 17/25|9|)
4 He soa hieu chnh : oai vui thieat bo cou boc cauch nhiet, chon 0.95.
CUng suaat cho pheup:
) )
2
0.95 140 133 ( / ) mm 9 9
= L = L =
Xeut
)
4 6
133
0.95 1,288 25
9.81 10 10
h
P
9
= = >
L L
, do ou bea daoy toai thieu thuong
c xauc onh theo cong thuc:
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 22
)
2
1,200 9.81 10
0.466( ) 0.5( )
2 2 133 0.95
T
h
D P
S mm mm
9
L L L
@= = =
L L L
(CT 53/130|9|)
Cauc he soa bo sung kich thuc:
- C
a
: he soa bo sung do an moon houa hoc cua moi trong. oai vui
moi trong chua vat lieu lao baep, haau nh khong cou an moon thieat bo,
do ou C
a
0.
- C
b
: he soa bo sung do baoo moon c hoc cua moi trong. Do moi
trong chua nhieau hat raen, chon C
b
1mm.
- C
c
: he soa bo sung do sai lech khi chea tao, laep raup. Theo bang
XIII.9/364|6|, oai vui theup X18H10T, chon C
c
0.8mm.
- C
0
: he soa bo sung e quy troon kich thuc, chon C
0
5.7mm.
0
0 1 0.8 5.7 7.5 ( )
a b .
C C C C C mm = + + + = + + + =
ea daoy thc cua thuong:
0.5 7.5 8 ( ) S S C mm @ = + = + =
iem tra -ea daoy thuong.
4
8 0
0.1 0.007 0.1 (thoa)
1200
a
T
S C
D
=
4 AUp suaat tinh toaun cho pheup ben trong thieat bo:
)
) )
)
)
)
2 2
2
2 133 0.95 8 0
1.67( / ) 0.0981( / )
1200 8 0
h a
T a
S C
P P
D S C
mm mm
9 L L
= >
+
L L L
= >
+
(thoa)
Vay bea daoy cua thuong saay: S 8 mm.
3 1inh toc o cua tac nhan say trong thiet b:
Toac o trung binh cua tauc nhan saay trong buoang saay:
5.51
v 5.94( / )
0.927
tb
tb
td
'
m s
F
= = =
4 1inh tr lc qua thuong say:
Chuan soa Reynolds.
Tinh chaat cua khoui loo cung tng t nh tinh chaat cua khong khi kho,
do ou cou the s dung cauc soa lieu cua khong khi kho cho khoui loo.
nhiet o trung binh cua tauc nhan saay
1
70 36
53
2
1
t C
+
= = , theo Phu
luc 6/350|1|, cauc thong soa cua khoui loo nh sau:
- o nhut ong : 4
k
18.256 x 10
6
m
2
/s
- Khoai lng rieng : p
k
1.0831 kg/m
3
3
tb
6
v 5.94 7.5 10
Re 2, 440.29
18.256 10
k
d
4
L L L
= = =
L
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 23
e soa thuuy ong a.
90 100
5.85
Re Re
90 100
5.85 7.911
2, 440.29 2, 440.29
a = + +
= + + =
(CT 10.20/213|1|)
e soa ac trng cho o chat cuua loup hat C
1
.
1 2
1
C
= (CT 10.21/213|1|)
Trong ou:
' dx
'
p p
= (CT 10.22/213|1|)
Mao p
V
850 kg/m
3
) )
1 2 3
0.25 0.25 1, 000 730.34 0.18
5.737( / )
0.75 2 0.75 2 9.048
dx
G G
kg m
'
.
p
+ +
= = =
L L L L
(CT 10.23/213|1|)
850 5.737
0.993
850
= =
3
1 2
1 0.993
7.1 10
0.993
C
= = L
Tr lc qua lup hat:
2 2 3
1
hat 3
2
2
a v 7.911 8 5.9 1.0831 7.1 10
2 2 9.81 7.5 10
115.13( / ) 115.13( )
T k
td
C
p
g d
kg m mmH O
p
L L L L L L L L L
= =
L L L L L
= =
(CT 10.19/213|1|)
5 1inh chon canh ao tron:
Mot soa thong soa c ban cua caunh nang a c chon tren.
Chieau cao ri trung binh cua hat vat lieu:
0.576 0.576 0.576 1,200 691.2( )
T
T
h
h D mm
D
= = L = L =
Dien tich bea mat chua vat lieu cua caunh:
2 2 2
2
0.122 0.122 0.122 1,200 175,680( )
C
C T
T
F
F D mm
D
= = L = L =
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 24
Theo cauc ki hieu kich thuc tren hinh cua caunh ao tron, ta cou:
)
C
F a . b . a b . = L + L = +
Chon cauc thong soa cho caunh:
- a 80 mm
- b 155 mm
175, 680
747.6( ) 750( )
80 155
C
F
. mm mm
a b
= = =
+ +
- d 4 mm
- Vat lieu chea tao caunh lao theup khong r X18H10T, p 7900 kg/m
3
.
- Soa caunh tren mot mat caet: 12 caunh.
- Soa caunh caan laep:
8, 000
12 12 12 10 120(canh)
750
T
.
= L = L = L =
| |
Khoai lng 1 caunh ao tron:
6 3
7,900 175,680 10 4 10 5.551( )
C C
m ' F d kg p p
= L = L L = L L L L =
Khoai lng cua caunh trong thuong:
120 5.551 666.1( ) m kg = L = L =
Chieau cao cuua loup vat lieu chua trong thuong.
Phaan tieat dien chua vat lieu:
2
0.18 1.131 0.204( )
.d T
F F m . = L = L =
2 2
2 2
1
si n2
180 2
1
0.204 0.6 0.6 sin2
180 2
si n2 1.134
90
.d
F R R
-
6 -
-
6 -
6
- -
= L
= L
= L
Giai phng trinh naoy, ta c - 58.163.
-
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 25
Chieau cao chua aay vat lieu trong thuong:
) ) 1 cos 600 1 cos58.163 283.5( ) h R mm - = = =
V. Tnh toan thiet b phu:
1inh toan buong ot:
Do he thoang saay caan thieat kea e saay baep, do ou khong caan phai cou
cong suaat nhiet quau lun. Vi vay, ay ta duong buoang oat thu cong ghi
phaung.
Caau tao cua buoang oat ghi phaung c the hien tren hinh ben. Trong
buoang oat, than c chaat len mat ghi mot lup daoy 200250 mm qua ca
vaoo than. Phia dui ghi lao buoang tich x, coon phia tren lao khong gian laom
viec cua buoang oat. Khi buoang oat laom viec, giou c caap vaoo buoang
x qua ca giou, i qua ghi vaoo lup thame tham gia quau trinh chauy.
e bao ve ghi loo khong bo quau nhiet khi laom viec, ta trai len mat ghi
mot lup xi mong, sau ou mui ean lup than.
Nhien lieu oat s dung lao than cou kich thuc trung binh vao lun, do ou ta
duong ghi thanh. Loai ghi naoy c chea tao n gian vao thay thea de daong khi
bo h hong.
Cauc kich thouc co -aun cuua -uoang oat.
Dien tich bea mat ghi loo:
2
( )
3.6
t
"
F m
r
L
=
L
(CT 32/104|10|)
Trong ou:
64.449 kg/h : lng than caan oat trong 1 gio.
r 465,000 W/m
2
: cong o nhiet cua ghi (ang 33/105|10|)
Q
t
23,548.78 kJ/kg : nhiet tro thaap cua than
2
64.449 23,548.78
0.91( )
3.6 465, 000
F m
L
= =
L
oai vui than antraxit, theo bang 32/100|10|, chon t le maet ghi
0.15
1
F
=
Vay dien tich maet ghi:
2
0.15 0.15 0.91 0.14( ) 1 F m = L = L =
The tich buoang oat:
Mat o nhiet the tich cua buoang oat, khi s dung than antraxit:
q 348,000 W/m
3
(ang 34/106|10|)
The tich buoang oat:
2
23,548.78 64.449
1.21( )
3.6 3.6 348, 000
t
"
' m
6
L L
= = =
L L
Chieau cao buoang oat:
1.21
1.33( )
0.91
'
H m
F
= = = (CT 34/106|10|)
Chon H 1.40 m.
Chieau ngang (W), daoi (L) cua buoang oat:
Chieau daoi buoang oat lao chieau mao san pham chauy chuyen ong doc
theo nou i vaoo buoang hooa tron. buoang oat thu cong, ta chon chieau
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 26
ngang lun hn chieau daoi, e cou the trai eau than, thao tauc nhe nhaong
vao aunh x but khou khan.
Chon t le nh sau: 1.6
W
=
Ta cou:
2
1.6
1.6
F
F W = L = L =
Chieau daoi buoang oat:
0.91
0.754( )
1.6
m = =
Chon L 0.76 m.
Chieau ngang buoang oat: 1.6 1.6 0.76 1.2( ) W m = L = L
2 1inh toan buong hooa tron:
Tinh oong kinh oang dan khoui loo sau -uoang oat.
Lng khoui kho sau buoang oat: 12.501(kg khoi kho/kg nhien l ieu)
k
@= .
Lng khoui kho caan thieat trong 1 gio:
1
12.501 65.797 822.528(kg/h)
k
@ = L = L =
Lu lng the tich cua khoui:
3 3
1 1 1
822.528 4.095 3,368.252(m /h) = 0.936(m /s) ' 4 = L = L =
Chon toac o cua doong khoui trong oang v
1
10 m/s.
Tieat dien cua oang dan:
2 2 1
1
1
0.936
0.0936( ) 93,600( )
v 10
'
F m mm = = = =
ong kinh cua oang:
1
1
4 4 93, 600
345.22( )
F
D mm
6 6
L L
= = =
Chon oang ma soa 10: ea daoy : d 0.25 inche
ong kinh trong : D 13.5 inches 342.9 mm
Tinh oong kinh oang dan khoui loo sau hooa tron.
Lng khoui kho sau buoang oat: 302.969(kg khoi kho/kg nhi en lieu)
k
= .
3
D
2
V
D
1
V
1
D
2
V
3
D
4 V
1
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 27
Lng khoui kho caan thieat trong 1 gio:
4
302.969 65.797 19,934.451(kg/h)
k
= L = L =
Lu lng the tich cua khoui:
3 3
4 4 4
19,934.451 1.193 20,691.96(m /h) = 5.748(m /s) ' 4 = L = L =
Chon toac o cua doong khoui trong oang v
4
20 m/s.
Tieat dien cua oang dan:
2 2 4
4
4
5.748
0.2874( ) 287, 400( )
v 20
'
F m mm = = = =
ong kinh cua oang:
4
4
4 4 287,400
604.92 ( )
F
D mm
6 6
L L
= = =
Chon oang ma soa 10: ea daoy : d 0.25 inche
ong kinh trong : D 23.5 inches 596.9 mm
Tinh oong kinh oang dan khoang khi to moai troong.
Lng khong khi caan bo sung trong 1 gio:
2 4 1
19,934.451 822.528 19,111.923(kg/h) = = =
Lu lng the tich cua khong khi:
3 3
2 2 2
19,111.923 0.905 17,296.29(m /h) = 4.805(m /s) ' 4 = L = L =
Chon toac o cua doong khoui trong oang v
2
20 m/s.
Tieat dien cua oang dan:
2 2 2
2
2
4.805
0.24025( ) 240,250( )
v 20
'
F m mm = = = =
ong kinh cua oang:
2
2
4 4 240,250
553.08( )
F
D mm
6 6
L L
= = =
Chon oang ma soa 80: ea daoy : d 0.688 inch
ong kinh trong : D 22.624 inches 574.7 mm
Tinh oong kinh vooi phun khoui loo.
Chon toac o cua doong khoui trong oang tai vooi phun v
3
700 m/s.
Tieat dien cua vooi:
3 2 2 1
3
3
0.936
1.337 10 ( ) 1,337( )
v 700
'
F m mm
= = = L =
ong kinh cua oang:
3
3
4 4 1,337
41.26( )
F
D mm
6 6
L L
= = =
Chon oang ma soa 40: ea daoy : d 0.145 inch
ong kinh trong : D 1.61 inches 40.89 mm
Tinh trou lc qua -uoang hooa tron.
4 Tr lc do ot thu:
3
8 4 3 3
6
v 700 40.89 10
Re 1.03 10 10
0.277 10
D
v
L L L
= = = L
L
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 28
Trong ou 4 0.277 x 10
6
m
2
/s : o nhut ong cua khong khi (tra
nhiet o 995.5C, theo bang I.255/319|6|).
Ta cou:
3
1
1,337
0.014
93, 600
F
F
= =
Theo bang N13/388|6|, chon he soa tr lc 0.49.
Tr lc qua buoang hooa tron:
2 2
2
v 0.244 20
0.49 4.88( )
9.81
p mmH O
g
p
L L
= L = L =
3 1inh chon cyclon:
Chon cyclon loai H do nang suaat cua loai cyclon naoy khau lun.
Nang suaat cua cyclon chinh lao lu lng khi i vaoo cyclon.
Vui V
tb
5.51 m
3
/s 19,836 m
3
/h, ta chon: (ang III.5/524|6|)
- Nhoum 4 cyclon n, ong kinh moi cyclon D 700 mm, nang suaat
17,60020,700 m
3
/h.
- Cyclon n H15, gouc nghieng - 15. Loai cyclon naoy am bao o
laom sach lun nhaat.
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 29
Cauc kich thouc co -aun cuua cyclon on. (ang III.4/524|6|)
Bai long Coang thuc tinh Giau tr
Chieau cao ca vaoo a 0.66 D (mm) 462
Chieau cao oang tam cou mat bich h
1
1.74 D (mm) 1,218
Chieau cao phaan hinh tru h
2
2.26 D (mm) 1,582
Chieau cao phaan hinh noun h
3
2.0 D (mm) 1,400
Chieau cao phaan ben ngoaoi oang tam h
4
0.3 D (mm) 210
Chieau cao chung H 4.56 D (mm) 3,192
ong kinh ngoaoi cua oang ra d
1
0.6 D (mm) 420
ong kinh trong cua oang thauo bui d
2
0.3 D (mm) 210
Chieau rong ca vaoo
b
1
0.26 D (mm) 182
b
2
0.2 D (mm) 140
Chieau daoi oang ca vaoo l 0.6 D (mm) 420
Khoang cauch to auy cyclon ean mat
bich
h
5
0.3 D (mm)
210
Gouc nghieng gia naep vao oang vaoo - 15
ong kinh trong cua cyclon D 700 (mm)
He soa tr lc cua cyclon 105
Bunke.
oai vui nhoum cyclon, ong kinh moi cyclon lao 700 mm, tra theo bang
III.5a, ta c the tich laom viec cua bunke: V
b
2.6 m
3
.
Chon gouc nghieng cua thaonh bunke lao 60.
Tinh trou lc qua cyclon.
Xem lu lng khi qua cauc cyclon nh nhau, ta cou lu lng khi trong 1
cyclon:
3 tb
1 2
V 5.51
V V 1.38( / )
4 4
m s = = =
Van toac quy uc:
2 2
4 4 1.38
v 3.586( / )
0.7
6
'
m s
D 6 6
L L
= = =
L
Tr lc qua 1 cyclon:
2
2
2
2
3.586
105 0.9944
2 2
671.34 ( / )
671.34
68.43( )
9.81
6
k
v
P
m
mmH O
p = L L = L L
=
= =
4 1hiet ke bo phan truyen ong:
a. Chon ong co.
Cong suaat caan e quay thuong:
2 3
0.13 10 ( )
t t
D n kW - p
= L L L L L L (CT VII.54/123|7|)
Trong ou:
D
t
1.2m; L
t
8m.
-: he soa phu thuoc dang caunh.
Vui he soa chua aay . 0.18, chon - 0.059 (ang VII.5/123|7|)
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 30
n 1 voong/phuut: soa voong quay cua thuong.
p
V
850 kg/m
3
.
)
3
2
0.13 10 1.2 8 0.059 1 850 0.901 ( ) kW
= L L L L L L =
Chon ong c loai A02418, cou cauc thong soa sau: (ang 2P/323|8|)
- Cong suaat ong c : N
c
2.2kW.
- Toac o quay : n
c
720 voong/phuut.
- Hieu suaat : 0.81.
Cong suaat laom viec cua ong c:
c
2.2 0.81 1.782 ( )
l v
kW = L = L =
Vay N
lv
~ N, do ou thoa ieau kien caan e quay thuong.
-. Chon t soa truyean ong.
T soa truyean ong chung cua he thoang:
c
thung
720
720
1
n
i
n
= = =
Do t soa truyean cua ong c lun, nen caan phai s dung bo giam toac
cho ong c. ay, ta s dung hop giam toac truc vit baunh rang. Caau
tao cua hop giam toac nh hinh ve:
Chon cauc t soa truyean: i
12
4
i
23
6
T soa truyean to ong c sang truc vit:
01
12 23
720
30
6 4
i
i
i i
= = =
L L
Soa voong quay cua cauc truc:
1
1
k
k k
k
n
i n i n
n
+
+
= = L
Cong suaat caan e quay thuong:
c
0.901
1.112 ( )
0.81
kW
@= = =
Cong suaat cauc truc:
1
1
k
k k
k
+
+
= = L
Trong ou, theo bang 21/27|8|, chon hieu suaat cauc bo truyean nh sau:
- o truyean baunh rang tru h:
h
0.93.
- o truyean baunh rang tru kin:
kin
0.96.
- o truyean truc vit:
c
h kn
0.81
0.91
0.93 0.96
tv
= = =
L L
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 31
Ta cou bang keat qua sau:
Truc ong
c
I II III
i 30 6 4
n (voong/phuut) 720 24 6 1
N (kW) 1.112 1.012 0.972 0.904
c. Tinh -o truyean -aunh rang.
o truyean naoy cou chuc nang truyean ong to tang dan ong ean baunh
rang lun gaen vaoo thuong. ay lao s truyean ong gia 2 truc song song,
do ou ta chon bo truyean baunh rang tru rang thaung, an khup ngoaoi,
truyean ong h.
Chon vat lieu chea tao baunh rang:
Chon nhoum baunh rang cou o raen H 350, c caet got chinh xauc
sau nhiet luyen (do o raen tng oai thaap), khong ooi hoi phai qua
cauc nguyen cong tu sa aet tiean nh maoi, maoi nghiean . aunh rang
cou kha nang chay moon toat.
e traunh dinh bea mat laom viec cua rang, laay o raen cua baunh
rang nho lun hn baunh rang lun 3050H, chon mauc theup baunh nho
khauc baunh lun.
4 Baunh rang loun. (ang 38/40|8|)
- Vat lieu : theup C35 thong houa.
- o raen : H 160
- Giui han bean keuo : 9
b
480 N/mm
2
- Giui han chay : 9
ch
240 N/mm
2
4 Baunh rang nhou.
- Vat lieu : theup C45 thong houa.
- o raen : H 190
- Giui han bean keuo : 9
b
580 N/mm
2
- Giui han chay : 9
ch
290 N/mm
2
Xauc onh ung suaat uoan cho pheup:
oai vui rang laom viec mot mat:
)
2 1
1.5
( / )
:
mm
n k
9
9
9
L
=
L
(CT 35/42|8|)
Trong ou:
- 9
1
(N/mm
2
): giui han moi uoan.
4 Theup C45:
2
1
0.45 580 261 ( / ) mm 9
= L =
4 Theup C35:
2
1
0.45 480 216 ( / ) mm 9
= L =
- n: he soa an toaon.
oai vui baunh rang baeng theup reon thong houa, chon n 1.5.
- k
9
: he soa tap trung ung suaat chan rang.
oai vui baunh rang laom baeng theup thong houa, chon k
9
1.8.
CUng suaat uoan cho pheup cua:
- aunh rang nho: )
2
nho
1.5 261
145 ( / )
1.5 1.8
:
mm 9
L
= =
L
- aunh rang lun: )
2
l n
1.5 216
120 ( / )
1.5 1.8
:
mm 9
L
= =
L
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 32
Chon he soa tai trong:
K 1.31.5.
Do ta s dung bo truyean chea tao baeng vat lieu cou kha nang chay
moon, van toac thaap, nen chon he soa tai trong K 1.3.
Chon chieau daoi tng oai cua rang:
oai vui bo truyean baunh rang tru rang thaung, truc vao o tng oai
cung (H 350), theo bang 317/51|8|:
20 30
m
b
m
= =
Trong ou:
b (mm): chieau rong baunh rang.
m (mm): moun cua baunh rang.
Chon
m
20.
Chon soa rang vao he soa dang rang:
Chon soa rang cua baunh rang nho (baunh rang dan ong) Z
1
35
(rang).
Theo bang 318/52|8|, chon he soa dang rang y
1
0.4135.
Tinh moun cua baunh rang:
)
6 6
3
3
1 1
19.1 10 19.1 10 1.3 0.972
8.32( )
0.4135 35 1 20 145
m
:
K
m mm
y Z n 9
L L L L L L
> = =
L L L L L L L L
(CT 329/51|8|)
Chon moun cua baunh rang tru theo tieu chuan (ang 31/34|8|):
m 10 mm.
Xauc onh khoang cauch truc A, soa rang vao chieau rong baunh rang:
Khoang cauch truc c xauc onh theo cong thuc sau:
) 0.01 0.02
10
500 1,000 ( )
0.01 0.02
m A
A mm
=
= =
(CT 322/49|8|)
Chon khoang cauch truc gia 2 baunh rang A 875 mm.
Soa rang baunh dan (nho) :
) )
1
2 2 875
35 (rang)
1 10 4 1
A
Z
m i
L
= =
+ +
(CT 324/49|8|)
Soa rang baunh bo dan (lun) :
2 1
4 35 140 (rang) Z i Z = L = L =
Chieau rong baunh rang dan : 20 10 200 ( )
m
b m mm = L = L =
Chieau rong baunh rang bo dan : b 200 10 190 (mm)
Kiem nghiem suc bean uoan rang:
)
6
2
19.1 10
: :
K
y m Z n b
9 9
L L L
=
L L L L
(CT 333/49|8|)
He soa dang rang y c xauc onh theo bang 3-18/52|8|:
- aunh rang nho : y 0.4135
- aunh rang lun : y 0.5170
CUng suaat uoan tai chan rang baunh nho:
)
1
6
2 2
2
19.1 10 1.3 0.972
20.85( / ) 145( / )
0.4135 10 35 4 200
: :
mm mm 9 9
L L L
= =
L L L L
CUng suaat uoan tai chan rang baunh lun:
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 33
)
2
6
2 2
2
19.1 10 1.3 0.972
18.58( / ) 120( / )
0.517 10 140 1 190
: :
mm mm 9 9
L L L
= =
L L L L
Vay baunh rang thoa ieau kien bean uoan cua rang.
Cauc thong soa hinh hoc chu yeau cua bo truyean:
Gouc an khup: - 20.
$TT Thoang soa
i hieu
Bon v
Coang thuc
tinh
Baunh rang
dan (nhou)
Baunh rang
- dan
(loun)
1 Moun m (mm)
10
2 Soa rang Z (rang) 35 140
3
ong kinh voong
lan
d
l
(mm)
l
d m Z = L 350 1,400
4 Khoang cauch truc A (mm)
1 2
2
d d
A
+
= 875
5
Chieau rong baunh
rang
b (mm) 200 190
6
ong kinh voong
nh rang
D
e
(mm) 2
0 l
D d m = + 370 1,420
7
ong kinh voong
chan rang
D
i
(mm) 2.5
i l
D d m = 325 1,375
8 Chieau cao aau rang h
d
(mm)
d
h m = 10
9 Chieau cao rang H 2.25 h m = 22.5
Tinh lc tauc dung len truc: (khong xeut lc ma saut)
Moment xoaen M
x
:
6 6
9.55 10 9.55 10 0.972
2,320,650 ( )
4
x
mm
n
L L L L
= = =
(CT 353/55|8|)
Lc voong P:
1
2 2 2,320,650
13,260.9 ( )
350
x
P
d
L
= = (CT 349/54|8|)
Lc hung tam P
r
: 13,260.9 20 4,826.6 ( )
r
P P tg tg - = L = L
Lc doc truc oai vui bo truyean baunh rang tru rang thaung: P
a
0.
Khoai lng baunh rang:
aunh rang laom baeng theup C35, p 7,850 kg/m
3
.
) )
2 2 2 2
7,850 1.4 1.216 0.19 563.9( )
4 4
l ng
' d D b kg
6 6
p p = L = L L = L L =
5 1inh vaonh ai:
Chon s bo cauc thong soa cua vaonh ai nh sau:
4 ea rong cua vaonh ai: 100 mm.
4 ea daoy vaonh ai lao hieu gia baun kinh ngoaoi vao baun kinh trong cua
vaonh ai. oai vui thuong tai trong nang, bea daoy vaonh ai xauc onh nh
sau:
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 34
100
38.46( )
2.6 2.6
h mm = = =
Ta chon h 40 mm.
4 Vat lieu laom vaonh ai:
theup CT3, p 7,850 kg/m
3
.
4 Gan e laep vaonh ai:
- Chieau cao: h
1
70 mm.
- ea rong: h
2
40 mm.
4 Chan ea:
- Chieau cao: h
3
80 mm.
- ea rong: h
4
90 mm.
ong kinh ngoaoi vaonh ai:
) )
ai
1,200 2 8 2 100 40 1, 496( ) D mm = + L + + =
Khoai lng 2 vaonh ai: (xem vaonh ai cou dang vaonh khan)
)
)
ai
2 2
2 2
2 2 7,850
4
2 7,850 1.496 1.216 0.1
4
2 468.2 936.4( )
ng
' D D
kg
6
p
6
= L L = L L
= L L
= L =
1inh con lan :
Khoai lng cua thuong quay:
)
)
2 2
thung
2 2
7,900
4
7,900 1.216 1.2 8
4
1,918.8( )
tr
ng T
m ' D D
kg
6
p
6
= L = L L
= L L L
=
Tai trong cua thuong:
)
)
thung canh ai banh rang vat l i eu
1,918.8 666.1 936.4 563.9 1, 000 9.81
5, 085.2 9.81 49,885.8( )
" m m m m m g
= + + + +
= + + + +
= L =
Chon gouc gia 2 con lan lao 2 60 30.
Phan lc cua moi con lan len vaonh ai:
49,885.8
28,801.6( )
2 cos 2 cos30
"
T
= = =
L L
(CT 527/245|11|)
Phan lc T goam 2 thaonh phaan:
- Lc ay con lan trt theo phng ngang:
si n 28,801.6 sin30 14, 400.8( ) S T = L = L =
- Lc eup goai con lan len be:
cos 28,801.6 cos30 24,942.9( ) T = L = L =
ea rong con lan :
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 35
5 10 5 15( )
C
.m = + = + = (CT 534/245|11|)
ong kinh con lan baeng theup:
28,801.6
6.4( ) 64 ( )
300 300 15
C
C
T
d .m mm
> = = =
L L
(CT 536/245|11|)
Mat khauc:
ai ai
0.25 0.33
0.25 1, 496 0.33 1, 496
374 493.68( )
C
C
C
D d D
d
d mm
L L
L L
(CT 537/245|11|)
Vay chon ong kinh con lan d
C
400 mm.
7 1inh con lan chan:
Lc doc thuong U c xauc onh nh sau:
si n 40,610.5 sin1.5 1, 063.1( ) & " - = L = L =
Lc U cou khuynh hung keuo thuong tut xuoang, do ou ta at con lan chan
saut vaonh ai e gia thuong vo tri on onh. Tren thuong quay, ta laep hai
con lan chan naem vea hai phia cua vaonh ai at gaan baunh rang voong.
oai vui thuong cou kich thuc lun vao nang, ta laom con lan chan mat
noun.
Khi laep at, laep sao cho truc con lan vuong gouc vui mat aat.
Gouc nghieng cua con lan:
ai
si n
d
D
- =
Trong ou d: ong kinh con lan chan.
- 1.5: gouc nghieng cua thuong quay.
) si n 1.5 0.026 39.16( )
1, 496
d
d mm = = =
Chon d 40 mm.
Lc lun nhaat tauc dung len con lan chan:
)
max
si n F " 1 - = +
Trong ou, I lao he soa ma saut gia vaonh ai vao con lan chan, chon I 0.1.
)
max
1, 063.1 0.1 si n1.5 134.14( ) F = + =
8 1inh gau tai nhap lieu:
Ta chon c caau nhaplieu baeng gaau tai vi chuung cou nhng u iem sau:
caau tao n gian, kich thuc gon, cou kha nang van chueyn vat lieu len
o cao lun, nang suaat cao.
Do vat lieu saay lao baep hat cou ong kinh trung binh 7.5 mm, dang hat, hi
am; ta chon gaau tai bang van toac cao, gaau nong, gaen coa onh.
aep lao vat lieu cou bea mat ma saut nho, do ou ta chon phng phaup nhap
lieu nh sau: o vat lieu xuoang auy gaau, duong gaau e muuc, van chuyen
len tren.
a. Chon cauc chi tieat co -aun cuua gaau taui.
o phan keuo:
ang c laom baeng vai cao su.
Chon chieau rong bang lao 400mm, theo bang 5.9/199|12|, chon soa lup
vai z 5 (do vat lieu dang hat).
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 36
Gaau:
Chon loai gaau nong auy troon cou cauc kich thuc c ban sau:
A 145 mm
320 mm
h 190 mm: chieau cao cua gaau.
R 70 mm
i 2.7 m
3
: dung tich 1 gaau.
Cauc gaau auy troon c laep tren bo phan keuo cauch nhau mot
khoang:
) 2.5 3 3 190 570( ) a h mm = = L =
Khi baet gaau vaoo bang, ta dap lom phaan kim loai xung quanh lo baet
vit, e khi gheup gaau vui bang, mat bang vao aau bulong naem tren
mat phaung, nh vay bang se om khit vui tang.
Tang dan ong:
Tang cua gaau tai bang c chea tao baeng cauch haon. ong kinh tang
c xauc onh:
) 125 150 150 5 750( ) D mm = = L =
Chon ong kinh cua tang theo tieu chuan D 800 mm.
Theo bang 5.11/201|12|, chon chieau daoi tang L 450 mm.
-. Xauc nh nang suaat vao coang suaat cuua gaau taui.
Nang suaat cua gaau tai:
3.6 v (kg/h)
i
"
a
p = L L L L
Trong ou:
v 3 m/s : van toac cua c caau keuo baeng bang.
p
V
850 kg/m
3
: khoai lng rieng cua vat lieu.
0.6 : he soa chua aay vat lieu trong gaau, cho vat lieu
dang hat.
2.7
3.6 0.6 850 3 26,091(kg/h) 26.1(tan/h)
0.57
" = L L L L = =
Cong suaat cua gaau tai:
Cong suaat caan thieat cua ong c truyean chuyen ong cho gaau tai
duong bang:
c
26.1 2.5
0.25( )
367 367 0.7
" H
kW
L L
= = =
L L
Trong ou:
H 2.5m : chieau cao nang vat lieu cua gaau tai.
0.7 : hieu suaat cua gaau tai bang, oai vui H 30m.
9 1hiet ke vao tinh tr lc ong ong:
Do he thoang saay daoi, cou tr lc lun, nen ta s dung quat e van
chuyen khong khi, tauc nhan saay i qua he thoang, thc hien quau trinh saay.
Quat at truc buoang hooa tron quat ay, cung caap khong khi vaoo
buoang hooa tron e hooa tron vui khoui loo sau buoang oat.
Quat at cuoai he thoang quat ay, cou nhiem vu huut tauc nhan saay i
qua thuong saay e thc hien saay, sau ou huut qua cyclon e thu hoai bui.
ong oang to sau thuong saay ean ca vaoo cyclon cou tieat dien hinh ch
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 37
nhat baeng tieat dien ca vaoo cua cyclon, tren ong oang cou mot cho uoan
cong 90, re 4 nhaunh i vaoo nhoum 4 cyclon.
Chon quat ly tam aup suaat trung binh 957, N5, ta cou:
- Mat bich ca vaoo: D 509 mm.
- Mat bich ca ra: 350 mm.
Ta chon he thoang ong oang nh sau:
STT
Boan au ong Boan gia ong Boan cuoi ong
Biem
-aet aau
ich
thouc
(mm)
ich
thouc
(mm)
Chieau
daoi
(m)
u
long
khi
(m
3
/s)
Jan
toac
khi
(m/s)
Biem keat
thuuc
ich
thouc
(mm)
1
Ca ra
quat ay
350
x 350
574.7 1 4.805 20
Ca vaoo
buoang
hooa tron
574.7
2
Ca ra
buoang
hooa tron
596.9 596.9 1 5.748 20
Ca vaoo
thuong saay
596.9
3
Ca ra
thuong
thauo
lieu
462
x 182
462 x
182
1.5 5.51 65.53
oan oang
re nhaunh
1
462
x 182
4
oan
oang re
nhaunh 1
462
x 182
462 x
182
0.5 x 2 2.76 32.77
oan oang
re nhaunh
2
462
x 182
5
oan
oang re
nhaunh 2
462
x 182
462 x
182
0.5 x 2 1.38 16.39
Ca vaoo
cyclon
462
x 182
a. Tinh trou lc ma saut trean oong oang.
Chea o doong chay c xauc onh:
t
v
Re
D
4
L
=
Trong ou:
v (m/s) : van toac doong khi
4 (m
2
/s) : o nhut ong
D
t
(m) : ong kinh tng ng cua oang.
- oai vui oang troon : D
t
D
oang
- oai vui oang hinh ch nhat :
)
t
4 4
2
S a b
D
a b
L L L
= =
H +
a, b (m) : chieau daoi 2 canh cua tieat dien oang.
Khi Re > 4,000: doong khi chea o chay xoauy, xem doong chay khu
vc nhan thuy lc. To ou xauc onh c he soa tr lc ma saut 2 theo
bang II.12/378|6|.
AUp suaat caan thieat e khaec phuc tr lc ma saut trong oang:
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 38
2
2
t
2
2
t
v
( / )
2
v
( )
2
ms
p m
D
mmH O
D g
p
2
p
2
L
= L L
L
= L L
L
S11 oan ong
L
(m)
D
t
(m)
4 x
(m
2
/s)
Re x
5
2
p
(kg/m
3
)
p
ms
(mmH
2
O)
1
To ca ra quat
ay ean ca
vaoo buoang
hooa tron
1 0.58 15.72 7.38 0.012 1.105 0.47
2
To ca ra
buoang hooa
tron ean ca
vaoo thuong saay
1 0.60 20.02 5.99 0.013 0.963 0.43
3
To ca ra
thuong thauo
lieu ean oan
oang re nhaunh
1
1.5 0.26 16.58 10.28 0.012 1.047 15.86
4
To oan oang
re nhaunh 1
ean oan oang
re nhaunh 2
1 0.26 16.58 5.14 0.013 1.047 2.87
5
To oan oang
re nhaunh 2
ean ca vaoo
cyclon
1 0.26 16.58 2.57 0.016 1.047 0.88
2
0.47 0.43 15.86 2.87 0.88 20.51( )
ms
p mmH O = + + + + =
-. Tinh trou lc cuc -o.
AUp suaat caan thieat e khaec phuc tr lc cuc bo trong oang dan:
2
2
v
( )
2
.b
p mmH O
g
p
L
=
L
Trong ou:
: he soa tr lc.
He soa tr lc do ot m:
F
0
(m
2
) : tieat dien oang dan khi to quat.
F
1
(m
2
) : tieat dien oang dan khi ean buoang hooa tron.
2
2
0 0
2
1 1
350
0.36
580
F D
F D
= = =
' '
Theo bang N11/387|6|, xauc onh c 0.416.
2
1 2
20 1.105
0.416 9.37( )
2 9.81
.b
p mmH O
L
= L =
L
He soa tr lc tai oan oang uoan cong 90:
oai vui oang tieat dien hinh ch nhat, vo tri uoan lao sau thuong saay,
truc khi vaoo cyclon.
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 39
He soa ton thaat cot aup cuc bo cua doong chay tai cho uoan cong
90:
A C = L L
Trong ou:
7 90 : A 1 (ang N24/393|6|)
Chon 4
td
R
D
= : 0.11 (ang N25/393|6|)
182
0.39
462
a
b
= = : C 1.6 (ang N26/393|6|)
1 0.11 1.6 0.176 = L L =
2
2 2
65.53 1.047
0.176 40.33( )
2 9.81
.b
p mmH O
L
= L =
L
He soa tr lc tren oang 3 nga:
F
1
, F
2
, F
3
(m
2
): tieat dien cua oang tap trung, oang thaung, oang nhaunh.
v
1
, v
2
, v
3
(m
2
): van toac cua doong oang tap trung, oang thaung, oang
nhaunh.
Ta cou F
1
F
2
F
3
Chon gouc phan nhaunh - 45.
He soa tr lc tren oang nhaunh: do
2
3
3
1 0.58
v
v
= = (ang N22/392|6|)
He soa tr lc tren oang thaung: do
2
2
1
0.5 0.1
v
v
= = (ang N23/393|6|)
Ton thaat aup suaat tren ong oang re thu nhaat:
- Tren oang nhaunh:
2
3 2
65.53 1.047
0.58 132.91( )
2 9.81
.b
p mmH O
L
= L =
L
- Tren oang thaung:
2
4 2
65.53 1.047
0.1 22.92( )
2 9.81
.b
p mmH O
L
= L =
L
Ton thaat aup suaat tren ong oang re thu hai:
- Tren oang nhaunh:
2
5 2
32.77 1.047
0.58 33.24( )
2 9.81
.b
p mmH O
L
= L =
L
- Tren oang thaung:
2
6 2
32.77 1.047
0.1 5.73( )
2 9.81
.b
p mmH O
L
= L =
L
Vay ton thaat aup suaat do tr lc cuc bo trong ong oang:
)
6
2
1
9.37 40.33 132.91 22.92 2 33.24 5.73 283.47( )
.b .bi
i
p p mmH O
=
= = + + + + + =
c. Tinh trou lc cho he thoang.
Ton thaat cot aup tonh:
hat
2
20.51 283.47 4.88 115.13
423.99( )
t ms .b ht
p p p p p
mmH O
= + + +
= + + +
=
Ton thaat cot aup ong:
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 40
2 2
2
16.38 1.047
14.32( )
2 2 9.81
v
p mmH O
g
p L L
= = =
L L
Ton thaat cot aup tinh toaun:
tt t 2
423.99 14.32 438.31( ) p p p mmH O = + = + =
Ton thaat cot aup toaon phaan:
tt 2
273 760 1
( )
293 9.81
k
a
t
p p mmH O
P
p
p
+
= L L L L (CT II.238a/463|6|)
Trong ou:
t 27C
p 1.293 kg/m
3
: khoai lng rieng cua khi ieau kien chuan.
p
k
1.105 kg/m
3
: khoai lng rieng cua khi ieau kien laom viec.
P
a
760mmHg : aup suaat ni at quat.
2
273 27 760 1.105
438.31 383.53( )
293 760 1.293
p mmH O
+
= L L L =
1inh toan vao chon quat:
Do p ~ 300 mmH
2
O, nen ta chon 2 quat trung aup 957, N5.
p
1
p
2
191.77 mmH
2
O.
Cong suaat tren truc ong c ien khi van chuyen khoui loo:
( )
1, 000
6 tr
' p g
kW
p
L L L
=
L L
(CT II.239b/463|6|)
Trong ou:
V 5.51 m
3
/s 19,836 m
3
/h
p 1.083 kg/m
3
tr
0.98 : chon noai truc cua quat vui truc ong c baeng khup truc.
q
0.5 (tra gian oa ac tuyean quat ly tam 957, N5) (H.II.58/489|6|)
Cong suaat 1 quat:
1
5.51 191.77 1.083 9.81
22.91( ) 31
1, 000 0.5 0.98
kW HP
L L L
= = =
L L
Cong suaat ong c ien:
c
1.1 1.1 22.91 25.2( ) kW = L = L =
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 41
VI. Tnh gia thaonh thiet b:
S11
Jat lieu -
1hiet b
So lng
n v
tinh
n gia
(ong/n
v tinh)
1haonh
tien
(ong)
1 Theup khong r 2,584.9 kg 50,000 129,245,000
2 Theup thong 1,500.3 kg 10,000 15,003,000
3 Quat (ca motor) 2 x 31 HP 600,000 37,200,000
4 ulong 100 Caui 2,000 200,000
5
Motor ien quay
thuong
3 HP 500,000
1,500,000
6
OAng theup (D ~
50 cm)
2 m 30,000
60,000
7
OAng theup (D
30 cm)
3.5 m 15,000
52,500
8
Van theup (D ~
50 cm)
2 Caui 50,000
100,000
9
Nhiet kea ien
tr
2 Caui 150,000
300,000
Tong tiean vat t 183,660,500
Tiean coang chea tao laay -aeng 100 tiean vat t 183,660,500
ia thaonh thiet b 37,32,
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 42
Phaan IV:
KET LUAN
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 43
Thieat bo saay thuong quay a thieat kea tren cou the laom viec vui cauc thong soa
ko thuat sau:
- Nang suaat 1,000 kg/h.
- o am 35 F 11.
- Thoi gian 1 me saay: 89 phuut.
- Nhiet o tauc nhan saay vaoo thieat bo: 70C.
- Nhiet o tauc nhan saay ra khoi thieat bo: 36C.
Nhin chung, vui he thoang saay thuong quay naoy, cou the am bao c nang
suaat cung nh o am yeu caau vui thoi gian saay phuo hp. Tuy nhien, trong he
thoang van coon mot soa nhc iem sau: chi phi cho nhien lieu lun; nhiet o cua
khoui loo khong on onh, khou ieau chnh; thieat bo coang keanh; chi phi chea tao cao.
Thiet ke thiet b say thung quay e say bap hat nang suat 1,000 kg/h
GVHD: Thay Hoang Minh Nam SVTH: Lam ao Trung Hieu 44
Tai lieu tham khao
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trong gia inh, NX Nong nghiep, 2001.
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NX KHKT, 1978.
|10| Pham Van Tri vao cauc tauc gia, oo coang nghiep, NX KHKT, 2003.
|11| Hoa Le Vien, Thieat kea Tinh toaun cauc chi tieat thieat - houa chaat, tap 2,
NX KHKT, 1978.
|12| Vu au Minh, Hoaong Minh Nam, Co hoc vat lieu rooi, NX KHKT, 1998.
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1994.