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CN SX Ruou Bia Va NC Giai Khat 1 7305
CN SX Ruou Bia Va NC Giai Khat 1 7305
CN SX Ruou Bia Va NC Giai Khat 1 7305
MC LC
Chmkng 1 CNG NGH SN XUT RlU ETYLIC ................. 1
1.1 NGUYN LIU V YU CU K
THUT...................................................1
1.1.1 Ng
(bp) .........................................................................................................1
1.1.2
Sn................................................................................................................
1.1.3....2
Khoai.........................................................................................................
.......2
1.1.4 Cc nguyn liu
khc .......................................................................................3
1.1.5 Mt r
mng.....................................................................................................3
1.2 CC PHljNG PHP CNG NGH SN XUT CN
ETYLIC.................4
1.2.1 Sk tng
qut ................................................................................................4
1.2.2 Cc phmkng php sn xut in
hnh...............................................................5
1.2.2.1 Quy trnh sn xut etanol t nguyn liu cha nhiu tinh
bt......................5
1.2.2.2 Chmng ct v tinh ch cn
etylic.................................................................13
1.2.2.3 Tn tht trong sn xut v hiu sut
rmu...................................................24
Chmkng 2 CNG NGH SN XUT RlU VANG NHO ............
28
2.1 TNG QUAN, PHN LOI SN
PHM...........................................................28
2.1.1 Nhm vang khng c gas....................................................................................29
2.1.1 Nhm vang c
gas...............................................................................................29
2.2 CNG NGH SN XUT VANG NHO TRNG, CHAMPAGNE V
RlU
NGUYN LIU CHO
COGNAC ...............................................................................29
2.2.1 c tnh chung ca nhm rmu...........................................................................29
2.2.2 Gii thiu quy trnh cng ngh ..........................................................................29
2.2.3 Nhng qu trnh ln men vang nho trng khng bnh thmng, nguyn nhn gy
ra v phmkng php khc phc ......................................................................................37
2.3 CNG NGH SN XUT VANG NHO
......................................................39
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4.3.1 Mc ch ca qu trnh
nghin.......................................................................81
4.3.2 Yu cu ca vic nghin nguyn
liu ............................................................82
4.3.3 Cch tin
hnh................................................................................................82
4.4 Nu nguyn
liu ...............................................................................................83
4.4.1 Mc
ch .......................................................................................................83
4.4.2 Cc yu t nh hmng n qu trnh
nu ......................................................83
4.4.3 Cc qu trnh xy ra khi nu
bia ...................................................................84
4.4.4 Cc phmkng php nu
bia ..............................................................................85
4.5. Lc dch
mng ...............................................................................................86
4.5.1 Mc
ch ........................................................................................................86
4.5.2 Cch tin
hnh ...............................................................................................86
4.6 Houblon
ha......................................................................................................87
4.6.1 Mc
ch .......................................................................................................87
4.6.2 Cc qu trnh xy
ra ......................................................................................87
4.6.3 Cch tin hnh houblon
ha ..........................................................................88
4.7 Lng trong v lm lnh dch ln
men...............................................................90
4.7.1 Mc
ch .......................................................................................................90
4.7.2 Cc qu trnh xy
ra ......................................................................................90
4.7.3 Phmkng php thc
hin .................................................................................91
4.8 Ln men dch
mng ........................................................................................91
4.8.1 Mc ch ca qu
trnh..................................................................................91
4.8.2 Cc qu trnh xy
ra ......................................................................................92
4.8.3 Cc yu t nh hmng n qu trnh ln
men ..............................................93
4.8.4 Phmkng php thc
hin .................................................................................86
4.9 Lm trong bia (lng, lc, ly
tm) ................................................................100
4.10 n nh
bia....................................................................................................102
4.11 Chit
bia ........................................................................................................103
124
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Chmkng 1
no, mu vng nht, chim 72% tng lmng cht bo, thmng ta tch phi ra
lm b nhn to hay du n, ht ng tch phi dng nu rmu.
Gluxit trong ng gm c:
- Tinh bt: 43.47 61.8%;
- mng: 1.76 4.62%;
- Destrin v pectin: 1.09 14.67%.
Bng 1.1 cho bit thnh phn % mt s ht ng cc.
Bng 1.1
Loi
Ng
Thc
i mch
La m
Cht
Thnh
bophn
Gluxit
nmcCelluloProtid
Tro
14.0
10.0
12.0
6.7
14.0
10.5
1.6
14.0
12.0
4.6
1.9
2.1
1.7
67.9
63.8
66.4
68.2
2.2
10.4
4.5
2.0
1.3
5.2
2.5
1.1.2 Sn (khoai m)
Thmng mc trng nhiu vng t i, khng cn nhiu n chm bn,
nng sut trung bnh 8 10tn/ha, thi gian sinh trmng t 10-12 thng. C
nhiu loi sn khc nhau nhm sn ng, sn ngt hoc da vo mu sc chia ra
sn vng v sn trng. Thnh phn ho hc ca sn tmi v kh nhm bng 1.2
Bng 1.2
Loi
Sn tmi
Sn kh
Cht
Thnh
bophn
Gluxit
nmcCelluloProtid
Tro
70.25 1.2
1.69
13.12 0.205
0.41
0.41
26.58
74.74
1.11
1.11
0.54
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cng c dng khoai ty. Thnh phn ho hc khoai lang, khoai ty (% khi
lmng) theo bng 1.3.
Trong tinh bt khoai lang c cha t 13-25% l amylose v 77-87% l
amylopectin. Khoai lang tmi rt kh bo qun, thmng ta phi ct lt phi kh
hoc sy.
Bng 1.3
Loi
Cellulo
Thnh phn
Tro nmc
Khoai ty tmi
74.9
Khoai lang tmi
68.1
Khoai lang kh4
12.9
Protid
1.99
1.6
6.1
Cht bo
0.15
0.50
0.50
Gluxit
20.8
0.98
27.9
0.90
76.7
1.4
1.09
1.00
2.
Cellulo
Thnh phn
Tro nmc
12.6
11.6
11.8
44
12.5
Protid
9.00
9.10
8.90
13.17
Cht bo
0.5
2.45
1.00
10.12
Gluxit
77.0
74.79
77.0
38.72
0.40
0.65
0.60
14.05
0.50
1.41
0.70
11.
1.1.5 Mt r mng
L ph liu cha nhiu mng khng kt tinh trong sn xut mng ma
hoc c ci mng. Thng thmng t l r mng trong sn xut mng ma
khong 3-3.5% trng lmng ma. Tu thuc vo ging ma, iu kin trng trt,
cng ngh sn xut thnh phn r mng dao ng nhm sau: nmc 15-20%,
cht kh 80-85%. Trong 60% l mng (40% sacarose, 20% fructose v
glucose), 40% cht phi mng).
Thnh phn phi mng c khong 30-32% cht hu c v 6-10% cht v
c. Trong nhng hp cht hu c gm cc cht cha nit dng acid amin:
acid aspactic, glutamic, leuxin, izoleuxin. Ngoi ra cn mt s vitamin.
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Hnh
1.1
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Hnh
1.2
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1- trc khuy; 2- cnh khuy my cho; 2- cnh khy mW neo; 3,3- vng x
nc lm ngui; 4- Yng dn cho vo; 5- Yng cy nm mYc, nm men; 6- Yng o nhit
; 7- bnh lc kh; 8- knh quan st; 9- bnh lc CO ; 210- Yng sang hm t thng ny
sang thng khc khi h hWng; 10- Yng rp vi Yng sang hm; 11- Yng ra t y c
th rp vi Yng dn hm ra 2 Yng dn hi kh nn; 12,12- Yng thm d.
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Hnh
1.5
ng ho: b sung mycomalt 10-12% trng lmng nguyn liu, kim tra
hm lmng mng v pH nhm phmng php Amylo.
Ln men: B sung men ging 1lit ging phn lp trong bnh tam gic cho
mt tn nguyn liu ban u. Sau 72-96h tin hnh kim tra rmu, mng st,
pH tin hnh dng qu trnh ln men.
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Hnh
1.6
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- Khng ch ng kim sot mc cht lmng men ging trmc khi ln men k
kh to etanol. Do vy, hiu sut ln men thmng thp, cht lmng rmu khng
cao.
khc phc nhng nhmc im nu trn y, ngmi ta chuyn sang
phmng php ln men vi hai nng khc nhau:
- Nng long: dng nui v gy men ging.
- Nng c: dng ln men sinh rmu.
iu kin k thut cn tun th khi pha long ln men c nng long:
- Nng mt r mc pha v 10-120 Bx, trong mng chim 6-8%.
- Lmng (NH4 )2 SO4cho vo t l 0.35-0.4% so vi trng lmng mt r.
- Super phosphat cho vo vi t l 1% so vi trng lmng mt r.
- chua 0.8-1 0.
- Nhit 27-30 0C.
iu kin k thut cn tun th khi pha dch ln men c nng c:
- Nng mt r mc pha v 30-320 Bx, trong mng chim 18-23%.
- Lmng (NH4 )2 SO4cho vo t l 0.18-0.2% so vi trng lmng mt r.
- Super phosphat cho vo vi t l 0.4-0.5% so vi trng lmng mt r.
- chua 0.6-0.8 0.
- Nhit 27-30 0C.
Bng phmng php ln men hai nng , kt hp vi iu kin ln men
gin on, bn lin tc hay lin tc s nng cao mc hiu sut tng thu hi,
ng thi cht lmng cn thu hi s tt.
Mt s s c thmng xy ra trong qu trnh ln men v bin php x l:
a. Ln men chm
Nguyn nhn:
- Nhit dch ln men qu thp, men ging sinh sn chm.
- Thiu cht dinh dmng.
- S lmng t bo nm men sng khng .
Bin php x l:
- Theo di n nh nhit .
- B sung cht dinh dmng: cm, (NH4)2SO 4, Ca (PO
)4
3
2
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Khi qu trnh ln men rmu chm dt, ton b dch mng chuyn
thnh dm chn, cht lmng ca dm chn mc nh gi qua nhng ch tiu k
thut nhm: ln men, hm lmng cht mng ln men, acid, hm lmng
etanol
1.2.2.2 Chng ct v tinh ch cn etylic
Chmng ct l qu trnh phn tch nhng thnh phn ring bit trong hn
hp cht lng c nhit si khc nhau. Hi ca nhng cht lng nhit
khc nhau c p sut ring phn khc nhau, hi cht lng no c p sut ring
phn ln th cht lng si nhit thp hn v d bay hi hn. Nu p
sut thmng, nhit si ca rmu nguyn cht l 780C v nmc l 1000C, do
rmu d bc hi hn nmc.
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sy kh
5.7
4.7
25.7
12.1
3.3
6.6
34.1
45.8
10.2
8.7
3.0
5.3
15.7
19.1
10.2
37.4
0
14.6
10.3
5.6
21.9
8.5
34.7
0.2
29.5
9.5
8.7
18.
Tp cht
T ng cc
0.03
500
0.13
T r mng
0.05
700
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Hnh
1.7
Thp ct gm 2 phn: phn dmi (B) l thp dm chn, phn trn (A) l
thp rmu.
Thp dm chn c nhim v tch rmu etylic khi dm chn theo nguyn
tc chmng ct n gin. Trong thp t t 15-22 a (loi chp nu dm chn t
r mng, loi lmi nu dm chn t nguyn liu bt). Phn dmi cng ca thp
dm chn l b phn bc hi lm nhim v tch rmu khi dm chn; hi i vo
thit b cn b tho ra khi thit b. Thp rmu A c nhim v c c hn hp
rmu nmc th hi bc ln t dm chn. Thp rmu gm t 15-18 a loi
lmi hoc chp.
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Hnh
1.8
1- bm dm chn; 2- bu hi; 3- bnh ngng t (hm dm); 4- bnh lm lnh; 5- bu quan st ru;
6- b phn iu chnh b ru; 7- thng cha b; 8- bm b ru; 9- bnh ngng t ru st; 10bu quan st ru; 11- p k; 12- Yng dn nc; 13- b phn iu chnh hi nng; 14- b phn chn
khng; 15- cha sn phm.
Hnh
1.9
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Hnh 1.10
A- thp dm chn; B- thp ru; D- bnh ngng t; E- bnh lm lnh cn th; F- bu quan st du
fuzel; E1- thit b lm lnh ru; O1- b phn gn du fuzel; O2- b phn ly du fuzel.
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Hnh 1.14
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Hiu sut rmu thmng mc tnh theo n v trng lmng tinh bt hay
mng ln men mc cha trong nguyn liu. Trong sn xut, hiu sut rmu
thmng mc tnh theo dal trn mt tn tinh bt cha trong nguyn liu hoc
hm lmng mng ca r mng cng tnh theo tinh bt.
Hiu sut l thuyt l hiu sut ln nht mc tnh t phmng trnh hosinh hc ca s ln men rmu.
C6H 12
O6 = 2C H2 OH
5 +
2CO
180.1
92.1
88
11
+ H2O =
O
2C 6H 12
360.2
5 n
+ nH 2O =
O
nC H
6 12
180.1n
2(C6H 10
O324.2n
)
5 n
+ 3H2O =
O
nC 6H 12
342.2n
T phmng trnh trn, ta thy mt phn t gam (342.2g) cn hai phn t gam
tinh bt ( 324.2g), do h s chuyn mng saccarose sang tinh bt s l
0.9474 (324.2/342.2), khi tnh ton thmng ly trn l 0.95.
V d: mt tn r mng c cha 47.6% mng, chuyn sang tinh bt tmng
mng l: 0.476tn x 0.95 = 0.452tn.
Hiu sut rmu thc t nh hn so vi hiu sut rmu l thuyt, v c tn
tht cc cht mng ln men v tn tht mt s rmu to thnh khi ln men. Hiu
sut rmu thc t thmng dao ng khong t 81.5-93% so vi hiu sut l
thuyt.
Hiu sut ru thc t
1- Hiu sut ln men
Thmng hiu sut ln men khong 86%, hiu sut chmng ct khong 98%
v hiu sut thc t l 80-85%.
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