Professional Documents
Culture Documents
04 Case Hardening
04 Case Hardening
#$%&'() 2/2551
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"',!-,.'$ / !,(0/(
(Case Hardening)
1.
(Introduction)
;/</'6=>//'()?@A6$BC6.D5E'()F "GA0HBC6F '()
.(,< Case Hardening .5G)A?@/'/?<A%"A (Wear Resistance) M/NE.O(,-/C
?@A6$."/(,#,M/;/6/ (Soft and Tough) '().(,< Core
0HBC6F '()/,'>M/#$A0?"(A,T< 5 U( $GA
$7HTVW7W)6 (Carburizing)
V/?,O7O6 (Nitriding)
VW,V/O6 "GA $7 HV/?,O7O6 (Cyaniding or Carbonitriding)
0HBC6F O,M@.8!V[ (Flam Hardening)
0HBC6FO@,."/(),/>A6V[[] (Induction Hardening)
U(B'>M"@.O.8!(),/B8!6</F'6.$( $7HTVW7W)6 $GA '>M"@8N
$7HA/'()F.5)%;/ V/?,O7O6 $GA .5)V/ ?.=/'()F </VW,V/O6.5)'-;6$7HA/ B!E
V/ ?.=/'() F W%) 6 ."E> "- H ."!C '() ( 8 NU?0 $ 7 H A/?)> /@ A ,< "G A .'< - H 0.2
.8A7 . WC /?7 #,"!- 6 .5) 8 N$7 HA/ B!E "G A V/ ?.=/'() F A6; /6/ =% 6 /> ; /6/
O-6!<V80HBC6 </A6U(0O'@,V<VO@.8!(),/B8!6</F'6.$('()FB?<A,<6MO .8_/
0HBC6F?G;/ (Shallow-Hardening Methods) O-6/-;/0HBC6F O,M@.8!V[ B!E
."/(),/>O@,V[[]=%6."E>"-H."!C'()($cM/0HBC6VO@ $GA (8NU?0
$7HA/A,<6/@A, 0.3 .8A7.WC/?7
2.
&'()*'*+
(Carburizing) (1)
.8_/U('().<B< B!E$cT'()0OM/U(0HBC6F .5)FBC6O@,U(/(;/,'>M/
."!C'()(8N$7HA//@A,<"GA.'<-H 0.2 .8A7.WC/?7 O,/>."!CO-6!<M<M/.?.F'()(
H,H=0V8O@, Carbon Monoxide (CO) '()A0N"#T8EN 930C (1700F) N
A0N"#TO-6!<8i,'().O%;/ $GA
Fe
+
2CO Fe(C) +
CO2
(1)
.G)A Fe(C) BO6c%6U?0$7HA/'()!E!, M/ $6@6AA.?/V/'7 8NT60OA6U?0
$7HA/'() c!E!,VO@M / $6@ 6AA.?/V/'7 N A0 N"#T O-6 !< (930C) $GA 1.2
.8A7.WC/?7."/GA.@/ ACM O-6BO6M/T8 1 ./G)A6=#,M/;/6/(8NU?0$7HA/?)> .5G)A
.@ T<# EO0 ! O-6 /-; /$7HA/=% 6 B5< = #,/A.@ T<M =!6; /6/ A- ?B5< A6
$7HA/M/ $6@6AA.?/V/'7 N A0N"#TMOl B8F-/?-8E'UmB5< (Diffusion
Case Hardening
5 6789::
1
6"$ 2551
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"',!-,.'$ / !,(0/(
Case Hardening
5 6789::
2
6"$ 2551
!"
"',!-,.'$ / !,(0/(
$-5-/U7E"<6.! B!EA0N"#T'()M@'>$7HTVW7W)6B!@M"@$<$!%FBC6BO6M/
?6'() 1
(. 21.36+7.3
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123 3:&'?@+
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5:
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6+?C2/(0 930C 1.G1
3 6 =+
80
Case Hardening
5 6789::
3
6"$ 2551
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6+ 1 &
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, I
(1)
. !
A0N"#T (F)
(-) 6) 1500
1550
1
0.012
0.015
2
0.017
0.021
3
0.021
0.025
4
0.024
0.029
5
0.027
0.033
6
0.030
0.036
7
0.032
0.039
8
0.034
0.041
9
0.036
0.044
10
0.038
0.046
11
0.040
0.048
12
0.042
0.051
13
0.043
0.053
14
0.045
0.055
15
0.047
0.057
16
0.048
0.059
17
0.050
0.060
18
0.051
0.062
19
0.053
0.064
20
0.054
0.066
21
0.055
0.067
22
0.056
0.069
23
0.058
0.070
24
0.059
0.072
!"
"',!-,.'$ / !,(0/(
1600
0.018
0.025
0.031
0.035
0.040
0.043
0.047
0.050
0.053
0.056
0.059
0.061
0.064
0.066
0.068
0.071
0.073
0.075
0.077
0.079
0.081
0.083
0.085
0.086
1650
0.021
0.030
0.037
0.042
0.047
0.052
0.056
0.060
0.063
0.067
0.070
0.073
0.076
0.079
0.082
0.084
0.087
0.090
0.092
0.094
0.097
0.099
0.101
0.103
1700
0.025
0.035
0.043
0.050
0.056
0.061
0.066
0.071
0.075
0.079
0.083
0.087
0.090
0.094
0.097
0.100
0.103
0.106
0.109
0.112
0.114
0.117
0.120
0.122
1750
0.029
0.041
0.051
0.059
0.066
0.072
0.078
0.083
0.088
0.093
0.097
0.102
0.106
0.110
0.114
0.117
0.121
0.125
0.128
0.131
0.134
0.138
0.141
0.144
Case Hardening
5 6789::
4
6"$ 2551
!"
"',!-,.'$ / !,(0/(
5
6"$ 2551
!"
"',!-,.'$ / !,(0/(
Case Hardening
5 6789::
6
6"$ 2551
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"',!-,.'$ / !,(0/(
(. 4 =I@?
5:
7
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6+;2:)5:&C/M?
566+95 (3)
(. 5 =I@?
6+;:;?@9200 (3)
7
6"$ 2551
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"',!-,.'$ / !,(0/(
8
6"$ 2551
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"',!-,.'$ / !,(0/(
#,"!-6.C=;/EH/.5)$7HA/'()F O,=0<B<M/A<6.!GAVW,V/O7
"!A."!B!@ ;/6/?@A6F</!@6'>$EAO.5G)A8]A6-/%;//
?@A6?=AHA-?</FM"@B/</A/.5G)AM"@VO@$!%FBC6'())>.A
;/6/H6/OV<cM@U(/(;VO@c%6B@=E(/O.!C.5E;/6/A=!A,
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3.
)@75'5
(Nitriding) (4)
V/?,O7O6.8_/"/%)6M/EH/.5)$BC6'()FA6."!C.</.O(,-/-H'>
$7HTVW7W)6 O,.5)V/ ?.=/ (B'/$7HA/) '()FA6."!C'()A0N"#TE"<6 500-550C
M/NE'() $6@ 6A6."!C ,-6 $6.8_ /.[A7 V '7 (?< 6=$7HTV W7 W) 6 '() ?@A6M"@ $@A/=/
$6@6.8_ /AA.?/V/'7) O,V<?@A6'> 0HBC6 '>M"@ ;/6/'()V O@(T8< 6M!@ .$( ,6?
?@A6 B!E!O8NHO.H(;,A6;/6/.G)A.8(,H.'(,H-H'>$7HTVW7W)6
!V-;/5G;/|/>"-H.OV/?,O7O6 (Nitriding Mechanism) .8_/'()'H-/O(
B?<8i,.D5E (Specific Reaction) '()?-!6"GA'()M@'>V/?,O7O6'>8i,-H
."!CB?<!E/O (Different media and Different Steels) ,-6V<.8_/'()'HB/<-O A,<6VC!V
5G;/|/ $GA AE?AA6V/ ?.=/c!E!,VO@H6</M/."!C.[A7V'7=/c%68EN 6
.8A7.WC/?7.O.8_/!E!,A6BC6 (Solid Solution) '()</F 6 .8A7.WC/?7V/ ?.=/=E.O
8EAH (Compound) '().(,< Gamma Prime (, Fe4N)
.G)AV/ ?.=/B5<W%V8=/c%68EN 8 .8A7.WC/?7 C=EVO@8EAH $GA Sigma (,
Fe3N) O,8?'()F-;//AA6."!C'()F</'>V/?,O7O6=EVO@8EAH('()BC6B?<
.8E $GA , Fe4N V<.8_/'()?@A6 O-6/-;/</M":<=E>=-OAAM"@."!GA.D5EB?<-;/FBC6'()
.8_/ , Fe3N $BC6'()VO@/(;.O=!E!,A6V/ ?.=/M/ $6<,?A6 $6@6
."!C O,( G) A.( ,< !V.5) $BC 6 B6 O,!E!,A6BC 6 (Solid Solution
Strengthening)
."?0F!'()?@A6'>V/?,O7O6 $GA
?@A6FBC6 (Need Surface Hardness)
.5)$?@/'/?<A%"A (Increasing Wear Resistance)
.5) A,0 M@ 6 /A6; / < /'() ?@ A 6- H #E'6!'() . 8_ / '-; 6 B6O% 6
(Tension Force) B!EB6O (Compression Force) !-H-/ "GA'()T@=--/O(M/G)A $
!@ (Increasing Fatigue Life)
.5)$?@/'/?<A-O<A/ (Corrosion Resistance)
Case Hardening
5 6789::
9
6"$ 2551
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."E>"-H;/</'6'()?@A6$?@/'/?<AT:.(,$
BC 6 '() F N A0 N "#T T 6 A,< 6VC ?A0 N "#T '()M @ 6 /V< $T 6 < A0 N "#T '> V/
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123 92=)@75'5
(Nitridable Steels)
."!C '() c'> V/?,O7 O 6 VO@ $( 1) 8 NU?0 $ 7 HA/M/EO- H 8/!6
($7HA/E"<6 0.25 c%6 0.55 .8A7.WC/?7 Medium Carbon Steels (1)) B!E 2) U?0'()c
?--HV/ ?.=/B!@M"@8EAH (Nitride-Forming Elements) .</ AE!T./(, (Al)
$.(, (Cr) ./.O(, (V) B!E !HO(/- (Mo) .8_/?@/
$!%FBC6=E'>VO@O('()0O.G)A(U?0AE!T./(,F8EN 1 .8A7.WC/?7 .G)A."!C
'() ( U ?0 A E!T . /( , F8EN 1 .8A7 . WC / ?7 F< /'> V/?,O7 O 6 =E. O 8EAH
AE!T./(,V/?,O7 (AlN) B'A,T<#,M/ $6<,A6 $6@6.[A7V'7'>M"@."!C($
BC6B6
?-A,<6A6."!C'()c'>V/?,O7O6VO@
."!C!@'()(U?0F?)> B!E(AE!T./(,F (Aluminum-Containing Low
Alloy Steels)
."!C !@ $7 H A/8/!6'() ( U ?0 $.( , F (Medium CarbonChromium Containing Low Alloy Steels) ?-A,<6.</ ."!C!@M/!0< 4100, 4300,
5100, 6100, 8600, 8700 B!E 9800
."!C!@>"-H'>B<5576/(O@A/ (Hot-Work Die Steels Containing 5%
Chromium) ?-A,<6.</ HI1, HI2 B!E HI3
."!C !@ $7 H A/?)> '() ( U ?0 $.( , F (Low Carbon-Chromium
Containing Low-Alloy Steels) ?-A,<6.</."!CM/!0< 3300, 8600 B!E 9300
."!C !@ V@ / / O '() ( $6@ 65G; / |/.8_ / .[A7 V '7 7 . '/VW?7 B!E
AA.?/V/'7
<
)@75'5
(Nitriding Processes)
EH/'()M@'>V/?,O7O6(A,T< 3 /O $GA
xWV/?,O7O6 (Gas Nitriding)
A6."! (Salt Bath)
5!V/?,O7O6 (Plasma or Ion Nitriding)
Case Hardening
5 6789::
10
6"$ 2551
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"',!-,.'$ / !,(0/(
Case Hardening
5 6789::
11
6"$ 2551
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"',!-,.'$ / !,(0/(
$7 HV/?,O7 O6 $G A .5) $7 HA/ B!EV/ ?.=/'()F O,M"@$@ A/- H
;/6/M/#5H,A6xW'()(</FA6$7HA/ B!EV/ ?.=/ O,'()$7HA/ B!E
V/ ?.=/cOTOW%.@T<F;/6/ A,<6VC?(.@M=FO< $7 HV/?,O7O6.8_/
8-H806EH/V/?,O7O6 B'@=6B!@$7 HV/?,O7O6.8_/8-H806EH/
$7HTVW7W)6 H6$-;6c.(,$7 HV/?,O7O6< VW,V/O7BHHB"@6 (Dry Cyaniding) "GA
VW,V/O7BHHM@xW (Gas Cyaniding)
</FA6xW'()/>5$7HA/ B!EV?.=/.@T<F (Carrier Gas) 8EAHO@,A6
FE"<6xW/>5 (Carrier Gas) xWA)?- (Enriching Gas) B!EBA ./(, O,8?xW
/>5=E.8_/xWFA6V/ ?.=/ V O.=/ B!ExW$7HA/A/AW7VWO7 (CO) </xW
A)?-=E.8_/xW 5.5/ "GAxWU?W%)6.8_/B"!<6>./O"!- (Primary Source) >"-H
.5)$7HA/'()F;/6/ </xWBA ./(,=E.8_/B"!<6>./O>"-HV/ ?.=/
8iA6V/ ?.=/M/ $6@6AA.?/V/'7.8_/?-H<6(;$B??<6E"<6$7
HV/?,O7O6 B!E$7HTVW7W)6 !<$GA $6@6AA.?/V/'7'()($7HA/-V/ ?.=/B'?-
A,T< (Carbon-Nitrogen Austenite) (.c(,#5'()A0N"#T?)>< $6@6AA.?/V/'7M/
."!C!@$7HA/UO (Plain Carbon Austenite) B!E=E.O.8!(),/B8!6 $6@6M/
A-?'()@< (Transforms more slowly on Cooling) O@,."?0/(;$7 HV/?,O7O6=%6c
E'>VO@'()A0N"#T?)>< B!Ec8!<A,M"@.,C/?-M/A-?'()@<M/E"<6EH/
0HBC6A6'>$7HTVW7W)6 (Hardening in Normal Carburizing) ./G)A6=EH/$7
HV/?,O7O6E'>'()A0N"#T?)> B!Ec0HBC6M//;>-/ ($7HTVW7W)6 ?@A60HM//;>) =%6
'>M"@;/6/.(),6?<AB?@ B!EHO.H(;,/@A,<$7HTVW7W)6 ./G)A6=V/ ?.=/<,.5)
$cM/0HBC6 (Hardenability) M"@-HU($7 HV/?,O7O6 O-6/-;/U(/(;=%6($cT
B!E."E>"-H."!C!@$7HA/'()?@A6.5)FBC6 M/NE'()U( Gas-Carburizing /,'>
Case Hardening
5 6789::
12
6"$ 2551
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M"@."!C!@$7HA/'()(U?0F?)> /A=/(;,-65HA(<$cM/?@/'/?<A
A<A/?-A6-;/FBC6.G)AM@6/'()A0N"#TT6A6."!C'()F</'>$7 HV/?,O7O6=ET6<
."!C'()F</'>$7HTVW7W)6'()F
= U( .5) $7 H A/ "G A V/ ?.=/'() F O@ , U( @ 6?@ / 3 BHH.8_ /
.8!(),/B8!6</F'6.$('()F (Changing Surface Chemical Compositions of Steels) B?<
A6U(?<AV8/(;=EV<.8!(),/B8!6</F'6.$(B?<A,<6MO "!- $GA .HG;A6?@/."!C=E
cTM"@$@A/=/A,T<M/<6'() $6@6.8_/AA.?/V/'7 "!-6=/-;/8!<A,M"@.,C/?-A,<6O.C
.5G) A M"@ V O@ $6@ 67 . '/VW?7 O- 6 /-; / ."!C '() = E/> U( 0 H BC 6 F O@ ,.8!V[ (Flame
Hardening) B!E0HBC6FO@,."/(),/>A6V[[] (Induction Hardening) M@VO@
=E?@A6.8_/."!C'()($cM/0HBC6 !<$GA$(8N$7HA/A,T<E"<6 0.3
c%6 0.6 .8A7.WC/?7
5.
857;:1.3
)] (Flame Hardening)
0HBC6FO@,.8!V[.)=M"@$@A/B<F."!CO@,xWAAWA.W?!(/O-6
BO6M/T8 6 "!-6=M"@$@A/=/;/6/(A0N"#Tc%6<6'().8_/ $6@6AA.?/V/'7B!@
?@A6'>M"@.,C/?-A,<6O.CW%)6A=M@5<//;>V8,-65G;/F;/."!C/-;/ $!%-;/FBC6'()VO@
=E!%<'>$7HTVW7W)6 O,A,T<E"<6 1/8 /; B!E /;
(. 6
857;:1.3
)] (1)
@AO(A6U(.5)FBC6O@,.8!V[ $GA c@;/6/(/OM":< B!EV<c/>.@
.?.5G)AAHM"@$@A/VO@ Cc.5)$BC6'()FO@,M"@$@A/B!@?O@,5</
/;>?A,<6O.C.5G)AM"@VO@ $6@67.'/VW?7 A,<6VC?.5)$BC6'()FO@,U(/(;
=>.8_/A,<6,)6'()=E?@A6AH$!,.$(,O (Stress Relief) <A//>V8M@6/
Case Hardening
5 6789::
13
6"$ 2551
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"',!-,.'$ / !,(0/(
6.
5:
7126+7
?
)]]` (Induction Hardening) (1, 5)
.G)A.O.8!(),/B8!6A6EBV[[]'()V"!F</O!O."/(),/>C=E.O[!-W7A6
B<."!C (Magnetic Flux) c@/>."!CV8V@M!@l ANH.NA6[!-W7B<."!CC=E'>M"@.O
EBV[[]V"!#,M/."!C'().(,< Eddy Current "GAEBV[[]'()cT."/(),/>M"@.O/(;
.(,< Induction Heating A,<6VC?EBV[[]'()cT."/(),/>M"@.O/(;(B/ /@.O
.D5E'()FA6."!C.'</-;/ O@,."?0/(;=%6.(,8iN7/(;< Skin Effect O-6/-;/$!%-;/F
BC6'()VO@='>M"@;/6/.,C/?-A,<6O.C=EV<!% <6$c()'()M@M/."/(),/>M"@.O
EBV[[]V"!'()FA,T<E"<6 10,000 B!E 500,000 Hz
>!-6V[[] (Power) '()cT."/(),/>M/."!C=E.5)%;/?8N$"/B/</A6
[!-W7 B!E8E'U#5A6$@A/."/(),/> (Induction Heating) =EB8?$c()A6
EBV[[]'()V"!F</O!O A,<6VC?M/'68iH-?V<=>.8_/?@A6M@>!-6V[[] B!E$c()
T6 B?< ?@A65 = N!- &NE B!E/OA6;/6/.5G) A.!G AM@$<> !- 6 V[[] B!E$c() M "@
."E
?-A,<6A6>!-6V[[] B!E$<$c()'()M@M/EH/?<6l (O-6/(; (5)
Application
Frequency
Power
Melting
50Hz-3 kHz
100 kW-100 MW
Forging and Forming
50Hz-10 kHz
10 kW-5MW
Case Hardening for depth 1-10 kHz
75-1000 kW
over 2.5 mm
Case Hardening for depth 10-100 kHz
10-100 kW
of 1.25-3.0 mm
Case Hardening for depth 100-1000 kHz
1-100 kW
less than 2.0 mm
Crystal
Growing/Zone 1-10 MhZ
2-10 kW
Refining
@AO(A60HBC6FO@,EBV[[]."/(),/> $GA
./G)A6=($"/B/</A6>!-6V[[]T6=%6'>M"@.!M/M"@$@A/-H
."!C-;/=%6V<'>M"@./A6."!C ? B!E0O'@,VO@H-?'()O(
EAO V<(!#E.G)A.8(,H.'(,H-HU(AG)/l .</ $7HTVW7W)6 VW,V/O7O6
$< M@ =< ,M/E"< 6EH/?)> .G) A .8( ,H.'( ,H=8E 'U # 5 B!E
$0N#56/'()VO@ c%6B@<?@/'0/T6
Case Hardening
5 6789::
14
6"$ 2551
!"
"',!-,.'$ / !,(0/(
Case Hardening
5 6789::
15
6"$ 2551
1.
2.
3.
4.
5.
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"',!-,.'$ / !,(0/(
1?9?:
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Case Hardening
5 6789::
16
6"$ 2551