1 V V TCH KHUN CNH QUT

Thc s L Trung Thc Cng ty Cng ngh Trung Thc www.cadcamedu.com V v tch khun cnh qut lun l mt cu hi hc ba cho nhng ngi mi vo ngh. Ai chm trn vi vn ny u phi ngn ngn, v khng tm ra li thot. gip cc bn hc Pro/E Wildffire 2.0, 3.0, 4.0 c th gii bi ton mt cch d dng, ti xin tng bi hng dn sau y. Hy vng sau khi c v thc hnh xong bi ny, cc bn c th gii quyt nhng iu tng t. Trc y ti cng c mt bi v ng dng lnh Shadow tch khun cho cnh qut biu din kh nng ca Shadow, ch khng nhm ng dng n trong thc t. Nhiu ngi lm tng, nn c gan ng dng. Tt nhin l h khng thnh cng. Hnh 1 di y cho cc bn thy khun cnh qut rt cuc c dng nh th no. ch l khun hai tm n gin. Ci kh y chnh l to mt phn khun. S tht bi ca nhiu ngi nm ch sau khi to c model cnh qut th to mt phn khun bng cch v cc mt c sn trn chi tit vi cc mt to mi. Vic ny lm cho bi ton rm ri v khng gii c. y khng i theo con ng mn kia, m i theo mt hng mi: To mt phn khun trong khi to ra chi tit. C ngi s hi: hay, to ra vt trc khi to trng! ng th! y l mt gii php cc k n gin, m khng phi ai cng bit. V bn s thy vn c gii nh th no.

1.1 To cnh qut.

1.1.1 To thn mang cnh
1. To mt khi Revolve vi tit din nh trn hnh 2 v trong mt phng Front. Kt qu phi c nh trn hnh 3. 2. To mt th nh trn hnh 4, t tn l QUAT. th ny s dng to khi Variable Section Sweep bn di cnh. im u ca th v im cui ca th nm ngang nhau. Tip tuyn vi cung trn ti im u phi song song vi cnh cui ca th. Vic ny l ng to cnh sau ny c lin tc v tip tuyn.

Hnh 1

Hnh 2

Hnh 3

Hnh 4

3. To mt khi Variable Section Sweep m ng dn l ng trn mt trn, tit din (hnh 5 v 6) gm hai ng thng ni tip nhau, mt ng c v t chn nghing mt gc 88 vi cnh nm ngang v mt ng vung gc vi mt bn hng. Kch thc t im tip gip mt bn hng v mt y khi trn xoay l sd7 (=12.48) bin thin theo phng trnh cho trn hnh 7. Kt qu phi c nh trn hnh 8.

Hnh 5

Hnh 6

Hnh 7

Hnh 8

4. To mt mt Sweep m ng dn l giao tuyn ca khi trn xoay vi khi Variable Section Sweep, chn mt phng nm ngang khi v tit din l mt nghing bn trn ca khi Variable Section Sweep, hng v l quay ln trn, tit din l mt ng thng nm ngang di 175,5mm, trong 0,5mm l phn m su vo trong thn khi trn xoay (hnh 9). S d c phn m su l khi to chiu dy cho cnh bi lch Thicken mt phng hng ln trn th khng b h. Trong trng hp bn cho Thicken xung di th khng cn phi c khong m ny. Kt qu phi c nh trn hnh 10.

Hnh 9

5. Copy > Paste mt ny ti ch to ra mt th 2 (hnh 11). Mun vy, bn chn mt ny, nhn phm Ctrl+C, ri nhn phm Ctrl+V, hoc chn Edit > Copy, Edit > Paste. Sa tit din ca mt c copy ny cho di ra 260mm, ri giu mt ny dng v sau (khi tch khun).

Hnh 10

Hnh 11

Hnh 12

1.2 To cnh
Cnh c dng nh trn hnh 12.

1.2.1 To ng bin ca cnh

to c cnh, trc ht bn to mt Sketch trn mt phng Top nh trn hnh 13. l hai u ng cong Spline phi l nh vertex trn mt Sweep (hnh 14). Dng lnh Pattern > Axis to thm hai ng cong na nh trn hnh 14.

Hnh 13

Hnh 14

1.2.2 Ct mt to cnh
Dng lnh Exrude > Surface > Cut. Dng li ba ng cong va to trn bng cch dng lnh Use Edge > Single (hnh 15). Dng lnh Spline to thm ba ng cong ni tip tuyn vi ba ng cong trn nh trn hnh 16. Kt qu phi c nh trn hnh 17, 18.

Hnh 15

Hnh 16

Hnh 17

1.2.3 To chiu dy cho cnh

Chn mt cong va c ct xn, dng lnh Edit > Thicken to chiu dy 2mm cho cnh. Kt qu phi c nh trn hnh 19.

Hnh 18

Hnh 19

Hnh 20

1.2.4 Bo trn mp cnh

Lnh bo trn mp cnh c dng l Edge > Surf. Chn lnh Round > chn mt di cnh, nhn phm Ctrl, chn thm cnh trn cnh, cho bn knh = 3.0mm. Kt qu phi c nh trn hnh 20.

1.3 Hon tt thn qut

Vic hon tt thn qut gm vic to l t trc Motor, khot rng lng trong, t cc gn chu lc.

1.3.1 To l
To mt Sketch l mt ng trn ng knh 6mm mt trn thn cnh qut (hnh 21). Dng lnh Extrude ct xuyn sut ti l. Kt qu phi c nh trn hnh 22.

Hnh 21

Hnh 22

1.3.2 Khet rng lng trong

Dng lnh Revolve, to khi ct trn xoay m tit din cho trn hnh 23 trong mt phng Front. Kt qu phi c nh trn hnh 24.

Hnh 23

Hnh 24

1.3.3 To gn tng cng

1. To mt gn tng cng trn mt phng Front vi tit din nh trn hnh 25, dy 3mm. Kt qu phi c nh trn hnh 26. 2. Dng lnh Pattern > Axis to thm 5 gn na c nh trn hnh 27.

Hnh 25

Hnh 26

Hnh 27

3. Dng lnh Draft, to vt nghing 2 cho cc mt bn ca cc gn. Kt qu phi c nh trn hnh 28.

Hnh 28

Hnh 29

Hnh 30

1.3.4 Ha bc mt trn
Bn cn phi h bc mt trn xung 2mm bng lnh Extrude dng lm ni t nm vn gi cnh trn trc motor. Tit din ct l ng trn ng knh 50mm nh trn hnh 29. Kt qu phi c nh hnh 30. To vt nghing 2 cho thnh bn vng h bc (hnh 31).

Hnh 31

Hnh 32

Hnh 33

1.3.5 To vch chng xoay

Cui cng, bn cn to vch chng xoay trn l lp trc motor. Vch c to bng lnh Extrude. Tit din vch cho trn hnh 32. Chiu su n l 5mm. Kt qu phi c nh trn hnh 33. Vy l bn to ra mt model cch qut hon chnh. Hy lu file li. By gi n vic tch khun.

1.4 Tch khun

1.4.1 To model gia cng mi
1. To file gia cng mi vi vic chn File > New > Manufacturing > Mold Cavity. t tn file l Quat.mfg, chn n v o l mmns. 2. Unhide mt Sweep m bn Hide khi to model. 3. Lt chi tit Qut.prt ln h to khun. Chn cch lp l Default. Kt qu phi c nh trn hnh 34. 4. To phi l mt khi tr ng knh 480mm, di 220. cho +Z = 170, -Z = 50 (hnh 35).

Hnh 34

Hnh 35

Hnh 36

Xong chn OK. Kt qu phi c nh trn hnh 36. Bn trng thy mt Sweep trn ra bn ngoi phi l ng. Nu khng trn ra, bn phi thu nh ng knh phi li hoc kp di mt Sweep thm ra ngoi. n y th vic to model khun coi nh xong.

1.4.2 To lng khun theo h s co rt cho trc

Vic hiu chnh lng khun theo h s co rt c thc hin theo th tc thng thng, nn y ti xin b qua.

1.4.3 To mt phn khun

Mt phn khun bao gm mt sweep m ta copy to ra v mt Flat dng trm kn l lp motor. 1. Chn nt Parting Surface . 2. Chn Edit > Fill. 3. Chn References > Define > Chn mt phng h bc trn thn cch qut > Sketch.

4. Chn cc tham chiu kch thc l cc mt phng chun i qua gc to . 5. Chn Use Edge > Single ri chn hai na ng trn ng knh 6mm ca l lp trc motor. Xong chn OK kt thc Sketch > OK kt thc lnh Fill > OK kt thc lnh Parting Surface. Vy l bn to c mt phn khun th nht. Mt phn khun th hai chnh l mt sweep c copy. Bn c th dng ngay mt ny tch khun m khng cn phi dng th thut copy.

Hnh 37

Hnh 38

1.4.4 Tch khun

1. Chn nt Volume Split trn thanh cng c bn phi. 2. Chn Two Volume > All Workpiece > Done. 3. Chn mt Sweep, mt ny phi c mu hng, nhn phm Ctrl, chn thm mt Flat. Mt ny cng chuyn sang mu hng. 4. Chn OK kt thc thc vic chn mt phn khun. 5. Chn OK thot khi hp thoi Parting Surface. 6. H thng s tnh ton mt hi ri cho xut hin tn gi mc nh Mold_Vol_1 ca Mold Volume th nht. Chn OK chp nhn. 7. H thng li cho xut hin tn gi mc nh MoldVol_2 ca Mold Volume th hai. Chn OK chp nhn. 8. Chn Mold Comp > Extract > All > OK. H thng yu cu cho tn ca thnh phn khun th nht. Mc nh, h thng cho trng tn vi Mold Volume to l Mold_Vol_1. Hy nhp tn l Nua_khuon_tren, ri nhn Enter. 9. H thng li yu cu cho tn ca thnh phn khun th hai. Mc nh, h thng cho trng tn vi Mold Volume to l Mold_Vol_2. Hy nhp tn l Nua_khuon_di, ri nhn Enter. 10. Chn Done Return trn menu Mold Comp.

1.4.5 M khun
Vic m khun tin hnh theo th tc thng thng, khng c g c bit. Giu cc thnh phn khng cn thit nh phi v cc mt phn khun. Kt qu phi c nh trn hnh 39.

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Hnh 39

Vy l bn thc hin xong vic tch khun cnh qut. Bn c th hi, vic g phi copy mt sweep ca chi tit trong khi mt ny c th to khi thc hin vic to mt phn khun. Vic ny hon ton ng. Tuy nhin, trong trng hp ny, bn gp rc ri khi bn chn Trajectory > Tangent Chain. H thng khng cho bn dng tu chn ny. S d nh vy l v c s chng cho nhau v cc cnh trn vng bn chn: mt loi cnh l ca khi Variable Section Sweep, mt loi l ca mt Sweep. Vic cho chiu dy vt liu trn cnh p ln trn hay di cnh c g khc nhau? Thc s th khng khc nhau my. C hai u c th cho php bn thc hin vic tch khun mt cch d dng. Tuy nhin nu cho vt liu ln trn, bn nht thit phi ko di mt sweep cho su vo trong chi tit, trnh hin tng h gia cnh v thn cnh. Cn khi cho vt liu xung di, bn khng cn phi lm iu ny. Nh vy, cho vt liu xung di mt sweep hay hn l cho ln trn.

1.5 Kt lun
Vy l bn thc hnh xong vic to model qut v tch khun m hnh cnh qut. Vic to model c mt khc bit quan trng: l to c ba cnh ch khng to tng cnh ri copy nh vn lm. Vic to c ba cnh l do chng ta ch dng mt mt

sweep. Mt ny tt ch khng phi ni ch no, nn dng trong vic tch khun tht tuyt vi. N cho php to trong mi trng Part, nhng li khng cho php to trong mi trng khun. l mt khc bit quan trng. Cho d l mt c to ra trong mi trng Part, nhng h thng vn cho php bn dng trong vic chia tch khun, khng cn phi to mt phn khun. Ch l mt ny phi l mt Copy. Bn thy th no? C nm c vn khng? Nu cn cha an tm, hy thc hnh li vi ln. Chc bn thnh cng.