Pareto Analysis

• 80 – 20 rule. 10

• Select the vital 8

few. 6

f 5

• Shape is like a 4

special bar graph 1

2

0
1

Mid Point
Irfan Rashid Farooqui Irfan Rashid Farooqui

XYZ PAPER MILLS

Check Sheet
Product PAPER BOARD COATED Date
Manufacturing Stage Inspector
Steps Total # Inspected name

1-Feb 2-Feb 3-Feb 4-Feb 5-Feb 6-Feb 7-Feb 8-Feb 9-Feb

• Specify your goal • Prepare the chart POOR MIX 2 3 1

• Collect data ¾Scale HOLES 8 4 7 3 5

CURL 1

• Tally the data ¾bars LESS SLURRY 1 1

WRINKLE 1

• Rank the frequency ¾% scale SHEET BREAK 1 1

¾Line
OIL SPEC 1 1 1

• Prepare the chart

Signature _______________

Irfan Rashid Farooqui Irfan Rashid Farooqui

1
 DEFECTS FREQUENCY DEFECTS FREQUENCY

6 27
POOR MIX HOLES
27 6
HOLES POOR MIX
1 3
CURL OIL SPEC
2 2
LESS SLURRY LESS SLURRY
1 2
WRINKLE SHEET BREAK
2 1
SHEET BREAK CURL
3 1
OIL SPEC WRINKLE
42 42
TOTAL TOTAL

Irfan Rashid Farooqui Irfan Rashid Farooqui

DEFECTS FREQUENCY C.F

DEFECTS FREQUENCY C.F %

27 27 27 27 64
HOLES HOLES
6 33 6 33 79
POOR MIX POOR MIX
3 36 3 36 86
OIL SPEC OIL SPEC
2 38 2 38 90
LESS SLURRY LESS SLURRY
2 40 2 40 95
SHEET BREAK SHEET BREAK
1 41 1 41 98
CURL CURL

1 42 1 42 100
WRINKLE WRINKLE

42 42
TOTAL TOTAL

Irfan Rashid Farooqui Irfan Rashid Farooqui

2
30
Brainstorming
25

20
The act of speaking before
15

10
thinking.
5
Capezio and Morehouse
0
1

Irfan Rashid Farooqui Irfan Rashid Farooqui

Brain storming
People in group find out possible solutions
of a problem.

Write every suggestion without

arguments.

Select from many options available.

Irfan Rashid Farooqui