1. What is meant by clamping? Explain the principals involved in the design of clamps? 2.

Explain briefly the various types of errors accounted for in jigs and fixtures design. 3. 12. (i) Explain briefly the function of the following parts applied to press working. a. Pilots b. Stock stop c. Knockout rod (6marks) 4. Sketch a suitable press tool to manufacture square component 40 mm side having a central square hole 20 mm side, the material thickness being 1.5 mm. 5. Design a drill jig to make hole of 10 mm as shown figure 1 and also mention the part list.

6. Explain briefly universal jig and plastic jig. 7. Explain briefly mechanical and hydraulic presses. 8. Design a milling fixture to make a slot of O 70 x 10 x 10 mm as shown in Figure 3.

9. A rectangular steel component of size 20 mm x 60 mm is to be made from 4 mm thick sheet. 10. Sketch the scrap strip by layout and determine the percentage of stock used. 11. Design and draw any two view of a progressive die to make a steel washer of 30 mm outside diameter with 15 mm hole from 1.6 mm thick steel sheet. The ultimate shear stress of the material is 320 N/mm2.